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SECTION 3.4
DESIGN CRITERIA
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PREPARED
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APPROVED
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TABLE OF CONTENTS
SUB-SECTION
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
3.4.10
3.4.11
3.4.12
3.4.13
3.4.13.1
3.4.13.2
3.4.13.3
3.4.13.4
3.4.13.5
3.4.13.6
3.4.14
3.4.15
3.4.15.1
3.4.16
3.4.16.1
3.4.16.2
3.4.16.3
3.4.16.4
3.4.16.5
3.4.16.6
3.4.16.7
3.4.16.8
3.4.17
3.4.18
3.4.19
3.4.20
3.4.21
3.4.22
DESCRIPTION
Structural Design Criteria
Introduction
Applicable Documents
Definitions
Maintainability
General Design Requirement
System of Units
Material
Chart Datum Level
Platform Orientation
Water Depth
Marine Growth
Load Contingencies, Mill Tolerance and Weld Metal
Corrosion Protection
Submerged Surface
C.P. System Design
Corrosion Allowance
Painting
Structural Detailing
Electrical Continuity
Pre-engineering Survey & AFC Drawings.
Design Procedure
General
Structural Analysis and Design
Structural Design
Joint Design
Permissible Stresses and Factor of Safety
In-Service Design Condition
Environmental Loading
Live Loads
Superstructure Design
Substructure Design
Conductors
Conductor Guide Clamp
Bolts
Design of Installation Aids
Adequacy Check of Existing Members
Review of Contractors Design / Drawing /Procedures etc.
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APPENDIX - I
APPENDIX - II
LOAD CONTINGENCY
APPENDIX - III
ENVIRONMENTAL PARAMETERS
TABLE-1
LIFE OF STRUCTURE
TABLE-2
TABLE-3
TABLE-4
TABLE-5
TABLE-6
LIVE LOADS
APPENDIX - IV
APPENDIX -V
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3.4.2
APPLICABLE DOCUMENTS
Contractor shall consider the latest issue of the standards and codes listed in
Appendix-I. Apart from the specific codes mentioned in Appendix-1 and various
other clauses of this specification, all other relevant and related Codes concerning
the specific job under consideration and/or referred in the above-mentioned
Codes shall be followed, wherever applicable. Any conflict between the
applicable codes shall be referred to the Company for resolution. Company's
decision in this regard shall be final and binding on the Contractor. In case of
any variation/contradiction between the provisions of this specification and
applicable codes, the provisions of this specification shall be followed.
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DEFINITIONS
Fixed offshore platforms (Platform in short) include pile-founded steel
structures for offshore drilling, processing, accommodation, gas flaring, etc.
The term substructure in this Specification applies to the supporting structure
from the wave zone to the foundation and typically includes the jackets and
piles.
The term superstructure applies to the structural parts of the topside facilities
including decks, buildings module, etc.
In-service design conditions are those, which pertain to the post-installation
phase of the structure life, and typically include in-place considerations.
Pre-service design conditions are those that occur prior to drilling operation and
shall generally include transportation and installation considerations.
Global load conditions are those considered in the analysis and design of the
structure.
Local load conditions are those considered in the analysis and design of plating,
grating, beams, appurtenances and other individual members as applicable.
Nominal weight of structure excludes mill
contingencies and tolerances due to weight growth.
tolerances,
inaccuracies,
Datum weight of a structure equals the nominal weight increased to allow for
mill tolerances, inaccuracies, contingencies and tolerances for weight growth.
3.4.4
Maintainability
Appurtenances such as Riser protector fenders shall be readily replaceable.
Gratings for treads of stairs and walkways shall be readily replaceable.
3.4.5
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imposed operational loading & shall be planned in a manner such that offshore
work is kept to a minimum.
The choice of new structural members and their sizes shall be made not only
from considerations of structural adequacy but also from the view point of
development of proper connection details with existing platform members.
This facility shall be designed in accordance with the requirements specified in
this section. Project specific requirements shall be as per Appendix-IV.
The design service life of the structure shall be as per Table-1. Appendix-III.
The modification of the structure is to be used for installation of equipments and
facilities covered under the scope of work.
3.4.6
System of Units
The customary Metric System of units shall be used throughout for all
documentation, drawings and calculations. All dimensions shall be shown in
millimeters and levels in meters.
3.4.7
Material
All materials shall conform to respective specification given in General
Specification for materials, fabrication & installation of structure: Spec.6001-F.
3.4.8
3.4.9
Platform Orientation
Orientation of the platforms is as given in Appendix-IV.
