220801bnejs3963 Cdfex0 33

J
JANGK
KRIK CO
OMPLE
EX PRO
OJECT
FLOA
ATING P
PRODUCT
TION UN
NIT
REQ
QUISITIO
ON
FOR
ANC
CHOR PILE
X0
CD
D-FE
06/05/13
Rev
Number
N
Validity
Sta
atus
Date
e
Issued for Inquiry

Descrip
ption
N. Pangawitan
P
M. Bamdad
Prepared
Checked
X.C. Nguye
en
Approved
Revision Inde
ex
Company
C
log
go and busin
ness name
Eni Mu
uara Bakau B.V.
Contractor
C
lo
ogo and business name
Projectt name
Com
mpany Docum
ment ID
JANG
GKRIK COMP
PLEX
PROJECT
220
0801BNEJS
S3963
Job N.
Contractor Docu
ument ID
Contract N. 201
120082
Facility
F
Sub F
Facility Name
Jangkrik
J
Flo
oating Prod
duction Unit
Scale
n.a.
Sheet of Sheets
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Document
D
Title
Sup
persedes N.
REQUISITIO
R
ON FOR ANCHOR PILE
E
Sup
perseded by N.
Plan
nt Area
This document iss property of Eni Muara Bakau B.V..

It shall
s
neither be shown to Third Parties noot used for purposes other than those for which
w
it has been seent.
Pla
ant Unit
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220801BNEJS3963
Eni Muara Bakau B.V.
MATERIAL REQUISITION FOR

ANCHOR PILE
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ABSTRACT
Project / Initiative name
This Requisition presents the minimum requirements for the manufacturing,

fabrication, inspection and testing, packing, marking and delivery of Anchor piles
includes the cast anchor padeye used for FPU Jangkrik mooring systems.
Company
Approved
Company
Checked
Contractor
Approval
Contractor
Inter-Discip. Review
Contractor
Prepared
Document Verification
Prepared by
Signature
Date
Checked by
Signature
Date
Checked by
Signature
Date
Checked by
Signature
Date
Checked by
Signature
Date
Checked by
Signature
Date
Verified by
Signature
Date
Signature
Date
Signature
Date
Signature
Date
Signature
Date
Signature
Date
Nanda PANGAWITAN
Main contributions
Mehrdad Bamdad
Approved by
X.C. Nguyen
Checked by
Unit
Karin Comploi
Project Dev
Checked by
Unit
Ikis Rohadikisno
Project Dev
Approved by
Unit
Andrea Marceglia
Facilities.
Endorsed by
Unit
Francesco Paone
Project Dev
This document is property of Eni Muara Bakau B.V.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
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TABLE OF CONTENTS
4.1.INTRODUCTION ............................................................................................................... 6
4.1.1.Project Background .................................................................................................. 6
4.1.2.Scope of Document ................................................................................................... 6
4.1.3.Definitions and Terms............................................................................................... 7
4.1.4.Symbol and Abbreviated Terms ................................................................................ 8
4.2.DESCRIPTION OF THE SUPPLY ......................................................................................... 9
4.2.1.Generalities ................................................................................................................ 9
4.2.2.Material Lists ............................................................................................................ 10
4.3.APPLICABLE DOCUMENTS .............................................................................................. 11
4.3.1.Project Specifications, Data Sheets and Drawings ........................................................... 11
4.3.2.Company Standards................................................................................................... 12
4.3.3.Codes and Standards ................................................................................................. 13
4.4.TECHNICAL REQUIREMENT ............................................................................................ 15
4.4.1.Design ..................................................................................................................... 15
4.4.2.General Requirements for Specified Anchor Pile Pad eye .................................................. 15
4.4.3.Driven Anchor Pile Interface ........................................................................................ 15
4.4.4.Pile Shackle Interface................................................................................................. 16
4.4.5.Material Requirements ............................................................................................... 16
4.4.6.Design Life ............................................................................................................... 16
4.4.7.Fatigue Life .............................................................................................................. 16
4.4.8.Strenght and Stress Requirement ................................................................................ 16
4.5.CASTING PADEYE MANUFACTURING .............................................................................. 18
4.5.1.General .................................................................................................................... 18
4.5.2.Steelmaking ............................................................................................................. 18
4.5.3.Chemical Analysis ...................................................................................................... 18
4.5.4.Casting .................................................................................................................... 20
4.5.5.Head Removal .......................................................................................................... 20
4.5.6.Heat Treatment ......................................................................................................... 20
4.5.7.Load Testing ............................................................................................................. 21
4.6.DRIVEN ANCOR PILE FABRICATION ............................................................................... 23
4.6.1.Summary ................................................................................................................. 23
4.6.2.Tracability ................................................................................................................ 23
4.6.3.Quality Plan .............................................................................................................. 23
4.7.INSPECTION .................................................................................................................. 24
4.7.1.Non-Destructive Examination (NDE) ............................................................................. 24
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4.7.2.Dimensional Control and Trial Fitting ............................................................................ 24

