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CONTENTS

SECTION 1. GENERAL
SERVICING PRECAUTIONS

1-2

ESD PRECAUTIONS

1-4

SPECIFICATIONS

1-5

SECTION 2. ELECTRICAL
ADJUSTMENTS

2-1

TROUBLESHOOTING

2-3

BLOCK DIAGRAM

2-25

SCHEMATIC DIAGRAMS

2-27

WIRING DIAGRAM

2-35

PRINTED CIRCUIT DIARGAMS

2-37

INTERNAL BLOCK DIAGRAM OF ICs

2-49

REPAIRS REGARDING CD MECHANISM

2-57

SECTION 3. EXPLODED VIEWS


CABINET AND MAIN FRAME SECTION

3-1

TAPE DECK MECHANISM: AUTO STOP DECK(OPTIONAL)

3-3

TAPE DECK MECHANISM: AUTO REVERSE DECK

3-5

CD MECHANISM

3-7

SECTION 4. SPEAKER

4-1

SECTION 5. REPLACEMENT PARTS LIST

5-1

- 1-1 -

SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont let


contact fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a
cotton swab should be used, taking care not to distort this.
Pressure

Magnet

Pressure
How to hold the pick-up
Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
- 1-2 -

NOTES REGARDING COMPACT DISC PLAYER REPAIRS


1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These
components are sensitive to, and easily affected by, static electricity. If such static electricity is high
voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must
be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
magnetism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 Mohm)

Resistor
(1 Mohm)
Conductive
Sheet

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the
volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.

2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
VOLUME
UP

RESET jump wire

VOLUME KNOB

DOWN

- 1-3 -

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive
surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can
generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

- 1-4 -

SPECIFICATIONS

- 1-5 -

MEMO

- 1-6 -

SECTION 2. ELECTRICAL
ADJUSTMENTS
This set has been aligned at the factory and normally will not require further adjustment. As a result, it is not
recommended that any attempt is made to modificate any circuit. If any parts are replaced or if anyone tampers
with the adjustment, realignment may be necessary.

IMPORTANT
1. Check Power-source voltage.
2. Set the function switch to band being aligned.
3. Turn volume control to minimum unless otherwise noted.
4. Connect low side of signal source and output indicator to chassis ground unless otherwise specified.
5. Keep the signal input as low as possible to avoid AGC and AC action.

TAPE DECK ADJUSTMENT


1. AZIMUTH ADJUSTMENT
Deck Mode

Test Tape

Test Point

Adjustment

Adjust for

A Deck Playback

MTT-114

Speaker Out

DECK Screw
Azimuth Screw

Maximum

B Deck Playback

MTT-114

Speaker Out

Azimuth Screw

Maximum

Electronic
Voltmeter
Head

Playback Mode

Speaker Out

L out

L ch
Test Tape
MTT-114

Dual-trace
synchroscope

CH1 CH2
Unit

R ch

GND

R out

Figure 1. Azimuth Adjustment Connection Diagram

2. MOTOR SPEED ADJUSTMENT


Deck Mode

Test Tape

Test Point

Adjustment

Adjust for

Remark

Normal Speed

MTT-111

Speaker Out

VR501

3kHz 1%

A Deck

HI-Speed

MTT-111

Speaker Out

Head

more than 5.4kHz

Playback Mode

Speaker Out

Frequency Counter

L out
Test Tape
MTT-111

Unit
Record/Playback
head

R out

GND

Figure 2. Motor Speed Adjustment Connection Diagram

- 2-1 -

HI-Speed Dubbing Mode

3. RECORD BIAS ADJUSTMENT


Deck Mode

Test Tape

Test Point

Adjustment

Adjust for

Rec/Pause

MTT-5511

ERASE HEAD
WIRE(PN202)

L203

60kHz5kHz (Auto stop)


85kHz5kHz(Auto Reverse)

Record/Playback
and Pause Mode

Head

Test Tape
MTT-5511

PN202

Frequency Counter

Unit
GND

Record/Playback
head

Figure 3. Record Bias Adjustment Connection Diagram

- 2-2 -

TROUBLESHOOTING
CD PART
TURN ON CD

YES
NO
OPEN CLOSE CHECK
CONNECTOR CHECK ( PN808,PN807 )

YES

CHECK POWER SUPPLY CIRCUIT( PN808 )

CHECK MICOM INTERFACE CIRCUIT( PN807 )


READING
DISPLAY CHECK

NO
CONNECTOR CHECK
( PN808,PN807,PN802,PN801 )

YES
CHECK MICOM INTERFACE CIRCUIT( PN807 )

NO
READING OK CHECK

CONNECTOR CHECK(PN801,PN802)

CHECK PICKUP MOVEMENT

CHECK BA5810FP (IC803)

YES

CHECK MN6627933CG (IC801)

CHECK AN22004 (IC802)

IF PLAY, AUDIO
OUTPUT CHECK

NO
CONNECTOR CHECK (PN808)

YES
OK

- 2-3 -

OPEN CLOSE NG

CONNECTOR LOCKING CHECK ( PN808,PN807 )

YES
NO

CHECK POWER SUPPLY CIRCUIT( PN808 ,PN807)


