C Rail

Cable Trolleys for C-Rails
Program 0250 | 0255 | 0260
Contents
C-Rail and Accessories Program 0250
C-Rail 50 x 50..........................................................................................................................................................................................................................................
Track Coupler...........................................................................................................................................................................................................................................
End Stop..................................................................................................................................................................................................................................................
Track Support Bracket..............................................................................................................................................................................................................................
Support Arm and Girder Clip.....................................................................................................................................................................................................................
Bracket....................................................................................................................................................................................................................................................
2
2
2
2
3
3
Cable Trolleys Program 0250

Cable Trolleys for Flat Cable...................................................................................................................................................................................................................... 4
Cable Trolleys for Round Cable.................................................................................................................................................................................................................. 5
Pairs of Rollers for Cable Trolleys............................................................................................................................................................................................................... 5

C-Rail 63 x 63..........................................................................................................................................................................................................................................
Track Coupler...........................................................................................................................................................................................................................................
End Stop..................................................................................................................................................................................................................................................
Track Support Bracket..............................................................................................................................................................................................................................
Support Arm and Girder Clip.....................................................................................................................................................................................................................
Bracket....................................................................................................................................................................................................................................................
6
6
6
6
7
7


C-Rail 80 x 80.......................................................................................................................................................................................................................................... 10
Track Coupler........................................................................................................................................................................................................................................... 10
End Stop.................................................................................................................................................................................................................................................. 10
Track Support Bracket.............................................................................................................................................................................................................................. 10
Bracket.................................................................................................................................................................................................................................................... 11

Cable Trolleys Light Type

Trolley with 4 Rollers................................................................................................................................................................................................................................. 15
Spring Safety Hook................................................................................................................................................................................................................................... 15
End Stop.................................................................................................................................................................................................................................................. 15
Accessories for Program 0250, 0255 and 0260

Tow Rope Assembly.................................................................................................................................................................................................................................. 16
Shock Cord Assembly............................................................................................................................................................................................................................... 16
Round Cable Organizer............................................................................................................................................................................................................................. 17
Cable Separator....................................................................................................................................................................................................................................... 17
Flat Cable Organizer................................................................................................................................................................................................................................. 18
Helpful Hints / Spare Parts

Helpful Hints............................................................................................................................................................................................................................................. 19
Spare Parts.............................................................................................................................................................................................................................................. 23
C-Rail and Accessories

Program 0250
C-Rail 50 x 50
50
50
6000
Catalogue-No.
025100
3,5
Technical details
Material: sendzimir galvanized steel
Weight: 4.36 kg/m
Standard Length: 6 m
(Other lengths on request)
16
38,6
lx = 17.8 cm4; Wx = 6.4 cm3
Track Coupler
4
52
160
Catalogue-No.
51.5
025105
25
Technical details
Material: hot dipped galvanized steel
Hardware: galvanized steel
Weight: 1.0 kg
170.5
Catalogue-No.
End Stop
108
025110
025111
67
50
37
25
M10
43
60
without Rubber Buffer

with Rubber Buffer
Technical details
Weight: 1.0 kg
To avoid system damage we recommend the fitting of a
securing bolt as illustrated.
Track Support Bracket

130
100
40
Catalogue-No.
025121
51.5
11
Technical details
Perm. Load: 320 kg
Weight: 0.8 kg
25
4
52
80
40
130
100
Catalogue-No.
M 10
51.5
45
025123
25
52
80
Technical details
Perm. Load: 320 kg
Weight: 0.9 kg

Program 0250
130
100
40
Catalogue-No.
M 10
025122
51,5
Technical details
Perm. Load: 320 kg
Weight: 0.9 kg
25
83
80
Support Arm and Girder Clip