4.7.3.Weight Control .......................................................................................................... 24
4.8.MARKING AND PACKING ................................................................................................ 24
4.8.1.Marking ................................................................................................................... 24
4.8.2.Packing .................................................................................................................... 25
4.9.DOCUMENT DELIVERABLE REQUIREMENTS .................................................................... 25
4.10.
FINAL DOCUMENTATION........................................................................................... 25
APPENDIX A REQUIRED DOCUMENT DATA SHEET (RDDS) ..................................... 26

APPENDIX B DRAWING ......................................................................................... 31
APPENDIX C DEVIATION FORM ............................................................................. 33

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INTRODUCTION
4.1.1. Project Background

Jangkrik Field (JKK) is a gas discovery made in March 2009. It is located about 70 km
from the coast, in the Muara Bakau permit area, Makassar Strait, offshore Kalimantan,
at a water depth ranging from 250 to 500 m. ENI, through its Indonesian subsidiary,
operates the Muara Bakau PSC with a 55% interest, in joint venture with GDF Suez,
holding the remaining 45% interest.
The selected concept is based on a subsea development with seven wells, full treatment
facilities on a spread moored FPU and export line to shore at Sapi landfall.
Jangkrik North East (JNE), located at about 25 km NNE from JKK Main, is a recent gas
discovery, made in July 2011.
The selected concept together with the tie in of Jangkrik North East to the FPU has been
studied in detail during the basic engineering phase completed in April 2012.
Final destination of Jangkrik gas is Bontang LNG Plant and local market.
Final destination of Jangkrik condensate is Senipah Plant.
4.1.2. Scope of Document
This Requisition covers the minimum requirements for supply of steel plate material
and manufcaturing of casting padeye. In addition, SUPPLIER also requested to quote for
fabrication, inspection and testing, marking and delivery of pile driven anchor including
attachement of casting padeye on each pile. Pile driven anchor and casting padeye
details are described in the data sheet (Appendix A). SUPPLIER shall comply with
enclosed specifications, drawings and standards for the project (Applicable Documents).
Any deviation or modification to the design, inspection or testing shall be submitted in
the form of a deviation request (Appendix C), at pre-order stage and will be subject to
CONTRACTOR/COMPANY approval.
No deviation or exception will be accepted for any package, after the Purchase Order
without prior agreement from CONTRACTOR/COMPANY.
SUPPLIER shall be fully responsible for all aspects of the fabrication, inspection and
testing as per scope of this document, and particularly for ensuring compliance with all
applicable requirements. This shall include responsibility for the coordination and
control of all Sub-SUPPLIER activities.

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4.1.3. Definitions and Terms

The following definitions and terms are used in the present document:
COMPANY
ENI Muara Bakau B.V. (ENI)
CONTRACTOR / EPCI
The party that carries out all or part of the design,
CONTRACTOR
engineering, procurement, construction, commissioning or

management of a project, or operation or maintenance of a
facility. The COMPANY may undertake all or part of the duties
of the CONTRACTOR.
CLASSIFICATION
Certification by an independent society (in the shipping

industry known as Class) which certifies that a vessel or
offshore
structure
has
been
built
and
maintained
in
accordance with the rules of such society.

CVA
Certification Verification Agent. An independent third party

agency that performs the necessary technical reviews, conduct
surveys and issue certificate in accordance with various
international and national maritime Conventions and codes.
VENDOR / SUPPLIER
The party that manufactures or supplies equipment and

services to perform the duties specified by the COMPANY or
CONTRACTOR.
ANCHOR PILE
Driven piles dedicated as anchor which will be used as part of

Jangkrik FPU mooring systems
PROJECT
Jangkrik Complex Project
PURCHASHER
Contractor or Company

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4.1.4. Symbol and Abbreviated Terms

API
American Petroleum Institute
ASTM
American Society for Testing Materials
DnV
Det Norske Veritas Classification Society
EN
European Standards
FEA
Finite Element Analysis
ITP
Inspection and Test Plan
IWRC
Independent Wire Rope Core
MBL
Minimum Break Load
MWS
Marine Warranty Surveyor
MPS
Manufacturing Procedure Specification
MRB
Manufacturing Record Book
MT
Magnetic Particle Inspection
MTR
Material Test Report
NDE
Non-Destructive Examination
PQP
Project Quality Plan
QA
Quality Assurance
QTS
Qualification Test Sample
RT
Radiographic Testing
ROV
Remotely Operated Vehicle
SDL
Supplier Document List
SWL
Safety Working Load
UBL
Ultimate Breaking Load
VI
Visual Inspection

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DESCRIPTION OF THE SUPPLY
4.2.1. Generalities
The supply includes:
BASIC DESIGN
EXPEDITING & TESTING
DETAILED DESIGN
FIELD ASSSEMBLY AND ERECTION
MATERIAL SUPPLY
SPARE PARTS
FABRICATION
DOCUMENT & DATA

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4.2.2. Material Lists

Item
Qty
Tag
Description
1 Lot
Supply steel plate material for fabricating 12 units of pile

driven anchor. Supplier to estimate required steel to
fabricate anchor pile inclusive necessary contingencies.
Dimension of anchor pile is presented at Appendix -A
13 Units
Manufacturing of anchor casting padeye including 1 spare
12 Units
Fabrication of anchor driven piles including inserting

casting padeye on pile body. Anchor piles data sheet is
provided at Appendix -A
1 Set
Certification from BP MIGAS (TBC)
1 Set
Steel material and casting padeye certification from

