Professional Documents
Culture Documents
Rev 3
SAIC NUMBER
SAIC-N-2030
PROJECT TITLE
EQUIPMENT DESCRIPTION
REV. NO.
PLANT NO.
MH's SPENT
TRAVEL TIME
REFERENCE
PASS
A1
All new linings are cured & dried out per the Refractory Manufacturer's
recommendations &/or standard procedures of SAES-N-110 Sec. 10 &
SAES-N-120 Sec. 11
SAES-N-110,
Para. 10.1.1
SAES-N- 120
Para 11.1
A2
as referenced
A3
SAES-N-110/120
Sec. 4, Definition
B.
Furnace Dryout Specific Requirements (SAES-N-110 & SAES-N-120 Procedure, See Note 1)
B1
SAES-N-110,
Para. 10.1.2
B2
SAES-N-110,
Para. 10.3.1
B3
SAES-N-110,
Para. 10.3.1
B4
SAES-N-110,
Para. 10.3.2
B5
SAES-N-110,
Para. 10.3.3
B6
SAES-N-110,
Para. 10.3.4
B7
SAES-N-110,
Para. 11.6
C.
C1
SAES-N-110,
Para. 11.1.1
C2
SAES-N-110,
Para. 11.1.1
Page 1 of 6
MECH-
SYSTEM ID.
ACCEPTANCE CRITERIA
QR NUMBER
CONTRACTOR / SUBCONTRACTOR
EQPT CODE
A.
15-Dec-09
WBS / BI / JO NUMBER
EQUIPMENT ID NUMBER(S)
ITEM
No.
30-Jun-08
DATE APPROVED
FAIL
N/A
RE-INSP DATE
C3
Lining cracks found AFTER DRYOUT are repaired when they are 3 mm
wide and larger and when the depth exceeds 20% refractory thickness.
Page 2 of 6
SAES-N-110,
Para. 11.5.4
Rev 3
SAIC NUMBER
SAIC-N-2030
PROJECT TITLE
WBS / BI / JO NUMBER
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
C4
SAES-N-110,
Para. 11.3.6
C5
The size of dull sounding areas are investigated & samples test results
are compared before a decision is made on removal of the refractory.
SAES-N-110,
Para. 11.3.6
C6
30-Jun-08
DATE APPROVED
QR NUMBER
15-Dec-09
MECH-
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
SAES-N-110,
Para. 11.3.7
*See Note 3.
D.
D1
Temporary supports are removed after Dryout, & surfaces have no heat
distortion or mechanical damage from the Dryout operations.
SAES-N-110,
Para. 10.1.2
D2
Inspector checks all heated exterior surfaces closely for evidence of hot
spots, distortion in equipment surfaces, and other related heat damage
after Dryout operations have been completed.
SAES-N-110,
Para. 10.3.2
REMARKS:
REFERENCE DOCUMENTS:
1. SAES-N-100 -- Refractory Systems (30 Jan 2007)
2. SAES-N-110 -- Installation Requirements-Castable Refractories (30 Jan 2007)
3. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (30 Jan 2007)
4. API RP936-Refractory Installation Quality Control Guidelines-Inspection and Testing Monolithic Refractory Linings and Materials (Nov-08)
ATTACHMENTS:
1. Attachment 1 -- SA Form 175-328110 Castable Refractories
NOTES:
1. This checklist applies to Furnace Dryout inspection for castable refractory systems detailed in both procedure SAES-N-110 & SAES-N-120.
2. The dryout plan for newly installed refractory includes key control elements to be monitored by the INSPECTOR (API RP936, Section 6.2 ).
A) Heat up/cool down rates for all control temperature indicators
B) The maximum difference between temperature indicators.
C) Heating rates are monitored by thermocouples closest to the heat source.
D) The hold temperatures and durations are achieved at all thermocouples including those at gas exits of the newly installed refractory.
E) When specified by manufacturer, Table 5 of API RP936 shall be used. See Attachment # 2 (Dryout Schedule)
F) When cool down is included in the dryout work scope, cooling rates shall not exceed 150F (85C) per hour.
3. Final visual inspection after furnace dryout identifies Hot or Explosive Spalling (trapped moisture explodes/dislodges refractory) & bloating/bulges.
The Inspector checks low points (floors) for evidence of spalling. Equipment & Low points are absolutely clean prior to dry-out. After dry-out, any
spalled concrete is easily identified by the presence of refractory chunks & debris on the floor or at low points. On finding evidence of such damage,
the Refractory Inspector can call for scaffolding to reach suspect areas for further investigation & any necessary repairs. A usual cause of explosive
spalling is too rapid a heating rate where entrapped water becomes steam & explodes. Bloating (bulges) occur in plastic subsurface lining systems.
Contractor / Third-Party
Saudi Aramco
Construction Representative*
PMT Representative
QC Inspector
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
PID Representative
Performed Inspection
QC Supervisor
T&I Witnessed
Name, Initials and Date:
Name, Organization,
Initials and Date:
Page 3 of 6
Rev 3
SAIC NUMBER
SAIC-N-2030
PROJECT TITLE
ITEM
No.
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
Quality Record Approved:
REFERENCE
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
Y = YES
N = NO F = FAILED
Name, Organization,
Initials and Date:
Page 4 of 6
Rev 3
SAIC NUMBER
SAIC-N-2030
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
Page 5 of 6
Rev 3
SAIC NUMBER
SAIC-N-2030
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
Page 6 of 6