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SECTION 02768

STAMPED CEMENT CONCRETE PAVEMENT


PART 1 - GENERAL
SCHEDULE 0 - SUMMARY
PRODUCT DATA SHEET 0 - This Section includes mat-stamped cement concrete
pavement.
SCHEDULE 1 - SUBMITTALS
PRODUCT DATA SHEET 0 - Product Data: For each product indicated.
PRODUCT DATA SHEET 1 - Design Mixes: For each concrete mix.
PRODUCT DATA SHEET 2 - Material certificates.
SCHEDULE 2 - QUALITY ASSURANCE
PRODUCT DATA SHEET 0 - Manufacturer Qualifications: Manufacturer of readymixed concrete products complying with ASTM C 94 requirements for
production facilities and equipment.
PRODUCT DATA SHEET 1 - ACI Publications: Comply with ACI 301, "Specification
for Structural Concrete," unless modified by requirements of the Contract
Documents.
PRODUCT DATA SHEET 2 - Mockups: Cast mockups of full-size panels of stamped
cement concrete pavement to demonstrate typical pattern, texture, surface
finish, color, and standard of workmanship.
PART 2 - PRODUCTS
SCHEDULE 0 - MANUFACTURERS
PRODUCT DATA SHEET 0 - Available Manufacturers: Subject to compliance with
requirements, manufacturers offering stamped cement concrete pavement
systems that may be incorporated into the Work include, but are not limited to,
the following:
PRODUCT DATA SHEET 1 - Manufacturers:
Subject to compliance with
requirements, provide stamped cement concrete pavement systems by one of
the following:
1.1
1.2
1.3

Bomanite Corporation.
Bon Tool Company.
Cobblecrete International, Inc.

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Stamped Cement Concrete Pavement

1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13

Coloration Systems, Inc.


Increte Systems, Inc.
Patterned Concrete Industries, Inc.
Perma Building Products, Inc.
Quick Imprint Systems, Inc.
Rafco Products.
Scofield, L. M. Company.
Stampcrete International, Ltd.
Super Stone, Inc.
Symons Corporation.
1.14 <Insert manufacturer.>
SCHEDULE 1 - FORMS
PRODUCT DATA SHEET 0 - Plywood, metal, metal-framed plywood, or other
approved panel-type materials to provide full-depth, continuous, true, and
smooth exposed surfaces.
SCHEDULE 2 - STEEL REINFORCEMENT
PRODUCT DATA SHEET 0 - Plain-Steel Welded Wire Fabric:
sheets.
PRODUCT DATA SHEET 1 - Reinforcement Bars:

ASTM A 185, flat

ASTM A 615/A 615M, Grade 60,

deformed.
PRODUCT DATA SHEET 2 - Plain Steel Wire: ASTM A 82, as drawn.
PRODUCT DATA SHEET 3 - Bar Supports: Bolsters, chairs, spacers, and other
devices for spacing, supporting, and fastening steel reinforcement.
Manufacture bar supports according to CRSI's "Manual of Standard Practice.
SCHEDULE 3 - CONCRETE MATERIALS
PRODUCT DATA SHEET 0 - Portland Cement: ASTM C 150, Type I or II.
PRODUCT DATA SHEET 1 - Aggregate:
single source.

ASTM C 33, uniformly graded, from a

PRODUCT DATA SHEET 2 - Water: Potable and complying with ASTM C 94.
PRODUCT DATA SHEET 3 - Admixtures: Certified by manufacturer to contain not
more than 0.1 percent water-soluble chloride ions by mass of cement and to be
compatible with other admixtures, as follows:
3.1
3.2
3.3

Air-Entraining Admixture: ASTM C 260.


Water-Reducing Admixture: ASTM C 494, Type A.
High-Range, Water-Reducing Admixture: ASTM C 494, Type F.

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Stamped Cement Concrete Pavement

3.4
3.5

Water-Reducing and Accelerating Admixture: ASTM C 494, Type E.


Water-Reducing and Retarding Admixture: ASTM C 494, Type D.

PRODUCT DATA SHEET 4 - Synthetic Fiber: Fibrillated or monofilament polypropylene

fibers engineered and designed for use in concrete pavement, complying with
ASTM C 1116, Type III, 1/2 to 1-1/2 inch long.
PRODUCT DATA SHEET 5 - Colored Dry-Shake Hardener: Factory-packaged dry
combination of portland cement, graded quartz aggregate, coloring pigments,
and plasticizing admixture.
5.1

Color: [Match sample] [As selected from manufacturer's full range].

PRODUCT DATA SHEET 6 - Colored-Powder Release Agent: Factory-packaged dry


combination of surface conditioning and dispersing agents interground with
coloring pigments that facilitates release of stamp mats.
6.1

Color: [Match sample] [As selected from manufacturer's full range].