Classification (ABS, DNV, BV, etc)
1 Set
Documentations as per RDDS.
1 Set
Inspection and Test as per Section 6
1 Set
Anchor piles delivery to Contractor workshop/ yard.
IMPORTANT NOTE:
1. above items are preliminary list at bid stage, CONTRACTOR may change the list at EPCI
phase

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APPLICABLE DOCUMENTS
Deviations and Exceptions: Deviations to the Technical Requirements shall only be
allowed with CONTRACTOR/COMPANYs prior written approval. Any exceptions to the
Technical Requirements, including substitutions of items, must be approved in writing
by CONTRACTOR/COMPANY prior to the execution of related Work. The cost of any
remedial work or purchase of materials resulting from SUPPLIERs failure to obtain such
approval shall not be the subject of a Change.
Conflicts or Questions: Conflicts or questions arising from the Project Scope
Documents or Technical Requirements shall be resolved prior to the execution of the
affected portion of the Work. SUPPLIER shall submit any such conflict or question to
CONTRACTOR/COMPANY for resolution.
4.3.1. Project Specifications, Data Sheets and Drawings

DOCUMENT
NUMBER
TITLE
Note
REV
General
220800BGRV45201
Project Document Numbering Procedure
00
XX
220800FGRB00002
Jangkrik Field Development - Design Basis
03
XX
RP_A11111
Metocean Criteria for the Jangkrik Development (Makasar

Strait)
XX
220801BBEYS0910
Preferred Supplier List
Later
XX
220801BGRBS0908
Fabrication, Assembly, Inspection and Testing Philosophy
Later
XX
Naval
220801BNRVS0960
FPU Mooring System Analysis and Design
01
220801BNSHS0964
Mooring System Functional Specification
01
220801BNRVS0971
FPU Mooring System Design Basis
01
220801BNDPS0965
Layout Drawing FPU Mooring Arrangement on Site
01
Later
Quality Assurance
220801BBRVS1020
Note: X
XX
-
QA/QC Requirement for Vendor and Subcontractor
These documents are attached

These documents will be sent later
These documents are already in your possession
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4.3.2. Company Standards

DOCUMENT
Note
NUMBER
TITLE
REV
General
07423.PKG.GEN.SDS
Inspection and Tests for Package Supplies
XX
07424.COO.GEN.SPC
General Prescription for Required Technical

Documentation
XX
20183.COO.GEN.SDS
Functional Specification for Unit of Measurements
XX
20189.COO.GEN.SDS
Technical Document Identification and Title Blocks

(Identification Tables)
XX
20198.COO.GEN.SDS
Item Numbering
XX
27951.ICO.AVV.SDS
Construction Quality Control and Mechanical

Completion Specification
XX
05883.VAR.GEN.SDS
Packing for the Dispatching of Materials and

Equipment
XX
20000.VAR.PAI.FUN
Functional Specification for Protective Coating,

Galvanizing, Metallizing for Internal and External
Surfaces of Offshore and Onshore Structures and
Related Components
XX
27592.VAR.PAI.FUN
Painting and Coating for FPSO (New Construction)
XX
27591.VAR.PAI.SDS
Paint Systems Approved (Attachment of

20000.VAR.PAI.FUN)
XX
20383.OST.NAV.FUN
Minimum Technical Requirement for FPSO/FPU
XX
20384.OST.NAV.PRG
Design, Construction and Installation Criteria for

FPSO/ FSO Mooring System
XX
Painting and Insulation
Naval
Note: X
XX
-


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4.3.3. Codes and Standards

DOCUMENT
Note
NUMBER
ASTM-A36
ASTM-A370
ASTM-A435
ASTM-A703
API-RP-2A WSD
API Spec 2B
TITLE
REV
Standard Specification for General

Requirements for Rolled Structural Steel Bars,
Plates, Shapes and Sheet Piling
Standard Test Methods and Definitions for
Mechanical Testing of Steel Products
Specification for Straight Beams Ultrasonic
Examination of Steel Plates
Standard Specification for Steel Casting,
General requirements for Pressure Containing
Part.
Recommended Practice for Planning,
Designing and Constructing Fixed Offshore
Platforms- Working Stress Design
Specification for Fabricated Structural Steel
Pipe
API Buletin 2U
Stability Design for Cylindrical Shells
API Buletin 2V
Design of Flat Plate Structures
AWS D1.1
Structural Welding Code Steel
ASTM-A609
ASTM-A802
ASTM-E94
ASTM-E112
ASTM-E125
ASTM- E709
ASTM- E747
ASTM- E1025
ASTM- E1290
Standard Practice for Castings, Carbon, LowAlloy and Martensitic Stainless Steel,
Ultrasonic Examination Thereof
Standard Practice for Steel Castings, Surface
Acceptance Standards, Visual Examination
Standard Guide for Radiographic Examination
Standard Test Methods for Determining
Average Grain Size
Reference Photographs for Magnetic Particle
Indications on Ferrous
Castings
Standard Guide for Magnetic Particle Testing
Standard Practice for design, Manufacture and
Material Grouping Classification of Wire Image
Quality Indicators (IQI) Used for Radiography
Standard Practice for design, Manufacture and
Material Grouping Classification of Hole-Type
Image Quality Indicators (IQI) Used for
Radiology
Standard Test Method for Crack-Tip Opening
Displacement (CTOD) Fracture Toughness
Measurement

