LG 60ps11 Training Manual

Training Manual
60PS11 Plasma Display

Advanced Single Scan Troubleshooting
1080p
Published January, 2010
OUTLINE
Overview of Topics to be Discussed
Section 1
Contact Information, Preliminary Matters, Specifications,

Plasma Overview, General Troubleshooting Steps,
Disassembly Instructions, Voltage and Signal Distribution
Section 2
Circuit Board Operation, Troubleshooting and Alignment of :

Switch mode Power Supply
Y-SUS Board Delivers Logic Signals and FG5V to both upper and lower boards.
Y-Drive Boards (2) Upper and Lower. Either can run separately.
Z-SUS Output Board (Also uses one Z-SUB board for bottom panel connector)
Control Board
X Drive Boards (3)
Main Board
Does not use a Main Power Switch.
2
January 15, 2010 60PS11 Plasma
Overview of Topics to be Discussed

Section 1
This Section will cover Contact Information and remind the Technician of
Important Safety Precautions for the Customers Safety as well as the Technician
and the Equipment.
Basic Troubleshooting Techniques which can save time and money sometimes
can be overlooked. These techniques will also be presented.
This Section will get the Technician familiar with the Disassembly, Identification and
Layout of the Plasma Display Panel.
At the end of this Section the Technician should be able to Identify the Circuit
Boards and have the ability and knowledge necessary to safely remove and
replace any Circuit Board or Assembly.
Preliminary Matters (The Fine Print)
IMPORTANT SAFETY NOTICE

The information in this training manual is intended for use by persons possessing an adequate
background in electrical equipment, electronic devices, and mechanical systems. In any attempt
to repair a major Product, personal injury and property damage can result. The manufacturer or
seller maintains no liability for the interpretation of this information, nor can it assume any
liability in conjunction with its use. When servicing this product, under no circumstances should
the original design be modified or altered without permission from LG Electronics. Unauthorized
modifications will not only void the warranty, but may lead to property damage or user injury.
If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for
service, they must be returned to their original positions and properly fastened.
CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power
is required for diagnosis or test purposes, disconnect the power immediately after performing
the necessary checks. Also be aware that many household products present a weight hazard.
At least two people should be involved in the installation or servicing of such devices.
Failure to consider the weight of an product could result in physical injury.
CONTACT INFORMATION
Customer Service (and Part Sales)
(800) 243-0000
Technical Support (and Part Sales)
(800) 847-7597
USA Website (GCSC)
aic.lgservice.com
Customer Service Website
us.lgservice.com
LG Web Training
lge.webex.com
LG CS Academy
lgcsacademy.com http://136.166.4.200
LG Learning Academy
LCD-DV: 32LG40, 32LH30, 37LH55, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 47LG90
PLASMA: 42PG20, 42PQ20, 60PS11, 50PG20, 50PS80, 50PS60
Available on the
Plasma page
Plasma Panel
Alignment Handbook
New Training Materials on

the Learning Academy site
Published January 2010 by LG Technical Support and Training

LG Electronics Alabama, Inc.
201 James Record Road,
Huntsville, AL, 35813.
ESD Notice
(Electrostatic Static Discharge)
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage
the electronics in a manner that renders them inoperative or reduces the time until their next failure.
Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively,
you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before
removing a replacement part from its package, touch the anti-static bag to a ground connection point or
unpainted metal in the product. Handle the electronic control assembly by its edges only. When
repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a residential installation. This equipment generates, uses,
and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate
the receiving antenna; Increase the separation between the equipment and the receiver; Connect the
equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the
dealer or an experienced radio/TV technician for help.
Safety and Handling, Checking Points

Safety & Handling Regulations
1.
Approximately 10 minute pre-run time is required before any adjustments are performed.
2.
Refer to the Voltage Sticker inside the Panel when making adjustments on the Power Supply, Y-SUS and Z-SUS Boards.
3.
Always adjust to the specified voltage level (+/- volt) unless otherwise specified.
4.
Be cautious of electric shock from the PDP module since the PDP module uses high voltage, check that the Power Supply
and Drive Circuits are completely discharged because of residual current stored before Circuit Board removal.
4.
C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity.
5.
The PDP Module must be carried by two people. Always carry vertical NOT horizontal.
6.
The Plasma television should be transported vertically NOT horizontally.
7.
Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit.
8.
Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry.
9.
New Panels and Frames are much thinner than previous models. Be Careful with flexing these panels. Be careful
with lifting Panels from a horizontal position. Damage to the Frame mounts or panel can occur.
10. New Plasma models have much thinner cabinet assemblies and mounts.
Be extremely careful when moving the set around as damage can occur.
Checking Points to be Considered

1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage and part number accuracy.
2. Check the model label. Verify model names and board model matches.
3. Check details of defective condition and history. Example: Y-SUS or Y-Drive Board Failure, Mal-discharge on screen, etc.
Basic Troubleshooting Steps

Define, Localize, Isolate and Correct
Look at the symptom carefully and determine what circuits could be causing the
Define
failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check
for possible overheated components. Capacitors will sometimes leak dielectric material and
give off a distinct odor. Frequency of power supplies will change with the load, or listen for
relay closing etc. Observation of the front Power LEDs may give some clues.
Localize After carefully checking the symptom and determining the circuits to be checked
and after giving a thorough examination using your senses the first check should always be
the DC Supply Voltages to those circuits under test. Always confirm the supplies are not
only the proper level but be sure they are noise free. If the supplies are missing check the
resistance for possible short circuits.
Isolate
To further isolate the failure, check for the proper waveforms with the
Oscilloscope to make a final determination of the failure. Look for correct Amplitude
Phasing and Timing of the signals also check for the proper Duty Cycle of the signals.
Sometimes glitches or road bumps will be an indication of an imminent failure.
Correct The final step is to correct the problem. Be careful of ESD and make sure to
check the DC Supplies for proper levels. Make all necessary adjustments and lastly always
perform a Safety AC Leakage Test before returning the product back to the Customer.
60PS11 PRODUCT INFORMATION SECTION
This section of the manual will discuss the specifications of the

60PS11 Advanced Single Scan Plasma Display Television.
60PS11 Specifications
1080P PLASMA HDTV

60" Class (59.5" diagonal)
1080P Full HD Resolution

For Full Specifications
600 Hz sub field driving
See the Specification Sheet
1,500 cd/m2 Brightness
XD Engine
2000,000:1 Dynamic Contrast Ratio
Smart Energy Saving
3x HDMI V.1.3 with Deep Color (2 Rear, 1 side).
AV Mode II (Cinema, Sports, Game)
Clear Voice
LG SimpLink Connectivity
Invisible Speaker System
100,000 Hours to Half Brightness (Typical)
PC Input
10
60PS11 Logo Familiarization Page 1 of 2

FULL HD RESOLUTION 1080P HD Resolution Pixels: 1920 (H) 1080 (V)
Enjoy twice the picture quality of standard HDTV with almost double the pixel
resolution. See sharper details like never before. Just imagine a Blu-ray disc
or video game seen on your new LG Full HD 1080p TV.
HDMI (1.3 Deep Color) Digital multi-connectivity
HDMI (1.3 Deep color) provides a wider bandwidth (340MHz,
10.2Gbps) than that of HDMI 1.2, delivering a broader range of colors,
and also drastically improves the data-transmission speed.
Invisible Speaker
Personally tuned by Mr. Mark Levinson for LG
TAKE IT TO THE EDGE newly introduces Invisible Speaker system,
guaranteeing first class audio quality personally tuned by Mr. Mark
Levinson, world renowned as an audio authority. It provides Full Sweet
Spot and realistic sound equal to that of theaters with its Invisible
Speaker.
Dual XD Engine
Realizing optimal quality for all images
One XD Engine optimizes the images from RF signals as another XD
Engine optimizes them from External inputs. Dual XD Engine presents
images with optimal quality two times higher than those of previous
models.
11
60PS11 Logo Familiarization Page 2 of 2

AV Mode "One click" Cinema, THX Cinema, Sport, Game mode.
TAKE IT TO THE EDGE is a true multimedia TV with an AV Mode
which allows you to choose from 4 different modes of Cinema, Sports
and Game by a single click of a remote control.
Clear Voice Clearer dialogue sound

Automatically enhances and amplifies the sound of the human voice
frequency range to provide high-quality dialogue when background
noise swells.
Save Energy, Save Money
It reduces the plasma displays power consumption.
The default factory setting complies with the Energy Star requirements
and is adjusted to the comfortable level to be viewed at home.
(Turns on Intelligent Sensor).
Save Energy, Save Money

Home electronic products use energy when they're off to power features like clock
displays and remote controls. Those that have earned the ENERGY STAR use as much
as 60% less energy to perform these functions, while providing the same performance at
the same price as less-efficient models. Less energy means you pay less on your energy
bill. Draws less than 1 Watt in stand by.
12
600Hz Sub Field Driving

(600 Hz Sub Field Driving)
600 Hz Sub Field Driving is achieved by using 10 sub-fields per frame process
(vs. Comp. 8 sub-field/frame)
No smeared images during fast motion scenes
Original Image
10 Sub Fields Per Frame
Sub Field firing occurs using wall charge and polarity differences between Y-SUS and Z-SUS signals.
13
60PS11 Remote Control
BOTTOM PORTION
p/n MKJ42519617
TOP PORTION
14
60PS11 Rear and Side Input Jacks
Music and
Photos
Software
Upgrades
USB
HDMI 3
SIDE
INPUTS
AC In
REAR
INPUTS
15
60PS11 Dimensions
Power:
There must be at least 4 inches of Clearance on all sides
380W (Typical)
0.19W (Stand-By)
3-1/2"
88.9mm
57-13/16"
1468.1mm
8-13/16"
224.2mm
17-1/8"
435mm
40-1/2"
1028.7mm
23-5/8"
600mm
15-3/4"
400mm
15-3/4"
400mm
37-3/8"
949.96mm
Model No.
Serial No.
Label
Remove 7 screws
to remove stand
for wall mount
3-1/8"
78.74mm
Weight:
117 lbs with Stand

104 lbs without Stand
60-11/16"
780mm
16
15-5/8"
396.24mm
DISASSEMBLY SECTION
This section of the manual will discuss Disassembly, Layout and Circuit
Board Identification, of the 60PS11 Advanced Single Scan Plasma Display Panel.
Upon completion of this section the Technician will have a better
understanding of the disassembly procedures, the layout of the printed
circuit boards and be able to identify each board.
17
Removing the Back Cover
To remove the back cover, remove the 36 screws

Indicated by the arrows.
(The Stand does not need to be removed).
PAY CLOSE ATTENTION TO THE TYPE, SIZE AND LENGTH
Of the screws when replacing the back cover.
Improper type can damage the front.
18
Circuit Board Layout

Y-Drive
Upper
Panel Voltage Label

Panel ID Label
FPC
Power Supply
(SMPS)
FPC
FPC
FPC
Z-SUS
Y-SUS
FPC
FPC
Z-SUB
FPC
Side Input
(part of main)
Control
FPC
TCP
Heat Sink
Y-Drive
Lower
IR/LED
Board
FPC
Main Board
AC In
Left X
Keyboard
Center X
Invisible Speakers
19
Right X
Conductive Tape Under Main Board
Disassembly Procedure for Circuit Board Removal

Notes: 1) All Plugs listed are from left to right Pin 1,2, 3, ETC.
2) Remember to be cautious of ESD as some semiconductors are CMOS and prone to static failure.
Switch Mode Power Supply Board Removal

Disconnect the following connectors: P811, P812, P813, P814 and SC101.
Remove the 10 screws holding the SMPS in place.
Remove the board.
When replacing, be sure to readjust the Va/Vs voltages in accordance with the Panel Label.
Also, re-confirm VSC, -Vy and Z-Bias as well.
Y-SUS Board Removal
After replacing the Y-SUS,

check the connectors for solder break.
Disconnect the following connectors: P302, P307 and Ribbon Cable P101.
Remove the 9 screws holding the Y-SUS in place.
Remove the Y-SUS by lifting slightly to clear standoff and slid it to the right, disconnecting the Y-Drives.
Confirm VSC, -Vy and Z-bias as well.
Y-Drive Boards Removal
After replacing the Y-Drive,

check the connectors for solder breaks.
Disconnect the following Flexible Ribbon Connectors P101~P104 and/or P201~P204:

Disconnect the following Connectors P114~P116 and/or P214~P216.
Remove the 4 screws holding either of the Y-Drive boards in place.
Remove the Y-Drive by lifting slightly and sliding the board to the left unseating
the connectors from the Y-SUS Board.
Board Standoff
Collar
Note: Y, Z-SUS and Y-Drive boards are mounted on board stand-offs that have a small collar.
The board must be lifted slightly to clear these collars. Behind each board are Chocolate (dense rubber
like material) that act as shock absorbers. They may make the board stick when removing.
20
Disassembly Procedure for Circuit Board Removal (2)

Z-SUS Board Removal
Disconnect the following connectors: P100, P101.
Disconnect the following connectors: P102, P104 and P105. These are the FPC cables. Pull the locking
caps to the right. Pull out carefully the Flexible Printed Circuits (FPCs) and slide them out to the right.
Remove the 6 screws holding the Z-SUS in place and the one holding the Z-SUB in place.
Lift the Z-SUS up and remove the board. Remove the Z-SUB by pulling it off the Z-SUS.
Confirm VS, -Vy and Z-bias as well.
Main Board Removal
Disconnect the following connectors: P1001, P1003, P1005 and P1006.
Remove the 2screws holding on the decorative plastic piece on the right side.
Remove the 4 screws holding the Main board in place and Remove the board.
Control Board Removal
Disconnect the following connectors: P5 LVDS, P2, P200, P1 Ribbon, P101, P102 and P104 Ribbon by
lifting up the locking tab. Remove the 4 screws holding the Control board in place Remove the board.
Front Key and LED Board Removal
KEY BOARD:
Remove the 2 screws holding the Key board in place. Remove the board by lifting the board upward.
Disconnect P101.
FRONT IR/INTELLIGENT SENSOR and POWER BUTTON:
Remove the 2 screws.
Note; The left hand screw has a Grounding Strap. Remove the Board.
Disconnect P101 and P102.
21
X Drive Circuit Board Removal Continued
Press
Inward
Make sure AC is removed and Lay the Television down carefully on

a padded surface.
Remove the Back Cover and the Stand.
Carefully remove the LVDS Cable P5 from the Control Board by
pressing the Locking Tabs together and pull the connector straight
back using a rocking motion to remove the cable.
(This prevents possible damage). See illustration to the right.
Press
Inward
LVDS Cable
Connector
(A) Remove the Stand (7 Screws removed during back removal).

(B) Remove the Stand Metal Support Bracket (8 Screws) 2 Plastic tap
thread and 6 Metal thread. Disconnect the Ground strap and remove
the AC connector to the SMPS. Place bracket off the side.
Press
(C) Remove connector P1001 to Front IR board and P1005 to the Speakers.
Inward
(D) Remove the 4 screws from the Main Board Mounting Bracket.
Carefully reposition the Main Board and Mounting Bracket up and off to the right side.
(E) Remove the Vertical support Braces marked E. Note: There is a Left and a Right brace. (4 Screws per/bracket)
2 Plastic tap thread and 2 Metal thread.
(F) Remove the 15 screws holding the Heat Sink. (Warning: Never run the set with this heat sink removed). Note: There is
a large piece of conductive tape over the right side of the Right X Board that must be removed. Also, note that there is
a long piece of Chocolate heat transfer material attached all the way across the underside of the heat sink.
X-DRIVE LEFT, CENTER AND RIGHT REMOVAL:
Disconnect all TCP ribbon cables from the defective X-Drive board and all other Ribbon cables going to the board.
Remove the 6 screws in either the Left or Right X-Drive board or the 5 screws holding the Center X-Drive in place.
Remove the board. Reassemble in reverse order. Recheck Va / Vs / VScan / -VY / Z-Drive.
Note: There are piece of Chocolate heat transfer material under each TCP. Do not tear or remove.
22
Getting to the X Circuit Boards
A
LVDS Cable
Stand should have already be removed
Warning:
Never run the TV with the
TCP Heat Sink removed
E
Left
E
Right
F
Heat Sink
Ground
Strap
C
D
A
Warning Shorting Hazard: Conductive Tape. Do not allow to touch energized circuits.
23
Left and Right X Drive Removal

After removing the back cover, the Main board is lifted out of the way, the 15 screws removed from heat sink
covering the TCPs and connectors to the TCPs are removed, the X-Drive boards can be removed.
There may be tape on these connectors.
Disconnect connector P121
P110
P210
P310
Are all the
same
P121
Remove tape (if present) and Gently pry the

locking mechanism upward and remove the ribbon
cable from the connector.
Va from the Y-SUS to Left X Only

Carefully lift the TCP ribbon up and off.
It may stick, be careful not to crack TCP.
(See next page for precautions)
Removing Connectors to the TCPs.

