apparel.

assyst
CAD/CAM/PDM
FOR

APPAREL

APPLICATIONS

SOFTWARE & CUTWARE

pattern design
3-D fitting control
material optimisation
cut optimisaton
bale storing
feeding, spreading
autom. cutting
data conversion

APPAREL.ASSYST
PATTERN DESIGN
PRODUCT DATA MANAGEMENT
apparel.assyst
apparel.assyst is the name of a WINDOWS-based CAD software suite specifically tailored to the needs of the
garment industry. The scope of applications ranges from the development of the initial product conception to
the cutting room table. Data flow is comprehensively organised to meet global production location requirements;
data and information is available via internet access. The visualisation of ideas, product data management,
2-D cut design with extensive automatic features, realtime 3-D fit checking, marker optimisation - also available
worldwide on the Internet - optimised cutting programs, magazining, transport systems, spreader technology
and a broad range of automatic cutters are all contained in the comprehensive range of the assyst/bullmer
Group of companies.
pdm.assyst
The software for product data management coordinates and documents the entire development path of a model, from
the initial concept to the prototype and on to readiness for production. Irrespective of the stage that new product
data is developed, it can be added to the program at point of origin and is available to the team for immediate use.
Collection calendars, sketches, parts lists, work records, descriptions, measurement tables and reports in a network
plan are made available worldwide on the Internet via our own Remote Client. Collection planning and work schedules
become transparent, cost-controlled and always up to date, organised in a user-friendly workflow interface. Problems
that arise owing to incorrect information are restricted to a minimum, thus ensuring product quality. Data organisation
and management are supported by an Oracle database. Standard interfaces to industry-related merchandise management systems such as INTEX or SAP facilitate system-integrative data processing. The (optional) reporting system links
pdm.assyst and merchandise management to form an inter-system application with shared research and data evaluation. The software is suitable for small businesses as well as groups. An attractively priced introduction to product data
management is available with cdm.assyst, a proven, readymade modular solution.
cad.assyst
Software that sets the standard in 2-D design, grading and pattern design with regard to scope of performance
and ease of operation. Program navigation using icons and hotkeys constitutes a readily accessible operator
interface and enables an intuitive approach. With the support of the smart.pattern program even complicated
pattern alterations can be implemented with a single mouse click. The basic version of the program provides
over 180 standardised, automatic processes (macros). Customized macros can be constructed and collected
to ensure consistent pattern development quality and integrity. The (optional) Oracle database ensures optimal
data management by applying pattern attributes. Oracle backs up all user data to be found in the system, links the
data to each other and provides an extensive reporting system. Compatibility with the AAMA, ASTM and DXF file
formats enables the exchange of data with third-party systems from the world of CAD.
mtm.assyst (made.to.measure)
A program designed exclusively for the apparel industry, mtm.assyst automatically modifies standard patterns
to meet specific customer requirements. Individual measurements are collected and stored in clearly defined
measurement tables, and then applied to the respective pattern pieces. Markers containing mtm-modified
pieces can be quickly and comfortably created with automarker.com.
vidya
The new software module, vidya, opens up the way into 3-D realtime simulation via a direct link to the cad.assyst 2-D design. vidya automatically adopts the two-dimensional model patterns and places them on an Avatar
(virtual dummy) whose dimensions conform to a table of measurements. Until now the fit of the garment and the
fall of the material used could only be examined when an elaborate first garment was created for a living model.
vidya now makes it possible to test the prototype in realtime, thus accelerating the development process. The
pattern maker is shown both the visual quality of the material and its drape, including the distance from the body
(distance mode, stretch mode), with colour differentiation. Seam types and material stiffenings, e.g. by means of
inserts, are also taken into account. The mode-maker implements any pattern alterations that are required in
2-D mode and the results are displayed on the Avatar for checking without any time delay. A database supports
the various material and processing parameters. With the introduction of vidya not only does prototyping take
place in a fast-motion process, vidya also eliminates preliminary pattern and alteration costs.

APPAREL.ASSYST
PATTERN DESIGN
PRODUCT DATA MANAGEMENT

pdm.assyst

cad.assyst

mtm.assyst

vidya

vidya

vidya

APPAREL.ASSYST
CUT ORDER PLANNING
MATERIAL OPTIMISATION
create.marker
The create.marker tool makes it possible to generate marker requirements for the automatic, semi-automatic
and manual creation of markers.
lay.assyst
A flexible and user-friendly program for creating material and cut-optimised markers. Efficient functions enable
materials to be utilised optimally. The use of functions for automatically positioning pieces and the ability to
optimise existing markers make it possible to save time and realize significant productivity improvements.
automarker.com
Automatic marker creation as an Internet service. The accumulated power of 33 high performance computers
generates markers that optimally exploit materials in a matter of seconds, 365 days a year. automarker.com
functions as a portal for distributing production data to global production locations. In addition to assyst CAD
data, automarker.com edits and processes formats such as AAMA and DXF. By outputting a variety of data
formats, apart from a companys own cutting systems, it is also possible to control the cutters of other manufacturers. No investment is required in order to use automarker.com; charges are applied only to the service
that has been utilized.
plot.entry
plot.entry facilitates the central administration and prioritisation of all drawing and cutting orders (e. g. also
master patterns) for the entire CAD system. Batch files ensure rapid, convenient output. Various plotter types
and categories are supported for marker production.