l
d
60
min. 75
Girder clip
Support arm
Track support bracket
C-Rail
Description
Catalogue-No.
l
[mm]
Weight
[kg]
Description
Catalogue-No.
d
[mm]
Weight
[kg]
Support arm
020277-1000
1000
4.4
Girder clip
020180-12/550
M12
0.3
Material: galvanized steel
50
125
17
160
50
Bracket
Catalogue-No.
l
[mm]
020191-0500
020191-0800
500
800
Material
Hot dipped galvanized steel
Weight
[kg]
3.8
5.1
Cable Trolleys
Program 0250
Cable Trolleys for Flat Cable
Technical details
Nominal Load Capacity: 50 kg
Travel Speed: max. 100 m/min
(See page Helpful Hints)
Basic trolley and cable support:
Steel, hot-dipped galvanized
Hardware: Galvanized steel
Standard roller: Ball bearing,
galvanized steel
106
lw
40
smax.
k
b2
b1
dA
Cable Trolley
Ordering Example:
Cable Trolley for Flat Cable
52
Example:
To order a cable trolley with standard-rollers for a flat
cable package with a size of
110 x 45 mm (width x thickness).
238
112
162
lm
40
50
Selected:
Cable Trolley with
dA = 125 mm (According to minimum
bend diameter of cable)
b2 = 130 mm
s = 55 mm
dA
smax.
b2
b1
Towing Trolley
le
Catalogue-No.:
Cable Trolley
Catalogue-No.: 025252-250x160
le - 23
24
dA
b1
smax.
b2
1) End clamp - 2 holes 12.5 mm to be drilled

into the C-Rail at distance a.
End Clamp1)
Towing Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
b + 442
[kg]
025250-160x100
025250-160x160
025250-200x100
025250-200x160
025252-200x160
025252-250x100
025252-250x160
025252-250x200
025253-250x160
025253-250x200
1.7
1.9
1.9
2.2
2.3
2.3
2.6
3.0
2.9
3.2
025260-200x100
025260-200x160
025260-200x100
025260-200x160
025262-200x160
025262-250x100
025262-250x160
025262-250x200
025263-250x160
025263-250x200
2.7
3.1
2.7
3.1
3.2
3.1
3.5
3.8
3.8
4.0
025240-160x100
025240-160x160
025240-200x100
025240-200x160
025242-200x160
025242-250x100
025242-250x160
025242-250x200
025243-250x160
025243-250x200
1.5
1.8
1.8
2.0
2.2
2.2
2.5
2.9
2.8
3.1
min. 10
[kg]
b + 442
Cable Trolley
Catalogue-No.
dA
lw
k
b1
b2
s
lm
le
a
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
160
84
200
124
200
124
250
174
250
174
80
125
160
100
160
100
160
160
100
160
200
175
215
70
130
70
130
130
70
130
170
130
170
35
200
80
74
55
200
100
114
30
200
100
114
55
250
125
164
40
250
125
164
Cable Trolleys
Program 0250
Cable Trolleys for Round Cable
151
lw
40
k
smax.
b2
dA
Technical details
galvanized steel
b1
Cable Trolley
Ordering Example:
Cable Trolley for Round Cable
283
50
b2
b1
dA
smax.
52
112
162
lm
40
Towing Trolley
le
Example:
To order a cable trolley with special-rollers for (PUR
roller). Cable trolley selection for max. 25 mm round
cable. This requires a support width of 200 mm.
Selected:
Cable Trolley with
b2 = 215 mm
PUR-Roller .../017
Catalogue-No.:
Cable Trolley
Catalogue-No.: 025355-320x250/017
le - 23
24
smax.
b2
dA
b1

End Clamp1)
Cable Trolley
Catalogue-No.
[kg]
Towing Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
[kg]
025354-250x160
025354-250x200
025355-320x160
025355-320x250
025357-400x160
025357-400x250
3.7
4.0
4.3
5.3
5.1
6.2
025364-250x160
025364-250x200
025365-320x160
025365-320x250
025367-400x160
025367-400x250
4.5
4.8
5.1
6.1
5.9
7.0
025344-250x160
025344-250x200
025345-320x160
025345-320x250
025347-400x160
025347-400x250
3.6
3.9
4.2
5.2
5.0
6.0
dA
lw
k
b1
b2
s
lm
le
a
200
250
174
250
320
244
320
400
324
175
215
175
265
175
265
125
165
125
215
125
215
20
250
125
164
25
320
160
234
32
400
200
314
Pairs of Rollers for Cable Trolleys Program 0250

Description
Standard Roller
Roller with Seal Disk
PUR-Roller
Roller
Type
Ball Bearing, galvanized steel
Ball Bearing with PUR-bandage
Sealing
Type
2Z
2 RS
2 RS
Load Capacity
[kg]
50
40
Special Roller
AdditionalCatalogue-No.
Spare Part
Pair of Roller
Catalogue-No.
.../010
.../017
025460-21
025462-21
025468-21

