Professional Documents
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Testing
Inspection Mirror
Angle of preparation, 0 to 60
Excess weld metal (capping size)
Depth of undercut
Depth of pitting
Angle of Preparation
Scale reads 0 to 60 in
5 increments.
Angle is read against the
chamfered edge of the dial.
Penetrant
Solid
Penetrant
Solid
Developer
Solid
Main Uses of PT
Used to locate cracks, porosity and other defects that is open to
the surface of a material.
i.e. Fatigue cracks
Porosity
Pin holes in weld
Quench cracks
Laps
Lack of fusion breaking
Grinding cracks
Seams
the surface
Can be use to inspect almost any material provided that its
surface is not extremely rough or porous.
i.e. Metals, Glass, Ceramics, Rubber, Plastics
Advantages
Low operator skill
Large surface can be inspected rapidly and at low cost
Portable, simple, cheap and easy to interpret
Applicable to non ferrous material
Disadvantages
Detects only surface breaking defects
Surface preparation is critical as contaminant may mask defect
Not applicable to porous material
Potential hazardous chemicals
Basic Principles
A magnetic field is introduced in a
ferromagnetic material. The magnetic lines of
force travel through the material, and exit and
reenter the material at the poles
Crack Indications
Electromagnetic Yoke
Main Uses of MT
Used to inspect ferromagnetic materials( those that can be
magnetized) for surface defects and those that are slightly
subsurface (near surface defects)
This method may be used to inspect plate edges prior to
welding, in process inspection of each weld pass, and to
inspect repair
It is good method for detecting surface crack of all sizes in
both weld and base metal, subsurface cracks, incomplete
fusion, undercut as well as defects on the repaired edges of
the base metal
crack
echo
back surface
echo
crack
0
10
plate
Oscilloscope, or
flaw detector
screen
Basic Principles
Driven by the pulser, the transducer (probe) generates a high
frequency ultrasonic (sound wave) energy and is introduced
and propagates through the material
When there is a discontinuity (such as crack) in the wave path,
part of the energy will be reflected back from the flaw surface
The reflected wave signal is transformed into electrical signal
by the transducer and is displayed on the screen
From the signal, information about the flaw location, size,
orientation and other features can sometimes be gained
Main Uses of MT
Used to locate surface and subsurface defects in many
material including metals, plastics and wood
Advantages
Can be used in ferrous and non ferrous material
Portable with instant result
Able to detect subsurface defects, measure depth & through wall
extent
Can easily detect lack of sidewall fusion in welds
Disadvantages
High operator skill level
Requires calibration and difficult to interpret
Not easily applied to complex geometry
Linear defects oriented parallel to the sound beam may go
undetected
FILM
Basic Principles
X-ray film
= more exposure
Welding Consumable
Main Uses of RT
Used to inspect almost any material for surface and
subsurface defects
Radiography can also be used to locate and measure internal
features of material
Advantages
Most material can be tested
Detects internal flaw & give permanent record
Ability to inspect complex shapes
Gives direct images of flaw
Disadvantages
Extensive operator & film interpretation training & skill required
Access to both sides of the structure is usually required
Orientation of the radiation beam to planar flaws is critical
Relatively high capital cost
Radiation Hazard to personnel