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Abstract
The use of fusions for XRF in industrial process monitoring is common
practice and there are several time consuming steps to complete in
order to render a sample fusion ready.
This paper details a method that would eliminate the need to carry out
the Loss on Ignition, Gain on Ignition step thus eliminating 2 hrs from
the preparation time and it also details the ability to use different
dilution ratios of sample and flux for materials on the same calibration
curve in order to increase the scope of materials that can be included in
a universal calibration curve using both naturally sourced certified
reference materials and synthetic pure chemicals as calibration
standards
Widely
varying
composition
Incoming Raw
Materials
Product
Analysis
Sample
Introduction
Sample
Preparation
Sample
Loading
Preparation of
Fused Glass Beads
Melting method
Heat for
Melting
Weigh out
and mix
Flux + Specimen
1000 -1100 C
To standard holder
Glass disk
specimen
Platinum crucible
Remove bubbles
9499D00500
3 - 7 mins
8 - 15 mins
5 mins
8
Flux
F
Type 2 : Sample loses CO2 or Intrinsic Waters during fusion, known as Loss on Ignition
LOI
Sample
Flux
F
Type 3: Sample loses CO2 or Intrinsic Waters during fusion, known as LOI and changes oxidation state and
pick up oxygen, gaining on ignition, known as GOI
LOI
Sample
S
Flux
Replaced with flux
B
GOI
Heterogeneity Effect
Grain-size Effect
Mineralogical Effect
Fusion Bead
Weighing Error
Loss on Ignition
Gain on Ignition
Evaporation of Flux
Error factors
for Bead
Weighing
Weighing error(1)
GOI (3)
O2
Sample
FeO
Flux(Li2B4O7 etc)
Bead
(4)
Flux
LOI
evaporation
(2)
CO2 H O
2
Fe2O3
Pt crucible
1000-1200 C
Sample
Flux
F
Definition of LOI
: Imaginary component with no x-ray absorption
Correction LOI(GOI) : Concentration is manually input or calculated as balance
Dilution ratio : Corrected by manual input of F/S
Sample
S
Flux
Replaced with flux
B
Definition of LOI
: Imaginary component of flux
Correction : LOI(GOI) : Concentration is manually input or calculated as balance
Dilution ratio : Corrected by manual input of B/S
(Note) Flux evaporation can be corrected
BCS376
LOI 0
LOI 10
SiO2
67.1
67.42
60.68
TiO2
0.02
0.02
0.02
Al2O3
17.7
17.79
16.01
Fe2O3
0.10
0.10
0.09
CaO
0.54
0.54
0.49
MgO
0.03
0.03
0.03
Na2O
2.83
2.84
2.56
K2O
11.2
11.25
10.13
LOI
0.35
0.00
10.00
Total
99.87
99.99
100.01
Sample (g)
0.3000
0.2700
Li2B4O7 ( g)
3.0000
3.0000
60
50
40
LOI XRF
Oxides
30
LOI CHEM
Liner (LOI CHEM)
20
10
0
0
20
LOI CHEM
-10
40
60
Chem.
XRF
Diff.
NBS69b
Chem
(Bauxite)
XRF
Diff.
NBS697
Chem
(Bauxite)
XRF
Diff.
NBS97a
Chem
(Clay)
XRF
Diff.
JDo 1
Chem
(Dolomite)
XRF
Diff.
BCS375
Chem
(Feldspar)
XRF
Diff.
R801
Chem
(Pyrophyllite) XRF
Diff.
BCS314
Chem
(Silica brick) XRF
Diff.