Gently lift the locking mechanism
upward on all TCP connectors
Left X: P101~108
Center X: P201~207
Cushion (Chocolate)
Right X: P301~308
TCP
Flexible ribbon cable connector
24
TCP (Tape Carrier Package) Generic Removal Precautions

TCP Connector Removal
Lift up the lock as shown by arrows.

(The Lock can be easily broken.
It needs to be handled carefully.)
The TCP has two small tab on each

side which have to be lifted up
slightly to pull the connector out.
Note: TCP is usually stuck down
to the Chocolate heat transfer
material, be Very careful when
lifting up on the TCP ribbon cable.
Pull TCP apart as shown by arrow.

(TCP Film can be easily damaged.
Handle with care.)
25
Left and Right X Drive Removal

Remove the 6 screws for either left or right board or 5for the center. 13 total for all three.
(The screws between the Left and Center or the Center and Right boards, secures both boards)
The Left X Board drives the right side of the screen vertical electrodes
The Center X Board drives the Center of the screen vertical electrodes
The Right X Board drives the left side of the screen vertical electrodes
26
CIRCUIT OPERATION, TROUBLESHOOTING AND CIRCUIT

ALIGNMENT SECTION

This Section will cover Circuit Operation, Troubleshooting and
Alignment of the Power Supply, Y-SUS Board, Y-Drive Boards, Z-SUS
Board, Control Board, Main Board and the X Drive Boards.
At the end of this Section the technician should understand the operation
of each circuit board and how to adjust the controls. The technician
should be able with confidence to troubleshoot a circuit board failure,
replace the defective circuit and perform all necessary adjustments.
27
60PS11 SIGNAL and VOLTAGE DISTRIBUTION DIAGRAM

Y Drive
Upper
FPCs
5VFG (5V) measured

from Floating Ground
Step 1: RL ON (5V, 12V, 5V Det) Out

Step 2: M5 On (M5V) Out
Step 3: VS On (Va, Vs and 17V) Out
VSC (140V) measured

from Floating Ground
SMPS OUTPUT VOLTAGES IN STBY

STB +5V (also AC Det)
P101
Floating
Ground
P102
P103
P104
5VFG
P304 Data, Clock (i2c)

Vscan, FG5V
P116
P111
Drive Data
Clock (i2c)
P211
P201

Floating Gnd (FG)
P103
P115
n/c
Note:
Va not used
by Y-SUS
Note: Va not used
M5V
M5V, Vs, Va
P813
SK101
P814
SMPS
Relay On +5V, 12V
Turn On
M5 On M5V
Commands VS On 17V, Va, Vs
AC
Input
Filter
P101
Floating Gnd (FG)
Floating
Ground
Logic Signals
M5V 17V
Y Drive
Lower
17V
Note: 17V not used
by Control
Va
P200
P2
CONTROL
Board
P101 3.3V
P102
RGB Logic
Signals
Display Panel Horizontal

Electrodes Reset, Sustain
P5
P104
RGB Logic
Signals
3.3V
3.3V
P220
P311 P331
X-Board-Center
LVDS
P1006
MAIN Board
5V STBY
IR, Power LED,
Intelligent Sensor
P204
P205
3.3V
Key Board
Pull Up
Control Keys
Power Button
X-Board-Right
Va
Va
P203
P310
P320
FPCs
Speakers
P1003
P1101
P1005
P221
P206
P301
P302
Display Panel Vertical Address (Color Address)
28
P105
Video
Set in
Stand By:
STB +5
AC Voltage
Det
3.3V
P232 P211
P106
Display Enable
P210
P110
P120
P121
X-Board-Left
P202
P102
P103
17V
Display Enable
LVDS
P307
P201
Z SUS
Board
P100
P1
P308 Floating Gnd (FG)
P216
P104
Z Drive Control Signals

Vscan, FG5V
P215
FPCs
P101
5VFG
P214
P203
SMPS
Board
M5V, Vs, Va
Y-SUS Board
P202
P204
P811
P812
P301 Floating Gnd

(FG)
P114
P101
n/c
FPCs
P302
SMPS OUTPUT VOLTAGES IN RUN

STB5V, +5V, 17V, 12V to Main Board
Vs, Va and M5V to Y-SUS, Z-SUS Board
M5V to Control Board
Display Panel
Horizontal
Electrodes
Sustain
P303
P304
P305
P306
Panel Label Explanation

(9)
(1)
(10)
(8)
(2)
(11)
(3)
(4)
(5)
(6)
(12)
(13)
(14)
(15)
(7)
(1) Panel Model Name

(2) Bar Code
(3) Manufacture No.
(4) Adjusting Voltage DC, Va, Vs
(5) Adjusting Voltage (Set Up / -Vy / Vsc / Ve / Vzb)
(6) Trade name of LG Electronics
(7) Manufactured date (Year & Month)
(8) Warning
29
(9) TUV Approval Mark

(10) UL Approval Mark
(11) UL Approval No.
(12) Panel Model Name
(13) Max. Watt (Full White)
(14) Max. Volts
(15) Max. Amps
Adjustment Notice
All adjustments (DC or Waveform) are adjusted in WHITE WASH.

Customers Menu, Select Options, select ISM select WHITE WASH.
It is critical that the DC Voltage adjustments be checked when;

1)
SMPS, Y-SUS or Z-SUS board is replaced.
2)
Panel is replaced, Check Va/Vs since the SMPS does not come with new panel
3)
A Picture issue is encountered
4)
As a general rule of thumb when ever the back is removed
ADJUSTMENT ORDER IMPORTANT
DC VOLTAGE ADJUSTMENTS
1) POWER SUPPLY: Va Vs (Always do first)
2) Y-SUS: Adjust Vy, Vscan,
3) Z-SUS: Adjust Z-Bias (VZB)
WAVEFORM ADJUSTMENTS
1) Y-SUS: Set-Up, Set-Down
The Waveform adjustment is only necessary

1) When the Y-SUS board is replaced
2) When a Mal-Discharge problem is encountered
3) When an abnormal picture issues is encountered
Remember, the Voltage Label MUST be followed,

it is specific to the panels needs.
Manufacturer
Bar Code
Set-Up
-VY
Vscan
Ve
Z_BIAS
Panel
Rear View
All label references are from a specific panel.

They are not the same for every panel encountered.
30
SWITCH MODE POWER SUPPLY SECTION

This Section of the Presentation will cover troubleshooting the Switch Mode Power Supply for
the Single Scan Plasma. Upon completion of the section the technician will have a
better understanding of the operation of the Power Supply Circuit and will be able to
locate voltage and test points needed for troubleshooting and alignments.
DC Voltages developed on the SMPS

Adjustments VA and VS.
Always refer to the Voltage Sticker located on the back of the panel, in the upper Left
Hand side for the correct voltage levels for the VA, VS, -VY, Vscan, and Z Bias as these
voltages will vary from Panel to Panel even in the same size category.
Set-Up and Ve are just for Label location identification and are not adjusted in this panel.
SMPS P/N EAY59547002

Check the silk screen label on the top center of the Power Supply board to identify the correct part
number. (It may vary in your specific model number).
On the following pages, we will examine the Operation of this Power Supply.
31
Switch Mode Power Supply Overview

The Switch Mode Power Supply Board Outputs to the :
Y-SUS and
Z-SUS Boards
Main Board
Adjustments
VS
Drives the Display Panels Horizontal Electrodes.
VA
To Y-SUS, fused then to the X-Boards. (Not used by Z-SUS).

Primarily responsible for Display Panel Vertical Electrodes.
M5V
Used to develop Bias Voltages on the Y-SUS, X-SUS Boards.
STBY 5V
Microprocessor Circuits
17V
Audio B+ Supply
12V
Tuner B+ Circuits
5V
Signal Processing Circuits
There are 2 adjustments located on the Power Supply Board VA and VS. The
M5V is pre-adjusted and fixed. All adjustments are made with relation to Chassis
Ground. Use Full White Raster 100 IRE
VA
RV901
VS
RV951
32
Power Supply Board Layout
33
Power Supply Circuit Layout

Primary
Source
P812
To Y-SUS
P811
To Y-SUS
8Amp/250V
0V Stby
382V Run
Fuse F801
PFC
Circuit
VA Source
VS Source
VA VR951
17V Source
VS VR901
P813
To Control
Bridge
Rectifiers
IC701
Sub Micon
RL101
RL103
Main Fuse
F101
AC Input
SC 101
STBY 5V
5V, 12V
Source
P814
To MAIN
15Amp/250V
34
Power Supply Basic Operation

AC Voltage is supplied to the SMPS Board at Connector SC101 from the AC Input assembly. Standby 5V is developed from
160V source supply (which during run measures 380V measured from the primary fuse F801).
This supply is also used to generate all other voltages on the SMPS.
The STBY5V (standby) is B+ for the Controller (IC701) on the SMPS and output at P814 pins 11 and 23 then sent to the
Main board for Microprocessor (IC1) operation. AC Detection (AC Det) is generated on the SMPS, by rectifying a small
sample of the A/C Line at D102 and associated circuitry and routed to the Controller (IC701) where it outputs at P814 pin 18
and sent to P1006 pin 18 to the Main Board where it is sensed and monitored by the Main Microprocessor (IC1). The AC
Det in this set works differently than most. If AC Det is missing the Microprocessor will turn off the television in about 10
seconds after turn on. This will happen each time turn on is attempted.
When the Microprocessor (IC1) on the Main Board receives an ON Command from either the Power button or the
Remote IR Signal, it outputs a high called RL ON at Pin 19 of P814. This command causes the Relay Circuit to close
both Relays RL101 and RL102 bringing the PFC source up to full power by increasing the 160V standby to 380V run
which can be read measuring voltage at Fuse F801 from Hot Ground. At this time the run voltages 12V, and +5V
sources become active and are sent to the Main Board via P814 (12V at pins 5 and 6 and +5V at pins 9,10, and 12).
The 5V detect line from the SMPS Board to the Main Board can be measured at pin 17 of P814. It is not used.
The next step is for the Microprocessor (IC1) on the Main Board to output a high on M5V ON Line to the SMPS at P814 Pin
21 which is sensed by the Controller (IC701) turning on the M5V line and output at P811 pins 9 and 10 to the Z-SUS P101
pins 9 and 10 and P812 pins 9 and 10 and Y-SUS boards P302 pins 9 and 10. It is also sent out P813 pins 1~4 to the
Control board P200 pins 1~4.
Full Power occurs when the Microprocessor (IC1) on the Main Board brings the VS-ON line high at Pin 20 of P814 of the
SMPS Board. VS-ON is routed to the Controller (IC701) which turns on the 17V Audio, VA, and the VS supplies. VA and
VS output at P811 to the Z-SUS board and P812 to the Y-SUS board. (VA pins 6 and 7 and VS pins 1 and 2). The 17V
Audio supply outputs to the Main board at P814 pins 1 and 2 and used for Audio processing and amplification.
AUTO GND Pin 22 of P814: This pin is grounded on the Main board. When it is grounded, the Controller IC701 works in
the normal mode, meaning it turns on the power supply via commands sent from the Main board. When this pin is floated
(opened), it pulls up and turns the Controller IC701 on in the Auto mode. In this state, the Controller turns on the power
supply in stages automatically. A load is necessary to perform a good test of the SMPS if the Main board is suspect.
35
60PS11 POWER SUPPLY START UP SEQUENCE

In Stand-By Primary side is 4.57V
In Run (Relay On) Primary side is 391V
POWER SUPPLY
(SMPS)
AC In
9
Vs
Reg
5V/12V
Regulators
Stand
By 5V Reg
AC
Det.
Stand By
5V
5V Det.
7
Not
Used
14
17V
Reg
5V 12V
Va
Reg
16
16
Vs
15
Va
15
17V
Relay
On
10
M5V
Reg
M5V
On
Vs
On
14
14
Va
Vs
M5V
Va
Vs M5V
15
16
10
15
16
Y-SUS PWB
Va
15
AC Det.
If missing,
set turns
off within
10 sec.
5V MST
Switch
Q303
Other
12V Video
+5V HDMI EDID
And other input circuits
Power
Switch
At point 4 TV is in
Stand-By state. It is
Energy Star Compliant.
Less than 1 Watt
Circuits
3.3V Reg
IC301
Reset
Q302
3.3VST
2
4
MAIN
PWB
3.3V
11
Power On
36
11
13
17V
Y DRIVE Upper
12
13
13
15
X PWB
Left
STBY 5V
14
Control PWB
Y DRIVE Lower
6
5V
Relay
Mnt
On
Microprocessor
IC1
10
17V
11
5V
Floating
Gnd
17V Audio
5V Mnt
12
10
Z-SUS PWB
17V
5VFG
M5V
2
5
15
Front IR
Board
X PWB
Center
Remote
Or Key
15
X PWB
Right
Power Supply Va and Vs Adjustments

Important: Use the Panel Label
Not this book for all voltage adjustments.
Use Full White Raster White Wash
Va TP
P811
Pin 6 or 7
Example
Voltage Label
VA
Voltage
VS
Voltage
Vs TP
P811
Pin 1 or 2
Vs Adjust:
Place voltmeter on pin 1 or 2
of P811 or P812. Adjust
VR951 until the reading
matches your label.
Va Adjust:
Place voltmeter on pin 6 or 7
of P811 or P812. Adjust
VR901 until the reading
matches your label.
37
60PS11 SMPS STATIC TEST UNDER LOAD

Using two 100 Watt light bulbs, attach one end to Vs and the other end to ground. Apply AC to SC101. If the light bulbs
turn on and VS is the correct voltage, allow the SMPS to run for several minutes to be sure it will operate under load. If
this test is successful and all other voltages are generated, you can be fairly assured the power supply is OK.
Note: To be 100% sure, you would need to read the current handling capabilities of each power supply listed on the silk
screen on the SMPS and place each supply voltage under the appropriate load.
100W
100W
4 or 5 or 8
P811 or P812
Check Pins 6 or 7
for Va voltage
Gnd
P812
Vs
Pins 1 or 2
P811 or P812
Check Pins 1 or 2
for Vs voltage
PFC
Circuit
Hot Ground:
Represents a Shock
Hazard
P812
10) M5V
9) M5V
8) Gnd
7) VA
6) VA
5) Gnd
4) Gnd
3) n/c
2) VS
1) VS
VR951
VS Adj
IC804
IC604
Not Hot
or Cold
F101 (AC)
15A/250V
F801
8A/250V
391V Run
4.57V STBY
IC503
P811
1) VS
2) VS
3) n/c
4) Gnd
5) Gnd
6) VA
7) VA
8) Gnd
9) M5V
10) M5V
P811
P813
P813
Check Pins 1~4
For M5V
VR901
VA Adj
P814
IC701
RL101RL102
N
CN701
n/c
SC101
Any time AC is applied to the SMPS, STBY 5V and AC DET should

be present.
If AC Det is missing, the TV will come on, but after 10 seconds the
television will shut off. This will happen each time the TV is turned
on.
Note:
Always test the SMPS under a load using the 2 light bulbs.
Abnormal operational conditions may result if not loaded.
38
P814
Check Pins 11 or 23 for 5V
SBY
Check Pins 1 or 2 for

17V
Check Pin 18 for

AC Det (5V)
Check Pins 5 or 6 for

12V
Check Pin 9,10,12 for

(+5V)
Power Supply Static Test (Forcing on the SMPS in stages)

WARNING: Remove AC when adding
or removing any plug or resistor.
P811 and P812 disconnected from the Y-SUS and Z-SUS boards.
P813 disconnected from the Control board.
P1006 disconnected from the Main board.
Use the holes in the connector P1006 side to insert the resistor or jumper leads.
(A) Ground the Auto Ground (Pin 22) on P814.