Program 0255
C-Rail 63 x 63
63
6000
Catalogue-No.
025600
63
Technical details
Weight: 6.55 kg/m
16
50
lx = 44.4 cm4; Wx = 13.0 cm3
Track Coupler
5
200
65.5
Catalogue-No.
64.5
025605
Technical details
Weight: 1.9 kg
26
End Stop
120
204.5
123
Catalogue-No.
025610
025611
43
without Rubber Buffer

with Rubber Buffer
Technische Merkmale
Weight: 2.5 kg
75
50
45
36
M12
55

60
185
97
Catalogue-No.
13
33
64.5
30
33
26
5
100
65.5
185
60
130
025623
60
30
5
65.5
Technical details
Perm. Load: 500 kg
Weight: 1.65 kg
Catalogue-No.
M 12
64.5
26
025621
100
Technical details
Perm. Load: 500 kg
Weight: 1.8 kg

Program 0255
185
60
Catalogue-No.
M 12
025622
64.5
26
5
Technical details
Perm. Load: 500 kg
Weight: 1.8 kg
30
130
65.5
100
Support Arm and Girder Clip

l
d
60
min. 100
Girder clip
Support arm
Track support bracket
C-Rail
Description
Catalogue-No.
l
[mm]
Weight
[kg]
Description
Catalogue-No.
d
[mm]
Weight
[kg]
Support arm
020273-1000
1000
6.6
Girder clip
020180-12/550
M12
0.3
160
17
63
Bracket
63
125
Catalogue-No.
l
[mm]
020192-0500
020192-0800
500
800
Material
Weight
[kg]
4.8
6.8
9
Cable Trolleys
Program 0255
Technical details
galvanized steel
133
lw
lw1)
52
smax.
dA
b2
b1
Cable Trolley
Ordering Example:
133
Example:
b2
b1
dA
Selected:
Cable Trolley with
b2 = 168 mm
s = 55 mm
smax.
52
93
lm - 2
52
112
lm
Towing Trolley
le
b2
b1
smax.
30
Catalogue-No.:
Cable Trolley
le - 32

End Clamp1)
Cable Trolley
Catalogue-No.
[kg]
Towing Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
[kg]
025772-220x160
025772-220x200
025772-250x160
025772-250x200
025773-290x160
025773-290x200
025773-320x160
025773-320x200
025774-320x160
025774-320x200
3.4
3.6
3.6
3.8
4.2
4.3
4.3
4.5
4.5
4.8
025782-320x160
025782-320x200
025782-320x160
025782-320x200
025783-320x160
025783-320x200
025783-320x160
025783-320x200
025784-320x160
025784-320x200
4.9
5.1
4.9
5.1
5.2
5.3
5.2
5.3
5.3
5.6
025792-320x160
025792-320x200
025792-320x160
025792-320x200
025793-320x160
025793-320x200
025793-320x160
025793-320x200
025794-320x160
025794-320x200
3.5
3.8
3.5
3.8
3.8
4.0
3.8
4.0
4.0
4.3
1) Cable trolley only with one buffer
10
dA
lw
k
b1
b2
s
lm
le
a
2201)
154
250
154
2901)
244
320
244
320
244
125
160
200
160
200
160
200
175
215
175
215
175
215
128
168
128
168
128
168
128
168
128
168
40
160
160
204
55
160
160
204
55
160
160
204
70
160
160
204
50
160
160
204
Cable Trolleys
Program 0255
153
lw
52
b2
dA
smax.
echnical details
galvanized steel
b1
Cable Trolley
lm
Ordering Example:
lm - 2
153
b2
dA
smax.
52
112
93
52
b1
Towing Trolley
le
le - 32
30
dA
b1
[kg]
Towing Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
[kg]
025875-320x200
025875-320x250
025877-400x200
025877-400x250
5.3
5.8
6.2
6.7
025885-320x200
025885-320x250
025887-400x200
025887-400x250
6.1
6.6
7.0
7.5
025895-320x200
025895-320x250
025897-400x200
025897-400x250
4.7
5.3
5.7
6.2
Catalogue-No.:
Cable Trolley
Catalogue-No.: 025875-320x250/015

End Clamp1)
Cable Trolley
Catalogue-No.
Selected:
Cable Trolley with
b2 = 211 mm
Roller with Seal Disk 2 RS .../015
smax.
b2
Example:
To order a cable trolley with special-rollers for (PUR
roller). Cable trolley selection for max. 25 mm round
cable. This requires a support width of 200 mm.
lw
k
b1
b2
s
lm
le
a
dA
250
320
224
320
400
304
215
265
215
265
161
211
161
211
25
160
160
204
32
200
200
284