CaO Na2O
55.46 0.03
55.78 0.00
0.32 -0.03
0.13 0.03
0.17 0.00
0.04 -0.03
0.71 0.04
0.78 0.00
0.07 -0.04
0.11 0.04
0.13 0.01
0.02 -0.03
33.94 0.01
33.95 0.00
0.01 -0.01
0.89 10.41
0.87 9.95
-0.02 -0.46
0.04 0.22
0.08 0.16
0.04 -0.06
1.81 0.05
1.86 0.01
0.05 -0.04
K2O
0.02
0.01
-0.01
0.07
0.07
0.00
0.06
0.06
0.00
0.50
0.58
0.08
0.00
0.00
0.00
0.79
0.74
-0.05
0.18
0.19
0.01
0.09
0.08
-0.01
P2O5
0.01
0.00
-0.01
0.12
0.11
-0.01
0.97
0.97
0.00
0.36
0.37
0.01
0.04
0.03
-0.01
0.00
0.01
0.01
0.00
0.02
0.02
0.00
0.01
0.01
LOI
43.44
43.10
-0.34
27.46
26.99
-0.47
22.18
22.00
-0.18
13.42
13.83
0.41
47.18
46.79
-0.39
0.39
0.03
-0.36
3.86
3.88
0.02
0.10
0.01
-0.09
Quantification and
Correction of Gain
on Ignition
Synthetic mixtures of SiO2 and
FeO were blended to yield
30%, 50% and 70% FeO
During fusion the FeO is
oxidized to Fe2O3 and there is
a weight gain of
(Fe2O3 2FeO)/ 2FeO
The mass absorption
coefficient of GOI is set to zero
and the value is considered as
a negative LOI in the FP
calculation.
The WFe2O3 = WFeO + W GOI
SiO2
FeO
calc.
Recalc.
FP value
70.00
30.00
calc.
Recalc.
FP value
50.00
calc.
Recalc.
FP value
30.00
Fe2O3
32.27
32.48
50.00
52.64
52.84
70.00
72.17
72.15
Diff
Chem
XRF
JSS 803-2
89.57
89.71
0.14
JSS830-3
84.18
84.16
-0.02
Euro 680-1
86.33
86.31
-0.02
ASCRM 004
89.43
89.51
0.08
UNK
S:F 1:10
JG-1
Lit.
FP
Lit.
SiO2
52.83
73.06
72.75
TiO2
1.18
0.28
0.26
Al2O3
14.57
14.02
14.29
Fe2O3
14.24
2.13
2.21
MnO
0.20
0.06
0.06
MgO
4.63
0.71
0.75
CaO
9.82
2.18
2.19
Na2O
2.02
3.38
3.41
K2O
0.43
4.10
3.97
P2O5
0.10
0.09
0.10
Wi b I i c 1 a j Wj a F R F K F
j L
K F aFR F
General calibration equation
Wi b I i c 1 a j Wj a F R F
R F R F R F
aFRF + KF is the correction term for
the difference between the actual and
standard dilution ratio.
Uncorrected
component
Analyte
Notes
Correction by all the components except the
analyte.
The calibration curve is linear.
de Jongh
Base component
JIS
Base component
and analyte
When a significant amount of LOI (GOI) is contained, it is advisable to use de Jongh or JIS
model.
JIS model
Accuracy: 0.18
mass%
Standard value (mass%)
Accuracy: 0.17
mass%
Standard value (mass%)
considering self-absorption
by the analyte
JIS model
considering self-absorption
by the analyte
Comparison of Matrix
Correction Coefficients
between Several Materials by
the Fusion Method
Analysis of Refractories
SiO2
Al2O3
Fe2O3
MgO
649
Silica
8497
10
10
44
4794
10
8199
Chrome-magnesia
27
Zircon-zirconia
45
Alumina-zirconia-silica
42
Alumina-magnesia
The whole range
(Flux/Sample)
3786
Magnesia
ZrO2
Clay
High alumina
Cr2O3
Dilution ratio
10
253
1082
1093
97
1052
94
22.16
4892
10
1248
10
379
27
99
10
10
53
92
1022.16
Flux: Li2B4O7
LiNO3 was used just
for Chrome-magnesia.
Alumina-Zircon-Silica
SiO2
Analyte
Correcting comp.