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DOCUMENT
Note
NUMBER
TITLE
REV
ASME BPVC-V,
Non-Destructive Examination
ASME BPVC-VIII
Rules for Construction of Pressure Vessels
BS 7448-1
Fracture Mechanics Toughness Test Part 1

Method for Determination of Klc, Critical J
Values of Metallic Material
BS 7448-2
Fracture Mechanics Toughness Test Part 2

Method for Determination of Klc, Critical J
Values of Metallic Material
Note: X
XX
-


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TECHNICAL REQUIREMENT
4.4.1. Design
SUPPLIER shall provide a proper design, dimension and material for casting padeye as
specified in this requisition. Casting padeye will be attached to the fabricated driven
anchor pile as specified in Appendix B.
Pile dimension and casting padeye location are provided in Appendix A.
The SUPPLIER shall provide the bid submittal package drawings showing all dimensions
and tolerances and preliminary weight of the casting padeye.
Final design drawing and component datasheets shall be provided for approval in
SUPPLIER design information package before start of manufacturing and in accordance
with Appendix A.
4.4.2. General Requirements for Specified Anchor Pile Pad eye
Anchor pile padeye is steel casting type. The Padeyes must be able to withstand the
specified loading conditions and shall be suitable for interfacing with the anchor pile
body and the mooring line pile shackle. Padeye general design data guiding SUPPLIER
padeye design is provided in Appendix A.
SUPPLIER is responsible to check and notify CONTRACTOR in writing about any
modifications necessary for the pad eye design. Padeye castings shall be designed such
that they can be installed into the anchor pile by welding from the exterior and interior
of the pile body.
SUPPLIER shall also address out-of-plane loading of pile padeye due to pile orientation
tolerances given in Appendix A.
SUPPLIER is responsible to confirm that all critical interface dimensions are suitable for
the Padeye design.
4.4.3. Driven Anchor Pile Interface
The insert cast padeye for the driven anchor pile will interface through its base plate
and vertical diaphragm interfaces on the interior surface of the casting with the pile can
plate material and vertical diaphragms in the pile structure at padeye location. The
padeye base shall be designed to be fitted and welded to the anchor pile body structure
at the padeye location.
The periphery of the casting base plate shall be tapered (4 to 1 as a minimum) and
bevelled up to specified base plate flat face thickness to provide a smooth transition
to the pile can wall material. The diaphragm interfaces shall be tapered gradually (4 to
1 as a minimum) to specified diaphragm interface flat face thickness in order to
minimize stress raisers and maximize fatigue life of the joint details. Both base plate
and diaphragm interface flat face thickness are provided in Appendix A.

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4.4.4. Pile Shackle Interface

The padeye lug outer dimensions and pin hole diameter shall interface with D type
Pile Shackle. Interface shackle dimensions are specified in Appendix A. SUPPLIER is
responsible to interface with CONTRACTOR for interface shackle dimensions before
finalizing the padeye design to ensure good fit between the interface shackle and the
anchor pile padeye.
4.4.5. Material Requirements
SUPPLIER is requested to provide required steel plate material for fabricating driven
anchor pile and manufacturing of casting padeye. The SUPPLIER shall furnish all new
materials, cast padeyes, fasteneners and other items unless stated otherwise on project
contract drawings.
The SUPPLIER shall propose and submit the steel material specification in their bid
submittal package. The specification shall specify material and manufacturing within the
limits specified in this specification. The material specification shall, as a minimum,
specify the steel manufacturing process, chemical composition with target chemistry
and allowable ranges, melting and refining processes, casting techniques, heat
treatment methods with instruments for temperature control and measurement,
mechanical properties, and any production data demonstrating the properties offered
are achievable.
Other material grades or designations may be acceptable and shall have written
approval by COMPANY (see Appendix A).
4.4.6. Design Life
Minimum design life is specified in the Appendix A for the platform location
environment.
4.4.7. Fatigue Life
Minimum fatigue life is specified in the Appendix A.
Based on the SUPPLIER FEA results, the SUPPLIER shall provide hot spot stresses and
locations on anchor pile pad eye to CONTRACTOR who will perform the overall
structural analysis and fatigue assessment of the anchor pile entity including the pad
eye structure.
4.4.8. Strenght and Stress Requirement
Appendix A provides the pad eye loading, maximum intact and one line damaged load
cases angles from horizontal plane, pile chain size, estimated footage to be buried with
the pile, and installation tolerances.
All the loads given are loads at the padeye and are based on dynamic mooring
analyses.