PN808 PIN 5 = 6.2V, PIN 7 = 5V
PN807 PIN 1 = 5V

DEFECTIVE MAIN
POEWR SUPPLY

YES
NO
CHECK VOLTAGE CHANGE OF OPEN CLOSE ,
AND BTLMUTE VOLTAGE(= 5V)
(PN807 PIN 20:OPEN, 19:CLOSE, 4:BTLMUTE)

DEFECTIVE MICOM

YES
NO

CHECK VOLTAGE CHANGE LO+, LO- OF IC803


(PN807, PIN OPEN:20, CLOSE:19)

DEFECTIVE IC803

NO

- 2-4 -

DEFECTIVE
MECHANISM

READING DISPLAY CHECK


(= ONLY CD DISPLAY)

CONNECTOR LOCKING CHECK


(PN808,PN807,PN802,PN801 )

YES

NO

CHECK POWER SUPPLY


PORT( PN808 ,PN807)
PN808 PIN 5 = 6.2V, PIN 7 = 5V
PN807 PIN 1 = 5V

DEFECTIVE CONNECTOR OR
MAIN POWER SUPPLAY

YES

CHECK VOLTAGE THE PIN 2 OF IC805


IC805 PIN2 : 3.3V

NO

DEFECTIVE IC805

YES

NO

CHECK RESET SIGNAL OF PN807


PN807 PIN12 : 5V

DEFECTIVE MICOM OR
CONNECTOR

YES

CHECK MICOM INTERFACE


CIRCUIT( PN807 )
PN807 PIN 11,13,14,15 SIGNAL CHECK
(11: STAT, 13: MDATA, 14:MCLK, 15:MLD)
CHECK THE WAVE FORM #1

NO

DEFECTIVE MICOM OR
CONNECTOR

YES
NO

- 2-5 -

DEFECTIVE IC801

READING OK CHECK
(= NO DISC DISPLAY)

CONNECTOR LOCKING
CHECK(PN801,PN802)

YES
NO
DOES SLED MOVE ?

A
YES
CHECK PN802 PIN 3,4( SL+,SL-)
DOES LENSE MOVE ?
(= UP & DOWN)

DEFECTIVE PICKUP OR
IC803 OR IC801 OR IC802

NO

B
YES

DOES LASER LIGHT ?

CHECK PN801 PIN 13,16


( FA-, FA+)

DEFECTIVE PICKUP OR
IC803 OR IC801

NO

C
YES

DOES SPINDLE ROTATE ?

CHECK PN802 PIN 10( LD )

DEFECTIVE PICKUP OR
IC802

NO

D
CHECK PN802 PIN
5,6( SP+,SP-)

YES

IS READING OK ?

DEFECTIVE PICKUP OR
IC803

NO

E
CHECK PN801 PIN 14,15
(TA- ,TA+)

- 2-6 -

DEFECTIVE PICKUP OR
IC803 OR IC801 OR IC802

READING OK CHECK #A
(= NO DISC DISPLAY)

DOES SL+ WAVEFORM APPEAR AT


( IC803 PIN14 AND PN802 PIN3)
WAVEFORM #2
SLED MOTOR WAVE

NO

DOES SLIN WAVEFORM


APPEAR AT
( IC803 PIN 5)
WAVEFORM #2
SLED DRIVE WAVE

NO
DEFECTIVE IC801

YES
NO
DEFECTIVE IC803

NO
CHECK PN802 CONNECTOR LINE

DEFECTIVE PN802
CONNECTOR

YES
NO

- 2-7 -

DEFECTIVE PICKUP
SLED MOTOR

READING OK CHECK #B
(= NO DISC DISPLAY)

DOES FA+ WAVEFORM APPEAR AT


( IC803 PIN15 AND PN801 PIN16)
WAVEFORM #3
FOCUS COIL DRIVE WAVE

NO

DOES FAIN- WAVEFORM


APPEAR AT
( IC803 PIN 26)
WAVEFORM #3
FOCUS DRIVE WAVE

NO
DEFECTIVE IC801

YES
NO
DEFECTIVE IC803

NO
CHECK PN801 CONNECTOR LINE

DEFECTIVE PN801
CONNECTOR

YES
NO

- 2-8 -

DEFECTIVE PICKUP
FOCUS ACTUATOR

READING OK CHECK #C
(= NO DISC DISPLAY)

C
IS ?V APPLIED TO PIN10 OF
PN801
LASER SUPPLY VOLTAGE CHECK

NO

IS 3.3 V APPLIED TO
PIN3 OF IC802
RF IC SUPPLY VOLTAGE
CHECK

NO
DEFECTIVE IC805

YES

IS 2.0 V PIN2 OF IC802


LASER CONTROL
VOLTAGE CHECK

NO

CHECK PN801 CONNECTOR LINE

NO

DEFECTIVE IC802

DEFECTIVE Q801 OR
D811

NO

DEFECTIVE PN801
CONNECTOR

NO

DEFECTIVE PICKUP
LASER PART

YES

- 2-9 -

READING OK CHECK #D
(= NO DISC DISPLAY)

D
NO
DOES SP+ WAVEFORM APPEAR AT
( IC803 PIN12 AND PN802
PIN6)WAVEFORM #4
SPINDLE MOTOR DRIVE WAVE

DOES SPIN WAVEFORM


APPEAR AT( IC803 PIN 6)
WAVEFORM #4
SPINDLE DRIVE WAVE

NO
DEFECTIVE IC801

YES

DEFECTIVE IC803

NO

DEFECTIVE PN802
CONNECTOR

CHECK PN802 CONNECTOR LINE

NO
YES
DEFECTIVE PICKUP
SPINDLE MOTOR

- 2-10 -

READING OK CHECK # E
(= NO DISC DISPLAY)