Description
Standard Roller
PUR-Roller
Roller
Type
Sealing
Type
2Z
2 RS
2 RS
Load Capacity
[kg]
80
63
Special Roller
Spare Part
Pair of Roller
Catalogue-No.
.../015
.../017
025980-21
025985-21
025988-21
11

Program 0260
C-Rail 80 x 80
80
6000
Catalogue-No.
80
148005
5
Technical details
Weight: 10.6 kg/m
18
65
lx = 117.8 cm4; Wx = 27.4 cm3
Track Coupler
6
Catalogue-No.
250
83
026105
82
Technical details
Weight: 3.6 kg
34
End Stop
120
204.5
Catalogue-No.
123
026111
45
50
43
55
75
40
M12
with Rubber Buffer
Technical details
Weight: 2.4 kg

185
97
60
5
82
6
12
34
83
Catalogue-No.
13
33
30
33
120
026121
Technical details
Perm. Load: 630 kg
Weight: 4.3 kg
-47,6

Program 0260
185
130
60
Catalogue-No.
M 12
60
026123
30
82
34
6
120
83
185
130
60
026122
5
30
6
Catalogue-No.
M 12
Technical details
Perm. Load: 630 kg
Weight: 2.5 kg
82
34
Technical details
Perm. Load: 630 kg
Weight: 2.5 kg
83
120
200
17
80
Bracket
80
160
10
Catalogue-No.
l
[mm]
020193-0500
020193-0800
500
800
Material
Weight
[kg]
8.4
11.6
13
Cable Trolleys
Program 0260
lw
62
109
Technical details
galvanized steel
dA
smax.
b2
b1
Cable Trolley
lm
lm - 2
62
Ordering Example:
109
dA
Selected:
Cable Trolley with
b2 = 168 mm
s = 70 mm
smax.
112
52
Example:
b2
b1
Towing Trolley
Catalogue-No.:
Cable Trolley
le - 32
36
dA
b2
smax.
le
b1
End Clamp1)
Cable Trolley
Catalogue-No.
[kg]
Towing Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
[kg]
026272-250x160
026272-250x200
026272-250x250
026273-320x160
026273-320x200
026273-320x250
4.6
4.9
5.2
5.2
5.6
6.0
026282-320x160
026282-320x200
026282-320x250
026283-320x160
026283-320x200
026283-320x250
5.9
6.2
6.6
6.1
6.4
6.8
026292-320x160
026292-320x200
026292-320x250
026293-320x160
026293-320x200
026293-320x250
3.6
3.9
4.3
3.7
4.1
4.5
14
dA
lw
k
b1
b2
s
lm
le
a
125
250
154
160
320
224
175
215
265
175
215
265
128
168
218
128
170
218
55
160
160
204
70
160
160
204
Cable Trolleys
Program 0260
lw
62
148
Technical details
galvanized steel
k
smax.
b2
dA
b1
Cable Trolley
lm
lm - 2
Ordering Example:
112
52
148
62
smax.
b2
dA
b1
Towing Trolley
le
36
Selected:
Cable Trolley with
b2 = 211 mm
Roller with Seal Disk 2 RS .../015
Catalogue-No.:
Cable Trolley
Catalogue-No.: 026377-400x250/015
le - 32
79
32
58
Example:
To order a cable trolley with special-rollers (Roller with
seal rings). Cable trolley selection for max. 32 mm
round cable. This requires a support width of 180 mm.
48
smax.
b2
dA
b1

End Clamp1)
Cable Trolley
Catalogue-No.
[kg]
Towing Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
[kg]
026375-320x200
026375-320x250
026377-400x200
026377-400x250
5.9
6.4
6.8
7.3
026385-320x200
026385-320x250
026387-400x200
026387-400x250
6.7
7.3
7.7
8.2
026395-320x200
026395-320x250
026397-400x200
026397-400x250
4.8
5.4
5.8
6.3
dA
lw
k
b1
b2
s
lm
le
a
250
320
224
320
400
304
215
265
215
265
161
211
161
211
25
160
160
204
32
200
200
284