apparel.assyst is supplemented by the following additional programs:

digi.assyst
Existing master patterns (cardboard, paper) are easily digitized and the contour data and cut information
is entered into the cad.assyst system. The complete freedom regarding the order and composition of the
digitalised information is the crux. This makes it possible to digitize only parts of contours and to apply them to
an existing part of a pattern instead of recreating the entire pattern.
cut.assyst
A module for optimising cutting data. When integrated with the assyst/bullmer cutters, this application enables the time and quality optimisation of the entire cutting process.
cost.assyst (Cut Order Planning)
Based on an extensive set of model and operation-specific parameters the minimum number of markers in
the optimum size combinations is calculated, taking all secondary requirements from cutting orders (sizes,
colours, quantities) into account. The system offers a maximum amount of control over material, unit planning
and costs for both in-house cutting and third-party ready-made contractors and suppliers. Automatic optimisation allows in some cases double-digit savings in terms of material and labour costs. A precise preliminary
calculation results in an initial material requirement reduction. The comprehensive system solution is rounded
off by a seamless online integration to pdm.assyst, cad.assyst and by the control of spreaders, plotters and
cutters.
data.packer
A program for the convenient exchange of CAD/CAM files between assyst/bullmer systems.
data.conv
data.conv is a program for converting interfaces from the CAD systems of other providers. Using data.conv
it is simple to download data from outside sources and then process them in cad.assyst.

APPAREL.ASSYST
CUT ORDER PLANNING
MATERIAL OPTIMISATION

create.marker

lay.assyst

automarker.com

plot.entry

digi.assyst

cut.assyst

cost.assyst

S P R E A D WARE
SPREADING AND FEEDING
TECHNOLOGY
Compact E 100-400
The Compact E100 is a modular, configurable basic spreader of compact and extremely low design with barcontrolled cloth roll feed and a rigid unwind pallet. The intentionally simple control system (CANBUCON1), the
fast threading, secure cutting off and the excellent spreading actions accessible to a wide variety of materials
guarantee user-friendly and economical operation. The following versions permit the machine to be extended
for a variety of requirements.
The Compact E 200 also has the so-called air-threading technology.
The Compact E 300 is equipped with a swivelling unwinding pallet for spreading in pairs.
The Compact E 400 contains all the options of models 100 300.
Compact E600 with the D and S design versions
The multipurpose, rapid automatic spreader, Compact E600 (120 m/min) operates with a peripheral bale
unwinder using a cradle with a cradle extension as a loading and unloading aid. It is designed for cloth rolls weighing up to 100 kg and with a bale diameter of 500 mm. The operator conveniently sets the lateral guide for the
cloth rolls. Its precise sensor control system automatically controls the entire cloth guidance, threading in and
out (air-threading), edge control and cloth spreading. Control and parameter assignment are performed using
CANBUCON3, a state-of-the-art controller with a touch screen. It enables the machine to read-in pre-optimised
spreading orders via an interface. The automatic spreader has numerous options such as a zigzag unit, various
catchers, and so on; these options make it possible to adapt it to the users specifications.
The Compact D 600 was designed for the benefit of simple, affordable application. To achieve this goal, the model does without convenience functions like the air-threading system, the loading aid and the lateral guidance,
which can be adjusted by the operator.
The Compact S 600 in terms of its concept, the Compact S600 corresponds to the Compact E600, but has
been cost-optimised with regard to many components and has a lower construction design to enable easier
loading. The modern and very smooth-running machine, which performs at spreading speeds of 90m/min and
can accept bales of up to 60 kg and with diameters up to 500 mm, provides a competitive cost/benefit ratio.
COMPACT E 1700-1800
This is a series of high tech automatic bar-driven spreaders with a rigid unwinding pallet that provides an almost
unlimited range of applications. The machine is capable of all normal types of spreading from firm fabrics to
lightweight and stretchable materials.
The COMPACT E 1800 with its driven, swivelling unwinding pallet (paired spreading) even sets new spreading
technology standards.
Both design variants are distinguished by the bullmer air-threading system, positively driven unwinding bar and
dancer control for tension-free spreading.
COMPACT E 1300
This is a series of high-tech automatic spreaders offering a virtually unlimited range of applications. The bales
run over a roller-driven bar control system and a rigid unwinding pallet. The machine is capable of all the normal
types of spreading from firm cloths to lightweight and stretchable materials.