DOES TA+ WAVEFORM APPEAR AT


( IC803 PIN17 AND PN801 PIN15)
WAVEFORM #5
TRACKING COIL DRIVE WAVE

NO

DOES TAIN- WAVEFORM


APPEAR AT
( IC803 PIN 23)
WAVEFORM #5
TRACKING DRIVE WAVE

NO
DEFECTIVE IC801

YES
NO

CHECK PN802 CONNECTOR LINE

DEFECTIVE IC803

NO

DEFECTIVE PN802
CONNECTOR

NO

DEFECTIVE PICKUP OR
IC802

NO

DEFECTIVE PICKUP OR
IC802

YES
DOES ARF SIGNAL APPEAR?
(IC802 PORT 8)
WAVEFORM #6

YES
DOES FE, TE SIGNAL APPEAR?
(IC802 PORT FE:23, TE:21)
WAVEFORM #6

NO

- 2-11 -

DEFECTIVE IC801

CD PART VOLTAGE SHEET


IC

PIN NO.

STOP

CD-DA PLAY

MP3 PLAY

PIN NO.

STOP

CD-DA PLAY

MP3 PLAY

IC801

3.3

IC

51

0.8

0.8

0.8

MN6627933CG

3.3

52

1.6

1.6

1.6

3.3

53

1.6

1.6

1.6

3.3

54

3.3

3.3

3.3

3.3

3.3

3.3

55

1.4

3.3

56

1.4

57

3.3

58

1.6

1.6

1.6

3.3

59

10

3.3

60

1.6

1.6

1.6

11

3.3

61

3.3

3.3

3.3

12

3.3

62

13

3.3

63

14

3.3

3.3

3.3

64

15

3.3

3.3

3.3

65

16

3.3

3.3

3.3

66

17

3.3

3.3

3.3

67

1.5

1.5

1.5

18

3.3

3.3

3.3

68

19

3.3

69

20

3.3

70

21

3.3

71

1.1

1.1

1.1

22

3.3

72

2.8

2.8

2.8

23

3.3

3.3

3.3

73

24

74

2.9

2.9

2.9

25

3.3

75

26

76

27

77

28

1.5

1.5

1.5

78

29

1.6

1.5

1.6

79

1.6

1.6

1.6

30

3.3

3.3

80

3.3

31

1.6

1.6

1.6

81

2.9

2.9

2.9

32

82

3.3

3.3

3.3

33

83

34

84

1.6

1.5

1.5

35

1.6

1.6

1.6

85

1.6

1.6

1.6

36

86

3.3

3.3

3.3

37

1.6

1.7

1.7

87

1.5

1.5

1.5

38

88

3.3

39

3.3

3.3

3.3

89

3.3

40

1.6

1.6

1.6

90

3.3

41

1.6

1.6

1.6

91

3.3

42

1.6

1.6

1.6

92

3.3

43

1.6

1.6

1.6

93

3.3

44

2.3

2.3

2.3

94

3.3

45

1.5

1.5

1.5

95

3.3

46

3.3

3.3

96

3.3

47

97

3.3

48

98

3.3

3.3

3.3

49

99

3.3

50

3.3

3.3

3.3

100

3.3

- 2-12 -

IC

PIN NO.

STOP

CD-DA PLAY

MP3 PLAY

IC

PIN NO.

STOP

CD-DA PLAY

MP3 PLAY

IC802

IC803

AN22004A

2.8

BA5810FP

3.3

3.3

3.3

1.5

1.5

1.5

3.6

3.7

3.7

2.3

2.3

1.6

1.6

1.6

1.6

1.6

1.6

1.6

1.3

1.6

1.6

6.2

6.2

6.2

0.4

1.5

1.5

6.2

6.2

6.2

1.3

1.5

1.5

10

1.5

1.5

1.5

10

11

1.5

11

3.2

3.4

3.4

12

12

3.2

13

13

3.2

3.2

3.2

14

14

3.2

3.2

3.2

15

15

2.8

2.8

16

3.3

3.3

16

3.3

3.4

3.4

17

17

3.2

3.2

3.2

18

1.6

1.6

1.6

18

3.2

3.2

3.2

19

1.6

1.6

1.6

19

20

1.6

1.6

1.6

20

6.2

6.2

6.2

21

1.6

1.6

1.6

21

3.6

3.7

3.7

22

1.6

1.6

1.6

22

1.6

1.6

1.6

23

1.6

1.6

1.6

23

1.6

1.6

1.6

24

1.6

1.6

1.6

24

0 (*CD-RW: 3.0) 0 (*CD-RW: 3.0)

0 (*CD-RW: 3.0)

25

1.6

1.6

1.6

25

1.6

1.6

1.6

26

1.6

1.6

1.6

26

1.6

1.6

1.6

27

1.6

1.7

1.6

27

1.6

1.6

1.6

28

1.6

1.7

1.6

28

1.6

1.6

1.6

29

1.6

1.7

1.6

30

1.6

1.7

1.6

31

1.6

1.7

1.6

32

1.6

1.7

1.6

- 2-13 -

IC

PIN NO.

STOP

CD-DA PLAY

MP3 PLAY

IC

PIN NO.