Description
Standard Roller
PUR-Roller
Roller
Type
Sealing
Type
2Z
2 RS
2 RS
Load Capacity
[kg]
125
100
Special Roller
Spare Part
Pair of Roller
Catalogue-No.
.../015
.../017
026480-21
026485-21
026488-21
15
Cable Trolleys
Light Type
125
54
smax.
80
54
80
54
Cable Trolley
End Clamp
Technical details
Body: sendzimir galvanized steel
Buffer: rubber
Support: plastic
Main
for
C-Rail
Program
50x50
250
63x63
255
80x80
260
smax.
10
80
50
Insulating
Plate: plastic
Nut: plastic
Split
Cable Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
[kg]
025270-125x080
025271-125x080
025770-125x080
025771-125x080
026270-125x080
026271-125x080
0.45
0.47
0.56
0.58
0.58
0.60
025290
025291
025790
025791
026290
026291
0.20
0.23
0.20
0.23
0.22
0.25
D
[mm]
25
32
32
d
[mm]
a
[mm]
s
[mm]
50
80
50
80
50
80
42
42
38
38
38
38
35
20
35
20
35
20
Load Capacity
[kg]
20
32
32

125
80
80
14
60
40
Cable Trolley
End Clamp
Technical details
Main Body: sendzimir galvanized steel
Buffer: rubber
Ball Joint: plastic
Connecting
for
C-Rail
Program
Cable Trolley
Catalogue-No.
[kg]
End Clamp
Catalogue-No.
[kg]
50x50
63x63
80x80
250
255
260
025306
025806
026306
0.35
0.45
0.48
025308
025808
026308
0.25
0.25
0.27
D
[mm]
d
[mm]
Load Capacity
[kg]
25
70
20
32
66
32
If required, it is possible to fit one or more similar or

different sized cable clips to a trolley. When fitting different sized cable clips, the largest cable clip must be
fitted on top.
hmax.
Plate: plastic
steel
Hardware: galvanized
Catalogue-No.
d
[mm]
r
[mm]
l
[mm]
h
[mm]
b
[mm]
c
[mm]
Cable clip
020131-16
020131-25
020131-36
10-16
17-25
26-36
80
125
180
70
100
140
38
47
58
35
50
70
42
50
64
Plastic
16
Material
Fasteners
Weight
[kg]
Galvanized
Steel
0.04
0.06
0.12
Cable Trolleys
Light Type
Trolley with 4 Rollers
Technical details
Main body: hot dipped galvanized steel
Roller (ball bearing): galvanized steel
Buffer: rubber
28
40
10
10.5
for
C-Rail
Program
50x50
250
Catalogue-No.
Weight
[kg]
l
[mm]
Load Capacity
[kg]
0.42
0.50
125
160
50
025440-125
025440-160
Spring Safety Hook

Catalogue-No.
020215-60x6
5
Technical details
galvanized steel
60
Material
End Stop
69
Technical details
Buffer: rubber
53
30
30
f0r
C-Rail
Program
50x50
63x63
80x80
250
255
260
Catalogue-No.
025115
025115
026115
Type
with Buffer
Weight
[kg]
0.20
0.20
0.22
17
Accessories for
Program 0250, 0255 and 0260
Tow Rope Assembly
Type B
L
28
28
Type C
L
Type C suggested for use with shock cord assembly.

Different types and lengths available upon request.
Catalogue-No.
020328-06
020329-08
020325-08
d
[mm]
Material
Rope
Type
6
8
8
Galvanized Steel
Galvanized Steel with PVC Jacket
Galvanized Steel with PVC Jacket
for
Program
0250, 0255, 0260
Shock Cord Assembly
Different types and lengths available upon request.
Catalogue-No.
020337-10
020337-14
18
d
[mm]
Material
Rope
for
Program
10
14
Rubber core with Nylon jacket
0250, 0255, 0260
Accessories for
Program 0250, 0255 and 0260
Round Cable Organizer
Cable separator 031946
d1
d2
bi
dmax
~20
ba
Catalogue-No.
031941-026x100
031941-026x150
031941-026x200
031941-026x250
031941-036x100
031941-036x150
031941-036x200
031941-036x250
dmax.
[mm]
26
36
l1
[mm]
l2
[mm]
100
150
200
250
100
150
200
250
236
286
336
386
256
306
356
406
a
[mm]
b
[mm]
Sd1)
[mm]
64
30
34
Support Rail
Rubber
74
40
52
Material
Cable Clip
Rubber
Fasteners
Galvanized
Steel/
Stainless
Steel
46
1) A cable separator is required between cables if the sum of the diameters

