Professional Documents
Culture Documents
By;
UNIVERSITY OF STRATHCLYDE
December, 2014
1.0
EXECUTIVE SUMMARY.......................................................................2
2.0
INTRODUCTION..................................................................................3
3.0
OPTIMISATION METHOD....................................................................3
3.1
Input Data........................................................................................4
3.2
Output Data.....................................................................................4
4.0
CASE STUDY.......................................................................................4
5.0
Hang-off Catenary.......................................................................18
2.
Buoyancy Catenary......................................................................19
3.
Touchdown Catenary...................................................................20
6.0
CONCLUSION....................................................................................22
7.0
REFERENCES...................................................................................22
1.0
A
EXECUTIVE SUMMARY
very
good
understanding
of
the
structural
configuration
and
INTRODUCTION
With the recent increase in the discoveries in the discoveries in the deep
water oil fields and rapid development of deep-water floating production
systems the design of dynamic risers to produce and export oil to and from
these floating production systems has become more complex. The riser
engineer is saddled with the responsibility to determine the best riser
configuration to be used in a subsea development. Lazy-wave riser is gaining
OPTIMISATION METHOD
A Mathcad program was designed for the optimisation process, the program
takes the input data, process them, analyse the data statically and plot the
configuration on a graph with report on the static properties and
configuration of the Lazy-wave riser. Several buoyancy ratios were used for
the optimization and the buoyancy ratio was fixed at 2 at hang-off angle of
40.82O, this forms the base or seed lazy wave riser that was used for the
parametric analysis.
3.1
Input Data
Two options were considered differently for the input parameters, option one
was for shallow water of 150m water depth while option two after being
tested and confirmed that it worked for the same parameters in option 1 was
used for parametric study in deep water with depth of 2000m. For option
one, the input data that was used to plot the riser configuration are; hangoff catenary length Si, buoyancy catenary length Sj, touch-down catenary
length Sk, and the water depth V. The analysis program was designed to
iterate for optimum value of the of hang-off angle in degree for every
parameter that was varied. The other geometric properties of the lazy-wave
riser were generated from the analysis code.
3.2
Output Data
For each of the variation in input parameter, several output data were
generated which include the hang-off angle , maximum horizontal
projection
H,
minimum
bending
radius
a,
Maximum
Curvature,
maximum bending stress, horizontal force acting on the riser N at the TDP
and the top tension. All these output will help the riser design engineer to
make his initial decision on what type of configuration he should choose.
4.0
CASE STUDY
The case study used for this analysis is a rise with outer diameter of
150mm, wall thickness 45mm, weight in air of 37.86kg/m and catenary
lengths Si, Sj, Sk equal 150, 60 and 130m respectively in a shallow water of
150m depth. On the attaining a lazy-wave configuration the plot, the
buoyancy ratio was fixed at 2 and the following parameters were varied one
after the other while holding the other parameters constant.
1. Buoyancy ratio
2. Hang off angle
3. Pipe size diameter
4. Density of internal fluid
5. Catenary length Si, Sj, Sk
6. Water depth
7. Platform offset
The effect of variation in the above parameters were recorded and monitored
against the following important features of the Lazy-wave riser which forms
the basis for our discussion in the next section
1. Hang off angle at the vessel
2. Maximum Horizontal projection H
3. Minimum bending radius, a
4. Maximum Curvature, k
5. Maximum bending moment, M
6. Maximum bending stress
7. Horizontal force
8. Top Tension
5.0
Based on the optimisation, the following results were generated and the
parametric analysis for each change in configuration are presented below.
5.1 Effect of Change in Buoyancy Ratio
The buoyancy catenary of a lazy-wave riser consist of a section of pipe where
the upward buoyancy force in water is greater than its downward gravity
force in water, this gives an equavalent negative force and is responsible for
the upward curvature of the buoyancy section of the riser. A variation in the
buoyancy ratio of the lazy-wave riser could give rise to a shaped Steel
catenary riser or a degenerated Lazy-wave Riser with less buoyancy and no
sag bend or arch bend [4]. In our optimisation, the bouyance ratio was
varied from 1 to 3 on a step on 0.5 and its effect on the configuration of the
riser properties are discussed below.
Firstly at buoyancy ratio of 1, the properties of the risers were the same and
the configuration was a shaped SCR as in the figure below.
bending stress were the same for a buoyancy ratio of 1. This implies that the
whole length of the pipe was made of the same material.
We started noticing a difference in the riser properties when the buoyancy
ratio was greater than 1. Physically, as the buoyancy ratio increased, the
arch
heigh
continued
to
increased
and
the
shape
of
the
riser
forces is equal to sum of downward forces there was a reduction in the top
tension and subsequently the Horizontal force at the Touch Down Point.