STOP

CD-DA PLAY

MP3 PLAY

IC804

3.3

3.3

3.3

IC805

M12L16161A

3.3

UTC LD1117A 2

3.3

3.3

3.3

3.3

3.3

3.3

3.3

3.3

10

11

3.3

12

3.3

13

3.3

3.3

3.3

14

3.3

3.3

3.3

15

3.3

3.3

3.3

16

3.3

3.3

3.3

17

3.3

3.3

3.3

18

3.3

3.3

3.3

19

3.3

20

3.3

21

3.3

22

3.3

23

3.3

24

3.3

25

3.3

3.3

3.3

26

27

3.3

28

3.3

29

3.3

30

3.3

31

3.3

32

3.3

33

34

3.3

3.3

3.3

35

3.3

36

3.3

3.3

3.3

37

38

3.3

3.3

3.3

39

3.3

40

3.3

41

42

3.3

43

3.3

44

3.3

3.3

3.3

45

3.3

46

3.3

47

48

3.3

49

3.3

50

- 2-14 -

3.3

3.3

3.3

4.77

4.6

4.6

CD PART WAVEFORMS OF MAJOR CHECK POINT

# X. MICOM IN TERFACE WAVEFORM

#2. S LED DRIVE AND MOTOR WAVEFORM

(PN807 pin XX, X3, X4, X5) d uring normal play

(IC803 pin 5, X4) wh en foc us se arch

IC803: SLI N

PN807: ST AT

PN807: MDATA

IC803: SL+
PN807: MC LK
PN807: M LD

#3. F OCUS DRIVE AND MOTOR WAVEFORM


(TP86X, IC8 03 pin X5)
When f ocus se arch f ailed or t here is n o disc on tray
;

There is disc on tray and f ocus search success


;

TP86X

TP86X

IC803: F A+

IC803: F A+

- 2-15 -

#4. SPINDL E DRIVE AND MOTOR WAVEFORM

#5. T RACK DRIVE AND MOTOR WAVEFORM

(IC803 pin 6, 2) wh en TOC reading

(TP860, IC8 03 pin 23) durin g normal p lay

TP 860

IC803: SP IN

IC803: T A+
IC803: SP +

#6. RF, TRA CKING AND FOCUS ERROR WAVEFORM


(IC802 pin 8, 2 , 23) d uring normal play

IC802: ARF

IC802: T E

IC802: F E

- 2-16 -

MAIN SET
P-SENS PART
Does +5V appear at
ZD901(+)?
Check the waveform
of D913(+).

NO
YES

YES
Check the pattern of
IC301 Pin 26 .

NO

Replace D913

Check R943 and replace


ZD901

VKK PART
Does DC - 33V appear at
CN302 Pin 28 .
NO
YES

Dose -33V appear at


ZD902(-)
NO

YES

Check the voltage of


IC301 pin51

Replace the ZD902

Check Q903
TURN ON
YES

NO

Check the pattern

Check the -33V(Lower)


of C916(-)
NO
YES
Replace Q903
Refer to power circuit

Replace D912, D911


YES
NO

END

- 2-17 -

Power Circuit
Check the Fuse
NO
YES
Check the DC output
of C901(+), C951(-)

NO

NO

Check the AC Output of


CN901 pin1, 5

Replace the Transformer

YES

YES
Check the DC Output of
C903(+)

Replace the Fuse

Replace the D901, D902,


D903, D904
NO

YES

Check the AC Output of


CN701 PIN 1, 9, 10

NO
Replace the Transformer

Check the output of


IC901, IC902
YES

NO

Check the IC901, IC902

Check the DC 12V


Output of IC903
YES

NO

Check the 5V of
IC301 pin78

NO

YES
Check the 5V of CN513
pin 7 (CD FUNCTION)
YES

Replace IC904
NO

Check the Low of Q904 B

NO

Check the HIGH of


IC501 pin 14

YES
END

Check the 5V of IC301 or


check PN301/CN302 pin3

Replace Q904
YES

NO

Check the IC501


and Replace

Check the HIGH of


Q905 B

- 2-18 -

Muting circuit (MUTE)


Dose Low appear at
Q602 B

YES

NO

Refer to IC202 Troubleshooting


(ONLY Q201, Q251)

NO

Check the connector of


Q602 B & GND

Check the HIGH of


Q601, Q651 B
YES
MUTE

Audio abnormal
Check the output of
IC601 Pin 24, 25
YES
Check the input of
IC601 pin 28, 29, 30, 31, 34,
35, 36, 37

NO

Refer to IC601
Troubleshooting

NO

Refer to Muting
Troubleshooting

NO

Check the 10V(Higher) and


power circuit

YES
Check the Output of IC601
YES
OK

- 2-19 -

FUNCTION MODE Audio abnormal


TAPE

Check the signal input of IC601 pin 28, 37

Refer to IC202 Troubleshooting

AUX

Check the signal input of IC601, pin 29, 36

Check the signal input of JK102

CD

Check the signal input of IC601 pin 31, 34

Check the signal of CN513 pin1, 3 or


Refer to CD Troubleshooting

Tuner

Check the signal input of IC601 pin 30, 35

Refer to TUNERMODULE

MIC

Check the OW601

Refer to IC404 Troubleshooting

- 2-20 -

IC301 Troubleshooting
Check the power supplying IC301 Pin 17, 46, 90?
NO

Refer to Power Circuit Troubleshooting

YES
Check the 5V of IC301 pin26
NO

Check the P-SENS

YES
Check the oscillation of X301
NO

Replace X301

YES
Check the Low High of IC301
pin17 when power supplied
NO

Check the RESET circuit

YES
Replace IC301

IC501 Troubleshooting

Check the power supplied to IC501 pin 16


NO
Refer to Power Circuit Troubleshooting

YES
Check the CLK Data of IC501 pin 2, 3
NO

Check the Data of IC301 Pin 3, 4


(CD TAPE FUNCTION)