of two adjacent cables is smaller than the value d.
Cable Separator
40
Catalogue-No.
031946-26
031946-36
48
a
[mm]
b
[mm]
c
[mm]
54
64
4
5
18
19
Material
Plastic
Used with
Round Cable Clamp
031941-026x...
031941-036x...
19
Accessories for
Program 0250, 0255 and 0260
Flat Cable Organizer
Power cable(s) are clamped in upper window (s1),
control cabel(s) are contained in lower window (s2) with
sufficient space (> 2 mm) to allow the cables to move
freely.
Flat cable clamps are supplied preassembled with upper window (s1) of minimum size and lower window
(s2) of maximum size. The clamps can be adjusted to fit
individual cables and/or cable packages by transferring
spacers from window (s2) to window (s1), or visa versa.
Clamped
Power Cable
s1
bi
ba
Catalogue-No.
020126-054x018
020126-054x028
020126-054x038
031953-084x025
031953-084x035
031953-084x045
031953-084x055
031953-084x065
031953-136x025
031953-136x035
031953-136x045
031953-136x055
031953-136x065
031953-136x075
031953-136x085
031955-084x035
031955-084x045
031955-084x055
031955-084x065
031955-084x075
031955-103x025
031955-103x035
031955-103x045
031955-103x055
031955-103x065
031955-103x075
20
32
b1
[mm]
s2
hmax.
s2
hmax.
s1
Control Cable Contained

in Lower Window
bi
Catalogue-No.
020126... and 031953...
s1 + s2
[mm]
b2
[mm]
54
90
84
120
136
172
84
220
103
258
18
28
38
25
35
45
55
65
25
35
45
55
65
75
85
35
45
55
65
75
25
35
45
55
65
75
bi
ba
s1min
[mm]
+2.5
+2.5
+2.5
+2.5
+2.5
hmax
[mm]
50
60
70
60
70
80
90
100
60
70
80
90
100
110
120
70
80
90
100
110
60
70
80
90
100
110
32
Clamp
Plastic
Catalogue-No. 031955...
Material
Fastener
Galvanized Steel/
Stainless Steel
Helpful Hints
Calculation of the load capacities of C-Rails
Given
FLW
lw
Z
lb
Load / trolley [kg]

Length of cable trolley [mm]
Number of cable trolleys
Block Length
(m) = Z x lw / 1000
From diagram
lA
Required distance between track support brackets [m]
Bases of calculation
s bzul = 100 N/mm2
without consideration of the flange tension
f
= lA / 250
(allowed deflection from load and self-weight of the c-rail)
Input for example
FLW
Z
lw
lb
= 28 kg
= 8
= 200 mm
= 1,6 m
500
400
1,25
320
1,4
250
200
1,6
160
1,8
125
2,0
100
2,24
80
2,5
63
40
32
2,8
F [kg/m]
50
3,2
25
3,6
20
16
5,0
4,0
3,2
2,5
2,0
1,6
1,0
1,25
0,8
0,5
0,63
0,4
0,32
0,25
2,5
3,2
6,3
10
16
12,5
20
25
32
40
50
FLW [kg/trolley]
4,0
4,5
12,5
Distance between track support brackets IA [m]
0 0 0 0 0
16 20 25 32 40
Length of cable trolley IW [mm]
Load diagram for C-Rail 025100
Block Length Ib [m]
Result for C-Rail 025100 from diagram:

lA
~ 1,9 m
21
FLW [kg/trolley]
32
Block Length Ib [m]
6,3
40
500
400
1,6
320
1,8
250
2,0
200
2,24
160
2,5
125
100
2,8
80
3,2
3,6
4,0
5,0
1000
800
630
1,8
500
2,0
400
2,24
320
250
2,5
2,8
200
3,2
160
125
3,6
100
4,0
4,5
50
5,0
6,3
5,6
630
6,3
5,0
4,0
25
5,0
3,2
2,5
2,0
1,6
1,25
1,0
0,8
0,63
0,5
0,4
0,32
20
4,0
3,2
2,5
2,0
1,6
1,25
FLW [kg/trolley]
1,0
0,8
0,63
63
0,5
80
0,4
40
F [kg/m]
50
F [kg/m]
6,3
10
12,5
16
20
25
32
40
50
63
80
63
0,32
6,3
10
12,5
16
20
25
32
40
50
63
80
100
125
0 0 0 0 0
16 20 25 32 40
22
0 0 0 0 0
16 20 25 32 40
Helpful Hints

800
1,4
32
4,5
Block Length Ib [m]
1250
1,6
Helpful Hints
Technical Data
lb
e
ls
lw
da
hges
LinstE
>100
LinstM
Formulas to determine number of loops, cable length and loop depth