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SUPPLIER shall select the minimum yield stress of the material within the limits
specified in this document. The controlling design case is to be determined, i.e. intact
or one-line damaged load case using the extreme variations of allowable installation
tolerances. The peak stresses shall be checked at sufficient number of sections and at
suspected hot spot areas to verify that the allowable stresses are not being exceeded.
Acceptance of von Mises equivalent stresses that exceed allowable values will be
evaluated on a case by case basis.
Pile material properties are provided in Appendix A.
The stress calculations and Finite Element analyses for complete Padeyes shall be
submitted to CONTRACTOR for approval before manufacturing can begin.

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CASTING PADEYE MANUFACTURING
4.5.1. General
A Manufacturing Procedure Specification (MPS) detailing manufacturing and testing
requirements shall be submitted to the CLIENT for approval prior to production. The
MPS shall describe, step by step in a logical and correct sequence all important
manufacturing activities with reference to detailed procedures. A short description and
the main parameters for each activity shall be included. The production process shall be
illustrated with a flow chart. These procedures shall comprise, but not be limited to:
Name and address of Supplier

Grade of material with reference to applicable standard
Type and size range of products for which the MPS applies
Mold type and pattern method
Type of sand and binding/curing agent
Steel manufacturing process
Chemical composition with target chemistry and allowable ranges
Melting and refining processes
Casting techniques
Heat treatment methods including, but not limited to: furnace description,
furnace calibration and accuracy, diagram showing loading of components and
thermocouples in furnace, temperature control, loading temperature, heating
rate holding temperature range, maximum operating temperature of furnaces,
soaking time, quenching equipment including flow arrangement and capacities,
cooling rate, maximum time from furnace to quenching bath
Cleaning equipment
Repair welding
Post weld heat treatment
Non destructive testing
material testing including position of test coupons and sampling requirements
Dimensional control
Shipment & handling
Documentation
4.5.2. Steelmaking
All steel shall be produced by the basic electric arc or basic oxygen steelmaking
processes followed by secondary vessel refining to obtain the specified properties. All
other steel production methods shall be approved by the CLIENT prior to production. All
steel shall be fully killed prior to teeming, vacuum or argon degassed and made to fine
grain practice, and shall have a prior austenitic grain size 5 or finer in accordance with
ASTM E112 at subsurface, 1/4T and 1/2T locations.
4.5.3. Chemical Analysis
Ladle and product analyses shall be provided by the SUPPLIER with one ladle analysis
for each heat and one product analysis for each casting. Acceptance shall be based on
product analysis for each casting. All elements listed in Table-1 shall be analyzed for
and the SUPPLIER shall make no other intentional additions without prior agreement of

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the CLIENT. SUPPLIER may propose other proprietary steel grades with prior
agreement of the CLIENT.
SUPPLIER shall propose allowable ranges for all listed elements in their MPS.
Table 1 Chemical Analysis
ELEMENT
2)
Weight %
(maximum)
0.14
Mn
1.60
Si
0.60
0.005
0.012
Cr
1.30
Mo
0.55
Ni
2.70
Cu
0.25
Nb
0.030
0.050
Ti
0.040
Al
1)
0.02-0.05
0.010
Nb + V
0.050
0.0005
1.5 ppm
As
0.010
Sb
0.010
Sn
0.010
P+As+Sb+Sn
0.030
Cev
0.55
NOTES :
1): Soluble Al:N ratio shall exceed 2:1.
2): The SUPPLIER shall analyze for all specified elements even when they are not added
intentionally.
Supplier proposed chemical composition shall be documented in the MPS. Values shall
apply to both ladle and product analyses:
Deviations from these values shall require the written approval of CLIENT.
Ladle analysis shall be performed for each heat, and product analysis shall be
performed for each casting in accordance with ASTM A 29.
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4.5.4. Casting
Each casting shall be made from only one furnace heat. SUPPLIER should specify
minimum and maximum ladle pouring temperature and method of monitoring.
4.5.5. Head Removal
Feeder heads and risers shall be removed at a minimum distance of from the
casting followed by grinding flush. If damage to the casting occurs, the cutting distance
shall be increased for subsequent removals.
SUPPLIER shall specify the method of thermal cutting and the minimum preheating
requirements for head removal
4.5.6. Heat Treatment
All castings shall be supplied in the homogenized, normalized, and stress relieved
condition, or in homogenized, quenched and tempered condition, including any post
weld heat treatment after repair welding.
Heat treatments shall be carried out in suitable furnaces and shall be outlined in a heat
treatment procedure approved by the CLIENT. The furnace shall be either electrically or
gas heated (LNG) with a neutral atmosphere. The equipment shall be regularly and
efficiently maintained. Furnaces fueled by kerosene or liquid petroleum are prohibited.
The heat treatment variables shall be selected to ensure satisfactory microstructure and
mechanical properties in the finished casting. Heating and cooling rates above 570F
shall not exceed 125F and 90F per hour respectively except for quenching. The
temperature of the quench bath temperature shall be monitored continuously. For
water based quench media, the temperature shall not exceed 100 deg F (38 deg C)
prior to quenching.
The temperature in the furnace at the time of loading shall not exceed 400 deg F (200
deg C).
Below 300F, the castings shall be cooled down in still air.
The heat treatment temperature and time shall be in accordance with the heat
treatment procedure in the MPS approved by the CLIENT. All temperatures shall be held
within a tolerance of 30F or better. The temperature of each casting during heat
treatment shall be determined by thermocouples in effective contact with the casting. A
minimum of six (6) thermocouples per furnace load shall be used. Furnace
thermocouples only are not acceptable to monitor heat treatment temperature of the
castings.
Welding Procedure test blocks shall be subjected to the same production route and heat
treatment as the production castings. Each block shall be monitored by the attachment
of thermocouples to ensure identical heat treatment to the production castings.