(B) When AC is applied, Check P814 AC_Det (Pin 18) for 5V and Stand-By
5V (Pins 11 and 23) for 5V.
(C) 100 watt resistor added from STBY 5V (Pins 12 or 23)
(Note pins 9-10 or 12 are not on yet).
to RL_ON (Pin 19) closes relays RL101 and RL103 turning on
the 5V and 12V Supplies.
(D) 100 watt resistor added from 5V (Pins 9 ~ 12) to M5 ON (Pin 21)
turns on the M5V (P811 or P812 pins 9, 10) and (P813 Pins 1~4) lines.
(E) 100 watt resistor added from STBY 5V (Pins 9~12) to VS ON
(Pin 20) brings the;
17V (P814 pins 1 and 2) lines high.
VA (P811/P812 Pins 6 and 7 Va) lines high.
VS (P811/P812 pins 1 and 2 Vs) lines high.
39
SMPS Connector P814 Identification, Voltages and Diode Check

P814 CONNECTOR SMPS" to Main" P1006
Pin
Label
STBY
Run
Diode Mode
Pin
Label
STBY
Run
Diode Mode
17V
0V
17V
2.2V
17V
0V
17V
2.2V
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
12V
0V
12V
1.89V
12V
0V
12V
Open
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
5V
5V
5V
1.99V
10
5V
5V
5V
1.99V
11
Stby 5V
5V
5V
2.17V
12
5V
5V
5V
1.99V
13
Gnd
Gnd
Gnd
Gnd
14
Gnd
Gnd
Gnd
Gnd
15
Gnd
Gnd
Gnd
Gnd
16
Gnd
Gnd
Gnd
Not Used
17
5V Det
.15V
5V
1.09V
18
AC Det
5V
5V
2.75V
19
RL On
0V
3.73V
Open
20
VS On
0V
3.2V
Open
21
M5 ON
0V
3.24V
Open
22
Auto Gnd
Gnd
Gnd
2.78V
23
Stby 5V
5V
5V
2.17V
24
0V
0V
Open
Key On
aNote: The 17V turns on when the VS On command arrives.

cNote: The Key On line is not used in this model.
bNote: The 5V/12V turns on when the RL-On command arrives.
Diode Mode Readings taken with all connectors Disconnected. DVM in Diode Mode.
40
SMPS Connector SC101 and P811 Identification, Voltages and Diode Check
SC101 AC INPUT
Connector
Pin Number
SC101
1 and 3
Standby
Run
120VAC
120VAC
P812 CONNECTOR "Power Supply to Y-SUS P302
Diode Mode
Open
P811 CONNECTOR "Power Supply to Z-SUS P101
Pin
Label
STBY
Run
Diode
Mode
Pin
Label
STBY
Run
Diode
Mode
1, 2
*Vs
0V
*196V
Open
1, 2
*Vs
0V
*196V
Open
n/c
n/c
n/c
n/c
n/c
n/c
n/c
n/c
4, 5
Gnd
0V
0V
Gnd
4, 5
Gnd
0V
0V
Gnd
6, 7
*Va
0V
*68V
Open
6, 7
*Va
0V
*68V
Open
Gnd
0V
0V
Gnd
Gnd
0V
0V
Gnd
0V
5V
0.093V
9, 10
0V
5V
0.093V
9, 10
M5V
M5V
* Note: This voltage will vary in accordance with Panel Label

a
Note: The Diode Mode test on the M5V line reads almost a short. This is normal.
41
SMPS P813 Connector Pin ID and Voltages and Diode Test

Voltage and Diode Mode Measurements for the Control Board.
Note: There are no voltages in Stand-By mode.
P813 Power Supply Board to P200 CONNECTOR "Control Board
Pin
Label
Run
Diode Mode
M5V
5V
0.093V
M5V
5V
0.093V
M5V
5V
0.093V
M5V
5V
0.093V
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
P813
1
Diode Mode Readings taken with all connectors Disconnected, (Unless Specified). Black lead on Gnd. DVM in Diode Mode.
42
Y-SUS BOARD SECTION
(Overview)
Y-SUS Board develops the V-Scan drive signal to the Y-Drive boards.
This Section of the Presentation will cover alignment and troubleshooting the Y-SUS Board
for the Single Scan Plasma. Upon completion of the Section the technician will have a better
understanding of the operation of the circuit and will be able to locate voltage and
Diode mode test points needed for troubleshooting and alignments.
Adjustments
DC Voltage and Waveform Checks
Diode Mode Measurements
Operating Voltages
SMPS Supplied
VA
VS
M5V
VA supplies the Panel Vertical Electrodes (Routed to the Left X-Board)

VS Supplies the Panel Horizontal Electrodes.
M5V Supplies Bias to Y-SUS.
Y-SUS Developed
-VY VR902
VSC VR901
V SET UP VR602
V SET DN VR601
17V
-VY Sets the Negative excursion of the Y-SUS Drive Waveform

VSC Set the amplitude of the complex waveform.
SET UP sets amplitude of the Top Ramp of the Drive Waveform
SET DOWN sets the Pitch of the Bottom Ramp of the Drive Waveform
To the Control Board then routed to the Z-SUS board
Floating Ground
FG 5V
FG 15V
Used on the Y-Drive boards (Measured from Floating Gnd)

Used in the Development of the V-Scan signal (Measured from Floating Gnd)
43
Y-SUS Block Diagram

Distributes Vs and M5V
Power Supply Board - SMPS
Distributes M5V
Simplified Block Diagram of

Y-Sustain Board
Distributes
VA
Left X Board
Distributes Vs, Va and M5V

Distributes
17V
Receive M5V, Va, Vs

from SMPS
Distributes VA
Circuits generate
Y-Sustain Waveform
Z-SUS Board
Distributes 17V
Control Board
Generates Vsc and -Vy

from M5V by DC/DC Converters
Also controls Set Up/Down
FETs amplify Y-Sustain

Waveform
Generates Floating Ground

5V by DC/DC Converters
Logic signals needed to scan the panel
Y-Drive Boards
Receive Scan Waveform
Display Panel
Logic signals needed to generate drive waveform
44
Y-SUS Board Layout

All pins Floating Gnd
Pins 1 ~4 Logic (Drive)
Signals to the Y-Drive
Upper board
P30
1
P3
06
Pins 5~6 and 9~12 Logic

(Drive) Signals to the
Y-Drive Upper board
Floating Gnd 5V
Pins 7 and 8
FS302 (Vs)
6.3A 250V
c
P304
VS, VA and M5V

Input from the SMPS
P302
FS301 (VS)
10A/125V
FS303
(M5V)
10A/125V
P301 and P308 All Pins

are Floating Ground
Pins 1
and 2
17V (pins 1~4)

to Control for Z-SUS
Pins 11
and 12
SET UP
VR 602
P303
c
P305
-VY TP
FS901
(M5V)
5A/125V
-VY ADJ
VR902
P101
P3
08
Pins 11 ~12 Logic

Y-Drive Lower board
Logic Signals from

the Control Board
V SET DN
VR 601
Floating Gnd 5V
Pins 5 and 6
Pins 1 ~4, 7~8 Logic
Y-Drive Lower board
Ribbon
VSC TP
R306
VSC ADJ
VR901
All pins Floating Gnd
45
P307
Va to Left
X Board
Pins 5~7
Y-SUS Board
Component
Layout Drawing
46
VSC and -VY Adjustments
CAUTION: Use the actual panel label and not the book for exact voltage settings.
These are DC level Voltage Adjustments
Set should run for 15 minutes, this is the Heat Run mode.
Set screen to White Wash.
1) Adjust Vy to Panel Label voltage (+/- 1V)
2) Adjust VSC to Panel Label voltage (+/- 1V)
-Vy
VSC
Bottom of board Just below Heat Sinks
P308
Voltage Reads
Positive
+
VR902
-Vy Adj
-Vy TP Marked
VR901
VSC Adj
VSC TP
R306
47
Y-Drive Signal Overview

Y-Drive Lower Test Point
(Center Left of Board)
Overall signal observed 4mS/div
P202
P215
d Highlighted signal from waveform

above observed 400uS/div
60~106 VRms
NOTE: The Waveform Test

Points are fragile. If by
accident the land is torn and
the run lifted, make sure
there are no lines left to right
in the screen picture.
514V p/p
e Highlighted signal from

waveforms above observed
100uS/div
There are several other test points on either the

Upper or Lower Y-Drive boards that can be used.
Basically any output pin on any of the FPC
to the panel are OK to use.
100uS
48
Locking on to the Y-Drive Waveform Tip

Note, this TP (VS_DA) can be used as an
External Trigger for scope when locking onto
the Y-Drive (Scan) or the Z-Drive signal.
49
Observing (Capturing) the Y-Drive Signal for Set Up Adjustment

Set must be in WHITE WASH
All other DC Voltage adjustments should have already been made.
Fig 1:
As an example of how to lock in to the Y-Drive Waveform.
Fig 1 shows the signal locked in at 4ms per/div.
Note the 2 blanking sections.
The signal for SET-UP is outlined within the Waveform
Fig 2:
At 2mSec per/division, the waveform to use for
SET-UP Is now becoming clear.
Now, the two blanking signal are still present.
Outlined
Area
Blanking
Area to
be adjusted
FIG1
4mS
FIG2
2mS
Blanking
Fig 3:
At 100us per/div. the signal for SET-UP is now easier to
recognize. It is outlined within the Waveform.
Remember, this is the first large signal to the right of blanking.
Fig 4:
At 400uSec per/division, the adjustment for SET-UP
can be made.
It will make this adjustment easier if you use
the Expanded mode of your scope.
50
Area to
be adjusted
Area to
be adjusted
FIG3
100uS
Blanking
FIG4
40uS
Observing (Capturing) the Y-Drive Signal for Set Up Adjustment

Fig 1:
As an example of how to lock in to the Y-Drive Waveform.
Fig 1 shows the signal locked in at 4ms per/div.
Note the 2 blanking sections.
The signal for SET-DN is outlined within the Waveform
Fig 2:
At 2mSec per/division, the waveform to use for
SET-DN is now becoming clear.
Now the two blanking signals are still present.
Blanking
Area to
be adjusted
FIG2
2mS
Blanking
Fig 3:
At 100us per/div. the signal for SET-DN is now easier to
recognize. It is outlined within the Waveform.
Remember, this is the first large signal to the right of blanking.
Fig 4:
At 20uSec per/division, the adjustment for
SET-DN can be made.
It will make this adjustment easier if you use the
Expanded mode of your scope.
Outlined
Area
FIG1
4mS
Area to
be adjusted
51
Area to
be adjusted
FIG3
100uS
Blanking
FIG4
20uS
Set Up and Set Down Adjustments

Observe the Picture while making these adjustments. Normally, they do not have to be done.
P202
P215
VR602
A
Y-Drive Test Point
Lower Y-Drive
VR601
SET-UP ADJUST:
1) Adjust VR602 and set the (A) portion of the signal to
match the waveform above. (20uSec 10uSec)
SET-DN ADJUST:
2) Adjust VR601 and set the (B) time of the signal to match
the waveform above. (160uSec 5uSec)
ADJUSTMENT LOCATIONS:
Just right of the bottom left heat sink.
52
Set Up Adjustment Too High or Low

Set Up swing is Minimum 280V Max 335V
Panel Waveform Adjustment
100uSec
The center begins to wash out and arc due to SET UP
(SET UP) Too High

Full Counter Clock Wise
100uSec
Very little alteration to the picture, the wave form indicates a

distorted SET UP. The peek widens due to the SET UP
peeking too quickly.
Ramp (SET UP) Too Low

Full Clock Wise
53
Set Down Adjustment Too High or Low

Set Dn swing is Minimum 73uS Max 166uS+
Panel Waveform Adjustment
100uSec
Normal
169uSec
NOTE: If abnormal settings cause
shutdown, remove the LVDS from
Control board and make necessary
adjustments.
Then reconnect LVDS cable, select
White Wash and adjust correctly.
110V off
the Floor
Floor
(SET DN) Too High 166uSec
Full Clock Wise
All of the center washes out due to increased SET_DN time.
100uSec
Normal
169uSec
(SET DN) Too Low

Counter Clock Wise
The center begins to wash out and arc due to decreased SET DN time.
54
Y-SUS BOARD TROUBLESHOOTING
TIP: Use P304 pins 1 or 2 or the Bottom Side of C326 to

test for Y Scan signal if the Y-Drive boards are removed
Y-SUS Board develops the V-Scan drive

signal to the Y-Drive boards.
P/N EBR55492901
This Section of the Presentation will cover

troubleshooting the Y-SUS Board for the
Single Scan Plasma.
C326
55
Y-SUS Board P306 to P115 Connector Explained

To Upper Y-Drive
P306 Pins 1~4
TIP: Use P304 pins 1 or 2 or the Right Side of C326 to test

for Y Scan signal if the Y-Drive boards are removed
P306
P115
(4mSec per/div)
The signal for all 4 pins looks very similar
due to the fact they are read from Chassis Gnd,
but they are actually Floating Ground related.
c
Y-Drive Upper
Board
Y-SUS Board
5~12) FGnd
4) Data Odd Out
3) Data Even Out
2) OC2 T Even
1) STB T
Pin 4 (412V p/p) with Y-Drives

P306 Pins 1~4 are Logic (Drive) Signals to the Y-Drive Upper.
P304 carries the Y-Drive signals to the upper via pins 1 and 2.
56
Y-SUS P306 Connector Diode Mode Testing
P306
P115
Checking the Y-SUS Board P306

NOTE: Disconnected from the Y-DRIVE boards
Readings from Floating Ground (Pins 5~12)
RED LEAD
Blk Lead FG
Floating Gnd 5~12) FGnd
4) Data Odd Out
3) Data Even Out
2) OC2 T Even
1) STB T
0V
1.58V
1.58V
1.58V
1.58V
BLACK LEAD
Red Lead FG
0V
0.679V
0.679V
0.679V
0.679V
c
Meter in the Diode Mode
Y-Drive Board should be

disconnected for this test.
57

To Upper Y-Drive
Pins 1 and 2 Y-Scan signal

VScan
140V
(from FG)
P116
P304
Y-Drive Upper
Board
Y-SUS Board
392V p/p (No Y-Drives)
396V p/p (With Y-Drives)

12) CLK T
11) OC2 T Odd
10) OC1 T B Odd
9) OC1 T B Even
8) +5VFG
7) +5VFG
6) Data Out Odd
5) Data Out Even
4) FGnd
3) n/c
2) VScan
1) VScan
58
FG5V measured from

Pins 7 or 8 to
Floating Gnd
Use any pin on P301
P304 Pins 5~6 and 9~12 are
Logic (Drive) Signals to the
Y-Drive upper.
Pins 1~2 carries the Y-Drive
signals to the upper Y-Drive.
Y-SUS P304 Diode Mode Testing

Y-Drive Upper
P116
Y-SUS Board
P304

Readings from Floating Ground (Pin 4)
RED LEAD
Blk Lead FG

12) CLK T
11) OC2 T Odd
10) OC1 T B Odd
9) OC1 T B Even
8) +5VFG
7) +5VFG
6) Data Out Odd
5) Data Out Even
Floating Gnd 4) FGnd
3) n/c
2) VScan
1) VScan
1.59V
1.59V
1.60V
1.59V
1.69V
1.69V
Open
Open
0V
Open
Open
Open
BLACK LEAD
Red Lead FG
0.68V
0.68V
0.66V
0.68V
0.534V
0.534V
Open
Open
0V
Open
Open
Open
59

To Lower Y-Drive
P305 Pins 11~12

P305
P215
(4mSec per/div)
The signal for both pins looks very similar
c
Y-Drive Upper
Board
12) OC2 B Even

11) STB B
1~10) FGnd

Y-SUS Board
P303 Pins 11 and 12 carries the Y-Drive signals to the lower.
60
Y-SUS P305 Connector Diode Mode Testing

Y-Drive Lower
Y-SUS Board
P215
P305

RED LEAD
Blk Lead FG
12) OC2 B Even
11) STB B
1.6V
1.6V
0V
BLACK LEAD
Red Lead FG
0.68V
0.68V
0V
c
61

To Lower Y-Drive

P303
P214
VScan
140V
(from FG)
Y-Drive Lower
Y-SUS Board
392V p/p (No Y-Drives)

396V p/p (With Y-Drives)
12) VScan
11) VScan
10) n/c
9) FGnd
8) Data Out Even
7) Data Out Odd
6) +5VFG
5) +5VFG
4) OC1 T B Odd
3) OC1 T B Even
2) CLK B
1) OC2 B Odd
62
All signals for pins 1~4 and 7~8 looks very similar
They will read about 400V p/p.
FG5V measured from Pins 5 or 6 to