Number of Loops:
n=
Storage Distance:
f (ls+e)
2 h + 1.25 dA - f lw
lb ~ n lw + e [m]
System Cable Length:
Total Cable Length:
LSyst = f (ls + lb) [m]
LBest = LSyst + LinstE + LinstM [m]
Loop Length:
Loop Depth:
L
LSchl = Syst
n [m]
h=
dA
[m] = Saddle diameter
e
[m] = free space in storage distance
(recommended >= 0.1 m)
f
= cable factor
h
[m] = Loop depth
(measured from top of support saddle)
hges [m] = Loop depth
(measured from lower beam flange)
lb
[m] = storage distance
ls
[m] = Active travel
lw
[m] = Cable trolley length
LBest [m] = Total cable length
LinstE [m] = Installation length end clamp side
LinstM [m] = Installation length towing side
LSchl [m] = Cable length per loop
LSyst [m] = System cable length
n
= Number of loops
LSchl
- 0.63 dA [m]
2
Trolley Selection Process

1. Formula for calculating the approximate load per trolley FLW:
4x10
7x2.5 4x2.5 7x2.5

12x1.5
12x1.5
FLW ~2 h GL [kg]
4x10
GL [kg/m] = Weight of the cable package
Example for Flat Cable Trolleys

Power cables
2.
3.
4.
5.
Selection of base trolley type from Program 0250, 0255 oder 0260.
Saddle selection based upon cable minimum bend diameter.
Saddle with selection (b2) to accommodate cable package width.
Determine cable trolley length lW.
dmax
For Flat Cable Trolleys:

b
lw >= dA + 2 dmax + 10 [mm]
For Round Cable Trolleys:

lw >= dA + 2 s + 10 [mm]
Example for Round Cable Trolleys
23
Helpful Hints
Cable Factors
Speed
v [m/min]
< 0.8
< 32
32 - 40
41 - 50
51 - 63
64 - 80
81 - 100
101 - 120
1.10
1.15
1.20
1.25
-
Cable factor (f) height h [m]

0.8 - 1.2
1.3 - 2
2.1 - 3.2
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.10
1.15
1.20
1.25
3.3 - 5
1.10
1.10
1.10
1.10
1.10
1.15
1.20
Depending on the operating conditions and parameters,

energy supply systems must be installed with additional
cable length. This length is calculated by taking into account the cable factor (f) we have presented o the table
to the left.
Special precautions must be made for flexible cable
systems in the gray area. One such precaution might be
installation of shock cords.
Permissible Loads per Trolley

Speed
v [m/min]
< 25
25 - 50
51 - 80
101 - 120
Program
0250
0255
0260
Program
0250
0255
0260
24
The lifetime of the main roller and the beam depend on

the diameter of the roller, the load and the frequency of
operation. The proper selection, based on mean traveling speed, running time per day, load, and roller diameter can be made by using the tables on this page.
Average running time per day

[h]
4-8
2-4
<2
Steel Roller
[mm]
40
50
62
>16
9 - 16
5- 8
2- 4
>16
9 - 16
5- 8
>16
9 - 16
Permissible load per trolley

[kg]
80
125
200
PUR Roller
[mm]
40
50
63
9 - 16
5- 8
2- 4
<2
63
100
160
50
80
125
40
63
100
32
50
80
Permissible load per trolley

[kg]
63
100
160
50
80
125
40
63
100
32
50
80
25
40
63
Spare Parts
40
Pairs of Rollers for Program 0250
13
35,72
mm
Description
Catalogue-No.
Standard Roller
PUR Roller
025460-21
025462-21
025468-21
Description
Catalogue-No.
Standard Roller
025980-21
025985-21
Description
Catalogue-No.
PUR Roller
025988-21
Description
Catalogue-No.
Standard Roller
026480-21
025485-21
Description
Catalogue-No.
PUR Roller
026488-21
52
50
12
15
17
62
63
12
17
17
25
Spare Parts
M8
Buffer for Program 0250

40
Catalogue-No. 02-P014-0024
23
19
Buffer for Program 0255 und 260

32
Catalogue-No. 017132-032x80/514
20
32
80
M8
50
Shock Cord for Program 0250, 0255 und 0260

LGum
d
Catalogue-No.
020336-10
020336-14
26
d
[mm]
10
14
Your Applications our Solutions