YES
Check the CONTROL function
NO
YES

Refer to IC301
Troubleshooting
Replace IC501

END

- 2-21 -

Check the pattern


of IC301 & IC501

IC601 Troubleshooting
Check the power supplied to IC601 pin39
YES

NO

Refer to Power Circuit Troubleshooting

Check the Pulse waveform of IC601


pin21, 22(VOL DIAL)
YES

NO
Check the IC301 pin 76, 75, 5, 10

YES

Check the Output of IC601 pin 24, 25

YES

NO

Replace the IC601

NO

Replace the IC301


Troubleshooting

Check the PATTERN of MICOM (82, 83) &


IC401 (21, 22)

Check the waveform input of IC601 pin 8, 21

YES
Check the waveform Output of
IC601 pin 12, 17
NO
YES

Replace the IC601

END

IC701 Troubleshooting

Check the signal input of pin14, 18


YES

NO

Refer to Muting Troubleshooting

Check the power of pin 1, 5(+) pin 6, 17


NO
YES

Refer to Power Circuit Troubleshooting

Check the signal Output of pin 8, 9, 10, 11


YES

NO

Check the power(15V) of pin 2, 5

END
- 2-22 -

Play
Check the VCC supply to IC202 pin 18
NO

Refer to Power Circuit Troubleshooting

YES
Check the signal output of IC202 pin 5, 20
NO
YES

Check the Deck Mechanism


NO

Check the Muting Circuit

YES

Replace the Deck


Mechanism

Replace the IC202

Dubbing(NORMAL or REC // HIGH)


Q252, 202 OFF // ON : R273, 223
LOW // HIGH
YES
Q253, 203 ON // OFF

NO

YES
Refer to REC Troubleshooting

- 2-23 -

Refer to IC203 Troubleshooting

REC (Q252, Q202 ON / R273, R223 High)


Check signal supplied to IC202 pin 11, 14?
NO
YES

Check the Low of Q253,


Q203 B
NO
YES

Refer to IC203
Troubleshooting

Replace Q253, Q203


Check the output of IC202 Pin 9, 16
NO
YES

Check the Vcc power of IC202 Pin18

Check the IC201 pin 6 : 12V and pin 4 : High


NO
YES

Check the power or Refer to IC203


Troubleshooting

Check the oscillation of L203 pin 2, 3


NO
YES

Check the power


supplying to C236(+)
NO

Replace the DECK


YES

Refer to Power Circuit


Troubleshooting

Check the 0.6V of Q208


B
NO
YES

Refer to IC203
trouleshooting

Check the Low of


Q208 C
NO

Replace the Q208

YES
Replace Q207
NO
YES
END

- 2-24 -

Replace the L203

CD MAIN P.C. BOARD (COMPONENT SIDE)

- 2-47 -

CD MAIN P.C. BOARD (SOLDER SIDE)

- 2-48 -

INTERNAL BLOCK DIAGRAM OF ICs


BA5810FP (IC803)

- 2-49 -

KIA 78R12 PI (IC903)


4 TERMINAL LOW DROP VOLTAGE REGULATOR
The KIA78RXX Series are Low Drop Voltage Regulator suitable for various electronic equipments. It
provides constant voltage power source with TO-220 4 termainal lead full molded PKG. The Regulator has
multi function such as over current protection, overheat protection and ON/OFF control.

- 2-50 -

Block Diagram

KIA7805AP/API (IC901)
THREE TERMINAL POSITIVE VOLTAGE REGULATORS 5V, 6V, 8V, 9V, 10V, 12, 15V, 18V, 24V.

EQUIVALENT CIRCUIT

- 2-51 -

BA3126N (IC201)
2-channel head switch for radio cassette recorders

- 2-52 -

BU2090F (IC501)
12-bit, Serial IN, Parallel OUT driver
Block diagram
Vss 1

Control circuit

DATA 2

12-bit shift register

CLOCK 3

16 VDD
15 Q11
14 Q10

Latch

Q0 4

13 Q9
Output buffer
(open drain)

Q1 5

12 Q8

Q2 6

11 Q7

Q3 7

10 Q6

Q4 8

9 Q5

PIN DESCRIPTION
Pin No.
BU2090/F/FS

BU2092/F

Pin name

Function

BU2092/FV

Vss

DATA

CLOCK

GND
Serial data input
Data shift clock input

LCK

Q0

parallel data output

Data latch clock input

Q1

parallel data output

Q2

parallel data output

Q3

parallel data output

Q4

parallel data output

10

10

Q5

parallel data output

10

11

11

Q6

parallel data output

12

N.C.

Not connected

13

N.C.

