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FLOWSIC100 Flare
Gas massflow measuring device
The measurement of flare gas in the chemical and petrochemical industry is widely considered to be the
leading discipline in gas flow measurement. In no other area do the application conditions and resulting
requirements for measuring technology pose such a challenge. The primary area of application involves
calculating greenhouse gas emissions based on the amount of flare gas measured in accordance with
regulatory requirements. FLOWSIC100 Flare has been developed for precisely this purpose. State-of-theart sensor technology and high-quality components ensure highly accurate and reliable measurement
with the utmost failure safety protection even under extreme conditions on oil rigs and at remote oil
fields. Even very low flow rates can be accurately detected, the measuring device is also suitable for
continuous process monitoring and optimization as well as for detecting the smallest leaks in the flare
gas network.
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Ideal configuration
FLOWSIC100 Flare is available as 1or 2-path version. The 2-path version
offers higher measurement accuracy
also in the case of flow conditions that
are less than ideal. The probe version
FLOWSIC100 EX-PR is a special device
version providing simple and cost-saving
installation on one side of the flare gas
line. Device retraction mechanism allows
sensors to be replaced quickly and simply during plant operation.
Product overview
FLOWSIC100 Flare is available in three different versions, each capable of overcoming all of the difficulties that arise from
the measuring task. These include extreme flow conditions, challenging gas compositions, and special installation and
ambient conditions.
FLOWSIC100 EX-S
FLOWSIC100 EX/EX-RE
FLOWSIC100 EX-PR
90 nozzle installation
Retractable under process conditions
Hermetically sealed stainless steel
and titanium probes
ATEX, IECEx, and CSA approved for
use in hazardous areas
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Conventional sensor
High-speed sensor
Depending on the gas mixture, specially adapted sound frequencies with optimal transmission properties can be used.
"High-power sensors" allow a cross-duct measurement in nominal pipe sizes of up to 72 inches and sound-absorbing gases
with a high carbon dioxide content.
The sensors are made exclusively in hermetically sealed, solid
metal designs, preferably from titanium. For particularly aggressive gas compositions, highly-resistant alloys (e.g.,Hastelloy)
are used to ensure durability.
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Continuous self-diagnosis
Using ultrasonic technology parameters such as automatic
gain control, error rate, and signal-noise ratio, the device is
automatically monitored for compliance with the permitted
operating range using the integrated self-diagnosis. Impermissible deviations from the parameters can be signaled immediately by means of a continuous internal evaluation before the
measuring function is even affected. This means that any signs
of wear, sensor contamination, or background noise can be
detected and eliminated as early as possible.
Device diagnosis by evaluating gain control values using the example of a 2-path measuring system and a measuring
operation of one year
34,8
AGC sensor A B
Measuring
path 2
AGC sensor B A
32,0
AGC sensor A B
32,5
10
20
Warning threshold
AGC sensor B A
Measuring
path 1
33,1
30
40
50
60
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70
80
AGC sensor B A
Measuring
path 1
AGC sensor A B
Measuring
path 2
AGC sensor A B
AGC sensor B A
10
20
34,5
Warning threshold
33,2
34,7
32,1
30
40
50
60
70
80
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FLOWSIC100 Flare
Product description
The FLOWSIC100 Flare measures
the flow rate of flare gas. The device
operates according to the principle of ultrasonic transit time difference measurement and has been specially developed
for the high requirements involved in
measuring flare gas. With their flow-optimized design, the innovative sensors
reduce flow-generated noise and signal
drift when gas velocities are particularly
high and even ensure measurement
availability under extreme conditions.
Even very low gas flows can be measured with precision.
At a glance
High-resolution measurement close
to zero
Innovative sensor design for very high
gas velocities
Reliable and accurate measurement
even under atmospheric pressure
Function testing possible at the
installation site according to factory
standards
Your benefits
Continuous process monitoring
US
Additional information
Fields of application7
Detailed technical data7
Ordering information 10
Dimensional drawings 10
-- www.mysick.com/en/FLOWSIC100_Flare
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.
F L O W S I C 1 0 0 F l a r e G a s m a ssflow m e a s u r i n g d e v ic e | S I C K
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FLOWSIC100 Flare
Fields of application
Calculation of carbon dioxide emissions in petrochemical
plants and during oil production to comply with legal regulations and guidelines.
Reduction of carbon dioxide emissions to a minimum by
measuring flare gas quantities continuously and precisely
(basis for calculating carbon dioxide emissions).