Floating Gnd
Use any pin on P308
Y-Drive lower.
signals to the lower Y-Drive.
Y-SUS P303 Diode Mode Testing

Y-Drive Lower
Y-SUS Board
P214
P303

RED LEAD
Blk Lead FG

12) VScan
11) VScan
10) n/c
8) Data Out Even
7) Data Out Odd
6) +5VFG
5) +5VFG
4) OC1 T B Odd
3) OC1 T B Even
2) CLK B
1) OC2 B Odd
Open
Open
Open
0V
Open
Open
1.69V
1.69V
1.6V
1.59V
1.6V
1.6V
BLACK LEAD
Red Lead FG
Open
Open
Open
0V
Open
Open
0.53V
0.53V
0.68V
0.68V
0.68V
0.68V
63
Y-SUS Floating Ground (FG 15V) and (FG 5V) Checks

Voltage Measurements for the Y-SUS Board
FG 5V Test Point (Floating Ground 5V)
Leaves the Y-SUS board on P304 pins 7 and 8. and P303 pins 5 and 6.
Checked at Q909 or Anode D814
Standby: 0V
Floating Ground
checks must be
made from
Floating Ground.
Use any pin on
P301 or P216.
Run: 5V
T901
Location: Bottom Right
Diode Check: 1.69V
T902
FG 5V
Test Point
FG 15V
Test Point
Floating
Gnd
Q909
Q908
FG15V Test Point Floating Ground 15V
Checked at Q908 or Anode D913.
Standby: 0V
Floating
Gnd
Run: 15.2V Diode Check: 1.5V
64
Y-SUS 17V Generation Checks

Voltage Measurements for the Y-SUS Board
17V Test Point
Used in the Y-SUS for Waveform Creation and Leaves the
Y-SUS board on P101 pins 45~50 to the Control Board.
Checked at Cathode Side D909 and/or D910.
Standby: 0V
Run: 17V
Location: Bottom Right
Diode Check: 1.18V
17V
Test Point
Cathode Side
D909 and D910
T902
65
YSUS P302 to SMPS P812 Plug Information

Voltage and Diode Mode Measurement
P302
P302 CONNECTOR "Y-SUS" to "Power Supply" P812

Pin
Label
Run
Diode Mode
Vs
*196V
Open
Vs
*196V
Open
n/c
n/c
n/c
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Va
*68V
Open
Va
*68V
Open
Gnd
Gnd
Gnd
M5V
5V
1.29V
10
M5V
5V
1.29V

66
Y-SUS P307 to X Drive P121 Plug Information

P307
Voltage and Diode Mode Measurements for the Y-SUS Board
P307 CONNECTOR "Y-SUS" to "X-Drive Left P121
Pin
Label
Run
Diode Mode
VA
*68V
Open
VA
*68V
Open
VA
*68V
Open
VA
*68V
Open
n/c
n/c
n/c
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
67
P101 Y-SUS to Control Board P1 Connector and M5V FS901 Information

Voltage Measurements
for the Y-SUS Board
Location: Right Lower

P101
Location
FS201
15V Pins 45 through 50
TIP: For Voltage readings,

Use the TP to the left of the connector
FS901
(M5V)
5A/125V
FS901 Diode Check

0.093V (In Circuit)
1.29V (No Connectors)
Location: Just Below Bottom

Right Heat Sink
FS901 Protects T902 for FG15V and FG5V Creation
68
Y-SUS P101 to Control P111 Plug Voltage Checks

There are No Stand By Voltages on this Connector
Y-SUS" P101 CONNECTOR to Control" P1

Label
Run
Diode
Label
Run
Diode
15V
17.8V
1.18V
26
DELTA_VY_ON_OFF
0.7V
Open
15V
17.8V
1.18V
27
GND
Gnd
Gnd
15V
17.8V
1.18V
28
DELTA_VY1
0.68V
Open
15V
17.8V
1.18V
29
GND
Gnd
Gnd
15V
17.8V
1.18V
30
SET_UP2
0V
Open
15V
17.8V
1.18V
31
GND
Gnd
Gnd
NC
NC
NC
32
SET_UP1
0.1V
Open
OC2_ODD
2.84V
Open
33
GND
Gnd
Gnd
GND
Gnd
Gnd
34
SET_DN2
4.9V
Open
10
OC1_ODD
1.87V
Open
35
GND
Gnd
Gnd
11
GND
Gnd
Gnd
36
SET_DN1
3.48V
Open
12
CLK
0.3V
Open
37
CTRL_OE
0V
Open
13
GND
Gnd
Gnd
38
GND
Gnd
Gnd
14
DATA_ODD
0V
Open
39
PASS_TOP
1.4V
Open
15
GND
Gnd
Gnd
40
GND
Gnd
Gnd
16
DATA_EVEN
0V
Open
41
DELTA_VY2
0.7V
Open
17
GND
Gnd
Gnd
42
GND
Gnd
Gnd
18
GND
Gnd
Gnd
43
ER_UP
0.2V
Open
19
STB
4.3V
Open
44
GND
Gnd
Gnd
20
GND
Gnd
Gnd
45
ER_DN
0.1V
Open
21
OC2_EVEN
2.8V
Open
46
GND
Gnd
Gnd
22
GND
Gnd
Gnd
47
SUS_UP
0.1~0.4V
Open
23
GND
Gnd
Gnd
48
GND
Gnd
Gnd
24
OC1_EVEN
1.85V
Open
49
SUS_DN
4V
Open
25
GND
Gnd
Gnd
50
GND
Gnd
Gnd
Pin
Pin
Diode Mode Readings

taken with all connectors
Disconnected.
DVM in Diode Mode.
69
Y-SUS How to Check the Output FETs (1 of 2)

Name is printed on the components. Readings In Circuit.
45F122
Q71~Q74
Q81~Q88
Blk
Reverse: 0.64V
Reverse: Open
Reverse: Open
Blk Red
Red
Red Blk
Shown: 0.69V
Shown: 0.5V
Shown: 0.46V
Reverse: 0.69V
Reverse: Open
Reverse: Open
Blk Red
Red Blk
Shown: 0.58V
Shown: 0.49V
Shown: 1.99V
Reverse: 1.77V
Reverse: Open
Reverse: Open
Red
RF2001
D41~D42
D71~D74
D81~D82
D708
Blk
Shown: 0.94V
Red
K3453
*Q48
Q49
Blk
Shown: 0.35V
Red
51N25
Q41~Q47
Blk
Shown: 0.6V
Blk Red
Red Blk
Shown: Shorted
Shown: 0.37V~0.38V
Shown: 0.37~0.38V
Reverse: Shorted
Reverse: Open
Reverse: Open
0.3 Ohms
Blk Red
70
Red Blk
Y-DRIVE BOARD SECTION (Y-Drive Explained)

TIP: See additional Service Tips beginning on page 131.
Y-Drive Boards work as a path supplying the

Sustain and Reset waveforms which are made
in the Y-Sustain board and sent to the Panel
through Scan Driver ICs.
P103
The Y-Drive Boards supply a waveform which

selects the horizontal electrodes sequentially
starting at the top and scanning down the
panel.
P114
* 60PS11 uses 12 Driver ICs on 2 Y-Drive Boards
P215
P202
Y-Drive (V Scan) WAVEFORM
Y-Drive WAVEFORM TEST POINTS
Warning: To facilitate scope attachment, solder

a small wire (Stand Off) at this point.
Be very careful, these are fragile and can peal off
with excessive heat or stress.
71
Upper Y-Drive Layout

TIP:
The connectors
to the Y-SUS
board are very
easy to
misalign and
plugged in.
The Connector
will be below
the actual pins
on the Y-SUS.
Look carefully.
See Tip section
page 133-134.
PANEL
SIDE
FG5V Volts from the

Y-SUS board and Logic
Signals from the Control
through the Y-SUS
board are supplied to
the Upper Y-Drive
Board on Connectors
P115 and P116.
The Y-Drive signal
(VSC) from the Y-SUS
board is supplied to the
Upper Y-Drive Board on
Connector P116.
Y-SUS
SIDE
72
Y-Drive Board P115 to P306 Connector Explained

Upper Y-Drive
P115 Pins 1~4
TIP: Use P304 pins 1 or 2 or the Right Side of C326 to test

for Y Scan signal if the Y-Drive boards are removed
P306
P115
(4mSec per/div)
The signal for all 4 pins looks very similar
c
Y-Drive Upper
Board
Y-SUS Board
5~12) FGnd
4) Data Odd Out
3) Data Even Out
2) OC2 T Even
1) STB T

P116 carries the Y-Drive signals to the upper via pins 1 and 2.
73
Y-Drive Upper P115 Connector Diode Mode Testing
P306
P115
Checking the Y-Drive Board P115

NOTE: Disconnected from the Y-SUS board
RED LEAD
Blk Lead FG
4) Data Odd Out
3) Data Even Out
2) OC2 T Even
1) STB T
0V
Open
Open
Open
Open
BLACK LEAD
Red Lead FG
0V
0.849V
0.849V
0.87V
0.854V
c
Y-SUS Board should be

74

Upper Y-Drive

VScan
140V
(from FG)
P116
392V p/p without Y-Drives
P304
Y-Drive Upper
Board
Y-SUS Board
396V p/p with Y-Drives
12) CLK T
11) OC2 T Odd
10) OC1 T B Odd
9) OC1 T B Even
8) +5VFG
7) +5VFG
6) Data Out Odd
5) Data Out Even
4) FGnd
3) n/c
2) VScan
1) VScan
75
FG5V measured from

Pins 7 or 8 to
Floating Gnd
Use any pin on P114
Y-Drive upper.
signals to the upper Y-Drive.
Y-Drive Upper P116 Diode Mode Testing

Y-Drive Upper
P116
Y-SUS Board
P304
Checking the Y-Drive Upper Board P116

NOTE: Disconnected from the Y-SUS board
RED LEAD
Blk Lead FG

12) CLK T
11) OC2 T Odd
10) OC1 T B Odd
9) OC1 T B Even
8) +5VFG
7) +5VFG
6) Data Out Odd
5) Data Out Even
3) n/c
2) VScan
1) VScan
Open
Open
Open
Open
Open
Open
1.81V
1.86V
0V
Open
Open
Open
BLACK LEAD
Red Lead FG
0.85V
0.87V
0.87V
0.87V
0.60V
0.60V
0.39V
0.40V
0V
Open
0.747V
0.747V
76
Lower Y-Drive Layout

TIP:
The connectors
to the Y-SUS
board are very
easy to
misalign and
plugged in.
The Connector
will be below
the actual pins
on the Y-SUS.
Look carefully.
See Tip section
page 133-134.
PANEL
SIDE
FG5V Volts from the

Y-SUS board and Logic
Signals from the Control
through the Y-SUS
board are supplied to
the Lower Y-Drive
Board on Connectors
P214 and P215.
The Y-Drive signal
(VSC) from the Y-SUS
board is supplied to the
Upper Y-Drive Board on
Connector P214.
Y-SUS
SIDE
77

To Lower Y-Drive
P215 Pins 11~12

P305
P215
(4mSec per/div)
The signal for both pins looks very similar
c
Y-Drive Upper
Board
12) OC2 B Even

11) STB B
1~10) FGnd

Y-SUS Board
P214 Pins 11 and 12 carries the Y-Drive signals to the lower.
78
Y-Drive Lower P215 Connector Diode Mode Testing

Y-Drive Lower
Y-SUS Board
P215
P305
Checking the Y-Drive Lower Board P215

RED LEAD
Blk Lead FG
12) OC2 B Even
11) STB B
Open
Open
0V
BLACK LEAD
Red Lead FG
0. 875V
0.857V
0V
c
79

Lower Y-Drive

P303
P214
VScan
140V
(from FG)
396V p/p with Y-Drives

392V p/p without Y-Drives
Y-Drive Lower
Y-SUS Board
12) VScan
11) VScan
10) n/c
9) FGnd
8) Data Out Even
7) Data Out Odd
6) +5VFG
5) +5VFG
4) OC1 T B Odd
3) OC1 T B Even
2) CLK B
1) OC2 B Odd
80
All signals for pins 1~4 and 7~8 looks very similar
They will read about 400V p/p.
FG5V measured from Pins 5 or 6 to

Floating Gnd
Use any pin on P216
Y-Drive lower.
signals to the lower Y-Drive.
Y-Drive Lower P214 Diode Mode Testing

Y-Drive Lower
Y-SUS Board
P214
P303
Checking the Y-Drive Lower Board P214

RED LEAD
Blk Lead FG

12) VScan
11) VScan
10) n/c
8) Data Out Even
7) Data Out Odd
6) +5VFG
5) +5VFG
4) OC1 T B Odd
3) OC1 T B Even
2) CLK B
1) OC2 B Odd
Open
Open
Open
0V
Open
Open
Open
Open
Open
Open
Open
Open
BLACK LEAD
Red Lead FG
0.749V
0.749V
Open
0V
0.859V
0.859V
0.60V
0.60V
0.874V
0.874V
0.857V
0.874V
81
Y-Drive P111 and P211 Not Used
TIP: This is so you will be aware that these connections

are not used and not hunt for a lost connection.
P111 on the Upper Y-Drive and P211 on the Lower Y-Drive is not used, No connection.
Y-Drive Upper
Y-Drive Lower
82
Removing (Panel) Flexible Ribbon Cables from Y-Drive Upper or Lower

Flexible Ribbon Cables shown are from a different model, but process is the same.
To remove the Ribbon Cable from the connector first carefully lift the Locking Tab from
the back and tilt it forward ( lift from under the tab as shown in Fig 1).
The locking tab must be standing straight up as shown in Fig 2.
Lift up the entire Ribbon Cable gently to release the Tabs on each end. (See Fig 3)
Gently slide the Ribbon Cable free from the connector.
Be sure ribbon tab is released
By lifting the ribbon up slightly,
before removing ribbon.
Gently Pry
Up Here
Locking tab in
upright position
Fig 1
Fig 2
Fig 3
To reinstall the Ribbon Cable, carefully slide it back into the slot see ( Fig 3 ), be sure the Tab is seated
securely and press the Locking Tab back to the locked position see ( Fig 2 then Fig 1).
83
Incorrectly Seated Y-Drive Flexible Ribbon Cables

The Ribbon Cable is clearly improperly seated
into the connector. You can tell by observing the
line of the connector compared to the FPC, they
should be parallel.
The Locking Tab will offer a greater resistance to
closing in the case.
Note the cable is crooked. In this case the Tab on
the Ribbon cable was improperly seated at the
top. This can cause bars, lines, intermittent lines
abnormalities in the picture.
Remove the ribbon cable and re-seat it correctly.
84
Y-Drive Buffer Troubleshooting

YOU CAN CHECK FOR A SHORTED BUFFER ICs OUTPUT USING THIS PROCEDURE
BACK SIDE
FRONT SIDE
BUFFER IC FLOATING GROUND (FGnd)
Using the Diode Test on the DVM, check

the pins for shorts or abnormal loads.
RED LEAD On
Floating Ground
BLACK LEAD On ANY

Output Lug Reads 0.80V
Indicated by white outline

Reversing the leads reads Open
FRONT SIDE OF Y-DRIVE BOARD
135 Output Pins per/FPC (Flexible Printed Circuit) 67 on the

front and 68 on the back.
8 Ribbon cables (Horizontal Electrodes) totaling 1080 lines
Any of these output lugs can be tested.
1080 Total Horizontal Electrodes are actually used controlling

Vertical resolution
Look for shorts indicating a defective Buffer IC
85
Z-SUS SECTION
This Section of the Presentation will cover troubleshooting the Z-SUS Board Assembly.
Upon completion of this section the Technician will have a better understanding of the circuit and be
able to locate voltage and diode mode test points needed for troubleshooting and all alignments.
Locations
DC Voltage and Waveform Test Points

Z BIAS Alignment
Diode Mode Test Points
Operating Voltages Power Supply Supplied
VS
M5V
Control Board Supplied

But developed on the Y-SUS
17V
Developed on Z-SUS
Z Bias
86
Z-SUS Block Diagram

M5V and VS
Power Supply Board
Y-SUS Board
17V
Control Board
Receives
Logic
Signals
M5V and VS
17V
Z-SUS board receives VS and

M5V SMPS and 17V from the
Control board
Circuits generate erase,

sustain waveforms
Generates Z Bias 100V

Via 3 FPC
Flexible
Printed
Circuits
NO IPMs
FET Makes Drive waveform
Display
Simplified Block Diagram of Z-SUS (Sustain) Board
87
PDP
Z-SUB
Panel
Z-SUS SECTION
P/N EBR55492601
FS102
VS
6.3A/250V
P104
FPC
P101
VS and M5V
Input from
the Y-SUS
No IPMs
P101
FS100
M5V
10A/125V
Logic Signals from
the Control board
Also +15V generated
on the Y-SUS and routed
through the Control
board.
Z-SUS
Waveform
Test Point
FL103
Z-SUS
Output
FETs
Z-SUS
Waveform
Development
FETs
Z-Bias TP
Top of R457
To Chassis Gnd
Z-SUS
Waveform
Development
FETs
P105
FPC
Z-Bias
VR200
To Z-SUB
FS101
17V
2.5A/125V
P100
P103
88
Z-SUS Waveform
The Z-SUS (in combination with the Y-SUS)
generates a SUSTAIN Signal and an ERASE
PULSE for generating SUSTAIN and
DISCHARGE in the Panel.
Y-Drive
This waveform is supplied to the panel

through FPC (Flexible Printed Circuit) P102,
P104 and also P103 to the Z-SUB P106 which
connects to the panel via P105.
Z-Drive
Z Drive
Waveform
Oscilloscope Connection Point.
Sustain
Reset
Reset
FL103 to check Z Output waveform.