S P R E A D WARE
SPREADING AND FEEDING
TECHNOLOGY
Compact E 400

Compact E 600

Compact E 1800

Compact E 1300

S P R E A D WARE
SPREADING AND FEEDING
TECHNOLOGY
The following feed devices were developed for continuous single-ply cutting
AWM (automatic unwinding cradle) and
AWV (automatic, bar-driven unwinding device)
Both automatic systems loosen the beginning end of the material, thread the flat material by means of sensor
control and automatically bring it to the cutter conveyor belt in the correct position for conveyance. During
conveyance sensors monitor the material ensuring evenness and tension-free flow. The end of the cloth roll is
automatically identified and the feed process stopped if necessary. The rolls can be exchanged parallel to the
cutting process. The automatic material feed makes it possible for the cutter to be operated by one person.
Optionally, a material feed can be extended by means of an additional double-roll unwinding appliance. This
would give the option of keeping two different materials available and feeding them directly to the cutter.

The standard version of the STAE 40/W50 cloth roll magazine has 17 storage spaces to load the integrated
rapid roll-changer by way of a paternoster-type operation. The rolls can be stored in random order under process
control without causing a delay to their availability. The actual cloth roll feed is program-controlled in conjunction
with the spreading order. Interventions to the program sequence can be made at any time via a terminal. The
rapid cloth roll exchange (unload spreader, reload) in only 10 seconds considerably reduces idle times when
spreading piles. The magazine can be modularly dimensioned according to customer specifications. For the
production of small series and for fast model changes the STAE 40/W50 offers great potential for rationalisation.

Transmodul
Transmodul is a modularly (length, width) structured pile transport system for the cutting section. It has been
developed specifically for all peripheral automatic cutting facilities. Up to 5 pile stacks can be magazined here.
The distinguishing features of the system are: no lateral drift, absolute directional stability and uncritical transitions from one facility to another.

S P R E A D WARE
SPREADING AND FEEDING
TECHNOLOGY
Feeder AWM 2000

Bale Magazin STAE 40/W50

Transmodul

CUTWARE
AUTOMATED CUTTING OF
LOW, MEDIUM AND HIGH PLIES
premium.cut2
The single and low-pile cutter was developed for the requirements of cutting widely varied materials, in some
cases with special demands. Its scalable equipment makes it suitable not just for high throughput rates; it is
also excellent for applications in sample and prototype production. The variety and combination of different
cutting heads and six tools for insertion (as well as punching tools), it can deal with the requirements for cutting a wide range of different types of fabric and flat materials. It is only necessary to invest in the actual tool
required. When new requirements arise another tool can be bought later at a reasonable price. Versions
with working widths of 160 cm to 320 cm are available graded in 20 cm stages as standard equipment. The
standard length of the cutting window is 2 m; special lengths are available on request (static version up to 12
m). The continuous and process-overlapping flow of materials (feeding, cutting, sorting off) is supported by the
integrated conveyor belt of the premium.cut2 as well as by an optional, automatic material feed attachment.
The integrated control software optimises the performance of the cutter while at the same time providing
simple menu navigation.

turbo.cut S 2501 CV
The turbo.cut works with a chisel blade technology and was designed for the medium pile range. With regard
to the beam and the cutting head, the development was designed for maximum speeds (skeleton construction
and high frequency blade guide). This permits linear cutting speeds of up to 90 m/min, making the turbo.
cut the fastest in its class. The compact construction with its conveyor concept keeps the entire technology
including the pump and electronics underneath the table, thus saving space and reducing noise. The cutter has
an integrated cleaning aid for the bristles. With its versatility and universal applicability, the cutter has proven
its worth, particularly in the clothing industry. Special cutting widths and table lengths are available on request.
For mini-series and for doubling collections the turbo.cut is also available as a compact, static configuration
(XS 501 ST) with an integrated cloth-unwinding device.

pro.cut L 5001 and pro.cut XL 7501

This high-ply cutter is designed for cutting heights of 5 or 7.5 cm at high speeds. It was therefore designed
to be particularly robust and heavy duty. Nevertheless, it offers low maintenance and cost-effective operation.
Both versions are built compactly with a static table and are available as conveyor systems. In the case of the
LV version the cutter can be supplied with bristle conveyor belts up to 12 m in length. Special cutting widths
and table lengths are available on request. The cutter possesses an integrated cleaning aid for the bristles. The
pro.cut has been able to prove its consistent high performance in many production facilities for cutting denim
material as well as for high-ply cutting of shirts and blouses.