3.4.10
Water Depth
Tentative water depths have been shown in Appendix-IV.
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Marine Growth
The structure shall be designed with marine growth on all submerged members of
the substructure and appurtenances, etc., as per the criteria given in Table-3,
Appendix-III.
3.4.12
3.4.13
Corrosion Protection
All structures shall be designed to resist corrosion in different zones provided in
the following manner for the design life of the structures
All structures shall be designed to resist corrosion in different zones defined in
Table 2, Appendix- III following manner for the design life of the structures:
3.4.13.1
Submerged Surface
The cathodic protection system shall be provided for submerged structure and
shall meet the following objectives:i
ii.
iii.
iv.
v.
3.4.13.2
Deliver and distribute required current to ensure that the selected protection
criteria is achieved.
Provide complete protection to the structure for its intended design life.
Minimize the effect of interference current on the neighboring metallic
structure, pipeline or any of the existing installations.
Locate all component parts of the system so as to minimize the possibility of
their dislocation or damage.
Ensure that the system does not jeopardize the integrity of the structure
during its service life.
Structure material
ii.
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iii.
Environmental conditions.
iv.
Design life.
v.
vi.
Current density.
Corrosion Allowance
Additional material thickness of 13mm shall be provided as corrosion allowance
for structural members and other components in the splash zone and 6mm for
appurtenances like boat landing and barge bumper.
3.4.13.4
Painting
All steel surfaces in the splash zone and atmospheric zone shall be painted in
accordance with General specification Spec No. 2005 Protective Coating.
Entire Riser protector structure shall be painted irrespective of its elevation.
3.4.13.5
Structural Detailing
Areas/joints, which are inaccessible for maintenance and thereby susceptible to
corrosion, shall be suitably sealed.
3.4.13.6
Electrical Continuity
Electrical continuity of the clamps with existing jacket structure below chart
datum shall be provided.
3.4.14
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DESIGN PROCEDURES
3.4.15.1 General
a) Structural design shall conform to the relevant codes, API RP 2A and AISC,
and other relevant standards and codes specified in Appendix -1
b) Structural design shall be based on working stress design.
a) Where code checks are not applicable, allowable stresses shall be computed
using rational procedures and appropriate factors of safety.
b) Major rolled shapes shall be compact sections as defined by AISC
c) The minimum thickness of structural plates and flange/web of rolled sections
should not be less than 6mm
f) Deck plate shall be chequered type with a raised pattern surface and the
minimum thickness should be 8 mm and plating on building module shall be 6
mm and shall have proper slope to check accumulation of water/liquid.
g) The minimum thickness of Jacket tubular should be 10 mm except in the splash
zone where 25mm thick tubular should be used.
h) The minimum thickness of deck truss tubular should be 8 mm.
i) Clear span of plating and grating should not exceed 1200mm. Plates shall be
reinforced if concentrated loads are directly placed on plating.
j) Vibration should be considered for any structure supporting major rotating
machinery. The structure shall be designed in such a way that the natural
frequency of the supporting structure is less than 70% or greater than 140% of
the equipment operating frequency. Contractor shall demonstrate this aspect
suitably, wherever applicable, during detailed engineering.
k) Member stresses due to aspects which are not specifically covered in the
computer structural analysis shall be investigated by manual calculations and
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results combined with computer results to ensure that the stress and deflection
limitations are not exceeded.
l)
m)
Member slenderness ratio: K l/r <100. The buckling coefficient K shall be
chosen for each member in accordance with API RP 2A recommendations.
2) Rolled tubular member diameter to thickness ratio: 20 < D/t <60.
3) Use of sections back-to-back, battened and lattice type built up sections shall not
be permitted, in order to avoid areas difficult for maintenance.
3.4.16
3.4.16.1
Structural Design
Member Design
a)General
i)
ii)
iii)
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Hydrostatic Collapse
All buoyant members shall be checked for hydrostatic collapse as per API
RP 2A during pre-service conditions.
3.4.16.2
Joint Design
All connections shall be welded, unless required otherwise in the drawings.
a)
Tubular Joints
Tubular joint design and detailing for both pre-service and in-service
conditions shall be in accordance with API RP 2A. Joints shall be
designed and detailed as simple joints per API RP 2A.
b)
Non-Tubular Joints
Hybrid joints, combining rolled wide flange sections with tubular sections
as used in module trusses, plate girder or wide flange joints shall be
designed in accordance with AISC using rational engineering methods.