Right Hand side Center.
(Vzb) Z Bias VR201
Blanking
50V/div
Vzb voltage
100V 1V
400uS/div
TIP: The Z-Bias (VZB) Adjustment is a

DC level adjustment.
This is only to show the effects
of Z-Bias on the waveform.
223V p/p
This Waveform is just for reference to observe the effects of Zbz adjustment
89
VZB (Z-Bias) VR201 Adjustment

Read the Voltage Label on the back of the upper left hand
side of the panel when adjusting VR201.
Z Bias
Bottom Center of Z-SUS Board
VZB (Z-Bias) TP
Top Side R457
VZB (Z Bias)
VR201
Set should run for 15 minutes, this is the Heat Run mode.
Set screen to White Wash mode or 100 IRE White input.
Measured from Chassis Ground
Adjust VZ (Z-Bias) to Panel Label ( 1V)
Lower Right of Z-SUS Board
90
Connector P101 to SMPS P811 Voltages and Diode Checks

Voltage and Diode Mode Measurements
P101 Location: Top Left
P101 CONNECTOR Z-SUS" to SMPS" P811
Pin 1
Pin
Label
Run
Diode Mode
1, 2
VS
*196V
Open
n/c
n/c
n/c
4,5
Gnd
Gnd
Gnd
6,7
VA
*68V
Open
Gnd
Gnd
Gnd
9, 10
M5V
5V
Open
There are no Stand-By voltages on this connector

Note: In a Diode Mode test of the M5V
fuse (FS100) the reading are:
In Circuit: 0.093V.
No Connectors: Open
91
Connector P100 to Control P2 Voltages and Diode Checks

Voltage and Diode Mode Measurements
P100 Location:
Bottom Left hand side
P100 CONNECTOR Z-SUS" to Control" P2
Pin
Label
Run
Diode Mode
15V (17V)
17V
1.9V
15V (17V)
0.05V
1.9V
15V (17V)
1.8V
1.9V
15V (17V)
1.7V
1.9V
CTRL OE
0.06V
Gnd
ER UP
0.19V
Open
ER DN
0.22V
Open
Gnd
Gnd
Gnd
Z Bias
3.16V
Open
10
Gnd
Gnd
Gnd
11
Z SUS Up
0.4V
Open
12
Z SUS Dn
0.6V
Open
Pin 1
There are no Stand-By voltages on this connector
FS101 17V Fuse

Diode Check
0.97V (In Circuit)
92
Z-SUS How to Check the Output FETs

Name is printed on the components. Readings In Circuit.
Shown:
45F122
A 1.08V
B
AQ10~Q13
BQ14~17
Shown:
0.65V
Reverse:
Reverse: 0.59V
AQ20~Q23
Blk
Red
A 1.06V
AQ30~Q31
Blk
Red
RF2001
Reverse: A 1.03V
B Open
AD407~D409
Short
Reverse: A 1.53V
B Open
Blk Red
Shown:
Reverse: Short
AD414~D415
Blk
Red
Reverse:
Open
Reverse: 0.354V
Blk Red
Reverse: A Open
B Short
Shown: A 0.367V
B 0.356V
Open
Reverse: Open
0.1 Ohms
BD416~D417
0.355V
Shown: A 0.515V
B Short
Open
Blk Red
Shown:
AD20~D23
0.94V
Shown:
Blk Red
Shown:
B 0.748V
BQ32
Open
Blk Red
Shown:
51N25
Blk Red
93
CONTROL BOARD SECTION

This Section of the Presentation will cover troubleshooting the Control Board Assembly. Upon
completion of this section the Technician will have a better understanding of the circuit and be
able to locate voltage and diode mode test points needed for troubleshooting.
DC Voltage and Waveform Test Points

Diode Mode Test Points
Signals Main Board Supplied Panel Control and LVDS (Video) Signals
Control Board Generated Y-SUS and Z-SUS Drive Signals (Sustain)
X Board Drive Signals (RGB Address)
Operating Voltages
SMPS Supplied
Y-SUS Supplied
Developed on the Control Board
+5V (M5V) Developed on the SMPS

+17V (Routed to the Z-SUS)
+1.8V for internal use
+3.3V for internal use
+3.3V for the X-Boards (TCPs)
94
Control Board Component Identification
Part
Number
Label
95
Checking the Crystal X2Clock on the Control Board

Check the output of the Oscillator (Crystal) X2.
The frequency of the sine wave is 50 MHZ.
Missing this clock signal will halt operation of the panel
drive signals.
Osc. Check: 50Mhz
X2
CONTROL
BOARD
CRYSTAL
LOCATION
96
Control Board Signal (Simplified Block Diagram)

The Control Board supplies Video Signals to the TCP (Tape Carrier Package) ICs.
If there is a bar defect on the screen, it could be a Control Board problem.
Control Board to X Board

Address Signal Flow
Basic Diagram of Control Board

IC201
This Picture shows Signal Flow Distribution to help determine the

failure depending on where the it shows on the screen.
MCM
CONTROL BOARD
DRAM DRAM
Resistor Array
MCM
DRAM
X-DRIVE BOARD
16 bit words
IC201
EEPROM
PANEL
2 Buffer
Outputs
per TCP
There are 23 total TCPs.
128 Lines per Buffer

256 Lines output Total
To Center X-Board
97
5760 Vertical Electrodes

1920 Total Pixels (H)
Control Board Connector P1 to Y-SUS P101 Voltages and Diode Mode Checks
P111 These pins are very close together. When taking Voltage measurements use Caution.
Pin c
P1 Label Silk Screen
Pins 1 through 6
Receive 17V from the Y-SUS.
The +17V is not used by the
Control board, it is routed to the
Z-SUS leaving on P2 Pins 9~12.
All the rest are delivering

Y-SUS Waveform development and
Y-Drive logic signals to the Y-SUS
Board (Y-Drive logic signals are simply
routed right through the Y-SUS to the
Y-Drive boards).
Starting at pin 7 every pin not identified is ground.
98
Control P1 to Y-SUS P101 Plug Information
Pin 1 on Control is Pin 50 on Y-SUS.

Note: There are no voltages in Stand-By mode
P1 Connector "Control Board to Y-SUS P101

Pin
Label
Run
Diode Mode
Pin
Label
Run
Diode Mode
15V
17.8V
Open
26
DELTA_VY_ON_OFF
0.7V
1.44V
15V
17.8V
Open
27
GND
Gnd
Gnd
15V
17.8V
Open
28
DELTA_VY1
0.68V
1.44V
15V
17.8V
Open
29
GND
Gnd
Gnd
15V
17.8V
Open
30
SET_UP2
0V
1.44V
15V
17.8V
Open
31
GND
Gnd
Gnd
NC
NC
NC
32
SET_UP1
0.1V
1.44V
OC2_ODD
2.84V
1.44V
33
GND
Gnd
Gnd
GND
Gnd
Gnd
34
SET_DN2
4.9V
1.44V
10
OC1_ODD
1.87V
1.44V
35
GND
Gnd
Gnd
11
GND
Gnd
Gnd
36
SET_DN1
3.48V
1.44V
12
CLK
0.3V
1.44V
37
CTRL_OE
0V
1.44V
13
GND
Gnd
Gnd
38
GND
Gnd
Gnd
14
DATA_ODD
0V
1.44V
39
PASS_TOP
1.4V
1.44V
15
GND
Gnd
Gnd
40
GND
Gnd
Gnd
16
DATA_EVEN
0V
1.44V
41
DELTA_VY2
0.7V
1.44V
17
GND
Gnd
Gnd
42
GND
Gnd
Gnd
18
GND
Gnd
Gnd
43
ER_UP
0.2V
1.44V
19
STB
4.3V
1.44V
44
GND
Gnd
Gnd
20
GND
Gnd
Gnd
45
ER_DN
0.1V
1.44V
21
OC2_EVEN
2.8V
1.44V
46
GND
Gnd
Gnd
22
GND
Gnd
Gnd
47
SUS_UP
0.1~0.4V
1.44V
23
GND
Gnd
Gnd
48
GND
Gnd
Gnd
24
OC1_EVEN
1.85V
1.44V
49
SUS_DN
4V
1.44V
25
GND
Gnd
Gnd
50
GND
Gnd
Gnd
99
Control Board LVDS Signals
Pins are close together.
LVDS Cable P5 on Control board shown.

Press two outside tabs inward to release.
LVDS
Video Signals from the Main Board to the Control Board are referred
to as Low Voltage Differential Signals or LVDS. The video is
delivered in 20 bib LVDS format. Their presence can be confirmed
with the Oscilloscope by monitoring the LVDS signals with SMPTE
Color Bar input. Loss of these Signals would confirm the failure is on
the Main Board or the LVDS Cable itself.
Example of LVDS Video Signal
Example of Normal Signals measured at 1V p/p at 10Sec
Pins 12~15, 19~20, 22~25, 28~31,35~36, 38~41.

Pins 16, 17 and 32, 33 are clock signals for the data.
100
Control Board LVDS P5 Connector Voltages and Diode Check

Pins 7~10, 47~51 are n/c
Pins 1, 11, 18, 21, 34, 37, 44~46 are Gnd
P5 Connector "Control Board to Main P1003

PIN
LABEL
RUN
DIODE
PIN
LABEL
RUN
DIODE
0.89V
22
RB2+
1.26V
0.7V
RC2-
1.27V
0.8V
41
RA1-
40
RA1+
1.19V
0.94V
20
39
RB1-
1.29V
0.84V
19
RC2+
1.20V
0.9V
38
RB1+
0V
0.94V
17
RCLK2-
1.22V
0.9V
36
RC1-
1.27V
0.94V
16
RCLK2+
1.26V
0.9V
35
RC1+
1.20V
0.84V
15
RD2-
1.16V
0.9V
33
RCLK1-
0V
0.88V
14
RD2+
1.29V
0.9V
32
RCLK1+
1.23V
0.9V
13
RE2-
1.18V
0.9V
31
RD1-
1.26V
0.9V
12
RE2+
1.3V
0.9V
30
RD1+
1.18V
0.9V
Module SDA
3.28V
Open
29
RE1-
1.26V
0.9V
2.8V Display Enable
2.8V
0.5V
28
RE1+
1.24V
0.7V
Module SCL
3.28V
Open
25
RA2-
1.0V
0.9V
ROM TX
3.28V
Open
24
RA2+
1.45V
0.9V
ROM RX
0.5V
Open
23
RB2-
1.2V
0.8V
1.46V
51
P5
Gnd
40
35
30
25
20
15
Gnd
5
2
Blue Pins indicate 24 bit

(12 bit differential) video signal
101
Control Board P2 Connector Pin ID and Voltages

P2
P2 CONNECTOR " Control Board to Z-SUS Board P100
Pin
Label
Run
Diode Mode
SUS-DN
0.7V
1.49V
SUS-UP
0.4V
1.49V
Gnd
Gnd
1.49V
Z Bias
3V
1.48V
Gnd
Gnd
Gnd
ER-DN
0V
1.48V
ER-UP
0V
1.48V
CTRL-OE
0V
1.4V
15V
17.8V
1.32V
10
15V
17.8V
1.32V
11
15V
17.8V
1.32V
12
15V
17.8V
1.32V
17.8V
1
P2 Label
Diode Mode Readings taken with all connectors Disconnected. Black lead on Gnd. DVM in Diode Mode.
102
Control Board (EMI Filter) Explained

1
The two EMI Filters just below P200 are surface mount mini
devices which shunt high frequencies to ground. These high
frequencies are generated on the SMPS.
Each EMI filter has 4 pins.
The top and bottom are the B+ route, the two side solder
points are Chassis Gnd.
NOTE: The Black wire on

P200 is not pin 1.
P200
FL4 or FL5
(5V EMI filters)
5V
Gnd
FL4 (5V)
Gnd
FL5 (5V)
5V
103
Control Board P200 Connector Pin ID and Voltages
P200

1
P200 CONNECTOR "Control Board to Power Supply P813
Pin
Label
Run
Diode Mode
Disconnected
M5V
5V
0.9V
M5V
5V
0.9V
M5V
5V
0.9V
M5V
5V
0.9V
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
NOTE: The Black wire on

P200 is not pin 1.
Note: In a Diode Mode test of the M5V

In Circuit: 0.093V.
No Connectors: 0.9V
Diode Mode Readings taken with all connectors Disconnected, (Unless Specified). Black lead on Gnd. DVM in Diode Mode.
104
Control P1 to Y-SUS
P101 Plug Information
Pin 1 on Control is
Pin 50 on Y-SUS
Voltage Measurements for

the Control Board.
Note: There are no voltages
in Stand-By mode.
105
P101 Connector "Control Board to Left X Board P110
1~4 pins 3.3V TP
1~4
P101 Connector to the Left X-Board P110

Pin
Run
Diode Mode
Pin
Run
Diode Mode
1~4
3.3V
0.67V
33
1.0V
0.97V
1.0V
0.97V
34
1.27V
0.97V
1.27V
0.97V
36
1.0V
0.97V
1.0V
0.97V
37
1.27V
0.97V
1.27V
0.97V
39
1.0V
0.97V
11
1.0V
0.97V
40
1.27V
0.97V
12
1.27V
0.97V
41
1.0V
0.97V
13
1.0V
0.97V
42
1.27V
0.97V
14
1.27V
0.97V
44
1.0V
0.97V
15
1.0V
0.97V
45
1.27V
0.97V
16
1.27V
0.97V
46
1.0V
0.97V
18
1.0V
0.97V
47
1.27V
0.97V
19
1.27V
0.97V
49
1.0V
0.97V
20
1.0V
0.97V
50
1.27V
0.97V
21
1.27V
0.97V
51
1.0V
0.97V
23
1.0V
0.97V
52
1.27V
0.97V
24
1.27V
0.97V
53
1.0V
0.97V
26
1.0V
0.97V
54
1.27V
0.97V
27
1.27V
0.97V
56
1.87V
1.2V
28
1.0V
0.97V
57
1.87V
1.2V
29
1.27V
0.97V
58
3.22V
1.2V
31
1.0V
0.97V
59
0.49V
1.1V
32
1.27V
0.97V
60
0.49V
1.1V
106
Pin 1
White hash
marks count
as 5
10
20
30
40
50
60
59
58
57
56
Pins with no TP are Gnd.
P102 Connector "Control Board to Center X Board P210

5
White hash marks

count as 5
Pin 1
1~4
10
20
30
56
40
3.3V TP
1ST 4 pins
60
50
P102 Connector to the Center X-Board P110

