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P= 40
T=297C
H1
S1
2949.939 kJ/KG
6.341 kJ/KG
Turbine/Steam inlet
condition:
bar
kW
1.08433
70
0.0725
45
0.07
0.5
78
201
191.9
302
8.3
40
0.4
938.3268
P= 580.15 psig
S=17500
E=1
R= 78.74 inch
T= 2.6633192 in = 0.068meter.
Manholes, Handholes, and Fittings
In most of the cases, both manholes and handholes are elliptical in shape. This
makes it possible for the cover plate to be placed on the inside and removed
through the hole. A minimum size of a manhole opening is an elliptical manhole,
28cm by 38cm. A minimum size of an elliptical handhole opening is 7cm by
9cm. In actual practice, the holes must be large enough to provide the
necessary access for cleaning and for tube replacement, and the designer
sets these requirements. (Everett.B,2005)
Heating Surfaces of boilers
Diameter: 78.74 inch Length: 256.02 inch Inside diameter of tubes: 1.5
inch
Shell: 78.74*3.1416*256.02*0.66/144 = 290.14 ft2
Tubes: 1.5*3.1416*256.02*76= 636.36 ft2
Heads: 78.74*2 *0.7852*2*0.66-(4*4$0.7854*76*2)/144 = 42.39 ft2
Direct Heating Method (without Economizer)
Mass flow rate of steam of steam: ms= 7551.34 kg/hr
Enthalpy of steam leaving boiler: hs= 2949.939kj/kg @40bar, 297C
Enthalpy of water entering boiler: hfw= 334.9 kj/kg
605
kW
1100
rpm
Maximum blade
speed, Vb
Initial steam pressure
Initial steam
temperature
Condenser pressure
600
580
ft/s
psia
298
1
C
n Hg
Stationary part
V1 = V1 cos
1320 ft/s
Wdelta1 =
Vdelta1 - Vb
Wa1=Va1=V1si
nX
W1
Beta
720 ft/s
480.45
98 ft/s
865.58
74 ft/s
33.72
Kb
W2
0.9165
5
793.35
46
Assume beta =
gamma
Wa2=Va2
33.72
0.5551
34
0.8317
659.83
3
59.833
440.41
81
degre
82.255 e
sin 33.72
cos 33.72
Wdelta2
Vdelta2
Number of Stages
Use the enthalpy at the given inlet conditions to the turbine and that of
the inlet to the condenser to get the total isentropic drop in enthalpy:
Governor Design
A turbine with 1000rpm rated speed and equipped with a NEMA A speed
governor system would have 1100rpm maximum no-load speed.
The brake steam rate corrects the ideal steam rate for the inefficiencies of
the engine turbine
Poin
t
1
2
3
4
5
6
7
8
9
10
State
Notes
Vapor quality = 0
State calculated from pump model, enthalpy h2 h1
State calculated from solution heat exchanger model
Vapor quality = 0
State calculated from solution heat exchanger model
Vapor flashes as liquid passes through expansion valve, h6 h5
No salt content
At pressure Phigh
Vapor flashes as liquid passes through expansion valve, enthalpy h 9 h8
At pressure Plow
Absorber
T13=
30 T14=
35 T10=
12.77 T1=
The energy balances on the solution side and cooling water are:
(cooling water)
m10 , kg /s
1.57E-02
m6, kg/ s
9.13E-02
m1 , kg /s
0.1826795
m13 kg /s
1.45
h10 , kj/kg
2524
h6 , kj/kg
181.3
h1 kj/kg
141.79
55 T6=
h14 kj/kg
146.7
h13 kj/kg
125.8
Qa=30.31 kW
Evaporator
T17=
12 T18=
7 T10=
12.77 T9=
24
The energy balances on the solution side and chilled water are:
Q e =m 9 (h10h9)
Qe =m17 (h17h 18)
(solution side)
(cooling water)
m9 ,kg /s
0.945437736
m17 , kg /s
5.97
h10 , kj/kg
2524
h9 , kj/kg
2444.5
h17 kj/ kg
50.4
h18 kj/kg
37.81
Qe =75.16 kW
Condenser
T16=
40 T15=
35 T8=
44 T7=