Finally, the hang-off angle at the vessel and the Horizontal disstance
between the vessel and the TDP (Platform offset) also reduced with respect to
an increase in the buoyancy ratio as shown in the graph below.
Buoyancy Ratio
1
1.5
2.5
Ya (m)
76.70
73.04
77.30
89.10
116.34
Ys (m)
53.04
65.35
76.76
86.36
89.93
(degrees)
42.44
41.97
40.82
37.83
28.08
H (m)
297.64
297.55
295.53
287.29
248.69
MBR (m)
201.17
170.90
138.21
100.95
53.22
BM (N.m)
22.22
26.16
32.34
44.28
83.99
Bending (kN/m2)
88.25
108.88
128.46
175.87
333.61
56.47
47.97
38.79
28.34
14.94
83.68
71.73
59.35
46.20
31.74
In
addition flow induced motion resulting from under water current and/or
slug flow in the riser itself may lead to larger displacement in the LWR
profile consequently leading to variations the hang-off angle of the LWR. The
knowledge of the possible variations in the hook-up angle is important to the
riser engineer in the design of the LWR. To do this the possible hook-up
angles corresponding to the likely environment scenarios need to be derived
in order to design against the corresponding stresses that may arise in the
life time of the well.
In order to determine the variation in the configuration of the LWR, the
hang-off angle of the riser was varied from around the obtained hang-off
angle of 40.82. the At a constant buoyancy ration, a 20 increase in the
hang-off angle resulted in a 47.35m
offset.
From the parametric study carried out, it was observed that increase in the
hang-off angle resulted in an increase in the minimum bending radius
(MBR) which led to a reduction in the bending stress and bending moment
of the riser pipe as indicated in the table below. However, increase in LWR
horizontal tension and top tension was observed as the hang-off angle was
increased.
Figure 5.2: Effect of Change in Hang-Off Angle
30.82
35.82
40.82
45.82
50.82
Ya (m)
(degrees)
98.74
87.61
77.30
67.70
58.71
Ys (m)
97.96
86.96
76.76
67.23
58.33
H (m)
266.78
283.06
295.53
305.75
314.13
MBRi (m)
95.46
115.48
138.21
164.65
196.32
BM (N.m)
46.83
38.71
32.34
27.15
22.77
(KN/m )
185.99
153.73
128.46
107.83
90.43
N (KN)
26.79
32.41
38.79
46.22
55.11
T (KN)
52.30
55.39
59.35
64.44
71.09
was also a reduction in the Horizontal force at the touch down point which
is constant throughout the height of the riser and is equal to the horizontal
component of the top tension. To maintain the water depth, there was also a
reduction in the hang-off angle at the vessel when there is an increase in
the size of the riser pipe.
Finally on the change in pipe size diameter, the offset of the platform H
reduced slightly, while the arch height and the sag bend height also
increased respectively. The analysis complete analysis is shown in the table
below
Pipe diameter
parameters
wet weight (N/m)
110mm
130mm
150mm
170mm
190mm
309.109
294.9
280.69
266.48
252.27
MBR (m)
158.71
153.39
147.43
140.70
133.06
BM (N.m)
28.16
29.14
30.32
31.77
33.59
(kN/m2)
245.46
165.33
120.42
93.07
75.50
73.82
68.31
62.77
57.22
51.64
N (kN)
49.06
45.23
41.38
37.49
33.57
(degrees)
41.65
41.47
41.24
40.94
40.54
Ys (m)
69.86
71.74
73.78
75.97
78.33
Ya (m)
73.89
74.55
75.49
76.77
78.51
H (m)
297.13
296.83
296.41
295.79
294.98
arch and sag bend of the riser reduces respectively. A progressive increase
was also noticed in the hang-off angle when the internal fluid density is
increased. The results of the parametric analysis for change in internal fluid
densities are presented in the table below.
Table 5.4: Effect of change in density of internal fluid
Riser parameters
1kg/m
200kg/m
210.633
3
102.29
261.582
280.688
MBR(m)
193.73
3
83.75
138.21
147.43
BM (N.m)
53.37
43.70
32.34
30.32
(kN/m )
211.99
173.56
128.46
120.42
Top tension
28.03
35.00
55.31
62.77
Horizontal
16.22
21.55
36.15
41.38
(degrees)
35.37
38.00
40.82
41.24
H (m)
279.00
287.79
295.53
296.41
Ys (m)
89.04
86.08
76.76
73.78
Ya (m)
97.15
88.54
77.30
75.49
location this change in the vertical height of the riser is small compared to
the change in water depth.