Pin
Run
Diode
Mode
Pin
Run
Diode
Mode
Pin
Run
Diode
Mode
Pin
Run
Diode
Mode
1~4
3.3V
0.67V
21
1.27V
0.97V
37
1.27V
0.97V
53
1.0V
0.97V
1.0V
0.97V
22
1.0V
0.97V
39
1.0V
0.97V
54
1.27V
0.97V
1.27V
0.97V
24
1.0V
0.97V
40
1.27V
0.97V
56
1.0V
1.2V
1.0V
0.97V
25
1.27V
0.97V
42
1.0V
0.97V
57
1.27V
1.2V
10
1.27V
0.97V
27
1.0V
0.97V
43
1.27V
0.97V
58
1.0V
1.2V
12
1.0V
0.97V
28
1.27V
0.97V
45
1.0V
0.97V
59
1.27V
1.1V
13
1.27V
0.97V
30
1.0V
0.97V
46
1.27V
0.97V
60
1.0V
1.1V
15
1.0V
0.97V
31
1.27V
0.97V
48
1.0V
0.97V
16
1.27V
0.97V
33
1.0V
0.97V
49
1.27V
0.97V
18
1.0V
0.97V
34
1.27V
0.97V
51
1.0V
0.97V
Note:
There are no voltages in
Stand-By mode.
19
1.27V
0.97V
36
1.0V
0.97V
52
1.27V
0.97V
107
P104 Connector "Control Board to Right X Board P310

60
P104 Connector to the Right X-Board P310

Pin
Run
Diode Mode
Pin
Run
Diode Mode
1~4
3.3V
0.67V
33
1.0V
0.98V
1.0V
0.98V
34
1.27V
0.98V
1.27V
0.98V
36
1.0V
0.98V
1.0V
0.98V
37
1.27V
0.98V
1.27V
0.98V
39
1.0V
0.98V
11
1.0V
0.98V
40
1.27V
0.98V
12
1.27V
0.98V
41
1.0V
0.98V
13
1.0V
0.98V
42
1.27V
0.98V
14
1.27V
0.98V
44
1.0V
0.98V
15
1.0V
0.98V
45
1.27V
0.98V
16
1.27V
0.98V
46
1.0V
0.98V
18
1.0V
0.98V
47
1.27V
0.98V
19
1.27V
0.98V
49
1.0V
0.98V
20
1.0V
0.98V
50
1.27V
0.98V
21
1.27V
0.98V
51
1.0V
0.98V
23
1.0V
0.98V
52
1.27V
0.98V
24
1.27V
0.98V
53
1.0V
0.98V
26
1.0V
0.98V
54
1.27V
0.98V
27
1.27V
0.98V
56
1.87V
0.49V
28
1.0V
0.98V
57
1.87V
0.49V
29
1.27V
0.98V
58
3.22V
3.22V
31
1.0V
0.98V
59
0.49V
1.87V
32
1.27V
0.98V
60
0.49V
1.87V
108
White hash
marks count
as 5
50
40
56
30
20
10
Pin 1
5
1~4
3.3V TP
Note:
There are no voltages in Stand-By mode.
X BOARD (LEFT, RIGHT and CENTER) SECTION

The following section gives detailed information about the X boards.
These boards deliver the Color information signal developed on the
Control board to the TCPs, (Taped Carrier Packages). The TCPs are
attached to the vertical FPCs, (Flexible Printed Circuits) which are
attached directly to the panel. The X boards are the attachment
points for these FPCs.
These boards have no adjustment.
These boards receive their main B+ from the:
Originally developed on the Switched Mode Power Supply
Va (Voltage for Address) is routed through the Y-SUS board
and then to the Left X board via P121 pins 1~4. Va also
leaves P120 and is sent to the Center X via P220. Then it
leaves on P221 and goes to the Right X P320.
Control board develops 3.3V and routes to each X board via
ribbon connectors P110, P210 and P310.
109
X Board Additional Information

There are three X boards, the Left, Center and the Right
(As viewed from the rear of the set).
The three X boards have very little circuitry. They are basically signal
and voltage routing boards.
They route the Va to all of the Taped Carrier Packages (TCPs).
Va is introduced to the Left X board first, then the Left X sends
Va to the Center X and then the Center X sends Va to the Right X.
They route the Logic (Color) signals from the Control board
to all of the Taped Carrier Packages (TCPs). Including VPP which is
generated on each of the 3 X boards.
The X boards have connectors to 23 TCPs, 8 on the left and right and
7 on the center. The Center X board has connections to 7 TCPs.
There are a total of 23 TCPs and each TCP has 2 buffers. So there
are a total of 46 buffers feeding the panels 5760 vertical electrodes.
110
X Board TCP Heat Sink Warning

NEVER run the television with this heat sink removed.
Damage to the TCPs will occur and cause a defective panel.
The Vertical
Address buffers
(TCPs) have one
heat sink
indicated by the
arrow.
It protects all 23
TCPs as.
111
X Board Layout Primary Circuit Diode Check

The three X-Boards have two similar circuit layouts for the connections going to the TCPs., as shown below.
VPP
VPP
Gnd
Gnd
Gnd
On any Va (0.54V) TCPs connected.

On any Va (0.85V) TCPs disconnected.
On 3.3V (0.483V) TCPs connected.
On 3.3V (0. 562V) TCPs disconnected.
On any VPP (0.425V) TCPs connected.
On any VPP (0.426V) TCPs disconnected.
VP
VP
On the below:
VA source
disconnected from
Left X board
On any Gnd
On any Gnd
3.3V
VA
3.3V
VA
VPP
On the below:
On any Va (Open) TCPs connected.

On any Va (Open) TCPs disconnected.
On 3.3V (1.3V) TCPs connected.
On 3.3V (Open) TCPs disconnected.
On any VPP (Open) TCPs connected.
On any VPP (Open) TCPs disconnected.
112
TCP (Tape Carrier Package)

This shows the layout of the bottom ribbon cables connecting to the Panels Vertical electrodes,
(Address Bus). Note that each ribbon cable has a solid state device called a TCP attached.
X Drive Board
Y-SUS Board
Logic
X_B/D
Frame
Rear panel Vertical Address
Front panel Horizontal Address
256 Vertical
Electrodes
Va
Control Board
Chocolate
ctor
Conne
TCP
Taped Carrier
Package
128 lines
256 total lines
128 lines
Con
nect
or
Flex
ibl
Cabl e
e
TCP
Attached directly
to Flexible cable
Heat Sink
Back side of TCP Ribbon
113
TCP Testing
Must be checked on flexible cable.
On any Gnd
On any Va (0.58V)
On 3.3V (0.72V)
On any VuP (0.729V)
On any VDn (1.54V)
Reverse leads reads Open
Gnd
Va
On the below:
VPP Gnd
Gnd
3.3V VPP
Va
n/c
n/c
1
10 15 20
114
25 30
35
40 45
50
Look for any TCPs

being discolored.
Ribbon Damage.
Cracks, folds
Pinches, scratches,
etc
TCP 3.3V B+ Check

For Connectors P101, P102
and P104 on the Control
board, see Control board
section.
Warning: DO NOT attempt to run the set with the

Heat Sink over the TCPs removed.
Red Lead On 3.3V (0.42V)

Black Lead On 3.3V (0.62V)
This also test IC100, IC200 and IC300
Checking IC304 for 3.3V, use center pin.

IC304
0V
3.3V for TCPs

IC304 on
Control Board
3.3V
5V
3.3V in on Pins 57 ~ 60 on any connector
Left X Board P110
Center X Board P210
Right X Board P310
All Connectors to All TCPs look very

similar for the 3.3V test point. The
upside down L trace at pins 34 and 35 of
each connector. There will be a small
Surface Mount Cap. for the 3.3V line.
Example here from P303. You can only
check for continuity, you can not run
the set with heat sink removed.
115
TCP Visual Observation. Damaged TCP

Warning: DO NOT attempt to run the set with the Heat Sink over the TCPs removed.
After a very short time, these ICs will begin to self destruct due to overheating.
This damaged TCP can,
a) Cause the Power Supply to shutdown. (VA shorted, 3.3V shorted).
b) Generate abnormal vertical bars, (colored noise).
c) Cause the entire area driven by the TCP to be All White
d) Cause the entire area driven by the TCP to be All Black
e) Cause a Single Pixel Width Line defect. Red, Green or Blue.
TCP
Tapped
Carrier
Package
Look for burns, pin
holes, damage, etc.
116
Left X Drive P121 Connector to Y-SUS P307 Information

Voltage and Diode Mode Measurement (No Stand-By Voltages)
P121 CONNECTOR " X-Drive Left Board" to "Y-SUS P307

Pin
Label
Run
Diode Mode
VA
*68V
Open
VA
*68V
Open
VA
*68V
Open
VA
*68V
Open
NC
NC
NC
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
* Note: This voltage will vary in accordance with Panel Label.

There are no Stand-By voltages on this connector.
117
P110 Connector Left X Board to Control P101

Leave Connector P310 Connected to the Control Board P104
Pin
Run
Diode Mode
Pin
Run
Diode Mode
0.49V
1.1V
29
1.27V
0.97V
0.49V
1.1V
30
1.0V
0.97V
3.22V
1.2V
32
1.27V
0.97V
1.87V
1.2
33
1.0V
0.97V
1.87V
1.2V
34
1.27V
0.97V
1.27V
0.97V
35
1.0V
0.97V
1.0V
0.97V
37
1.27V
0.97V
1.27V
0.97V
38
1.0V
0.97V
10
1.0V
0.97V
40
1.27V
0.97V
11
1.27V
0.97V
41
1.0V
0.97V
12
1.0V
0.97V
42
1.27V
0.97V
14
1.27V
0.97V
43
1.0V
0.97V
15
1.0V
0.97V
45
1.27V
0.97V
16
1.27V
0.97V
46
1.0V
0.97V
17
1.0V
0.97V
47
1.27V
0.97V
19
1.27V
0.97V
48
1.0V
20
1.0V
0.97V
49
21
1.27V
0.97V
22
1.0V
24
White hash marks

count as 5
57~60
57~60 pins
3.3V TP

56
Gnd
51
Gnd
44
Gnd
39
Gnd
36
Gnd
0.97V
31
Gnd
1.27V
0.97V
26
Gnd
50
1.0V
0.97V
23
Gnd
0.97V
52
1.27V
0.97V
18
Gnd
1.27V
0.97V
53
1.0V
0.97V
13
Gnd
25
1.0V
0.97V
54
1.27V
0.97V
Gnd
27
1.27V
0.97V
55
1.0V
0.97V
28
1.0V
0.97V
57~60
3.3V
0.67V
118
P210 Connector "Center X Board to Control Board P102

Pin
Run
Diode Mode
Pin
Run
Diode Mode
0.49V
1.1V
29
1.27V
0.97V
0.49V
1.1V
30
1.0V
0.97V
3.22V
1.2V
32
1.27V
0.97V
1.87V
1.2
33
1.0V
0.97V
1.87V
1.2V
34
1.27V
0.97V
1.27V
0.97V
35
1.0V
0.97V
1.0V
0.97V
37
1.27V
0.97V
1.27V
0.97V
38
1.0V
0.97V
10
1.0V
0.97V
40
1.27V
0.97V
11
1.27V
0.97V
41
1.0V
0.97V
12
1.0V
0.97V
42
1.27V
0.97V
14
1.27V
0.97V
43
1.0V
15
1.0V
0.97V
45
16
1.27V
0.97V
17
1.0V
19
White hash marks

count as 5
57~60 pins
3.3V TP
57~60
56
Gnd
0.97V
51
Gnd
1.27V
0.97V
44
Gnd
46
1.0V
0.97V
39
Gnd
0.97V
47
1.27V
0.97V
36
Gnd
1.27V
0.97V
48
1.0V
0.97V
31
Gnd
20
1.0V
0.97V
49
1.27V
0.97V
26
Gnd
21
1.27V
0.97V
50
1.0V
0.97V
23
Gnd
22
1.0V
0.97V
52
1.27V
0.97V
18
Gnd
24
1.27V
0.97V
53
1.0V
0.97V
13
Gnd
25
1.0V
0.97V
54
1.27V
0.97V
Gnd
27
1.27V
0.97V
55
1.0V
0.97V
28
1.0V
0.97V
57~60
3.3V
0.67V
119
P310 Connector Right X Board to Control P104

Pin
Run
Diode Mode
Pin
Run
Diode Mode
0.49V
1.1V
29
1.27V
0.97V
0.49V
1.1V
30
1.0V
0.97V
3.22V
1.2V
32
1.27V
0.97V
1.87V
1.2
33
1.0V
0.97V
1.87V
1.2V
34
1.27V
0.97V
1.27V
0.97V
35
1.0V
0.97V
1.0V
0.97V
37
1.27V
0.97V
1.27V
0.97V
38
1.0V
0.97V
10
1.0V
0.97V
40
1.27V
0.97V
11
1.27V
0.97V
41
1.0V
0.97V
12
1.0V
0.97V
42
1.27V
0.97V
14
1.27V
0.97V
43
1.0V
0.97V
15
1.0V
0.97V
45
1.27V
0.97V
16
1.27V
0.97V
46
1.0V
0.97V
17
1.0V
0.97V
47
1.27V
0.97V
19
1.27V
0.97V
48
1.0V
20
1.0V
0.97V
49
21
1.27V
0.97V
22
1.0V
24
White hash marks

count as 5
57~60
57~60 pins
3.3V TP
56
Gnd
51
Gnd
44
Gnd
39
Gnd
36
Gnd
31
Gnd
0.97V
26
Gnd
1.27V
0.97V
23
Gnd
50
1.0V
0.97V
18
Gnd
0.97V
52
1.27V
0.97V
13
Gnd
1.27V
0.97V
53
1.0V
0.97V
Gnd
25
1.0V
0.97V
54
1.27V
0.97V
27
1.27V
0.97V
55
1.0V
0.97V
28
1.0V
0.97V
57~60
3.3V
0.67V
120
P120, P220, P221 and P320 X Board Connector Information (Va distribution)
White hash marks count as 5
P120
Left X
16~30
Gnd
P220
P221
Center X
Center X
16~30
Gnd
1~15
Gnd
P320
Right X
1~15
Gnd
13~15
nc
13,14,17,19,
22,24 nc
1~12
Va
19~30
Va
7,9,12,14,1
7,18 nc
13,14,17,19,
22,24 nc
On any Gnd
On any Va (0.54V) TCPs connected.
On any Va (0.84V) TCPs disconnected.
1~12
Va
19~30
Va
7,9,12,14,1
7,18 nc
On any Gnd
On any Va (Open)
TCPs connected
or disconnected
Note: Va voltage will vary by panel, check your specific panels voltage label.
121
MAIN Board SECTION

The following section gives detailed information about the Main board. This board
contains the Microprocessor, Audio section, video section and all input, outputs. It
also receives all input signals and processes them to be delivered to the Control
board via the LVDS cable. The main tuner (VSB, 8VSB and QAM) is located on the
main board. This board is also where the televisions software upgrades are
accomplished through the USB input.
This board has no adjustment.
The Main Board Receives its operational voltage from the SMPS:
DURING STAND-BY: From SMPS
STBY 5V Distributes STBY 5V to the Front IR Board and drives front Power LEDs
DURING RUN: (STBY 5V remains): From SMPS
+5V from the Switched Mode Power Supply
12V for Tuner (Stepped down to 5V)
17V for Audio
Distributes Key 1 and Key 2 to the Front IR Board then to the Front key board.
Receives Intelligent Sensor data from the Front IR Board.
Drives front Power LEDs
122
Main Board Layout and Identification

P1001
to Ft IR
P1006 to
SMPS
IC302
+1.2V_VDDC
regulator
IC203
DDR
USB
In
P1003
LVDS
X501
IC504 Crystal
X1 Micro
Crystal
IC503
9V Reg
IC204
Memory IC
PC
Audio
P1005
Audio
IC1001
Audio
Amp
IC1 Mstar Micro

and Video
Processor
TU501
Tuner
Optical
Audio
HDMI
RS232
IC504
Tuner
Controller
PC
Remote
S-In
123
Rear
Inputs
HDMI
IC805
HDMI
EDID
RF
In
Main Board Drawing (Front Side) Component Layout
124
Main Board Back Side (Regulator Checks)

IC304
1.8V_MST
Regulator
IC201
NVRAM
D951
D801
IC202
HDCP
EEPROM
Q951
L502
IC301
3.3V-VST
Regulator
Q302
IC802/3
HDMI EDID
&
SimpLink
IC601
RS232
RX/TX
Q503
IC502 +1.2V
PVSB
regulator
IC505
Tuner
5V Reg
D1001
Q1001
Q504
Q891
IC305
3.3V_MST
Regulator
Q303
Q501
Q502
IC303
5V-MST
Switch
D802
IC803
D628
Q892
Q601
IC602
RS232
EEPROM
Tuner
Pin 1
125
D627
IC802
D890
D633
Main Board Drawing (From the 11X17 Foldout) Component Locations
126
Main Board Tuner Check (Shield Off) Pins Exposed TDVW-H103F

Data Pin 9 Clock Pin 8
Only present during
Channel Change
TU501
Video Pin 19 Video Test Point

SIF Pin 16 Audio Test Point
DIG IF (-) Pin 13
DIG IF (+) Pin 12
Digital Channel Test Point
Data Pin 9
Clock Pin 8
Pin 4 Tuner B+ (5V)

Main Board
Pin 1
127
Main Board Tuner Video and

SIF Output Check
USING COLOR BAR SIGNAL INPUT
MAIN Board
Note: NTSC Only

Video Out Signal only when
receiving an analog Channel.
2.24Vp/p
Pin 19 Analog
Video Signal
Tuner Location
Pin 16 SIF
Signal
500mV / 10uSec
450mVp/p
700mVp/p
200mV / 2uSec
Note: Pin 12 and Pin 13
Dig IF Signal
8VSB or QAM
Only when receiving a
Digital Channel.
100mV / 1uSec
128
Main Board Crystal X1 and X501 Check
X1 (1.5V DC) / (2.4V p/p)

12Mhz
X1 Runs all the time

X501 Runs only when set is on
X1
X501
X501 (1.5V DC) / (110mV p/p)

25Mhz
MAIN Board
Crystal Location
129
Main Board P1003 (Removing the LVDS Cable
(1) Using your fingernail, lift up the locking mechanism.