FLOWSIC100Flare
Measured variables
Mass flow, volumetric flow at actual and standard conditions, molecular weight, gas volume
and mass, gas velocity, gas temperature, sound velocity
1, 2
Measurement principle
Measurement medium
Repeatability
0.2% at 10 m/s
Measurement uncertainty
Volumetric flow, actual condition
(1-path measurement)
1.5% to 5% of the measured value (in the range of 0.3 m/s to the upper range value)1
0.5% of the measured value (in the range of 1 m/s to the upper range value)1,2
1% to 3% of the measured value1 (in the range of 0.3 m/s to the upper range value) 1
0.5% of the measured value (in the range of 1 m/s to the upper range value)1,2
2.5% to 5% of the measured value (in the range of 0.3 m/s to the upper range value)1,3
2% to 4% of the measured value (in the range of 0.3 m/s to the upper range value)1,3
Molecular weight
Resolution
0.001m/s
Gas temperature
Operating pressure
Ambient temperature
Sensor, ignition group IIC T4
Storage temperature
40C... +70C
50C... +70C optional
Ambient humidity
Electrical safety
CE
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FLOWSIC100 Flare
FLOWSIC100EX-S
Measuring range
Span
4000 : 1
2-path measurement
Ex approvals
ATEX
IECEx
Ex d [ia] IIC T4
Optional: Temperature class T6; Ex zone 0 for ultrasonic transducers
NEC/CEC (US/CA)
CI I, Div1 Group B, C, D T4
Ex/AEx d [ia] IIB + H2 T4
Optional: Temperature class T6
CI I, Div2 Group A, B, C, D T4
Ex/AEx nA [ia] IIC T4
Enclosure rating
ATEX zone 1 with terminal box
ATEX zone 1 without terminal box
ATEX zone 2 with terminal box
NEC/CEC (US/CA)
IP65
IP65/IP67
IP65
Enclosure type 4, IP65
Dimensions (W x Hx D)
Weight
11 kg
FLOWSIC100EX/EX-RE
Measuring range
0.03 to 120m/s
Span
4000 : 1
2-path measurement
Ex approvals
ATEX
II 2 G Ex d IIC T4
II 2 G Ex de IIC T4
Optional: Temperature class T6
II 3 G Ex nA IIC T4 Gc
IECEx
Ex d IIC T4
Optional: Temperature class T6
NEC/CEC (US/CA)
Enclosure rating
ATEX zone 1 with terminal box
ATEX zone 1 without terminal box
ATEX zone 2 with terminal box
NEC/CEC (US/CA)
IP65
IP65/IP67
IP65
Enclosure type 6, IP65/67, single seal
Dimensions (W x Hx D)
Weight
14 kg
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FLOWSIC100 Flare
FLOWSIC100EX-PR
Measuring range
0.03 90 m/s
Span
3000 : 1
2-path measurement
Ex approvals
ATEX
IECEx
Ex d [ia] IIC T4
Optional: Temperature class T6; Ex zone 0 for ultrasonic transducers
NEC/CEC (US/CA)
CI I, Div1 Group B, C, D T4
Ex/AEx d [ia] IIB + H2 T4
Optional: Temperature class T6
CI I, Div2 Group A, B, C, D T4
Ex/AEx nA [ia] IIC T4
Enclosure rating
ATEX zone 1 with terminal box
ATEX zone 1 without terminal box
ATEX zone 2 with terminal box
NEC/CEC (US/CA)
IP65
IP65/IP67
IP65
Enclosure type 4, IP65
Dimensions (W x Hx D)
Weight
32 kg
Unit for controlling the sender/receiver units, and offsetting, evaluating, and outputting measured value data
Ex approvals
ATEX
IECEx
II 2 G Ex de IIC T6
II 3 G Ex nA IIC T4 Gc
Ex de IIC T6
NEC/CEC (US/CA)
Ex zone 1 version
IP66
Enclosure rating
Ex zone 2/Div2 version
Non-Ex version
Analog outputs
1 output
0/2/4 ... 22mA, 500Ohm
According to NAMUR NE43 (Standardization Association for Measurement and Control); up to 7
outputs when I/O modules are used (optional)
Analog inputs
2 inputs
0 ... 5/10V or
2 inputs
0 ... 20mA without galvanic isolation; up to 6 outputs when I/O modules are used (optional)
Digital outputs
5 relay contacts:
48 V DC/1 A
30V DC/1A for MCUP zone 2 and Div2
volt-free, for status signals
up to 7 outputs when I/O modules are used (optional)
pulse/frequency output (optional)
Digital inputs
2 inputs
For connecting volt-free contacts
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F L O W S I C 1 0 0 F l a r e G a s m a ssflow m e a s u r i n g d e v ic e | S I C K
FLOWSIC100 Flare
Interfaces
Bus protocol
Display
LC display
Status LEDs: "Power", "Maintenance", and "Fault"
Operation
Dimensions (W x Hx D)
Weight
22 kg
Depending on version
Electrical connection
Non Ex-protected version
Zone 1 version
Options
Ordering Information
Our regional sales organization will help you to select the optimum device configuration.
