KEJURUTERAAN QKS SDN BHD

JOB SAFETY ANALYSIS

Project Title
Subject

: ABOVE GROUND PIPING WORK FOR SAMUR PROJECT, PETRONAS CHEMICAL FERTILIZER SABAH
: ABOVE GROUND PIPING

REV No.

Prepared by

Reviewed by

Checked by

AMM

TBG

AR

Item

Sequence of Job

Potential Hazards

Control Measures

Who / What might be harmed

Action by

Prejob meeting

Lack of information /
Miscommunication

No dissemination of
procedure to all parties
involves.

Permit to work

*
*

Working without permission

Unauthorized personnel in working area

Incompliance to regulation
Person

*
*
*
*

Site Mobilizations
- machinary
- manpower
- tools and materials

*
*
*

Tools and Material Falls

Tools and Machinary malfunction/defect
Road Accident/Collision

Personnel involved / people

Vehicle / Plant asset damaged

*
*
*
*
*
*
*

Ensure that workers is aware of the location of site facilities.

Ensure that tools and materials are securely stored at the appropriate allocated location.
Ensure that tools and materials shall be handled with care.
Ensure the implementation of housekeeping at site daily.
Ensure that tools and machinaries are properly inspected for faulty and defect prior to use.
Ensure that tools and machinaries are only used for type of work that they were designed for.
Ensure that vehicles are inspected and confirmed to be in good working condition prior to use
such tyres, brake etc
* Ensure that driver has valid driving license
* Ensure that driver is well aware of road routing at site
* Ensure that vehicle is only park at the designated parking area

KQKS

Work Area / Preparation

*
*
*
*

Personnel involved / people

Trips and Falls
Dust
Damage to the plant facility
Electrical shock
Uncontrolled objects / particles during lifting

* Inform to other nearby contractors and TLP personnel on work to be performed and proper
housekeeping all the times.
* Appropiate signage to be placed
* Wear appropriate hearing protective devices.
* Wear recommended Dust Mask.
* Lift Supervisor completes a pre-lift meeting with lifting crew before each lift.
* Pre-lift check to ensure clear of obstruction.
* On completion of work, check and ensure nothing is left smoldering.
* Follow approved electric arc welding techniques.
* Use correct PPE to protect the body.

KQKS

*
*
*
*

Clarify the detail about procedure.

The hazard and its control measures has been agreed.
Action party and each task has been identified and assigned.
All equipment and tools has been identified, agreed and approved for use.

KQKS

All PTW requirement and inspection must be complied.

PTW only be issued upon satisfied with the site inspection.
Approved PTW shall be displayed at worksite.
Workers name to be listed in PTW. Working area shall be barricaded.

KQKS

Item

Sequence of Job

Potential Hazards

Control Measures

Who / What might be harmed

Lifting and installation piping

* Fall from height / falling object

* Sharp edges
* Crane topple

Personnel involved / people

Material / equipment damaged

* Refer to lifting JSA.

* Rigging gears or slings / shackles must be correct rating (SWL) / inspected / color coded
& approved by competent inspector.
* Barricaded lifting area
* Warning signage
* Competent signal man with safety vest
* Appropriate PPE
* Applied tag line to lifting object
* Crane shall be inspected before entering site and prior to start work.
* Ensure the right capacity for the crane load and shall refer to load chart prior lifting work.
* Crane outrigger shall be fully extended and wooden plank or steel plate shall be used.

Hot work (cutting, welding and

grinding).

*
*
*
*
*
*
*
*

Personnel involved / plant

assets

*
*
*
*

Non destructive testing

Explosions
Sparks / Flying Particles/
Flame / Fire
Heat
Electrocution from defected cable
Cut / injury by the grinding disc
Flying Particles from the disc
Welding

* Radiation exposure

KQKS

KQKS

*
*
*
*
*
*
*
*
*

Oxygen cylinders in used must be secured to trolley using steel chain to prevent from toppling.
All cylinders must be kept up right.
Ensure regulator in good condition c/w flash back arrestor
Shield and barricade area of hot work with screen (approved fire retardant canvass and fire
blanket) to contain spark & preventing fall of spark below grade.
Appropriate PPE
Provide fire extinguisher at work area
Provided barrier and warning signage at working areas.
Workers must consume plenty of drinking water to prevent dehydration.
Regular inspection of cable, socket, electrical cords, extension joint boxes and perform trip test.
Ensure the capacity of grinding disc mark with RPM (clear & label) and do not operate beyond
the approved RPM stated.
Grinding work must be done by skilled workers.
Only approved grinding disc allowed to be used.
Ensure no combustile material at the welding area.
Ensure the welding cable and gas supply hose has no leak or damage .
Position the body of welders at convinient position.
Do not inhale the welding vapours which may hazardous.
Lay the cable appropriately.
Ensure welding machine in good condition
Work areas must be free from water.

*
*
*
*
*

Notify in advance and obtain PTW.

Appropriate PPE to be worn including dose indication batch.
RT work to be supervise by an approved RPO (radioactive protection officer).
Safety signage and safety radius shall be indicated.
Radioactive source materials shall be kept in designated container at all time.

KQKS

*
*
*
*
*
*

Personnel involved / people

Action by

Item
8

Sequence of Job
Housekeeping after completion of
the job.

Potential Hazards
* Trips
* Falls
* Striking against sharp objects

Who / What might be harmed

Control Measures
* All used / unused materials must be kept inside the designated areas or gan boxes.
* All construction debris such as welding rod / other equipments must be disposed / removed from
the work site.
* To wear appropriate / correct fitting glove while handling sharp objects.

Personal involved

Action by
KQKS