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FACULTY OF ENGINEERING
DEPARTMENT OF MECHANICAL AND MANUFACTURING
ENGINEERING
MACHINE DESIGN II
Course Code: MENG 2013
Course Title: Machine Design II
Course Level: Two (2)
Course Status: Compulsory
Credits:
Recommended prior knowledge: Students should have successfully completed MENG 2011 Machine
Design I.
Course Description
This is the second course in the two (2) course, Year II design curriculum. MENG 2013 focuses on the
application of the knowledge gained in previous mechanics, machines, and design courses to synthesize
the design of components of engineered systems (powered and non-powered machines). The course will
be delivered using lectures and tutorials. Assessment is by course work, individual and team based
projects, and exams.
Instructor Information
First Examiner: Dr. Jacqueline Bridge
Office: Rm 211
email: Jacqueline.Bridge@sta.uwi.edu
Lecturer: As above
myeLearning Course Website: http://myelearning.sta.uwi.edu
2014/15 Semester 2
2.
Design and / or select machine elements when provided with loading, material, and
environmental factors.
3.
Apply the design, analysis, and selection techniques taught in this course to design a
mechanical device to meet given target design specifications.
Content
1. The Design Process
2. Bearings and Lubrication
a. Types of lubrication
b. Design of plain surface bearings
c. Design of roller element bearings
d. Specification of mountings for bearings
3. Belts and Chains
a. Power transmission of belts and chain drives
b. Flat belts
c. V-belts
d. Timing belts
e. Chains
4. Clutches and Brakes
a. Types of clutches and brakes
2014/15 Semester 2
Gear geometry
Gear trains
Types of gears
Power transmission
Bending forces
Surface contact stresses
6. Motors
a. DC motor working principle
b. DC motor selection
c. Mounting of DC motor in system
7. ICE Engines
a. ICE engine components
b. Geometrical analysis
c. Power and force analysis
d. Sizing of members
Assessments
Assessment on this course will be based entirely on course work. There will be two (2) in-course exams,
one(1) semester project report and one field trip report. In addition, you will be assigned tutorials at the
end of each major topic. While the tutorials will not count towards your final course grade, they will be
graded. You are encouraged to complete the tutorials as they will assist you in preparing for the in-course
exams and project.
1. In-course Exam I
The first in-course exam will take place during Week 7. It will assess the topics taught during the
first six (6) weeks of the semester: (1) Bearing and Lubrication, and (2) Belts and Chain Drives.
The exam will be two hours long. Relevant tables, graphs, formulae and unit conversions will be
provided in the Exam Data Booklet.
2. In-course Exam II
The second in-course exam will take place during Week 13. It will assess the topics taught during
the remaining six (6) weeks of the semester: (1) Gears, (2) Clutches & Brakes and (3) DC
Motors. The exam will be two hours long. Relevant tables, graphs, formulae and unit conversions
will be provided in the Exam Data Booklet.
3. Semester Project
In the semester project, you will apply the skills learned throughout the semester to analyse and
generate the design of an engineered system to meet target design specifications. The assessment
2014/15 Semester 2
of your project will be based on: (i) An individual Technical Report and (ii) Team based Design
Competition. The project will be due in Week 12.
4. Plant Visit
Every semester you are taken on a tour of a local plant that manufactures products for local
consumption, export, or both. After the plant visit, you are required to complete a report of what
you learned during the visit.
Course Assessment
Course assessment mapped to the Learning Objectives
Course LO:
In-Course Exam 1
2
3
In-Course Exam II
Project
Key:
Fully met
Partially met
Grading
Assessment 1
Description
Contribution
Comments
In-Course Exam 1
30 %
Week 7
In-Course Exam II
30 %
Week 13
Project Report
35 %
5%
Teaching Strategies
The course is comprised of two (2) one hour (1-hr) lectures and one (1) two (2-hr design) studio session
per week. The lectures will focus on the technical aspects of mechanical engineering design. Participative
learning techniques will be used in the design studio sessions. The instructors will guide the students
through the design process, actively involving them through class assignments tailored to build
confidence and competence.
The design studio assignments will consist of a mix of:
(i)
Tutorial questions and
(ii)
Project based activities
2014/15 Semester 2
The tutorial questions will provide you with the opportunity to practice the application of the concepts
taught during lecture to analyse systems and to generate designs. During the project activities, students
will be provided with support for completing their semester project.
Resources
Rcommended Text
Mott, R., 2011, Machine Elements in Mechanical Design, Pearson Publishing, 4th Ed.
1.
Reference Texts
2.
Juvinall, R. and Marshek, K., 2011, Fundamentals of Machine Component Design,
John Wiley and Sons Inc., 5th Ed.
3.
4.
Avallon, E., and Baumeister, T., 1987, Marks Standard Handbook for Mechanical
Engineers, Mc Graw-Hill, 9th Ed.
Lecture Materials
Relevant lecture material can be downloaded from:
(i) Myelearning: (http://myelearning.sta.uwi.edu/login/index.php)
Software Packages
2014/15 Semester 2
Course Calendar
As a three credit course, there will be 2 hours of lecture and one 2-hr lab per week. Attendance at all
lectures is compulsory, and will be monitored with a sign-in sheet.
Topics
Week
1-2
Date
Course Overview
System engineering
Types of lubrication
Plain surface bearings
Roller element bearings
5-6
7-8a
Power transmission
Flat belts
V-belts
Timing belts
Chains
Gears
8b-9
Gear geometry
Types of gears
Power transmission
Gear chains
Bending loads
Contact loads
11
DC Motors
- Sizing
- Types
ICE Engines
- Geometry
- Power transmission
- Loads
- Component sizing
12
Course Overview
10
13
Grading System
A+ (80 - 100) = 4.3; A (70 - 79) = 4.0; A- (67 - 69) = 3.7; B+ (63 - 66) = 3.3; B (60 - 62) = 3.0; B- (57 59) = 2.7; C+ (53 - 56) = 2.3; C (50 - 52) = 2.0; C- (47 - 49) = 1.7; D+ (43 - 46) = 1.3; D (40 - 42) = 1.0;
F<40 = 0.0