Not connected

11

12

14

Q7

parallel data output

12

13

15

Q8

parallel data output

13

14

16

Q9

parallel data output

14

15

17

Q10

parallel data output

15

16

18

Q11

parallel data output

17

19

OE

Output Enable

16

18

20

VDD

Power supply

- 2-53 -

KIA4558P/S (IC602)
BIPOLAR LINEAR INTEGRATED CIRCUIT

- 2-54 -

KA3082 (IC 807)


Bi-Directional DC Motor Driver
Description
The KA3082 is a monolithic integrated circuit designed for driving bi-directional DC motor with braking and
speed control, and it is suitable for the loading motor driver of VCR, CDP, and TOY systems. The speed
control can be achieved by adjusting the external voltage of the speed control pin. It has two pins of logic
inputs for controlling the forward/ reverse and braking.

- 2-55 -

KIA7812API (IC902)
BIPOLAR LINEAR INTEGRATED CIRCUIT
FEATURES
Suitable for C-MOS, TTL, the Other Digital ICs Power Supply
Internal Thermal Overload Protection.
Internal Short Circuit Current Limiting

- 2-56 -

REPAIRS REGARDING CD MECHANISM


IMPROVED METHOD - WHEN THE TRAY GEARS WERE DISTORTED
H

BASE MAIN

GEAR PU DOWN

GEAR MAIN

GEAR CAM

TRAY LOADING

PICK UP

1. How to open the tray


Push two hooks (H) of the BASE MAIN, and open the TRAY LOADING
2. How to correct the distorted gears
(1) Turn GEAR MAIN until it clicks, if so that PICK-UP is downed completely
(2) The hold of GEAR FU DOWN array as the arrow of BASENAIN
(3) Push the TRAY LOADING

- 2-57 -

MEMO

- 2-58 -

SECTION 4. SPEAKER SECTION


MODEL: LMS-M730
258

259

256

252

260

264

261

254

257

255
265

250
RUN DATE : 11-AUG.-2003
LOCA.NO.
250
252
253
254
255
256
257
258
259
260
261
264
265

PART NO
3720RMF048A
6400RMTA01C
6400WTTJ06A
6400RMXY02B
4766RM0034A
4766SMN029A
4350SM0012A
3110RMP015A
3091RMW057A
6871RU9270B
3610RM0005A
353M025F
353M050C

DESCRIPTION
PANEL,FRONT
SPEAKER,TWEETER
SPEAKER,WOOFER
SPEAKER,FULLRANGE
FELT
FELT
RING
CASE
CABINET ASSEMBLY
PWB(PCB) ASSEMBLY,SUBSET(AUDIO
FOOT
SCREW
SCREW

- 4-1 -

SPECIFICATION
SPK LMS-K5530/LMS-730 MOLD ST
F20T-D362 TOPTONE TWEETER(CONE
F65C-D404 TOPTONE WOOFER LMS-7
PIEZO 20(Y) FLAT,WIRE 150MM SH
1T (DUCT) BLACK LMS-K5530V
WOOFER,FE-717E, BLACK
WOOFER(FE-717E)
LMS-K5530V/LMS-730 MOLD TOP CA
SPK LMS-K5530V CABINET ASSY
LMS-730 1.75UF+3.3OHM POSITIVE
EVA PHI 20 X 2T FE-986/886E ST
TAPTITE, 3X8 FZMY
BH 3.5X16 FBK

REMARKS

MEMO

- 4-2 -

BLOCK DIAGRAM
NOTE: Warning
Parts that are shaded are critical With respect
to risk of fire or electrical shock.

2-25

2-26

SCHEMATIC DIAGRAMS
MAIN SCHEMATIC DIAGRAM

NOTE: Warning
Parts that are shaded are critical With respect
to risk of fire or electrical shock.

2-27

2-28

NOTE:
1. Shaded() parts are critical for safety.Replace only
with specified part number.
2. Voltages are DC-measured with a digital voltmefer
during Play mode.

FRONT SCHEMATIC DIAGRAM

2-29

2-30

TUNER/DECK SCHEMATIC DIAGRAM

2-31

2-32

CDP SCHEMATIC DIAGRAM

2-33

2-34

WIRING DIAGRAM
NOTE: Warning
Parts that are shaded are critical With respect
to risk of fire or electrical shock.

2-35

2-36

PRINTED CIRCUIT DIAGRAMS


MAIN MIC P.C. BOARD (SOLDER SIDE)

2-37

2-38

MAIN MIC P.C. BOARD (COMPONENT SIDE)

2-39

2-40

FRONT P.C. BOARD(COMPONENT SIDE)

2-41

2-42

FRONT P.C. BOARD(SOLDER SIDE)

2-43

2-44

POWER P.C. BOARD

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

2-45

2-46

SECTION 3. EXPLODED VIEWS

NOTE) Refer to SECTION 5 REPLACEMENT


PARTS LIST in order to look for the
part number of each part.

CABINET AND MAIN FRAME SECTION


354

A26
351

252

TUNER
301

251
271
272
273
A41
250

274

260

A46

275

286

276
310
A48

A41

A47

454

285
263
284
277
264

A41
287

261

303
306

262
296

302
A42
297
298
A00
295

291

294
292

293

3-1

3-2

354

TAPE DECK MECHANISM: AUTO STOP DECK(OPTIONAL)

400
505
404

021
020
006

019

001
400
002

018
016

017

003
022
004
005
007

402

008

014

A01

405
010

023
015

009
401
502
501

024
026

403

025
504

013

032
401
503
031
011
400

409

027

406
401

408
028
030
407

029

3-3

3-4

LOCA. NO

PART NO.

