1

SCOPE OF WORK AND LIST OF COMPULSARY REPLACEMENT SPARES FOR REPAIR & OVERHAULING
OF HYT MAKE NEW GENERATION UNDER FLOOR WHEEL LATHE MACHINE MODEL NO.NGUF-8
INSTALLED AT COACHING DEPOT, SOUTH CENTRAL RAILWAY, SECUNDERABAD.

PROBLEM NOTICED AS PER SCOPE OF WORK COMPULSARY

JOINT INSPECTION REPORT (REPAIRNG AND OVERHAULING) REPLACEMENT
SPARES

1. Machine wiring is damaged
due to rodent menace and
needs rewiring. Also the
electrical / hydraulic circuit
drawing supplied by
manufacturer does not match
with machine and is not
helping for trouble shooting.
Correct circuit drawings to be
supplied by the firms after
rewiring.
1. Replacement of all the machine wiring 1. Complete set of all
up to control panel by new one. the electric cables
2. Replacement of Control panels for machine up to
damaged wiring and other will be control panel for
dressed up properly. rewiring.
3. Control panel testing will be carried out 2. Cable for control
and safety interlocks, operating panel if required.
sequence will be checking and verified. 3. Circuit Drawings.
4. All the control panel will be cleaned
from inside thoroughly by SKC.
5. Electrical Circuit drawings will be
provided.

2 On both side gear oil is 1. Replacement of both sides oil seals of 1. Set of oil seals
leaking badly through main planetary gear box. 2. Set of ‘O’ rings.
drive motors and planetary 2. Replacement of both sides ‘O’ rings of 3. Set of Bearings.
gear box joint and planetary planetary gear box. 4. Set of gaskets.
gear box is getting over 3. Replacement of both sides bearings of
heated. It should be attended planetary gear box.
on priority. 4. Replacement of gaskets for main drive
motor.

3 Top roller required
modification so as to turn
wheels of dia meter below
850mm having pulleys.
4 Machine is unable to take
load while both sides
operation, roller bracket
assembly driver shaft badly
scored off.
5 Hydraulic Tank capacity to be
increased, because the oil is
overheating with in a short
span and machine is tripping
off frequently.
6 Frequent feed problems.
7 Overhauling of solenoid
valves with replacing ‘O’ rings
and pressure setting to be
done.
2
1. Modification of top roller assembly is ----------
the basic design defects, so it will not
possible to modified
1. Hydraulic pressure of slides will be 1. Driver Shaft for Roller
checked and maintain properly. Bracket assembly
2. Replacement of Driver shaft of roller
bracket assembly.
1. The new developed hydraulic cooling 1. Hydraulic Cooling
unit will be supply and installed along Unit
with increased tank capacity
Capacity :-
1. Replacement of Amplifier card along 3. Amplifier Card and
with card holder. Card Holder.
2. Replacement of pretentio meter. 4. Potentio Meter.
1. All the solenoid valves will be cleaned 1. Set of ‘O’ rings of
thoroughly from inside. solenoid valves.
2. Replacement of ‘O’ rings of all the
solenoid valves.
3. Hydraulic Pressure setting will be
adjusted properly.
 3

8 Both sides tracer valve with 1. Replacement of Complete Tracer head 1. Tracer head
tracer head assembly to be assembly by new one. assembly RH & LH
attended. 2. Overhauling and cleaning of Tracer 2. ‘O’ rings for tracer
valve with replacement of ‘O’ rings. valves.
3. Replacement of Tracer Template 3. Set of Tracer
(turning and facing) will be done. Template (turning
4. Replacement of both side Dial gauges. & facing)
5. Replacement of Tracer Valve if required 4. Dial Gauges.

9 Overhauling of tool post 1. Cross slide and Longitudinal slide 1. Set of Wedges
assembly on both sides. alignment matched by scraping (Taper & Parallel)
process. 2. Seal kit for Cross &
2. Grinding and Scraping of slide guide Longitudinal slide
ways. cylinders.
3. Grinding and scraping of slide liners. 3. Set of Way wipers.
4. Replacement of taper and parallel
wedges.
5. Replacement of hydraulic seals & ‘O’
rings of cross and longitudinal slide
cylinders.
6. Replacement of all the way wipers.

10 Replacement of filter 1. Replacement of all the filter element 1. Set of Filters for
elements. (Return line & Pressure line) return line and
2. Replacement of filter element of pressure line.
Lubrication systems. 2. Both side
lubrication
systems filter
elements.
 4

11 Replacement of LED 1. Replacement of solenoid valves caps 1. Set of Solenoid

indicators on all solenoid along with LED indicators. valve caps along with
valves connections. LED indicators.

12 Replacement of Joysticks on 1. Replacement of both side Joystick 1. Both Side Four

both sides. switches. direction Joystick
Switch make
EUCHNER.

13 Lighting arrangement to be 1. Machine lamp will be provided. 1. Machine Lamps

done near tool post on both
sides.