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LOGIC
CONTROLLER
Introduction
Programmable Logic
Controllers
Programmable Logic
Controllers
Applications :
Advantages of PLC :
Disadvantages of PLC :
PLC were Designed for Relay Logic Ladder and have Difficulty
with some Smart Devices.
Programmable Logic
Controllers
PLC Types
Nano (Small)
Micro (Medium)
Large
Memory Capacity
I/O Range
Packaging and Cost per Point
P L C Components
CPU
OUT
MODULE
MODULE
PROGRAM
DEVICE
P L C : Central Processing
Unit
120 V ac
PB
input
field
device
L2
L1
1
2
3
4
L2
Input module
terminal board
Input status
indicator
These modules act as link between the CPU and the output
devices in the field.
Analog output module : Typical output from these modules
is 4-20 mA, 0-10 V
Ex : Control Valve, Speed, Vibration
Digital output module : Typical output from these modules is
24 V DC, 115 V AC, 230 V AC
Ex. : Solenoid Valves, lamps, Actuators, dampers, Pump
valve on off control
L1
Output status
indicator
1
2
3
Output field
device
4
L2
Output module
Module blown
Fuse indicator
I/O SPECIFICATION
P L C : Power Supply
P L C : Bus System
Relay Connection
L1
L1
L2
L3
T1
T2
T3
M
CR
CL
1
2
CR
M
3
4
L2
M
MOTOR
PLC
1-Less wiring
2-Changes difficult
2-Easy modification
3-More power
3-Low power
4-More maintenance
5-Difficult to expand
-Ease of expansion
PLC Cycle
Inputs
Outputs
Machine
or
Process
Processor Memory
Output Modules
Data Output
Input
Image Table
Image Table
I:0/6
I:0/6
O:0/7
O:0/7
I:1/4
O:1/5
Input Devices
Output Devices
Ladder Program
I:1/4
I:0/6
O:0/7
I:1/4
O:1/5
Programming Terminal
O:1/5
PLC
Connection is Point to Point
I/O
Programming
Language :
- Relay ladder logic
- Flexibility in altering
Control system
operation
PLC
Programming Language :
I/O
- Ladder Program
- PID
- Data Storage
PLC
I/O
PLC
PLC became a part of the
developing enterprise resource
system
PLC Architecture
Evolution
TAPS
SPLITTERS
Remote
I/O Network
FIBER OPTIC LINK
Remote I/O
Workstation
Workstation
Workstation
Workstation
Switched Hub
Controller
Controller
Controller
Controller
Remote
Platform
Wireless Modem
PLC
HMI
Display
PC
Allen Bradley
Modicon
Nano
Micro
Premium
Quantum
Configuration of PLC :
Modicon
Built in display for I/O
(in-rack, AS-i) and Diag
8 Analog Inputs 1
Analog Output
I/O Modules
Up/Down Fast
Counter
Up Counter
Unitelway Port for connection
of up to 5 Slaves
TSX37-22
PCMCIA communications port
PCMCIA memory expansion port
Configuration of PLC :
Siemens
CPU
I/O Modules
External Power
Supply
CPU
I/O Modules
Power Supply
CPU
Back plane
Ladder Diagram
Statement List
Instruction List
Function Block Diagram
Sequential Function Chart
Structured Text
Scan Rate
Memory Types
Binary System
MSB
LSB
BYTE
BYTE
18 BIT WORD
PLC : Terminology