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All thermocouples, compensating cables and temperature recorders shall have valid
calibration certificates dated not earlier than six (6) months prior to heat treatment of
the castings.
Heat treatment curves shall be recorded for each furnace charge detailing the full heat
treatment cycle. The furnace calibration curve shall always be attached to such
recordings.
Castings shall be post-weld heat treated at a temperature not to exceed 30F below the
tempering temperature after all repair welding has been completed for one hour per 1
inch of the thickest wall at the actual weld repair area. The furnace temperature at the
time of loading shall not exceed 400F. All PWHT shall be carried out in a closed
furnace. The soaking temperature shall be as qualified during the repair welding
procedure.
Local PWHT using heating mats with heating elements are not allowed. The quality heat
treatment/quench procedure shall include, where applicable:
a) Furnace type
b) Furnace atmosphere
c) Location of casting in furnace
d) Location of thermocouples controlling furnace temperature
e) Location of thermocouples attached to casting
f) Heat treatment/quench cycle including:
i.
Heating rate
ii.
Holding time and temperature
iii.
Method of quench and temperature at the start and end of quench
iv.
Cooling rate of external surface of casting
v.
Tempering temperature and hold time
vi.
Post weld heat treatment temperature and hold time
vii.
Max. temperature differentials during stress relief
viii.
Max. Temperature below which unrestricted cooling is acceptable in each

case.
4.5.7. Load Testing

Casting padeye shall be load tested at 70% of design MBL. SUPPLIER shall satisfy the
requirements of the CVA/Classification agency in order to be able to provide the proper
certification for the SUPPLIERs product.

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SUPPLIER shall provide all test procedures to COMPANY for approval in the MPS.
SUPPLIER is required to notify COMPANY fourteen (14) days in advance of the start of
tests with a final confirmation of forty-eight (48) hours before the test.
SUPPLIER shall provide all test samples and fittings. All tested samples shall be
scrapped after the tests. Test certificates shall be provided according to BS EN 10204,
Type 3.2.
Load testing be in accordance within the limits set in this document and the referenced
codes and standards in section 4.3.3.

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DRIVEN ANCOR PILE FABRICATION
4.6.1. Summary
A Fabrication procedure detailing fabrication and inspection requirements for each step
of fabrication shall be submitted to CONTRACTOR for approval prior to production.
4.6.2. Tracability
Full traceability of the Driven Pile material shall be maintained throughout the
fabrication process including base material (heat), heat treatment, welding,
dimensional control, inspection and testing. The SUPPLIER and their SUB-SUPPLIERs
shall prepare and submit a written material traceability plan for approval by
CONTRACTOR prior to fabrication.
All manufactured pieces shall be identified for traceability.
4.6.3. Quality Plan
The SUPPLIER shall implement and maintain a Quality Management System as outlined
in CONTRACTORs quality procedures.

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INSPECTION
4.7.1. Non-Destructive Examination (NDE)

NDE of the castings padeye and pile fabrication shall be in accordance within the limits
set in this specification and the referenced codes and standards in Appendix A.
4.7.2. Dimensional Control and Trial Fitting
All items shall be dimensionally inspected to verify that the dimensions are within
specified tolerances. Dimensional tolerances, expect as otherwise indicated on the
relevant drawings shall be in accordance with ISO 8062, Class 13. Results shall be
reported in writing and reports shall be part of the final documentation package and
traceability.
For the anchor pile padeye, each pad eye shall be trial fitted with a mock up of an
interface shackle with a minimum tolerance jaw and with a max tolerance pin diameter.
The trial-fitting mock-up shall be provided by the SUPPLIER and can be made out of
wood or equivalent material. The mock-ups shall be designed based on CONTRACTOR
supplied interface data. The SUPPLIER shall provide the drawings for CONTRACTOR for
review and approval prior to manufacturing of the mock-up.
4.7.3. Weight Control
Weight control shall be carried out throughout the manufacturing and fabrication
process, and shall include reports at the following stages.
Estimated weight at bid
Physical weighing prior to shipment
The weight tolerances for each casting shall not vary from the design weight as agreed
at purchase by more than minimum of 0% to maximum of 8% as measured by
weighing prior to shipment.
4.8.
MARKING AND PACKING
4.8.1. Marking
All the anchor piles shall be properly labeled with serial numbers and with the mooring
line number. Labeling and tagging shall be suitable for the environment including
corrosion resistant material and fixtures.
Final marking of the padeye castings shall be carried out by the SUPPLIER to a
procedure approved by CONTRACTOR.