Dimensional drawings
Dimensions in mm
171,5
150
271
115,5
150
155,5
Sender/receiver units
A
120
A
S/R unit, type FLOWSIC100 EX-S, not retractable
171,5
150
115,5
271
150
163
120
159,5
150
163
1 Sender/receiver unit (analog), for ATEX zone 1/IECEx, ATEX zone 2, and CSA CI I, Div1/Div2
2 Sender/receiver unit (digital), with electronics unit for ATEX zone 2
163
A
163
10
150
155,5
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93
120,7
A
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188
332
287,5
115,5
172 Flare
FLOWSIC100
A
120
A
S/R unit, type FLOWSIC100 EX-S, retractable
332
287,5
115,5
332
163
120
159,5
1 Sender/receiver unit (analog), for ATEX zone 1and Ex zone 2, and CSA Cl I, Div 1/Div 2
2 Sender/receiver unit (digital), with electronics unit for ATEX zone 2
120
159,5
93
267,5
120,7
198
155,5
152,4
163
163
120
159,5
93
120,7
115,5
511,5
152
131,5
152,4
163
163
267,5
380
A
120,7
120
159,5
S/R unit, type
FLOWSIC100 EX-RE, not93
retractable
267,5
115,5
120,7
150
115,5
93
198
163
163
267,5
155,5
A
163
115,5
172
150
188
152
511,5
131,5
380
163
152,4
163
120
159,5
93
120,7
A
152,4
163
163
159,5
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93
332
120,7
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11
FLOWSIC100 Flare
273,5
115,5
517
158
220
297
120
A
S/R unit, type FLOWSIC100 EX-PR, not retractable
273,5
115,5
517
158
220
1)
297
A
190
163
120
163
A
159,5
93
152,4
115,5
158
190
163
163
400
152,4
120
273,5
158
342
297
93
S/R unit,159,5
type FLOWSIC100 EX-PR, retractable
115,5
1.039
342
1.039
400
2)
297
159,5
150
271
A
A
120
A
159,5
152,4
155,5
163
163
93
150
190
171,5
190
163
120
163
93
152,4
159,5
1
150
163
163
93
2
120,7
1 Electronics unit with sender/receiver unit (digital) terminal box for ATEX zone 1
2 Electronics unit for the sender/receiver unit (digital) for ATEX zone 1/IECEx and CSA CI I, Div1/Div2
12
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FLOWSIC100 Flare
Mounting stud
152,4
133,5
A
152,4
181
120,7
120,7
A
R
190
152,4
182
Ball valves
178
152,4
120,7
246
120,7
152,4
227
50
178
50
178
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120,7
152,4
328
180
50
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13
FLOWSIC100 Flare
203
76
203
152,4
190,5
312
152,4
190,5
283
76
209
190
469,5
181,5
450
80
203
Control unit
MCUP, wall housing, compact design
210
14
300
320
340
160
120
Meas
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FLOWSIC100 Flare
221
300
320
242
300
330
10
447
210
210
360
150
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15
FLOWSIC100 Flare
275
18
265
550,5
360
176,5
12
150
Wall housing for ATEX zone 1
57
132,5
16
466
260
483
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Notes
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17
Notes
18
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SICK at a glance
SICK is a leading manufacturer of intelligent sensors and sensor solutions for factory, logistics, and process
automation. With more than 6,000 employees and over 40 subsidiaries worldwide, we are always close our
customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment.
We have extensive experience in various industries and understand their processes and requirements. With
intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, Asia
and North America, system solutions are tested and optimized in accordance with customer specifications.
All this makes us a reliable supplier and development partner.
Comprehensive services round out our offering: SICK LifeTime Services provide support throughout the
machine life cycle and ensure safety and productivity.
For us, that is Sensor Intelligence.
Worldwide presence:
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