Truss brace to chord joints shall be designed for transfer of axial loads
from one brace to another across the truss chord in shear. The web
stiffeners shall be designed to carry in compression the permissible axial
tensile load of the brace.
3.4.16.3
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3.4.16.5
Environmental Loading
Environmental parameters as defined in Table-4 & 5, Appendix-III shall be
applied to maximize loading on all structural components. Analysis shall be
performed for wave approach along grid directions and selected diagonal
directions.
For each direction of approach, the more severe of the
environmental parameters of directions adjacent to it shall be selected from
Table 4 &5.
a)
b)
Wind Forces
Applicable wind forces as specified in API RP 2A shall be calculated.
Wind shall be assumed to act simultaneously and collinearly with wave
and current forces. Sustained wind and gust of appropriate duration shall
be used as per API RP 2A and ANSI A 58.1 for different global and local
analysis of Clamp-on components.
3.4.16.6
Live Loads
The magnitudes of local and global live loads to be used in the in-service
analysis and design shall be as defined in Table-6, Appendix-III.
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Superstructure Design
a)
b)
equipment operating
or the following,
L/360
L/180
Top and bottom flanges at a given section shall be of the same grade of
steel and symmetric about the beams axes.
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The yield strength of the flanges, webs and stiffeners shall be the
same.
c) Handrails
Handrails of height 1100 mm with three horizontal tubular and one 100 mm
X 6 mm kick plate shall be provided around the perimeter of each deck,
sides of walk ways in Jacket level. Handrails around loading/unloading areas
shall be made removable to allow loads on hoists to pass. Coaming angle
shall be continuously seal welded to chequered plate on both sides. All the
corners of handrails shall be rounded / curved suitably from safety point of
view.
Handrails and supports shall be designed to withstand a lateral or vertical
concentrated load of 100 Kg. applied at any point of the handrails.
Types of handrails are detailed below:
SL. NO
1.
2.
3.
TYPE
Type - I
Type II
Type III
INDIAN
STANDARD
Type I vertical post and top 60.3 X 5.54
horizontal member
Type I other horizontal 48.3 X 5.08
member
Type II, III, IV vertical post 48.3 X 5.08
and horizontal member
Type III Socket, Collar
60.3 X 3.91
Kick plate
100 X 6
Coaming angle
100 X 100 X 8
INTERNATIONAL
STANDARD
2.5 X 0.218 Std
1.9 X 0.2 XS
1.9 X 0.2 XS
2.5 X 0.154 Std
100 X 6
100 X 100 X 8
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Sub-structure Design
a)
b)
Top Level
Weight of all the Conductors (Vertical and Curved) installed in the substructure
prior to and during drilling or 1.5 time the weight of the Conductor which will
initially pass this level, whichever is greater.
Second Level
1.5 times the weight of the Conductor, which will initially pass this level.
Subsequent Level
0.5 times the weight of the Conductor, which will initially pass this level
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Conductors
The number of Conductor (Curved and Vertical) as indicated in Appendix-IV of
Bid Package. Contractor shall procure, fabricate and install all the Conductor 500
mm below the mud-line and 1000 mm above main deck.
3.4.18
3.4.19
Bolts
Bolts shall be designed for combined tension and shear considering the
connection as bearing type. Bolts shall be designed as per as per AISC guidelines
with the shear plane acting in the threaded portion. Bolt tension shall be with in
the specified capacity of ASTM 193, Gr. B 7 and ASTM 194, Gr. 2 H.
3.4.20
3.4.21
3.4.22
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APPENDIX-I
STANDARDS AND CODES
American Institute of Steel Construction (AISC)
Manual of Steel Construction
American National Standards Institute (ANSI)
A58.1
SPEC 2W
SPEC 2X
SPEC 5L
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A36
A53
A106
A123
A153
A193
A194
Specification for Carbon and Alloy Steel Nuts for Bolts for High
Pressure and High Temperature Service.
A578
D2000
SOLAS
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APPENDIX - II
LOAD CONTINGENCY
SL NO
CONTINGENCY
PERCENTAGE
ITEM
a.
b.
10
NOTE:
1.
The load contingencies are in addition to the mill tolerance and weld metal
specified in Section 3.4.9
2.