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Pad eye castings shall be marked by contrasting color paint with identification traceable
to material certificates. The marking shall identify the SUPPLIER and specification, and
have the following data as a minimum of two (2) locations:
CONTRACTORs name and purchase order number
Project name
Casting serial number
4.8.2. Packing
The SUPPLIER shall submit for CONTRACTOR review and approval, at least 60 days
prior to shipping, a procedure detailing their proposed packaging and handling
preparation for shipment.
4.9.
DOCUMENT DELIVERABLE REQUIREMENTS

Appendix A show minimum requirement of deliverable to be submitted and followed by
SUPPLIER. Submission schedule will be subject to award of order.
4.10. FINAL DOCUMENTATION

Final documentation package shall be in three (3) paper copies and two (2) electronic
copies (CDs/ DVDs) in Adobe Acrobat (version 6.0 or latter) Portable Document Format
(pdf). All documentation shall be in English language in both Empirical and SI unit
system. Final documentation list of minimum content shall be provided in the
SUPPLIERs bid package.
As a minimum, following documentation shall be provided by SUPPLIER:
SUPPLIER Certificate of Conformance
Class Certification with correspondence to/from Class Society
Approved SDL
Approved Quality Plan (QP) and Inspection and Test Plan (ITP)
Engineering
- Drawings (As-Built)
- Design calculation, Finite Element Analysis and Fatigue analysis reports
Steel Material
- Approved Steel Material Specification
- Material Certificate and traceability
Approved Manufacturing Procedure Specification (MPS)
Full traceability records
Heat treatment records
Load test certificate and mechanical test records
NDE records with operator qualification certificate
Weight, dimensional control and trial fitting records
Final identification
Non-Conformance Reports (NCR) with release certificate for each item signed by
COMPANY appointed inspector
SUPPLIER shall dispatch a dossier for each shipment, which includes material
certificate, dimensional reports and weight certificate.

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APPENDIX A REQUIRED DOCUMENT DATA SHEET (RDDS)

The RDDS shall be considered as a guideline by SUPPLIER. It describes the minimum
documents to be issued by SUPPLIER to PURCHASER for Approval/Review. PURCHASER
reserves his right to require at any stage of the Project the issue of any other document
deemed necessary.

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MATERIAL REQUISITION FOR ANCHOR PILE
Sheet of Sheets
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Table A ANCHOR PILE AND ANCHOR PAD EYE DATA SHEET

NO
DESCRIPTION
COMPONENT PROJECT DATA
1.1
Number & Type of Padeyes :
1.1.1
1.2
1.2.1
2
Driven Anchor Pile and Insert Casting Pad eye
REQUIREMENT
REMARK
13
Including 1 spare
TBD during EPCI
Ex-Works SUPPLIER Facility
Equipment Delivery Dates:

Driven Anchor Pile and Insert Casting Pad eye Delivery
ANCHOR PILE
2.1
Anchor Pile Type
Driven
2.2
Pile Diameter
84
2.3
Anchor Pile Length
48m
2.4
Pile penetration
43 m
2.5
Padeye located into the soil
15m
2.6
Pile thickness
1.5
2.7
Steel Plate Grade
2.8
Steel Plate Thickness at Interface Location
TBD during EPCI

1.5
2.9
2.10
2.11
Diaphragm Plate Thickness at Interface Location

Yield Strength Minimum
Tensile Strength Minimum
1.5
50ksi
TBD during EPCI
2.12
Elongation
TBD during EPCI
2.13
Impact Strength, Average of 3 (Charpy V-Notch 10x10)
TBD during EPCI
2.14
Impact Strength, Single Minimum (Charpy V-Notch 10x10)
TBD during EPCI
2.15
CE Maximum
TBD during EPCI
2.16
Pcm Maximum
TBD during EPCI
2.17
Distance from Pinhole CL to Pile Top
Below mudline
20m
CASTING PILE PAD EYE

Driven Pile insert casting Pad eye
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DESCRIPTION
REMARK
Mooring chain MBL.
Load Design requirement

Minimum Break Load (MBL)
14139 kN
3.1.2
Design Life
20 years
3.1.3
Fatigue Life
10 x Design Life
3.1.4
Lowest Anticipated Service Temperature
3.1.5
Maximum Tension Load
3.1.6
Line angle for Maximum Intact Load Case
3.1.7
Line Angle for Maximum Damaged Load Case
3.1.8
Installation Tolerance for Padeye Orientation (Azimuth)
Prelim: 8
3.1.9
Installation Tolerance for Plumbness
Prelim: 5
3.2.1
-30 deg C
9897 kN
Prelim: 11.75
Angle between sea bed and mooring line
Prelim: 9.46
Angle between sea bed and mooring line

from nominal mooring line heading
from vertical for all directions
(already included in the above
specified load angles)
PADEYE GENERAL DESIGN DATA
3.2.4
Insert Casting Padeye Base Plate Termination Flat Face Thickness