PRODUCT DATA SHEET 7 - Imprint Tools: Semirigid polyurethane stamp mats


capable of imprinting texture and joint patterns on plastic concrete.
PRODUCT DATA SHEET 8 - Clear Acrylic Sealer:
Manufacturer's standard
waterborne, membrane-forming, medium-gloss, acrylic copolymer emulsion
solution containing not less than 15 percent solids by volume; nonyellowing and
UV resistant.
PRODUCT DATA SHEET 9 - Expansionand
Isolation-Joint-Filler
Strips:
ASTM D 1751, asphalt-saturated cellulosic fiber, or ASTM D 1752, cork or selfexpanding cork.
SCHEDULE 4 - CONCRETE MIXES AND MIXING
PRODUCT DATA SHEET 0 - Prepare design mixes, proportioned according to
ACI 211.1 and ACI 301, with the following properties:
0.1
0.2
0.3
0.4

Compressive Strength (28 Days): [3000 psi] <Insert compressive


strength>.
Maximum Water-Cementitious Materials Ratio: [0.50] <Insert ratio>.
Slump Limit: [4 inches] <Insert slump>.
Air Content: [4.5 to 7.5 percent] <Insert air content>.

PRODUCT DATA SHEET 1 - Synthetic Fiber:

Uniformly disperse in concrete mix at


manufacturer's recommended rate, but not less than 1.0 lb/cu. yd..

PRODUCT DATA SHEET 2 - Ready-Mixed Concrete:

with ASTM C 94[and ASTM C 1116].

Comply with requirements and

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Stamped Cement Concrete Pavement

PRODUCT DATA SHEET 3 - Project-Site Mixing: Comply with requirements and


measure, batch, and mix concrete materials and concrete according to
ASTM C 94. Mix concrete materials in appropriate drum-type batch machine
mixer.
PART 3 - EXECUTION
SCHEDULE 0 - PREPARATION
PRODUCT DATA SHEET 0 - Surface Preparation: Proof-roll prepared subbase, and
remove loose material from surface.
PRODUCT DATA SHEET 1 - Forms: Set, brace, and secure edge forms, bulkheads,
and intermediate screed guides for pavement to required lines, grades, and
elevations.
PRODUCT DATA SHEET 2 - Steel Reinforcement: Comply with CRSI's "Manual of
Standard Practice" for fabricating reinforcement and with recommendations in
CRSI's "Placing Reinforcing Bars" for placing and supporting reinforcement.
PRODUCT DATA SHEET 3 - Joints:
Locate and install construction, isolation,
contraction, and expansion joints as indicated.
SCHEDULE 1 - CONCRETE PLACEMENT
PRODUCT DATA SHEET 0 - Comply with recommendations in ACI 304R for
measuring, mixing, transporting, and placing concrete. Place concrete in a
continuous operation within planned joints or sections.
0.1
0.2
0.3
0.4

Moisten subbase to provide a uniform dampened condition at time


concrete is placed.
Consolidate concrete by mechanical vibrating equipment supplemented by
hand-spading, rodding, or tamping according to recommendations in
ACI 309R.
Screed and initial-float concrete surfaces with darby or bull float before
excess moisture or bleedwater appears on surface. Do not further disturb
surface before spreading dry-shake surface treatments.
Protect concrete from cold or hot weather during mixing, placing, and
curing.

SCHEDULE 2 - CONCRETE FINISHING


PRODUCT DATA SHEET 0 - Float Finish:

Begin second floating operation when


bleedwater sheen has disappeared and concrete surface has stiffened
sufficiently to permit operations. Float surfaces to true planes with gaps below
10-foot- long, unleveled straightedge not to exceed 1/4 inch. Cut down high
spots and fill low spots. Refloat surface immediately to uniform granular
texture.

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Stamped Cement Concrete Pavement
PRODUCT DATA SHEET 1 - Colored Dry-Shake Hardener Finish: After initial floating,

apply colored dry-shake material at a rate of [100 lb/100 sq. ft.] <Insert rate>
to plastic concrete surfaces in two applications according to manufacturer's
written instructions.
PRODUCT DATA SHEET 2 - Colored-Powder Release Agent: Uniformly distribute onto

color-hardened and still-plastic concrete at a rate of 3 to 4 lb/100 sq. ft..


PRODUCT DATA SHEET 3 - Mat Stamping: Uniformly load mats and press into
plastic concrete to produce required imprint pattern and depth of imprint on
concrete surface. Remove stamp mats immediately. Hand stamp edges and
surfaces unable to be imprinted by stamp mats.
3.1

Remove unembedded release agent no fewer than three days after


stamping concrete. High pressure wash surface and joint patterns, taking
care not to damage stamped concrete. Control, collect, and legally
dispose of runoff.

PRODUCT DATA SHEET 4 - Sealer: Apply uniformly in two coats in continuous


operations according to manufacturer's written instructions. Allow first coat to
dry before applying second coat.
4.1

Begin sealing dry surface no sooner than 14 days after concrete


placement.

PRODUCT DATA SHEET 5 - Pavement Tolerances:


Comply with tolerances of
ACI 330.1, "Specifications for Plain Concrete Parking Lots."
SCHEDULE 3 - REMOVAL AND PROTECTION
PRODUCT DATA SHEET 0 - Protect pavement from damage. Exclude other traffic
from pavement for at least 28 days after placement.
0.1
0.2

Remove and replace pavement that is broken, damaged, or defective, or


does not comply with requirements in this Section.
Maintain pavement free of stains, discoloration, dirt, and other foreign
material.

END OF SECTION 02768

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