Since the locking tab is very thin and fragile, its best to lift
slightly one end, then work across the locking tab
a little at a time, back and forth until the tab is released.
(2) Pull the Cable from the Connector
130
Main Board P1003 LVDS Video Signal Test Points

P1003 LVDS Connector
38
37c
Pin
36
LVDS Waveform TPs
40
39
35
33
30
32
29
28
P1003
Location
s
cation
o
L
P
T
24
27
22
23
21
MAIN Board
17
14
16
12
Note: These numbers actually indicate the actual

pin number on the connector P1003
131
19
20
13
11
Main Board P1003 LVDS Video Signal Check

Pins 11, 12, 16 and 17
Waveform TP see 1 page back
Pin 12 (R1024)
Pin 11 (R1023)
Pin 17 (R1020)
Pin 16 (R1019)
132
SMTP Color Bar Signal Input
Main Board P1003 LVDS Video Signal Check

Pins 21, 22, 27 and 28
Waveform TP see 2 pages back.
Pin 22 (R1016)
Pin 21 (R1015)
Pin 28 (R1012)
Pin 27 (R1011)
133
SMTP Color Bar Signal Input
Main Board Plug P1003 LVDS Voltages

Voltage and Diode Test for the Main Board
Pin c
P1003 Main Board Connector to P5 "Control Board

PIN
LABEL
RUN
DIODE
PIN
LABEL
RUN
DIODE
11
RA1-
1.46V
0.89V
30
RB2+
1.26V
0.7V
12
RA1+
1.19V
0.94V
32
RC2-
1.27V
0.8V
13
RB1-
1.29V
0.84V
33
RC2+
1.20V
0.9V
14
RB1+
0V
0.94V
35
RCLK2-
1.22V
0.9V
16
RC1-
1.27V
0.94V
36
RCLK2+
1.26V
0.9V
17
RC1+
1.20V
0.84V
37
RD2-
1.16V
0.9V
19
RCLK1-
0V
0.88V
38
RD2+
1.29V
0.9V
20
RCLK1+
1.23V
0.9V
39
RE2-
1.18V
0.9V
21
RD1-
1.26V
0.9V
40
RE2+
1.3V
0.9V
22
RD1+
1.18V
0.9V
46
Module SDA
3.28V
Open
23
RE1-
1.26V
0.9V
47
2.8V Display Enable
2.8V
0.5V
24
RE1+
1.24V
0.7V
48
Module SCL
3.28V
Open
27
RA2-
1.0V
0.9V
49
ROM TX
3.28V
Open
28
RA2+
1.45V
0.9V
50
ROM RX
0.5V
Open
29
RB2-
1.2V
0.8V
NOTE: This is a 51 pin

connector.
Pins 6-8, 15, 18, 31, 34, 41 and
51 are Ground (Gnd).
Pins 1-5, 9-10, 25-26, 42-45 are
No Connection (n/c).
Blue Pins indicate 20

bit differential video
signal
Note: There are no

voltages in Stand-By
mode.
Diode Mode Check with the Board Disconnected.
134
Main Board Plug P1001 to Ft Keys
Pin c
Voltage and Diode Mode Measurements for the Main Board

P1001 CONNECTOR "MAIN Board" to "Front Keys"
For Voltages when
each Key is
pressed, see the
Key Board section.
7&8
Intelligent
Sensor
Stand
By 5V
Pin
Label
STBY
Run
Diode Check
IR
4.86V
3.93V
2V
Gnd
Gnd
Gnd
Gnd
Key1
3.27V
3.27V
1.9V
Key2
3.27V
3.27V
1.9V
P Key
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
EYEQ-SCL
0V
3.28V
2V
EYEQ-SDA
0V
3.28V
2V
Gnd
Gnd
Gnd
Gnd
10
STBY 5V
5V
4.9V
1.25V
11
3.3VST
0.34V
5.1V
0.6V
12
Gnd
Gnd
Gnd
Gnd
13
LED R
2.94V
0V
1.87V
14
LED W
0V
2.91V
1.7V
15
PWM
Gnd
Gnd
0.94V
135
Main Board Plug P1006 to Power Supply Voltages and Diode Check
Pin c front
Diode Mode Check with the Board Disconnected. DVM in the Diode mode.
P1006
* Pins 9, 10, 12: (+5V) Turned on by Relay On Command.
P1006 CONNECTOR "Main" to "SMPS Board" P814

Pin
Label
STBY
Run
Diode Mode
Pin
Label
STBY
Run
Diode Mode
17V
0V
17V
Open
17V
0V
17V
Open
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
12V
0V
12V
Open
12V
0V
12V
Open
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
+5V
0V
5.14V
1.0 V
10
+5V
0V
5.14V
1.0 V
11
Stby 5V
4.94V
5.15V
1.0 V
12
+5V
0V
5.14V
1.0 V
13
Gnd
Gnd
Gnd
Gnd
14
Gnd
Gnd
Gnd
Gnd
15
Gnd
Gnd
Gnd
Gnd
16
n/c
n/c
n/c
Gnd
17*
5V Det
0V
4.7V
Open
18*
AC Det
4.9V
4.9V
Open
19
RL On
0V
3.2V
Open
20
VS On
0V
3.2V
Open
21
M5 ON
0V
3.2V
Open
22
Auto Gnd
Gnd
Gnd
Gnd
23
Stby 5V
4.94V
5V
1.3V
24*
Key On
Gnd
Gnd
Open
* Pin 18: AC DET if missing will cause the set to turn

off after 10 seconds.
* Pin 17: 5V Det not used.
136
Main Board Speaker Plug P1005

Voltage and Diode Mode Measurements for the Main Board Speaker Plug
P1005 CONNECTOR "Main" to "Speakers"
Pin
Label
SBY
Run
Diode Mode
R-
0V
8.5V
Open
R+
0V
8.5V
Open
L-
0V
8.5V
Open
L+
0V
8.5V
Open
Right (-)
P1005
Right (+)
Speaker
Connector Left (-)
Left (+)
Board
Location
MAIN Board
Diode Mode Check with the Board Disconnected. DVM in the Diode mode.
137
FRONT IR, POWER LED and SIDE KEY Board SECTION

The following section gives detailed information about the Front IR,
Power LED and Side Key Boards. These boards contains the
Infrared Receiver, Intelligent Sensor, Side Keys and Power LEDs
section.
The front Intelligent Sensor IC communicates with the Main Board
Microprocessor via Clock and Data lines.
These boards have no adjustments.
The Front Control Board (IR and Intelligent Sensor) receives its main
B+ from the Main Board:
STBY 5V from the Main Board. This voltage is originated
on the Switched Mode Power Supply
3.3V generated on the Main Board.
The Front Power LEDs are driven by 2 separate pins from
the Main board.
138
Front Control (IR and Intelligent Sensor) Board and Power LED Board Location
Ground Strap
Front IR Board
Key Board
Ground Strap
Lower Left Side (As viewed from rear).
139
Front Power LED and IR Board Layout

Ground
snap
Power
LEDs
IR
Sensor
P101
Intelligent
Sensor
On Front
P102
P101
Front IR
Board
140
Front IR and Intelligent Sensor Board Layout

Intelligent Sensor
IC3
IR and Power LED

filter
IC2
P102
P101
Infrared Sensor
Co
d
ve
o
m
Re
r
ve
Power Button
Infrared Sensor
All three switches are the Power

On/Off Switch Assy.
Power
LED
Power
LED
Plastic Power Button Removed
141
Front IR and Intelligent Sensor Board Voltages

IC3
IC2
IC1 IR Receiver
G: Ground
V: 4.8V
O: 4.7V
Intelligent
Sensor
G: Ground
V: B+
O: Output
IR
Receiver
IC3
1: Gnd
2: 3.27V
3: 5.14V
Q101 Red LED Driver

Q102 Green LED Driver
Q101 and Q102
D103
B: 0.799V
C: 0V
E: Gnd
Red on
Left
Red On in Stand-By
Green On in Run
Green on
Right
D102
Red on
Green on
Left
Right
Power LEDs
142
Front IR and Intelligent Sensor Board Testing
143
Front Control Board Connector P101 Voltage and Pin Identification

P101
P1 CONNECTOR " Front Control Board" to P1001 "Main Board"

Pin
Label
STBY
Run
Diode Check
IR
4.86V
3.93V
Open
Gnd
Gnd
Gnd
Gnd
Key1
3.27V
3.27V
Open
Key2
3.27V
3.27V
Open
PKey
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
7&8
Intelligent
Sensor
EYEQ-SCL
0V
3.28V
Open
EYEQ-SDA
0V
3.28V
Open
Gnd
Gnd
Gnd
Gnd
Stand
By 5V
10
STBY 5V
5V
4.9V
Open
11
3.3VST
0.34V
5.1V
2V
12
Gnd
Gnd
Gnd
Gnd
13
LED R
2.94V
0V
1.19V
14
LED W
0V
2.91V
1.16V
15
PWM
Gnd
Gnd
Open
For Voltages when

each Key is
pressed, see the
Key Board section.
Not Used
144
Front IR Board Plug P102 to Side Key (Voltages and Pin Identification)
Voltage and Diode Mode Measurements for the Main Board
For Voltages when each Key is pressed, see the Key Board section.
P102 CONNECTOR Ft IR Board" to "Ft Key P101

Pin
Label
STBY
Run
Diode Mode
Key 1
3.27V
3.27V
Open
Key 2
3.27V
3.27V
Open
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
145
SIDE KEY SECTION (Board Layout and Identification)

SW103
SW107
SW108
SW105
SW106
SW104
SW102
P101
To Ft IR Board
146
Side Key Assembly

Resistance and
Diode Mode
Checks
Diode Mode
Readings taken with
all connectors
Disconnected. Black
lead on Gnd. DVM
in Diode Mode.
P101 Resistance Measurements with Key pressed.

KEY
Pin 1 measured
from Gnd
KEY
Pin 2 measured
from Gnd
CH (Up)
0.61K Ohms
Volume (+)
3.6K Ohms
CH (Dn)
9K Ohms
Volume (-)
0.62K Ohms
Input
3.66K Ohms
Enter
22K Ohms
Menu
9K Ohms
P101 Voltage Measurements with Key pressed.

KEY
Pin 1 measured
from Gnd
KEY
Pin 2 measured
from Gnd
CH (Up)
0.19V
Volume (+)
0.86V
CH (Dn)
1.57V
Volume (-)
0.19V
Input
0.88V
Enter
2.2V
Menu
1.56V
P101 Connector Side Key" to IR/LED Control Board J2 (No Key Pressed)
Pin
Label
STBY
Run
Diode Mode
KEY 1
3.3V
3.3V
Open
KEY 2
3.3V
3.3V
Open
Gnd
Gnd
Gnd
Open
Gnd
Gnd
Gnd
Open
147
60PS11 SERVICE TIP SECTION

This section give known failure tips to
help isolate the problem quickly.
148
Tip: How to Check the Z-SUS if the Y-SUS Has Failed

Turn the Set On with Remote or disconnect P814.
Leave P811 to
P101 Connected
This supplies
VS and 5V to
the Z-SUS
When you apply AC to the

SMPS, check the Z-Bias
waveform TP
223V P/P signal
17V pins
1 or 2
Jump 17V to
FS101
This supplies
5V to the
Control board
Leave P813 to
P200 Connected
All this
assumes the
Power supply
and Control
board are
working
correctly.
D6 and D7
should be on.
Leave
P2 to P100
Connected
17V is normally made

on the Y-SUS.
This supplies drive

signals Z-SUS
149
60PS11 TIP: Panel has a Brief Flash during start up, then No Picture.
Floating Ground checks must be made from Floating Ground. Use any pin on P204, P203, P205 or P208.
TIP:
SYMPTOM:
The panel indicates a brief flash during start up, then No Picture symptom.
CHECKS:
1. Z-SUS does not produce a correct signal. (All voltages check normal except 17V).
2. Y-SUS does not produce a correct signal. (No negative portion).
3. On Y-SUS: 17V starts off at 17V then very quickly drops to 5V.
4. Floating Ground 5V and 15V are not produced. (See pages 60~61 for more details).
5. Removing all connectors on the Z-SUS board (Except the panel connectors) does
not change test results.
6. Removing Y-Drive boards cause all voltages to return to normal.
Including the Y-Drive signal checked on the right side of C213.
7. Reconnecting all connectors on the Z-SUS board shows it is not creating a
correct waveform. Just spikes. (17V now stays up).
8. Using the Diode Checks for the Y-Drive boards do not indicate a problem.
(See pages 67, 70, 71 and 74 for more details).
FIX:
Replacing the Z-SUS board fixed the problems.
150
No Remote Function Service Tip:

TIP:
SYMPTOM:
When the set turns on and a picture appears, the bottom of the picture
shows the Input selection screen.
The Remote did not work.
The Front Function Keys did not work. (Except the Main Power Switch).
CHECKS:
1. Main Board: Reading the Key 1 and Key 2 lines found that Key 2 was at 0.8V.
Key 1 read normal at 3.3V. (See page 124 for more details).
2. Feeling the Function buttons found that the right hand button (as viewed from the
rear) did not feel the same as the others. It was stuck.
FIX:
1. Removing and repositioning the button assembly freed up the button. The set
return to normal function. (See page 116 for more details).
151
of the Picture is missing Top or Bottom Tip:

TIP:
SYMPTOM:
When the set turns on, the Top or Bottom of the picture is black. It is possible that
the whole picture could be black if more than one connector is involved.
CHECKS:
1.Look careful the connections between the Y-SUS and Upper and Lower Y-Drive
boards. It is very possible that the can be improperly seated.
See next page for additional information.
FIX:
1.Remove and reseat the board correctly.
2.Note: This can happen if this board is replaced or pulled off to perform checks.
Improperly Seated
Connector
Note the pins are

visible across the
top inside of the
connector.
Properly Seated
Connector
Note now the pins are

not visible across the
top inside of the
connector.
152
of the Picture is Dimmed Down (Shadowed) Top or Bottom Tip:

TIP:
SYMPTOM:
When the set turns on, either the Top or Bottom of the picture looks like it has a
shadow, (darker). It is possible that the whole picture could be the same if it
involves multiple connectors.
FIX:
1. 12 pin Retainer (P/N EAG61050702), Clip.
2. Note: Place Clip on all Connectors from Y-SUS to the Y-Drive boards.
Clip
(P/N EAG61050702)
Connector
Before
Clip
Connector
After
153
60PS11 INTERCONNECT DIAGRAM SECTION
11 X 17 Foldout Section
This section shows the Interconnect Diagram Drawing.
Use the Adobe Acrobat version to zoom in for easier reading.
The Interconnect Diagram has a great deal of quick reference
servicing aids. Use this in conjunction with the Training Manual.
For Printing purposes, print to 11X17 paper size.
154
60PS11 (60H3 Panel) CIRCUIT INTERCONNECT DIAGRAM