Insert Casting Padeye Diaphragm
Interface Termination Flat Face Thickness
Full Ring Casting Padeye
Interface Termination Bevel Type
Padeye Lug Hole Diameter
Prelim : 263 mm
[-1, +1 mm]
3.2.5
Padeye Lug Width
Prelim : 250 mm
[-0, +2 mm]
3.2.6
Padeye Lug Length
Prelim : 400 mm
3.2.2
3.2.3
4
4.1
28 of 33
REQUIREMENT
3.1.1
3.2
Sheet of Sheets
TBD during EPCI
Driven Pile insert casting Padeye
TBD during EPCI
Driven Pile insert casting Padeye
TBD during EPCI
INTERFACE INFORMATION
Pile Chain :
4.1.1
Chain Diameter
4.1.2
Estimated Footage Buried with Pile
TBD during EPCI
4.1.3
Pile Shackle Width
Prelim : 288 mm
120 mm

(from pin hole cl)
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DESCRIPTION
REQUIREMENT
4.1.4
Pile Shackle Pin Diameter
Prelim : 216 mm
4.1.5
Pile Shackle Head Diameter
Prelim : 372 mm

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Table A.3 LIST OF DOCUMENT DELIVERABLE SUBMITTALS

DOCUMENT DELIVERABLE
Bid submittal package, including but not
SUBMISSION SCHEDULE
With supplier bid
limited to the following documents :

1. Bid drawing in accordance with Section 4.1
2. Supplier
Steel
Material
Procurement
Specification
3. Main Sub-Supplier
4. Project Schedule
5. Supplier project key person manning plan
6. Supplier Document List (SDL)
7. Final Documentation list of content
Supplier design information package, including but
30 Days form PO
not limited to the following documents:

1. Suppliers Quality Plan (QP)
2. Inspection & Test Plan (ITP)
3. Design Drawing and Specification
4. Strength and Fatigue Analysis
Suppliers Manufacturing Procedure Specification
60 days form PO
(MPS)
Base material supplier Material Traceability Plan
Before procurement of base material
Base Material MTRs
Before start of further forging after delivery of

material
Final Documentation Package
30 days after ex-work delivery
COMPANYs project performance evaluation by
30 days after ex-work delivery
Supplier for lesson learned

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APPENDIX B DRAWING

Sheet of
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Revision
n Index
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801BNEJS39
963
Eni M
Muara Bakau
u B.V.
MATERIAL
L REQUISIT
TION FOR
AN
NCHOR PILE
E
Rev
Number
Validity
Status
X0
CD-FE
This document iss property of Eni Muara

M
Bakau B.V.
It shall neither be shown to
o Third Parties nott used for purpose
es other than those
e for which it has b
been sent.
Sheet of
Sheets
32 of 33
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APPENDIX C DEVIATION FORM

THIS FORM SHALL BE FULL FILLED BY SUPPLIER WITH BID PROPOSAL AND SHALL
BE COMPLETED & APPROVED BEFORE PURCHASE ORDER.
NO DEVIATION WILL BE ACCEPTED AFTER PURCHASE ORDER.
SUPPLIER HAS TO:
- EITHER FULL FILL HERE BELOW FORM WITH PROPOSED DEVIATIONS
- OR TO INDICATE MENTION NO DEVIATION
Document title Paragraph /
and
item
identification
concerned
Original text
Proposed text
=======================================

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Issued for Inquiry

This document iss property of Eni Muara Bakau B.V..

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

Project / Initiative name

This Requisition presents the minimum requirements for the manufacturing,

This document is property of Eni Muara Bakau B.V.

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

Issued for Inquiry

This document is property of Eni Muara Bakau B.V.

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

4.7.2.Dimensional Control and Trial Fitting ............................................................................ 24

APPENDIX A REQUIRED DOCUMENT DATA SHEET (RDDS) ..................................... 26

This document is property of Eni Muara Bakau B.V.

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

4.1.1. Project Background

This document is property of Eni Muara Bakau B.V.

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

4.1.3. Definitions and Terms

ENI Muara Bakau B.V. (ENI)

The party that carries out all or part of the design,

engineering, procurement, construction, commissioning or

Certification by an independent society (in the shipping

accordance with the rules of such society.

Certification Verification Agent. An independent third party

The party that manufactures or supplies equipment and

Driven piles dedicated as anchor which will be used as part of

Jangkrik Complex Project

This document is property of Eni Muara Bakau B.V.

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

4.1.4. Symbol and Abbreviated Terms

American Petroleum Institute

American Society for Testing Materials

Det Norske Veritas Classification Society

Finite Element Analysis

Inspection and Test Plan

Independent Wire Rope Core

Minimum Break Load

Marine Warranty Surveyor

Manufacturing Procedure Specification

Manufacturing Record Book

Magnetic Particle Inspection

Material Test Report

Project Quality Plan

Qualification Test Sample

Remotely Operated Vehicle

Supplier Document List

Safety Working Load

Ultimate Breaking Load

This document is property of Eni Muara Bakau B.V.

Eni Muara Bakau B.V.

MATERIAL REQUISITION FOR

DESCRIPTION OF THE SUPPLY

EXPEDITING & TESTING

FIELD ASSSEMBLY AND ERECTION