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Introduction
Ribbed slabs are made up of wide band beams
running between columns with equal depth narrow
ribs spanning the orthogonal direction. A thick top
slab completes the system.
The term ribbed slab in this sub-clause refers to insitu slabs constructed in one of the following ways.
a) Where topping is considered to contribute to
structural strength
1) as a series of concrete ribs cast in-situ between
blocks which remain part of the completed
structure; the tops of the ribs are connected by a
topping of concrete of the same strength as that
used in the ribs;
2) as a series of concrete ribs with topping cast on
forms which may be removed after the concrete has
set;
3) with a continuous top and bottom face but
containing voids of rectangular, oval or other shape.
b) Where topping is not considered to contribute to
structural strength: as a series of concrete ribs cast
in-situ between blocks which remain part of the
completed structure; the tops of the ribs may be
connected by a topping of concrete (not necessarily
of the same strength as that used in the ribs).
Working
Providing ribs to the soffit of the floor
slab can reduce the quantity of
concrete and reinforcement, and
thus the weight of the floor. The
deeper, stiffer floor permits longer
spans to be used. Formwork
complexity can be minimized by the
use of standard modular, re-usable
formwork. When flying form panels
are used, the ribs should be
positioned away from the column
lines. Ribbed slab floors are very
adaptable for accommodating a
range of service openings.
ADVANTAGES
Medium to long spans
Lightweight
Holes in topping easily
accommodated
Large holes can be accommodated
Profile may be expressed
architecturally, or used for
heat transfer in passive cooling
Electrical and mechanical
installations can be placed between
voids
Good resistance to vibrations
DISADVANTAGES
Higher formwork costs than for
other slab systems
Slightly greater floor thicknesses
Lower span
Only moderate and uniformly
distributed load can be
accommodated
Topping thickness = 65 mm
FIRE RESISTANCE RATING
WAFFLE SLABS
Introduction
Working
Introducing voids to the soffit reduces dead
weight and these deeper, stiffer floors
permit longer spans which are economic
for spans between 9 and 14 m. The saving
of materials tends to be offset by
complication in site operations. Standard
moulds are 225, 325 and 425 mm deep
and are used to make ribs 125 mm wide
on a 900 mm grid. Toppings are between
50 and 150 mm thick. The chart and data
assume surrounding and supporting down
stand beams, which should be subject to
separate consideration, and solid
margins. Both waffles and down stand
beams complicate formwork.
ADVANTAGES
Medium to long spans
Lightweight
Profiles may be expressed architecturally, or
used for
heat transfer
DISADVANTAGES
Higher formwork costs than for other slab
systems
Slightly deeper members result in greater
floor
ADVANTAGES
SMALL WEIGHT:
The hollow core slabs are lighter than custom prestressed slabs from 37 to 54 %. Thus, the cost of
construction is lower, and pillars and beams are having less load. Also, we have smaller dimensions for
bearing constructions and for foundations.
LARGE SPANS:
Hollow core slabs can bridge the spans of 16 m without support, and as a result it lowers the number of
supports. These slabs transfer the load in one direction.
ADAPTIVE FOR ANY SYSTEM OF CONSTRUCTION:
These slabs are not only used in prestressed concrete structures but in masonry and steel structures,
regardless of whether it is prefabrication or traditional construction.
MATERIAL SAVINGS:
Application of hollow core slabs saves up to 50 % of concrete and 50 % of armature, all compared to
traditional slabs. It means that in structures of 1000 m2 35 tons of concrete and 7,5 tons of armature is
saved.
SIMPLE PRODUCTION:
Using the same amount of materials, workforce and energy, you can produce 1 m2 of traditional slabs and
2,5 m2 of hollow core slabs. Production of hollow core slabs is completely automated.
FAST PRODUCTION:
In 24 hours we are producing around 500 m2 of hollow core slabs.
LOAD:
Hollow core slabs can hold up to 2000 kg/ m2, typical for production plants and warehouses.
HIGH QUALITY:
Production is highly equipped with machinery and performed in strictly controlled conditions.
DISADVANTAGES
Camber in beams and slabs
Very small margin for error
Connections may be difficult
Need bracing during on-site erection of structure
Somewhat limited building design flexibility
VOIDED SLABS
Introduction
A relatively new technology developed in Europe has taken the
efficiency of cast-in-place flat plate slabs to new heights.
Voided slabs have been used in the construction of office
buildings in Switzerland, Germany, Austria and the United
Kingdom, with floor spans up to 17 meters (~56 feet) and
overall slab thicknesses up to 60 cm (~24 inches).
Design Principle
The concept centres on removing the non-working concrete dead load while maintaining biaxial strength
throughout the slab. This is an essential feature found in the wings of birds. A hard shell with struts
formed by multiple cavities, appropriately located, gives the bones a stability that is equivalent to
solid bones. The result is a highly efficient structure that has less mass and requires less force to lift.
The design principle of these slabs is based on industrially produced spherical hollow shells made from
recycled plastic that are inserted into the positioning cage to create modules of several lengths,
depending on the application. These cage modules are placed on the lower reinforcing mat, and the
upper reinforcing mat is then placed on top of them. The voids in the slab displace non-working
concrete with the aim of saving material where it is not required for structural reasons.
The voided slab system has the same bearing capacity as conventional concrete solid slabs, and
standard design and detailing techniques can be directly applied. However, research performed at a
university in Germany has produced several numeric factors that have to be considered to reflect the
presence of the void formers. This affects:
Dead load
Stiffness of the slab
Advantages
Biaxial capacity
Larger spans without beams
Larger open floor areas
Lower floor to floor heights
Earthquake resistance
Resource efficiency