Al2O3
Fe2O3
TiO2
MnO
CaO
MgO
Na2O
K2O
P2O5
Cr2O3
ZrO2
High alumina
1.38E-03
1.02E-03
2.44E-04
8.65E-04
6.91E-05
1.33E-03
1.04E-03
-5.41E-05
-1.88E-05
6.06E-04
8.76E-04
Si-Ka
1.38E-03
1.01E-03
2.41E-04
8.62E-04
6.60E-05
1.33E-03
1.04E-03
-5.75E-05
1.37E-03
1.02E-03
2.43E-04
6.81E-05
1.33E-03
1.04E-03
-5.49E-05
6.07E-04
8.68E-04
Accuracy:
0.25 mass%
Silica
Clay
AZS
AZS
10 : 1
22.16 : 1
Chrome-magnesia
(Chrome-magnesia)
AZS: Alumina-zirconia-silica
Alumina-Zircon-Silica
Fe2O3
Analyte
Correcting comp.
SiO2
Al2O3
TiO2
MnO
CaO
MgO
Na2O
K2O
P2O5
Cr2O3
ZrO2
High alumina
-1.88E-03
-2.19E-03
3.93E-03
-1.94E-04
4.03E-03
-2.37E-03
-2.62E-03
3.94E-03
-1.65E-03
7.27E-03
1.09E-03
Fe-Ka
-1.87E-03
-2.18E-03
3.95E-03
-1.93E-04
4.04E-03
-2.36E-03
-2.61E-03
3.96E-03
-2.06E-03
-2.37E-03
3.64E-03
3.72E-03
-2.54E-03
-2.79E-03
3.64E-03
6.91E-03
1.30E-03
Chrome-magnesia
Accuracy:
0.029
mass%
10 : 1
Magnesi
a
Chrome-magnesia
22.16 : 1
Zircon-zirconia
(Chrome-magnesia)
AZS: Alumina-zirconia-silica
GSJ:
Analysis sample
CCRMP: SY-2, SY-3
JA1, JA2, JA3, JB2, JB3, JG1a, JG2, JG3, JGb1, JR1, JR2, JLs1, JCp1
No correction
X-ray intensity (a. u.)
Accuracy: 11 mass%
5:1
10:1
Standard value (mass%)
Dilution ratio
correction
Accuracy: 3.6
mass%
5:1
10:1
Standard value (mass%)
5:1
10:1
Standard value (mass%)
Rock sample
Analyte
Dilution ratio
cor.
+ Matrix cor.
Accuracy:
0.33 mass%
5:1
10:1
Standard value (mass%)
Base component
SiO2
LOI
Na2O
MgO
Al2O3
SiO2
P2O5
K2O
CaO
TiO2
MnO
Fe2O3
-4.79E-04
-6.32E-05
5.15E-03
5.81E-03
5.91E-03
2.78E-03
2.74E-03
2.67E-03
2.94E-03
3.35E-03
4.76E-03
5.11E-03
-1.97E-03
-1.99E-03
-2.03E-03
-1.87E-03
-1.61E-03
-7.21E-04
5.03E-04
Matrix Correction
(without LOI Correction)
Analyte
: SiO2
Accuracy: 2.5
mass%
w/o LOI
with LOI
Standard value (mass%)
No correction
Matrix
correction
Accuracy: 3.5 mass%
w/o LOI
with LOI
Standard value (mass%)
w/o LOI
with LOI
Standard value (mass%)
: SiO2
Analyte
LOI correction
+ Matrix cor.