The energy balances on the solution side and cooling water are:
Q c =m 7 (h7 h8 )
Qc =m15 (h16h 15 )
(solution side)
(cooling water)
55.5
m7 ,kg /s
0.012479415
m15, kg/ s
1.45
h7 , kj/kg
2601
h8 , kj/kg
184.22
h16 kj/ kg
167.5
h15 kj/ kg
146.7
Qc =30 .16 kW
Generator/Desorber
T11
T12
=
191.5
=
128.7
T4=
T3=
The energy balances on the solution side and heat source are:
Qg =m 4 .h 4 +m7 .h 7m3 . h3
Q g =m 11 (h11 h12)
(solution side)
(heat source)
m11 , kg/ s
0.18173
m4 , kg /s
9.13E-02
m7 ,kg /s
0.012479415
m3 kg/s
0.1826795
h11 , kj/kg
2524
h12 , kj/kg
181.3
h4 kj/kg
239.417
h7 kj/kg
2601
h3 kj/kg
185.9556
T7=
Qg =20.34517 k W
Q hx =m 1 (h3h 2)
m1 , kg /s
0.1826795
m4 , kg /s
9.13E-02
h3 , kj/kg
204.55
h2 , kj/kg
185.9556
h4 kj/ kg
239.417
h5 kj/kg
202.22
Qhx =3.3968 k W
System thermal Coefficient Of Performance, COP
COP=
Qe
Qg
= 3.69
The COP is the parameter to estimate the useful of thermal energy is been
applied to the system.
Economic Pathway
Financial Comparison of normal boilers and CHCP boilers
Financial comparison of normal boilers and CHP system
Natural gas
Natural gas
Impact of CHCP Increase /
boiler
CHP
(Decrease)
Average Steam production,
Kg/hr
7551.345233
7551.345233
Boiler Efficiency
86.5
86.5
Electric Generating Capacity,
MW
NA
0.52687
CHP electric efficiency
NA
76.40%
CHP total Efficiency
Na
81.30%
Steam production MT/Year
96704
96704
NA
172,020,517
0.010786
4,172,810
180,283,643
0.010786
4,172,810
-8,263,125
1855442.122
338690
0
1944569.576
1017070.41
1180905.343
-89127.45433
-678380.4104
-1180905.343
2194132.122
2194.132122
782365.18
1780734.644
1780.734644
1426210.742
413397.4785
413.3974785
-643845.5621
Payback, year
3.449974459
Normal Boilers
Fuel Fired
yearly
MW
CHCP
Boilers
21502564
.68 Fuel Fired
1.72021E
+11 yearly
17202051
7.4 MW
22535455.34
1.80284E+11
180283642.7
(Decrease)
Chilled water required,
kg/hr
Chilled water supply
MT/Year
Cooling water supply
MT/year
Cooling generation, MT/year
Annual cooling cost,
RM/year
Annual O&M cost, RM
Annual Savings
28245.75786
223706.4022
9
NA
NA
17896.51218
NA
NA
17896.51218
17.89651218
NA
28245.7578
6
223706.402
29
41,342.4
170,216.6
18309.9361
8
7061.43946
6
13617.3312
11754.0444
5
11.7540444
5
41688.1416
6142.467734
6.142467734
Payback, year
6.78687189
No.
1
2
kW
56.14
108.47
Total
164.61
*The data shown is extracted from Superpro Designer simulation.
A CHP plant without absorption chiller for the cooling effect, the
consumption of chilled water will be the same as CHCP plant, but the
difference will be CHCP required more cooling water supply for the process
on absorption chiller plant.
According to the requirement of cooling water from chiller,
Cooling water with flowrate of 1.45 kg/s need to be supplied. Hence,
m= 1.45 kg/s * 36000* 8000/1000 = 41,342.4 MT
The extra cooling cost will be: 41,342.4 MT*1000* (0.00001) RM/kg(price
for cooling water) = RM 413.42
The annual cooling cost for CHP plant will be:
223706.40229 *1000*0.00008(price for chilled water) = RM 17896.51218
But the annual cost for CHCP will be:
RM 17896.51218+ = RM 413.42 = RM 18309.94
Annual O&M cost for the absorption chiller: RM 7061.44
12986.96
41688.14