PAGE 1 0F3

ARABIAN INTERNATIONAL COMPANY

TOWER DIVISION

REV.NO.03,01Jan13

INFORM
TO

TITAL:

BENDING

SCOPE/PURPOSE:

The document defines the procedure to be followed for the fabrication.

REFERENCES1/P:

RESPONSIBILITY:

o
o
.
o

Rout Cards & Drawings.

Tracking List by Planning.
Machine allocation with proper machine setup.
Material with specified qty & Bend operation.

A)

Verify the existing lots from production, for mark no. with the help
of approved Shop Drawing & Rout Card'

B)

Verify Profile (section), Operation BEND type (cold or hot), degree

or gauge size, Quantity, Batch, with the help of Tracking List. Read
carefully all instruction from drawing & reference table of Bend'

C) After verification,

affange the material on the machine for process to

E)

F)

Lcad man
Shi

Supervlsor

Check the first piece at each stage of operation with the help of
approved shop drawing marked with "MASS FABRICATION" and

QC
Inspector

Check first piece to offer QC Inspector and every 25n (frequency

depend on rout card qty.) piece from the lot. Ifany fault or variation
observed, inform immediately to shift Engineer / Supervisor.

Put the required Qty with mark no. & further operation code on
every bundle after finished lots. If lot is ready for galvanizing tagged
rout card on the lots with sign by QC inspector.

J)

If found any Non Conformance during the process inform to QC

inspector, take the NCR report & again re-offer to QC after

Supervisor
Lead man

K)

Keep daily proper cleaning of machine & House keeping around the
machine.

L)

Use proper Safety utilities on the shop floor while running the
machine viz. Safety goggle, ear muffs/ plugs, hand gloves etc.

After complete the lot as per rout card qty., transfer to Galvanizing with

documents.

al
APPROVE

Tape.l

Meas.

Tape.l
gauge

Lead man

QC
Inspector

completion of Rework.

proper

Meas.
gauge

list without error.

ISSUED BY:

Vernier
Caliper

Use proper fixtures, gauges, bending die's & measuring instruments

like Right angle, steel scale, gauge, meter, vernier caliper,
thermometer etc.
To follow bending parameter, heating indicator please refer TABLE

H) Fill the report in the daily performance report & update the tracking

OUTPUT:

Meas.
Tape I

Shift

gauge.

G)

MEAS
RD.BY

Supervlsor

Bending operation.

D)

ISSUE DT 20.10.08

Lead man

PAGE 2 0F 3

ARABIAN INTERNATIONAL COMPANY

ISSUE DT.20.10.08

TOWER DIVISION

REV.NO.03,01Jan13

REFERENCE TABLE
BENDING PROCESS PARNETER
r zER

Bendina Tolerance

Mr RE

+l-2.0mm

a. Bend Ref. Line -

b. Bend Angle -

MEASRD.BY
INSTRUMENT

+/-

TapeAvleter

1.0 Degree

tt

A::Mild steel(Ms materlal

Grade:A36 SS400/S275JR

Infrared
Thermometer

Follow the shop sketch instructions.Ifno instructiOns in shop sketch then foHOw as

below,

Inside Radius ofBend exceeding l.5tshaH Cold Bend

lnside Radius ofBend lesser than l.5t shall Hot Bend(TEDIP 750 C to 900 C)
(`t'=thiCkness ofmaterial bend)

All Hiah Tensile stee:fHT mater:al

Grade:GR60/GR50/SS540/S355JR

AH HT material must process Hot Bend(TEMP 750

C to 900 C)

For special steels fabricator should consult steel supplier

for bendin
and te
C CES

Gauge only

All Gauges shall

NE

be designated with Mark of Degree or

RttERFOR ttcBE

C-5 B2 6

MATE.THK

BEND DEGREE
UPT0 6

HEATING TIPIE

as

`Ob

BEND DEGREE

BEND DEGREE

ABOVE 6

ABOVE 6

EATING
roflle

10 MM THIcK MATE
MATE
12 MPITHIcK MATE
13
lTH

55 58

65 75

cK MATE

THIcK MATE

20 IDII THIcK MATE

rlle>L150)

Sec.
Sec.

110-120 Sec.

16 MIn4 THIcK MATE

18 Pl I

HEATING TIDIIE

52-55 Sec.

15 MPlTHIcK MATE

ISSUED BY:

TIPIE
L150)

9plEDII THICK MATE

1l M THIcK

with mark no.

100-104 Sec.
106-110 sec.

Sec.
155 Sec.

115-130 Sec.
140-150 Sec.

135 145

165 175

150

180-190 Sec.

Sec.

Infrared
Thermometer

PAGE 3 0F3

ARABIAN INTERNATIONAL COMPANY

ISSUE DT.10.07.12

TOWER DIVISION

uV.NO.03,01Jan13

DEFINITION OF DIES AS FUNCTION OF ANGLE&MEOFBEND

SYMBOL

NAME OF BttND

OPEN BEND(0.B.)

CLOSE BEND(I.B.)

OPEN BEND ON THE CORNER(0.B.)

CLOSE BEND ON THE CORNER(1.B.)

HttEL UP BEND(0.B.DAVIATED)

FLANGE OPEN

FLANGE CLOSE

TWO FLANGE OP[N COMPLttTE

TWO FLANGE CLOSE COMPLETE

SPttCIAL

CC

ALL EX:STING DI

HEEL DOWN BEND(I.B.DAVIATED)

DRAWING

S WHlcH ARE NOT!NCLUDED ABOVE

NOTE:THE LABLES APPLIED TO THE DIESINDICATE THE NUMBERS OF DEGREE ORIGINALLY MEANT FOR THE
DIE CONSIDERING THE S IALL PLATES WELDED TO IT TEMPORARILY.

ISSUED BY:

APP