SPECIFICATION

A00

6730R-G007A

CWL44FF25 TOKYO PIGEON L-DOUBL

A01

6768R-UP01A

50-093-4249 PIGEON UNIT PCB AS

001

6768R-BP01B

02-084-4202 PIGEON BELT / FELT C

002

6768R-BP01A

02-084-4204 PIGEON BELT / FELT C

003

6768R-AP01D

50-239-4027 PIGEON ARM CWL44

004

6768R-AP01E

50-239-4026 PIGEON ARM CWL44

005

6768R-SP01E

01-082-4599 PIGEON SPRING CWL4

006

6768R-QP01A

50-093-4316 PIGEON MOTOR(ASSY)

007

6768R-GP01A

50-093-4063 PIGEON GEAR CWL44

008

6768R-SP01F

01-082-4598 PIGEON SPRING CWL4

009

6768R-MP01C

50-219-4014 PIGEON MOLD CWL44

010

6768R-SP01C

01-082-4652 PIGEON SPRING CWL4

011

6768R-SP01A

01-081-4601 PIGEON SPRING CWL4

013

6768R-SP01B

01-082-4651 PIGEON SPRING CWL4

014

6768R-SP01G

01-082-4597 PIGEON SPRING CWL4

015

6768R-AP01A

50-268-3016 PIGEON ARM CWL44

016

6768R-GP01C

50-093-4069 PIGEON GEAR CWL44

017

6768R-AP01C

50-239-4072 PIGEON ARM CWL44

018

6768R-GP01D

50-222-4007 PIGEON GEAR CWL44

019

6768R-SP01H

01-081-4657 PIGEON SPRING CWL4

020

6768R-BP01C

02-083-4188 PIGEON BELT / FELT C

021

6768R-LP01A

50-223-4254 PIGEON PULLEY / FLYW

022

6768R-VP01A

50-093-4125 PIGEON SOLENOID CW

023

6768R-GP01B

50-221-3009 PIGEON GEAR CWL44

024

6768R-AP01B

50-139-4292 PIGEON ARM CWL44

025

6768R-JP01B

50-093-3361 PIGEON PULLEY / FLYW

026

6768R-SP01D

01-080-4609 PIGEON SPRING CWL4

027

6768R-MP01B

50-093-3036 PIGEON MOLD CWL44

028

6768R-RP01A

22-027-41054 PIGEON ROLLER CWL

029

6768R-MP01A

50-219-4033 PIGEON MOLD CWL44

030

6768R-HP01A

TC881CB067B PIGEON HEAD CWL44

031

6768R-SP01J

01-081-4605 PIGEON SPRING CWL4

032

6768R-HP01B

TC231F PIGEON HEAD CWL44

033

6768R-JP01A

50-093-3360 PIGEON PULLEY / FLYW

400

6768R-CP01A

GSE10A2003 PIGEON SCREW CWL44

401

6768R-CP01B

GSE20A2005 PIGEON SCREW CWL44

402

6768R-CP01C

GSE10A2004 PIGEON SCREW CWL44

403

6768R-CP01D

GSL10A1704 PIGEON SCREW CWL44

404

6768R-CP01E

GSP10A2603 PIGEON SCREW CWL44

405

6768R-CP01F

GSP11A2012 PIGEON SCREW CWL44

406

6768R-CP01G

GSE20A2004 PIGEON SCREW CWL44

407

6768R-CP01H

GSL20A2005 PIGEON SCREW CWL44

408

6768R-CP01J

03-300-4127 PIGEON SCREW CWL44

409

6768R-CP01K

GSL20A2008 PIGEON SCREW CWL44

501

6768R-WP01A

GWM19S035035 PIGEON WASHER CWL

502

6768R-WP01B

GWM17S050035S PIGEON WASHER CW

503

6768R-WP01C

GWM40X075010 PIGEON WASHER CWL

504

6768R-WP01D

GWP21X045020 PIGEON WASHER CWL

505

6768R-WP01E

GWP12X030040S PIGEON WASHER CW

TAPE DECK MECHANISM: AUTO REVERSE DECK

400
505
404

021
020
006

019

001
400

018

002

016

017

003
022
004
037

005

506
007

402

008

014

A01

508
507
405
010

023
015

009
401
502
501

024
026

403

025
504

013

032
038

027
401

040

503
031
011

028

406
039

400

410

029

034

409
035
036

3-5

3-6

LOCA. NO

PART NO.

A00
A01
001
002
003
004
005
006
007
008
009
010
011
013
014
015
016
017
018

6730R-G007B
6768R-UP01A
6768R-BP01B
6768R-BP01A
6768R-AP01D
6768R-AP01E
6768R-SP01E
6768R-QP01A
6768R-GP01A
6768R-SP01F
6768R-MP01C
6768R-SP01C
6768R-SP01A
6768R-SP01B
6768R-SP01G
6768R-AP01A
6768R-GP01C
6768R-AP01C
6768R-GP01D