CUTWARE
AUTOMATED CUTTING OF
LOW, MEDIUM AND HIGH PLIES

POZ

EOZ

TZ

ARM

TRM

premium.cut2, single ply cutter

Modular Tool System (MTS)

turbo.cut S 2501 CV, medium ply cutter

pro.cut L 5001 u. XL 7501 CV, high ply cutter

10

CAD/CAM
APPAREL

apparel.assyst

APPLICATIONS

Branches

Excerpt of our distributors list...

Italy
assyst S.r.l.
Via Mascagni 12
I-20020 Lainate (MI)
Italy
Tel. 0039 02 937 6921
Fax 0039 02 935 71133

Bulgaria
I.N.A. Trading
Buisiness Park Sofia
2A, Alexander Malinov Blvd.
1715 Sofia
Tel. 00359 2 974 52 40
Fax 00359 2 974 52 30

Technical statements are subject to change due to technical innovations

and developments . CAD/CAM Apparel Applications 1.E/0406 PR

Great Britain
assyst bullmer Ltd.
Unit 3B, South Park Way
Wakefield 41 Business Park
Wakefield WF2 0XJ
UK
Tel. 0044 1924 373 900
Fax 0044 1924 374 044
Hungary
assyst/bullmer Hungria KFT
GYAR UTCA 2
H-2040 Budars
Tel. 0036 23 438 901
Fax 0036 23 428 902
China
assyst Shanghai Representative Office
Cao Hejing Development Area
Software Building, 3rd floor
461 Hong Cao Road
200233 Shanghai
P.R. China
Tel. 0086 21 54275151
Fax 0086 21 61115658
USA
assyst Inc.
5000 Aerial Center, Suite 200
27560 Morrisville, NC
USA
Tel. 001 919 467 2211 39
Fax 001 919 467 2297

Estonia/Lithuania
MUC TRADING
Uzsienio Kapitalo Imone
Seimyniskiu G. 30-1
2051 Vilnius
Tel. 00370 2 721 771
Fax 00370 2 721 774
France
Gilleront France
97, boulevard de la Moselle
F-59000 Lille
Tel ++33 3 2009 0959
Fax ++33 3 3092 9611
http:\\www.gilleront.com
India
Mehala Machines India Ltd
36, Harvey Road
IN-641 602 Tirupur
Tel. 0091 421 2203 180
Fax 0091 421 2203 780
Korea
CHARMTECH SYSTEM CO., LTD.
RM.7-705, Ace Techno-Tower II Kuro
#197-7, Koro3-Dong, Kuro-Gu,
Seoul, 152-848, Korea
Tel. 0082 2 3281 2061
Fax 0082 2 3281 1005
Croatia/Slowenia
LUTEX K.M. d.o.o.
Trg. Sv. Trojstva 3
42230 Ludbreg
Tel. 00385 42 810845
Fax 00385 42 810572

assyst Gesellschaft fr Automatisierung,

Software und Systeme mbH
Zweigniederlassung, Heutal 7
D-72537 Mehrstetten
Tel. ++49 (0)7381-183-0
Fax ++49 (0)7381-183-302
E-Mail: info@assyst-intl.com
www.assyst-bullmer.com

Latvia
BALTIC MACHINERY SIA
Mukusalas iela 41
LV -1004 Riga
Tel. 00371 7 623566
Fax 00371 7 623355
Pakistan
SALAM AND COMPANY
4, Amber Castle
Shahrah-e-Faisal
Karatchi-75400
Tel. 0092 21 4523818
Fax 0092 21 4537442
Poland
CONTEC Sp. Z o. o.
ul. Lodzka 106
PL-95-054 Ksawerow
Tel. 0048 42 227 11 40
Fax 0048 42 213 84 27
Portugal
ASSYSTPOR LDA.
Rua Cruz das Guardeiras, No. 525
4470 Moreira da Maia
Tel. 00351 22 9439752
Fax 00351 22 9439759
South Africa
Cape Sewing CC
310 Victoria Road
Salt River 7925
Tel. 0027 21 447 4310
Fax 0027 21 447 9016
Turkey
ASTAS
ENDSTRI TEKSTIL MAKINALAR
Sanayi Ve Ticaret A.S.
Keresteciler Sitesi Faith Cad. No.27
TR-34600 Merter Istanbul
Tel. 0090 212 6308900
Fax 0090 212 6308927/29

assyst/bullmer Spezialmaschinen
GmbH & Co. KG
Heutal 7
D-72537 Mehrstetten
Tel. ++49 (0)7381-183-0
Fax ++49 (0)7381-723
E-Mail: info@bullmer.de
www.assyst-bullmer.com