130m
140m
150m
160m
170m
Ya (m)
66.52
71.88
77.30
82.75
88.25
Ys (m)
66.08
71.39
76.76
82.15
87.59
(degrees)
46.46
43.60
40.82
38.13
35.52
H (m)
306.91
301.46
295.53
289.13
282.23
MBRi (m)
168.37
152.37
138.21
125.59
114.21
BM (N.m)
26.55
29.34
32.34
35.59
39.14
(KN/m2)
105.44
116.52
128.46
141.36
155.44
N (KN)
Top tension
47.26
42.77
38.79
35.25
32.06
65.20
62.02
59.35
57.09
55.18
(KN)
5.6 Effect of Change in Platform Offset
From the second option, the offset of the platform from the TDP was also
varied. As the platform offset increases, the minimum bending radius also
increases, the increase was obvious as a result of the constant length S of
the riser. Since the bending moment is inversely proportional to the
minimum bending radius, an increase in the platform offset will resulted in
a decrease in the maximum bending moment of the curvatures.
Figure 5.9: Effect of Change in Height Arch Bend and Sag Bend Height
The investigation of sag bend height on the LWR configuration showed the
same relationship and the arch bend as illustrated in the chart above from
the tabulated data. From the reduced arch bend height, increments were
observed for the top tension, the horizontal force at the TDP, the hang-off
angle and the minimum bending radius is change is associated with the .
On the other hand, the bending moments and bending stress in the hang-off
catenary was observed to reduce as the arch bend height reduced to towards
the value of the sag bend height. At this point where the arch bend height
and sag bend height are at the same, a configuration having no sag or arch
bend is produced.
Table 5.7: Effect of Change in Height Arch Bend and Sag Height
Ya (m)
116.34m
107.54m
98.74m
89.94m
(degree)
28.02
29.73
32.11
38.04
MBRi (m)
53.22
59.06
68.16
96.45
BM (N.m)
83.99
75.69
65.58
46.35
(KN/m )
333.59
300.60
260.46
184.07
N (KN)
14.94
16.58
19.13
27.07
T (KN)
31.80
33.43
35.99
43.93
Hang-off Catenary
The hang-off catenary, the buoyancy catenary and the touchdown catenary
both make up the lazy-wave riser. With varying water depths, the LWR
configuration will have different catenary lengths. For simplification of this
parametric study, the lengths of the two catenaries were kept constant as
the catenary length of the third catenary was varied.
116.34m
109.27m
102.72m
96.57m
90.83m
Ys (m)
89.93
85.78
81.64
77.55
73.55
(degrees)
28.02
29.46
30.67
31.75
32.73
H (m)
248.69
266.96
283.57
299.01
313.52
MBRi (m)
53.22
62.13
71.17
80.45
89.98
BM (N.m)
83.99
71.95
62.81
55.56
49.68
(KN/m )
105.44
285.73
249.46
220.68
197.30
N (KN)
14.94
17.44
19.98
22.58
25.26
T (KN)
31.80
35.46
39.16
42.91
46.71
2.
Buoyancy Catenary
Further investigation into the effect off buoyancy catenary length on the
LWR required was conducted with the lengths of the hang-off and
touchdown catenary keep constant at a buoyancy ratio of 3.0.
Ya (m)
116.34
98.72
87.27
79.16
73.11
Ys (m)
89.93
88.63
84.53
79.01
72.59
(degrees)
28.02
33.48
36.55
37.84
38.37
H (m)
248.69
269.95
275.62
275.39
272.40
MBRj (m)
17.34
25.70
32.12
37.52
42.43
BM (N.m)
257.79
173.92
139.17
119.14
105.35
(KN/m )
1001.00
690.77
552.65
472.85
420.43
N (KN)
4.87
7.21
9.02
10.53
11.91
T (KN)
10.36
13.08
15.14
17.17
19.19
3.
Touchdown Catenary
Sk (m)
Ya (m)
Ys (m)
(degrees)
H (m)
MBRi (m)
BM (N.m)
(KN/m2)
N (KN)
T (KN)
6.0
Based
130m
116.34
89.93
28.02
248.69
53.22
83.99
333.61
14.94
31.80
140m
107.06
94.73
36.67
284.44
81.90
54.58
216.76
22.99
38.49
150m
160m
102.72
96.72
42.13
306.23
108.54
41.18
163.46
30.47
45.42
170m
99.40
97.42
45.96
322.87
134.43
33.25
133.06
37.73
52.49
97.85
97.44
48.85
337.14
160.20
27.90
110.82
44.97
59.72
CONCLUSION
on
the
optimisation
and
parametric
analysis,
the
following
REFERENCES
[1]
[2]
[3]
[4]
[5]