CDM-H1323 CD CHAN
50-093-4249 PCB AS
02-084-4202 BELT/FELT
02-084-4204 BELT/FELT
50-239-4027 CWL44
50-239-4026 ARM
01-082-4654 SPRING
50-093-4316 MOTOR
50-093-4063 GEAR
01-082-4598 SPRING
50-219-4014 MOLD
01-082-4652 SPRING
01-081-4601 SPRING
01-082-4651 SPRING
01-082-4597 SPRING
50-268-3016 ARM
50-093-4069 GEAR
50-239-4072 ARM
50-222-4007 GEAR

SPECIFICATION

019
020
021
022
023
024
025
026
027
028
029
031
032
033
034
035
036
037
038
040
400
401
402
403
404
405
406
409
410
501
502
503
504
505
506
507
508

6768R-SP01H
6768R-BP01C
6768R-LP01A
6768R-VP01A
6768R-GP01B
6768R-AP01B
6768R-JP01B
6768R-SP01D
6768R-DP01A
6768R-RP01A
6768R-MP01A
6768R-SP01L
6768R-EP01A
6768R-JP01A
6768R-SP01K
6768R-PP01A
6768R-PP01B
6768R-JP01C
6768R-MP01D
6768R-SP01M
6768R-CP01A
6768R-CP01B
6768R-CP01C
6768R-CP01D
6768R-CP01E
6768R-CP01F
6768R-CP01G
6768R-CP01L
6768R-CP01M
6768R-WP01A
6768R-WP01B
6768R-WP01C
6768R-WP01D
6768R-WP01E
6768R-WP01H
6768R-WP01F
6768R-WP01G

01-081-4657 SPRING
02-083-4188 BELT/FELT
50-223-4254 PULLEY
50-093-4125 SOLENOID
50-221-3009 GEAR
50-139-4292 ARM
50-093-3361 PULLEY
01-080-4609 SPRING
50-259-3342 LEVER
22-027-41054 ROLLER
50-219-4033 MOLD
01-080-4649 SPRING
50-093-4070 HEAD AY
50-093-3360 PULLEY
01-082-4650 SPRING
50-119-4046 PRESS
50-160-4108 PRESS
50-093-3315 PULLEY
50-219-4034 MOLD
01-080-4607 SPRING
GSE10A2003 SCREW
GSE20A2005 SCREW
GSE10A2004 SCREW
GSL10A1704 SCREW
GSP10A2603 SCREW
GSP11A2012 SCREW
GSE20A2004 SCREW
GSD10A2018 SCREW
03-300-4056 SCREW
GWM19S035035 WASHER
GWM17S050035S WASHER
GWM40X075010 WASHER
GWP21X045020 WASHER
GWP12X030040S WASHER
GWP23X040020 WASHER
GWN21X040040 WASHER
GWM19X055035S WASHER

CD MECHANISM
416

151

159

156
422
418

165

419

164

153
163

170

155

171

173

LOCA.NO.
A26
A30
A35
151
153
155
156
159
162
163
164
165
166
167
168
169
170
171
172
173
175
177
184
185
186
187
416
417
418
419
420
421
422

168
162

417
169

166
417
167

416

177
172
175

3-7

3-8

PART NO
4405RBE004C
3041RB0002C
6717RCA001A
3390RB0002A
4470RB0005A
4681RBA001A
6871RF9211A
3390RB0001A
4400SB0001A
4470SB0003A
4470RB0003A
6871RZ7036A
4470RB0006A
4470RB0007A
4470RB0002A
4860SB0001A
3550SB0001A
524-012AAAA
3040RB0005A
4510RB0001A
4680SBP001A
4470RB0001A
4900RB0001A
3040SB0003A
4970RB0001A
4970RB0001B
88H-0004
88H-0002
353-025BAAA
88H-0003
353S353F
6756SBX001A
353-028H

DESCRIPTION
MECHANISM ASSEMBLY
BASE ASSEMBLY
PICK UP ASSY
TRAY
GEAR
MOTOR ASSEMBLY
PWB(PCB) ASSEMBLY,FRONT
TRAY
BELT
GEAR
GEAR
PWB(PCB) ASSEMBLY,OTHERS
GEAR
GEAR
GEAR
CLAMP
COVER
COVER
BASE
LEVER
MOTOR(MECH)
GEAR
DAMPER
BASE
SPRING
SPRING
CD MECHA PARTS
CD MECHA PARTS
SCREW
CD MECHA PARTS
SCREW
CD MECHANISM PARTS
SCREW

SPECIFICATION
CDM-H1503 3 CD CHANGER
PU(SPRING DAMPER)
KSM-213VSCM SONY FRONT LOADING
DISC(CDM-H1503)
TRAY (CDM-H1503)
TRAY (CDM-H1503)
1503 T/D SENSOR
LOADING(CDM-H1503)
MAIN(CDM-H1303)
PULLEY (CDM-H1303)
LOADING (CDM-H1503)
CDM-H1503 UP/DW/OP/CL
PU UP (CDM-H1503)
PU DOWN (CDM-H1503)
CAM (CDM-H1503)
DISC(CDM-H1303)
MAGNET(CDM-H1303)
CLAMP MAGNET (030X018X5T)
MAIN (CDM-H1503)
S/W CLOSE
OTHER . . .
MAIN (CDM-H1503)
RUBBER 3CD CHANGER
PU(CDM-H1303)
COIL 3 CD CHANGER
COIL 50 3CD CHANGER
3X12X12FNM
3X9X12FZMY
#NAME?
3X12X10FZMY
#NAME?
SCREW 2.6X10X10XFZMY CDM-H813
#NAME?

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