Accuracy:
0.26 mass%
w/o LOI
with LOI
Standard value (mass%)
Material
Dil. ratio
Sample
Material
Dil. ratio
BAS203a
Talc
10
NBS688
Basalt rock
10
BCS313-1
10
SRM 1c
Limestone
10
BCS314
Silica brick
10
SRM 69b-1
Bauxite
10
BCS315
Fire brick
10
SRM 696
Bauxite Surinam
10
BCS319
Magnesite
10
SRM 697
Bauxite Dominican
10
BCS368
Dolomite
10
SRM 698
Bauxite Jamaican
10
BCS369
Magnesite-Chrome
22.167
SRM 70a
Potash feldspar
10
BCS370
Magnesite-chrome
22.167
SRM 99a
Soda feldspar
10
BCS375
Soda feldspar
10
R-603
Clay
10
BCS376_1
Potash feldspar
10
R-701
Feldspar
10
BCS358
Zirconia
10
R-801
Pyrophyllite
10
BCS388
Zircon
10
JSS009-2
10
BCS389
10
JRRM511
Chrome-magnesia
22.167
BCS393
Limestone
10
JRRM602
Zirconia
10
BCS394
Calcined bauxite
10
JRRM701
AZS
10
BCS395
Bauxite
10
RM-611
Portland cement
10
NBS98a
Plastic clay
10
RM-612
Portland cement
10
NBS120c
10
RM-613
Portland cement
10
Material
Dil. ratio
Notes
ECISS782-1
Dolomite
10
ECISS776-1
Fire brick
10
BCS348
Ball clay
10
NIST 81a
Glass sand
10
NIST 278_1
Obsidian rock
10
NIST 1413
Glass sand
10
NBS694
Phosphate rock
10
BAS 683-1-(1)
10.13
BAS 683-1-(2)
10.13
BCS315_Co1
10
BCS315_W1
10
NIST278_1_Co05
10
NIST278_1_W05
10
TiO2_10
TiO2 reagent
10
P2O5_25
LiPO3 reagent
10
K2O_50
K2CO3 reagent
10
CaO_100
CaCO3 reagent
10
Na2O_25
Na2CO3 reagent
10
Calibration Range
Unit: mass%
Analyte
Calibration range
Analyte
Calibration range
Na2O
25
Fe2O3
99.84
MgO
96.7
Cr2O3
52.51
Al2O3
88.8
ZrO2
92.7
SiO2
99.78
HfO2
1.63
P2O5
33.34
SO3
6.07
K2O
50
SrO
0.28
CaO
100
Co2O3
1.407
TiO2
10
WO3
1.261
MnO
0.596
Li2B4O7
10
22.167
Dilution ratio
(flux/sample)
Na2O calibration
MgO calibration
Na2CO3
Synthetic bead
BCS370
Mg-Cr
BCS369
Mg-Cr
Standard value (mass%)
SiO2 calibration
Al2O3 calibration
P2O5 calibration
SO3 calibration
Phosphat
e rock
LiPO3
Synthetic bead
Portland
cement
K2O calibration
CaO calibration
CaCO3
Synthetic bead
K2CO3
Synthetic bead
TiO2 calibration
Fe2O3 calibration
Fe2O3
Synthetic bead
TiO2
Synthetic bead
Iron ore
Accuracy: 0.067
mass%
Standard value (mass%)
Summary
By applying the dilution ratio correction, LOI correction and matrix
correction (theoretical alphas), it is possible to obtain a good fitting for
calibration curves with wide concentration range for diverse natural rocks
and minerals by the fusion method.
With a few calibration standards, it is necessary to use the de Jongh or
Lachance-Traill models, where calibration curves are linear in theory. In this
test, de Jongh model was used because some samples contain significant
LOI content.
With a large number of calibration standards, it is possible to use the JIS
model, where calibration curves can be quadratic.
With synthetic fused beads to extend the calibration range, it is possible to
obtain a good fitting for calibration curves.
Conclusion
The fusion bead method is useful sample preparation for eliminating
hetrogeneity effects, particle size effects, however chemical
reactions can cause the sample weight to decrease or/and increase
during fusion because of volatilization of H2O, CO2 and oxidation.
It is possible to correct error factors in fusion for either the FP
method or the Empirical Calibration method.
It is possible to skip the lengthy independent LOI step in preparing
the samples for fusion, by incorporating the step into the fusion
process and correcting for the associated losses and/or gains via
the correction methods just detailed
It is possible to weigh catch weights and have them recorded in the
dilution correction.
The time savings realized by eliminating the LOI step and supporting
varying dilution ratios improves throughput and cuts the analysis
cost per sample