Cable Trolleys from Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of ConductixWampfler components for the transport of energy, data and fluid media. The solutions we deliver for your applications are based on
your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove advantageous.
You can count on all of Conductix-Wampflers Business Units for hands-on engineering support - coupled with the perfect solution to
meet your energy management and control needs.
Cable reels
Motorized reels and spring reels by
Conductix-Wampfler hold their own
wherever energy, data and media
have to cover the most diverse
distances within a short amount of
time - in all directions, fast and safe.
Festoon systems
Its hard to imagine ConductixWampfler cable trolleys not being
used in virtually every industrial
application. Theyre reliable and
robust and available in an enormous
variety of dimensions and designs.
Conductor rails
Whether theyre enclosed conductor
rails or expandable single-pole
systems, the proven conductor rails
by Conductix-Wampfler reliably move
people and material.
Non-insulated conductor rails

Extremely robust, non-insulated
conductor rails with copper heads or
stainless steel surfaces provide the
ideal basis for rough applications, for
example in steel mills or shipyards.
Energy guiding chains

The Jack of all trades when it comes
to transferring energy, data, air and fluid
hoses. With their wide range, these
energy guiding chains are the ideal
solution for many industrial applications.
Slip ring assemblies

Whenever things are really moving
in circles, the proven slip ring
assemblies by Conductix-Wampfler
ensure the flawless transfer of energy
and data. Here, everything revolves
around flexibility and reliability!
Inductive Power Transfer IPT

The no-contact system for transferring
energy and data. For all tasks that
depend on high speeds and absolute
resistance to wear.
Reels, retractors and balancers

Whether for hoses or cables, as
classical reels or high-precision
positioning aids for tools, our range
of reels and spring balancers take the
load off your shoulders.
Jib boom
Complete with tool transporters, reels,
or an entire media supply system
here, safety and flexibility are key to
the completion of difficult tasks.
Conveyor systems
Whether manual, semiautomatic
or with Power & Free flexibility
is achieved with full customization
concerning layout and location.
27
KAT0250-0001c-E
Conductix-Wampfler | 2012 | subject to technical modifications without prior notice
www.conductix.com
Conductix-Wampfler GmbH
Rheinstrasse 27+33
79576 Weil am Rhein
Germany
Hotline
Phone +49 (0) 7621 662-222
Phone +49 (0) 7621 662-0
Fax
+49 (0) 7621 662-144
info.de@conductix.com
www.conductix.com

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C Rail

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Available Formats

Cable Trolleys for C-Rails

Program 0250 | 0255 | 0260

Cable Trolleys Program 0250

C-Rail and Accessories Program 0255

Cable Trolleys Program 0255

C-Rail and Accessories Program 0260

Cable Trolleys Program 0260

Cable Trolleys Light Type

Accessories for Program 0250, 0255 and 0260

Helpful Hints / Spare Parts

C-Rail and Accessories

lx = 17.8 cm4; Wx = 6.4 cm3

without Rubber Buffer

Track Support Bracket

C-Rail and Accessories

Support Arm and Girder Clip

Track support bracket

Material: sendzimir galvanized steel

Material: galvanized steel

1) End clamp - 2 holes 12.5 mm to be drilled

1) End clamp - 2 holes 12.5 mm to be drilled

Pairs of Rollers for Cable Trolleys Program 0250

C-Rail and Accessories

lx = 44.4 cm4; Wx = 13.0 cm3

without Rubber Buffer

Track Support Bracket

C-Rail and Accessories

Support Arm and Girder Clip

Track support bracket

Material: sendzimir galvanized steel

Material: galvanized steel

1) End clamp - 2 holes 12.5 mm to be drilled

1) Cable trolley only with one buffer

1) End clamp - 2 holes 12.5 mm to be drilled

Pairs of Rollers for Cable Trolleys Program 0255

C-Rail and Accessories

lx = 117.8 cm4; Wx = 27.4 cm3

with Rubber Buffer

Track Support Bracket

C-Rail and Accessories

1) End clamp - 2 holes 12.5 mm to be drilled

Pairs of Rollers for Cable Trolleys Program 0260

Cable Trolleys for Round Cable

If required, it is possible to fit one or more similar or

Spring Safety Hook

Type C suggested for use with shock cord assembly.

Shock Cord Assembly

Different types and lengths available upon request.

Rubber core with Nylon jacket

0250, 0255, 0260

1) A cable separator is required between cables if the sum of the diameters

Control Cable Contained

Load / trolley [kg]

Required distance between track support brackets [m]

Distance between track support brackets IA [m]

Length of cable trolley IW [mm]

Load diagram for C-Rail 025100

Block Length Ib [m]

Result for C-Rail 025100 from diagram:

Block Length Ib [m]

Length of cable trolley IW [mm]

Distance between track support brackets IA [m]

Distance between track support brackets IA [m]