Life of Structure
Design service life = 25 Years
Table-2:
ITEM
Marine Growth
Profile
Corrosion Zones
Submerge Zone
Splash Zone
Atmospheric Zone
TO
ELEVATION
(M)
(+) 3.0
(-) 30.0
(-) 30.0
MUDLINE
MARINE
GROWTH
THICKNESS
(CMS)
10.0
5.0
(-) 1.8
(-) 1.8
(+) 6.0
MUDLINE
(+) 6.0
UPWARDS
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0.880
Directi
REV.0
Table-4 :
VOL. II
Tide (M)
Max. Wave
NORTH FIELD
Current (M/Sec)
Wind
on
(Km/h)
(From)
AT
Storm
Height
Period
(M)
(Sec)
Bottom
Y-1/4
Y-1/2
Y-3/4
Surface
1-Hour
Average
North
3.26
0.61
15.09
13.00
0.51
0.97
1.19
1.40
1.64
187
North
3.26
0.61
16.00
13.80
0.25
0.65
0.793
0.82
1.22
192
East
3.26
0.61
13.26
11.80
0.25
0.65
0.731
0.83
1.16
192
South
3.26
0.61
14.48
12.50
0.31
0.72
0.793
1.20
1.27
192
South
3.26
1.16
18.00
14.40
0.37
0.81
0.945
1.02
1.45
192
South
3.26
1.16
17.68
14.20
0.27
0.66
0.823
082
1.18
182
West
3.26
0.91
17.07
13.90
0.23
0.609
0.60
0.75
1.09
176
North
3.66
0.79
16.77
13.70
0.31
0.640
0.69
0.8664
1.23
179
East
East
West
West
-0.183 meters
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SOUTH FIELD
Current
(M/Sec)
Wind
(Km/h)
1.19
1.40
1.64
187
3.66
0.61
16.00
13.80
0.25
0.65
0.793
0.82
1.22
192
3.66
0.61
13.26
11.80
0.25
0.65
0.731
0.83
1.16
192
3.66
0.61
14.48
12.50
0.31
0.72
0.793
1.20
1.27
192
3.66
1.16
18.00
14.40
0.37
0.81
0.945
1.02
1.45
192
3.66
1.16
17.68
14.20
0.27
0.66
0.823
0.82
1.18
182
3.66
0.91
17.07
13.90
0.23
0.60
0.793
0.75
1.09
176
3.66
0.79
16.77
13.70
0.31
0.69
0.823
0.86
1.23
179
North East
East
West
North
West
Y-3/4
0.97
Y-1/2
Period
(Sec)
0.51
Y-1/4
Height
(M)
13.0
Strom
15.09
AT
0.61
North
3.66
South East
Bottom
Max. Wave
South
Tide
(M)
SECTION3.4
South
West
(*) Direction
(From)
B)
REV.0
1-Minute
Average
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0.92
1.1
1.25
1Minute
Average
0.77
0.45
Surface
11.0
Wind
(Km/h)
Y-3/4
11.58
Y-1/2
0.61
Y-1/4
3.66
Bottom
Period
(Sec)
Current
(M/Sec)
Height
(M)
Max. Wave
Strom
All
Direc
-tion
Tide
(M)
REV.0
AT
* Direction
(From)
Table-5:
VOL. II
118
* Direction from which wind blows, current flows, tide and wave approach.
Table-6:
I
Sl. No
Item/Location
1.
II.
Uniformly distributed
area live loads
1500 kg/m2
Remarks
Check and reinforce if
required for higher local
loads.
Grating Design
Live Load
III.
Live Loads
= 500 kg/m2
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CRITERIA-I
Uniformly
distributed area
live loads
CRITERIA-II
1.
1500 kg/m2
2.
Stringer
beams,
other
framing members such as
braces, hangers, floor beams
etc. (Hydro loads shall also
be considered )
1500 kg / m2
plus live loads
i) Based upon the actual equipment skid layout and support arrangement,
Contractor shall check and strengthen the structural elements locally as and
when required.
ii) Where it is proposed to have deck extension at Platforms / locations where deck
is already extended the contractor shall proceed by checking local beams and
local structural elements for Criteria-II loadings and strengthen the existing steel
framing if required.
iii) For checking the structural adequacy, the loading in areas of existing
equipment/open area shall be consider as per CRITERIA-I.
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APPENDIX-IV
PROJECT SPECIFIC REQUIREMENT
A.
B.
C.
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APPENDIX- V
LIST OF DRAWINGS TO BE PREPARED BY CONTRACTOR
LIST OF MINIMUM DRAWINGS TO BE SUBMITTED BY THE CONTRACTOR
A.
B.
C.
D.
E.
1.
2.
3.
2.
2.
Joint details
2.
2.
Installation sequence