NOTE: Diode tests are conducted with the board disconnected.
4mS
0V
100uS
P101
FPC
VR601
Set-Dn
FPC
P115~P306
5~12) FGnd
4) Data Odd Out
3) Data Even Out
2) OC2 T Even
1) STB T
VSC
1,2
To Check FG5V to the Y Drive, measure

across capacitor C170/C270
All Y-Drive voltages measured from FGnd.
FS302 (VS)
6.3A/250V
FPC
Y-SUS
VSC
11,12
+
Waveform
P202
VSC
P
2
1
5
FPC
17V
0V
17V
17V
17
5V Det
0V
4.7V
5V
Gnd
Gnd
Gnd
Gnd
18
AC Det
4.9V
4.9V
5V
5, 6
12V
0V
12V
12V
19
RL On
0V
3.2V
0V
7, 8
Gnd
Gnd
Gnd
Gnd
20
Vs On
0V
3.2V
0V
9, 10
5V
0V
5.14V
5V
21
0V
3.2V
0V
4.94V 4.94V
0V
0V
11
Stby 5V
5V
22
M5 On
Auto Gnd
12
5V
0V
5.14V
5V
23
Stby5V
13, 14
Gnd
Gnd
Gnd
Gnd
24
Key On
Gnd
Gnd
Gnd/nc
15, 16 Gnd (n/c)
0V
0V
Run
5V
Gnd
R640
P214~P303
12) VScan
11) VScan
10) n/c
9) FGnd
8) Data Out Even
7) Data Out Odd
6) +5VFG
5) +5VFG
4) OC1 T B Odd
3) OC1 T B Even
2) CLK B
1) OC2 B Odd
FS901 Diode Check

0.097V (In Circuit)
D909/910 Diode Check
D909 Cathode Side
D910 0.093V (I.C.)
1.18V (N.C.)
FG15V
R639
C326
VR901
VScan
P501
N/C
FG5V
IC908
IC909
P307
Floating Gnd
P215~P305
12) OS2 B Even
11) STB B
9~1) All FGnd
Va
P204
Diode Check
Open
P102
Y-SUS and Y Drive Signals

FS901 Protects T902 for
FG15V and FG5V Creation
Short across pins 1 and

2 of P6 Auto Gen to
generate a test pattern.
(Note: Must Remove
LVDS Cable).
P200
D6
IC306
P202
nc
Gnd
P103
Pin
1,2,3,4
5
6,7
P104
Run
VA Voltage
nc
Gnd
P105
nc
Gnd
P110
3.3V in
on Pins
57~60
P120
Va out
on Pins
1~12
P106
P107
P108
Diode Check
Open
P2
IC5
L
*FL5
P5 V
M5V
IC303
IC302
D
D7
IC7 1 (0V)
S
IC12
2 (3.3V)
Control
1 (0V)
929Hz
3 (5.0V)
X2 IC11
2 (2.5V)
VS-DA
P101
3 (5.0V)
Pin 1-4 is
Pin 1-4 is
IC1
IC6 3.3V to TCP
3.3V to TCP 1 (0V)
from
IC304
from IC304 2 (3.3V)
1 (0V) 2 (3.3V) 3 (5V)
3 (5.0V)
P6
Pin 1-4 is 3.3V to
P104
IC16
IC304
TCP from IC304
P3
AUTO
N/C
GEN
*FL4
M5V
* If the complaint is no
video and shorting the
points (AutoGen) causes
video to appear suspect
the Main board or LVDS
cable.
3.3V and X-Drive

Center RGB Signals
IC201 NV RAM
1,2) Gnd
3,4) Gnd
5,6) 3.29V
7) Gnd
8) 3.29V
LVDS
P202
P203
P204
3
4,5
6,7
8
1.9V
1.9V
Open
Open
Open
Gnd
Open
Label
*VS
n/c
Gnd
Diode
Open
n/c
Gnd
*VA
Gnd
Open
Gnd
M5V
2V
9,10
P205
IC202 HDCP
1,2) Gnd
3) 3.29V
4) Gnd
5,6) 3.29V
7) Gnd
8) 3.3V
Pin
1
2
3
4
5
6
7
8
Label
IR
Gnd
Key 1
Key 2
PKEY
Gnd
EyeSCL
EyeSDA
STBY
4.86V
Gnd
3.27V
3.27V
0V
Gnd
0V
0V
Run
4.95V
Gnd
3.27V
3.27V
0V
Gnd
3.28V
3.28V
Z-SUS
VZB TP
R457 Top
To Gnd
Cushion
VR201
VZB Adj
P100
17V
FS101 (17V)
2.5A/125V
IC302
1.3V VDDC REG
1) 5.4V 5) 0.9V
2) 4.95V 6) 0.9V
3) 1.3V 7) 4.9V
4) Gnd 8) 3.6V
P1006
1 2
3 B
D1001
A
IC1001
C
R+
Audio
Amp
IC803
STBY Run
9
10
11
12
13
14
Gnd
5VST
3.3VST
Gnd
LED R
LED W
Gnd
5V
0.34V
Gnd
2.94V
0V
Gnd
5V
5.1V
Gnd
0V
2.91V
15
PWM
0V
0V
A
A
IC301
Q892
C
D804
D627
Q890
Q1002
IC1
A A
12Mhz
MAIN BOARD
A A
IC304
IC305
Gnd
0.6V
Gnd
3.3V
1.85V
5V
3.3V
Q501
C
IC502
IC202
USB
IC502
In Out Gnd
IC503 IC505
Tuner Tuner
9V Reg 5V Reg
12V
3.8V
3.0V
In 0V/3.3V
Gnd
5.0V
4.9V
Out 0V/1.2V
8V
8V
TUNER TU501
TDVW-H103F
ZD601
IC602
IC204
X501
D502
25Mhz
Out
Gnd
C Q601
C
D633
LVDS
S (0V)
S (3.3V)
G (3.3V) G (0V)
D (3.3V) D (3.3V)
3.3VST 1.8VMST 3.3VMST 1.2VPVSB Reg

Reg
Reg
On = Digital CH
Reg
A A
C
BE
P1003
Q504
B EGS
IC601
IC802
BE
Pin Label
E B
Q1001
D628
C
5) 0V
6) 5.1V
IC804
IC201
Micro/Video
Processor
Reset IC1
D303 B E
C
Q302
A-C
A C
X1
B
C
E
4 3
BE
3) 3.2V
4) 0V
Q504
Analog Digital
Q801
1 2
D805
A
C
A
1) 5.1V
2) Gnd
2
C
IC804 USB
IC304
1 23
IC203
IC305
P1005 L1013
IC804 USB
POWER
4) 0V
1) 5V
2) Gnd 5) 0V
3) 3.3V 6) 5V
LVDS
Processor
Q303 3
GS
IC301
21
D
IC302
C
Q301
L318
D802 A A
P103
P106
P107
N/C
Main Front Side Regulators
P1001
To
Speakers
(All Pins
8.5V)
Z-Drive
Waveform
FL103
FS100 (M5V)
10A/125V
FS101 Diode Check

0.93V (In Circuit)
L1012
P1001
FS102 Diode Check

Open (In Circuit)
Open (No Connectors)
FS100 Diode Check

Open (In Circuit)
IC503
9V Reg
P101 (Ft Keys) to P102 (Ft IR)

Pin Label Both Diode Check
1 Key 1 3.3V
Open
2 Key 2 3.3V
Open
3, 4 Gnd
Gnd
Gnd
234Vp/p
FS102 (VS)
6.3A/250V
IC602, IC802
1) 5V
2) 4.6V
3) 4.6V
4) 3.3V
5,6,7,8) Gnd
Ft IR P102 P101
Intelligent
Sensor
400us
To run the Z-SUS without the

Y-SUS. Jump Audio 17V from
SMPS to pin 1 of P100.
* (Vs) Variable according

to Panel Label
Va is not used by Z-SUS
Gnd
Open
Open
P101 Ft Keys
X-Board Center
P201
Pin
1,2
And Power SW
Va
P220
Va in on
Pins 19~30
Diode
2V
Gnd
Diode
1.9V
1.9V
Main Back Side Regulators
P102
3.3V and
X-Drive
Left RGB
Signals
P307 Y-SUS
P101
Pin 1~5 (17V)
Gnd
M5V
To Test Control board:

Disconnect all connectors except the SMPS. When set
turned on, observe Control board LED. If its on, most
likely Control board is OK.
If M5V is not present on P200 pins 1~4, jump STBY 5V
fro SMPS P814 Pin 24.
P216~P308
All Pins FGnd
P121
Run
VA Voltage
nc
Gnd
Ribbon Cable
5V
M5V
Gnd
Run
17V
17V
17V
17V
0.06V
0.19V
0.22V
Gnd
3.16V
SMPS Test Unplug P814 to Main board.

Apply AC, all voltage should run.
See Auto Gen on the Control board to perform a Panel Test.
If all supplies do not run when A/C is reapplied, disconnect P811,
P812, P813 to isolate the excessive load. Use two (100W) light bulbs
in series connected between Vs and Gnd to place SMPS under a load.
5V
Diode
2V
Gnd
Run
5V
Gnd
Label
15V (17V)
15V (17V)
15V (17V)
15V (17V)
CTRL OE
ER UP
ER DN
GND
Z Bias
GND
Gnd
11 Z SUS UP 0.4V
12 Z SUS DN 0.6V
P813 SMPS to Control

Pin Label
1~4 M5V
Gnd
5~8
5V
4.94V 4.94V
P200 Control to SMPS

Pin Label
1~4 M5V
Gnd
5~8
P1
T902
T901
P
3
0
8
C326
P203
FPC
FS901
(M5V)
5A/125V
VR902
-VY
17V
VSC TP
Across R306
Pin
1,2,3,4
5
6,7
STBY Run No Load
3, 4
FS303 Diode Check

0.93V (In Circuit)
Pins (45~50) 17V

From D909/D910
VR601
SET DN
-Vy TP
Top R306
Floating Gnd
Bottom R640
VSC
(*140V)
From FG
Y-Drive
Lower
Label
With the unit on, if D7 is not on, check 5V supply.

If present replace the Control PCB.
If missing, see (To Test Control Board)
VR602
SET UP
P
3
0
5
P
2
1
6
Pin
FS301 Diode Check

Open (In Circuit)
FS303
(M5V)
10A/125V
P101
FG5V
7/8
No Load
7
8
9
10
CN701
n/c
SC101
STBY Run
Pin
1
2
3
4
5
6
P814
1, 2
To Check for Y-SUS Drive Waveform

With the Y-Drive boards Disconnected
Use the bottom leg of C326.
Or Pins 1~2 of P304
Or Pins 11~12 of P303
392V p/p (Flat bottom)
P
3
0
3
P
2
1
4
F101 (AC)
15A/250V
Note: IC304 (3.3V Regulator) routed to all X Boards
P211
P201
FPC
P
3
0
4
FS301 (VA)
10A/125V
P111
C270 -
FPC
P
1
1
6
FS302 Diode Check

Open (In Circuit)
Label
39V (AC) rms
P811 SMPS
to P101 Z-SUS
P100 Z-SUS
to P101 Control
VR901
VA Adj
160V STBY
391V RUN
4.57V STBY
Z-Drive Creation Signals
P104
FG5V
7,8
P
3
0
6
Open
P814 SMPS to Main
P
3
0
1
P
1
1
5
*Vs
Pin
VSC
C170
1~2
P811
P813
AC In
P302
P
1
1
4
P103
FPC
Waveform
Gnd
nc
VS Adj
VR951
0V
P101
P102
VSC
(*140V)
From FG
Gnd
nc
F801
8A/250V
* (Vs) Variable according

to Panel Label
P114~P301
All Pins FGnd
P116~P304
12) CLK T
11) OC2 T Odd
10) OC1 T B Odd
9) OC1 T B Even
8) +5VFG
7) +5VFG
6) Data Out Odd
5) Data Out Even
4) FGnd
3) n/c
2) VScan
1) VScan
Diode
2V
Gnd
Open
4-5
3
514V P/P
Connect Scope between Waveform TP on Y-Drive and Gnd

Use RMS information just to check for board activity.
Y-Drive
Upper
P111
P211
Not
Connected
Pin Label
9,10 M5V
Gnd
8
6-7 *Va
150uSec
5uSec
SMPS
POWER SUPPLY
P812
Connect Scope
between Waveform TP
on Z board and Gnd
Use RMS information
just to check for board
activity.
P104
50VAC rms
White
59~106VAC rms
Picture
VR602
Set-up
20uSec
5uSec
Step 1: RL On command turns on 5V and 12V. Also 5V Det from SMPS (pins 9, 10, 12) when 5V turns on.
Step 2: M5 On command Turns on M5V
17V turns on with
5V Det from SMPS when
Step 3: Vs On command Turns on Va first then VS
Vs On command
5V (9~11) turns on
P102
Y-DRIVE WAVEFORM
Z-SUS Signal
P105
Waveform TP
On Either Y-Drive Board
Q502
IC504
HDMI
EB C
Q503
E B
SIF 16
(5V) 15
DIF - 13
DIF + 12
19 Video
C=4.7V
A=0V
IC805
A=5V
D806
TUNER
(5V) 4
1
Grayed Out ICs are located on Back
Q891
C
IC505
2
Tuner
5V Reg
3 2 1
3.3V and X-Drive Right RGB Signals

P210
3.3V in on
Pins 57~60
P206
P221
Va out on
Pins 1~12
P207
Va
P320
Va in on
Pins 19~30
P301
P310
3.3V in on
Pins 57~60
P302
X-Board Right
P303
P304
P305
P306
P307
P308
60PS11 LVDS
P1003
WAVEFORMS
P1003 LVDS (Pin 11) 5uSec / 718mV
Connector P1003
Configuration
indicates
signal pins.
2
10
12
11
14
13
16
15
18
17
20
19
22
21
24
23
26
25
NOTE: LVDS P1003

Information
There are actually 12
pins carrying Video 2
pins are carrying clock
signals (17 and 18) to
the Control board. With
high activity video, pins
21 and 22 would have
signals present.
WAVEFORMS:
Waveforms taken using
SMTP Color Bar input. All
readings give their Time
Base related to scope
settings.
All waveforms taken from
the P1003.
End of Presentation
This concludes the Presentation

Thank You
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Training Manual

60PS11 Plasma Display

Published January, 2010

Contact Information, Preliminary Matters, Specifications,

Circuit Board Operation, Troubleshooting and Alignment of :

January 15, 2010 60PS11 Plasma

Overview of Topics to be Discussed

60PS11 Plasma Display

January 15, 2010 60PS11 Plasma

Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE

January 15, 2010 60PS11 Plasma

Technical Support (and Part Sales)

USA Website (GCSC)

Customer Service Website

New Training Materials on

Published January 2010 by LG Technical Support and Training

January 15, 2010 60PS11 Plasma

(Electrostatic Static Discharge)

January 15, 2010 60PS11 Plasma

Safety and Handling, Checking Points

The Plasma television should be transported vertically NOT horizontally.

Checking Points to be Considered

January 15, 2010 60PS11 Plasma

Basic Troubleshooting Steps

January 15, 2010 60PS11 Plasma

60PS11 PRODUCT INFORMATION SECTION

This section of the manual will discuss the specifications of the

January 15, 2010 60PS11 Plasma

1080P PLASMA HDTV

1080P Full HD Resolution

January 15, 2010 60PS11 Plasma

60PS11 Logo Familiarization Page 1 of 2

January 15, 2010 60PS11 Plasma

60PS11 Logo Familiarization Page 2 of 2

Clear Voice Clearer dialogue sound

Save Energy, Save Money

January 15, 2010 60PS11 Plasma

600Hz Sub Field Driving

No smeared images during fast motion scenes

10 Sub Fields Per Frame

January 15, 2010 60PS11 Plasma

60PS11 Remote Control

January 15, 2010 60PS11 Plasma

60PS11 Rear and Side Input Jacks

January 15, 2010 60PS11 Plasma

There must be at least 4 inches of Clearance on all sides

117 lbs with Stand

January 15, 2010 60PS11 Plasma

Removing the Back Cover

To remove the back cover, remove the 36 screws

January 15, 2010 60PS11 Plasma

Circuit Board Layout

Panel Voltage Label

January 15, 2010 60PS11 Plasma

Disassembly Procedure for Circuit Board Removal

Switch Mode Power Supply Board Removal

After replacing the Y-SUS,

After replacing the Y-Drive,

Disconnect the following Flexible Ribbon Connectors P101~P104 and/or P201~P204:

January 15, 2010 60PS11 Plasma

Disassembly Procedure for Circuit Board Removal (2)

January 15, 2010 60PS11 Plasma