Kuliah-3

Jenis-jenis dan Efisiensi Komplesi

(2 SKS)
Dosen : Ir.
Ir Andry Halim,
Halim MM
Universitas Trisakti
2012

What is Completion
p
?
Completions are the interface between the reservoir and surface production.
Th role
The
l off the
h completion
l i designer
d i
is
i to take
k a wellll that
h h
has b
been d
drilled
ill d and
d convert iit iinto a safe
f and
d
efficient production or injection conduit. This does not mean that the completion always has tubing,
A Christmas tree or any other piece of equipment.
I some areas,it
In
it may,for
f example,be
l b possible
ibl to
t produce
d
open hole
h l and
d then
th up the
th casing.
i
However,as
H
we venture into more hostile areas such as deep water or the arctic,the challenges mount and
completions,by necessity, become more complex.
Completion design is a mix of physics
physics,chemistry,mathematics,
chemistry mathematics engineering,
engineering geology,
geology hydraulics,
hydraulics material
science and practical hands-on wellsite experience.
The best completion engineers will be able to balance the theoretical with the practical.
However there is a strong role for those who prefer the more theoretical aspects
However,
aspects.
Conversely,an engineer who can manage contracts, logistics, multiple service companies,the detailed
workings of specialised pieces of equipment and a crew of 50 is invaluable.
Some completion engineers work on contract or directly with the oil and gas companies
companies.Other
Other engineers
work with the service companies,and a detailed knowledge of their own equipment is invaluable.

What is Completion
p
?

Safetyy in Well Completions

p

Well Barrier

Team Integration
g

Data Sources for Completion Design

Oil and Gas Well Completions

Types of Completion

Type of Completion

Completion Design Factors

Principal completion design factor include:
Casing protection
e.g.,
e g protection against erosion,
erosion corrosion

Tubing string removal

e.g.,
e g for replacement or workover

Safety or contingency
e.g., requirements for safety valves and well kill

Production control
e.g.,
g , components
p
p
providing
g flexibility
y and control of
production (nipples, profiles and sliding sleeves

Basic Production Configurations

Majority of completions are based on the
g completion
p
configurations
g
following
Reservoir interface

Openhole
Casing production
Liner production
Gravel pack wellbore

Production conduit

Suspended tubing
Basic packer
Packer and tailpipe
Packer with additional safety and production devices

Open Hole Prod

Production
ction

Key points
No downhole flow
control or isolation
Producing formation
is unsupported
Casing provides
isolation between
shallower formations

Casing Prod
Production
ction
Key points
No downhole flow
control or isolation
Casing provides
isolation between
shallower
formations with
potential for
remedial work to
isolate sections of
perforated interval

Liner Prod
Production
ction
Key points
Similar to casing
production but
with
ith smaller
ll ((and
d
shorter) tubulars
set through the
reservoir

Gra el Pack Wellbore

Gravel
Key points
Special application
- requirement
determined byy
formation type
May require special
operation
(underreaming)
d i wellll
during
construction phase

Gra el Pack - Screens

Gravel

Wire wrapped
screen

Prepacked screen

Gravel pack screen types

Simple T
Tubing
bing Completion
Key features
Circulation capability
(well kill or kick-off)
Improves hydraulic
performance
Limited
Li it d protection
t ti
for casing

Basic Packer Completion

Key features
Circulation
capability
(determined by
design
g and setting
g
of packer)
Casing string
protected from fluid
and pressure
effects

Packer with
ith Tailpipe
Key features
Additional flexibility
for downhole
production
((flow)control,
)
e.g.,
g
plugs
Facility for
downhole
instruments
(ga ges)
(gauges)

Enhanced Packer Installation

Key features
Improved flexibility for
downhole production
control, e.g., plugs
above or below packer
Circulation capability
independent
p
of p
packer
Safety facility (SSSV)

Completion
p
Examples
p
The following completion examples are
extracted from design files for:
Single zone completions
Multiple zone completions
Liner completions
Special completions

Sand control
Inhibitor injection
Waterflood
Thermal
Remedial (scab liner)

Single Zone Retrievable Packer

Key Features
Tail-pipe facility for pressure and
temperature gauges
Fully retrievable completion
Packer can be set with well
flanged up
Thru-tubing perforation possible
where size permits
p

Single Zone Seal-Bore

Seal Bore Packer
Key Features
Seal-bore packer set on
electric-line or tubing
On-off connector and tubing
anchor
h allows
ll
ttubing
bi tto b
be
retrieved
Tailpipe plugged and left in
wellbore or retrieved with
production tubing

Single
g Zone Packer and
Tailpipe
Key Features
Tailpipe plugged and left in
wellbore when production tubing
i retrieved
is
ti
d
Permits safe thru-tubing
perforating
Block and kill system facilitates
the killing of high
high-pressure,
pressure high
highflowrate wells

Single
g Zone Casing
g Seal
Receptacle
Key Features
Expansion joint allows for
tubing movement
Tailpipe retrievable
(separately)
Protective sleeve run in
CSR during primary and
remedial
di l cementing
ti

Multiple Zones 2 Zones 1

Packer
Key Features
Separate or commingled
production through single tubing
string
Blast joint protection across
upper
pp interval
On-off connector and tubing
anchor p
permits tubing
g retrieval
with lower interval isolated

Multiple Zones 2 Zones 2

Packers
Key Features
Independent production
through dual tubing strings
Blast joint protection across
upper interval
Both packers retrievable
Tailpipe instrument facility
on both strings
Thru
Thru-tubing
tubing perforation of
lower zone possible

Multiple
p Zones 3 Zones 3 Packers
Key
K F
Features
t
Several zones produced
th
through
h one ttubing
bi string
ti
Flow controlled by wireline
retrievable
ti
bl choke/check
h k / h k valves
l
By-pass sliding sleeve prevents
communication during service
work
Up to five zones have been
produced using this method

Multiple Zones 4 Zones 4

Packers
Key Features
Four zone selective
production system
Dual production strings
Commingled or alternate
production controlled by
sliding sleeves
System contains 28 major
downhole components

Liner CSR
Key Features
Most simple liner hook-up
CSR replaces packer
Fluid circulation through
sliding sleeve above the
liner hanger
Tailpipe retrieved with
production
d ti ttubing
bi

CSR and Seal

Seal-Bore
Bore Packer
Key Features
Liner top/lap is permanently
isolated
Fluid circulation through
sliding sleeve above the
packer
k
Tailpipe can be plugged to
allow retrieval of the
production tubing

Special Ser
Service
ice Completions
Special
p
completion
p
examples
p
include:
Sand control
Inhibitor injection
Waterflood
ate ood
Tubing/casing repair

Gravel Pack Completion

Key Features
Tools set and gravel placed using
a service tool and tubing
workstring
k ti
Gravel squeezed into perforation
t
tunnels
l
Production tubing stung-in to
production seal
seal-assembly
assembly
Specialised service typically
involving dedicated service
equipment and personnel

Inhibitor Injection
Key Features
Side pocket mandrel
injection permits protection
inside production tubing
above the packer
Injection
I j ti nipple
i l and
d smallll
diameter injection line is
suitable for shallow
applications

Inhibitor Complete Protection

Key Features
Parallel flow tube and seal-bore
packer enables inhibitor to be
p mped do
pumped
down
n short string
All flow-wetted completion
components are exposed to
inhibitor fluid
Inhibitor flow controlled at surface

Waterflood
Key
y Features
Two injection zones treated
with both flow control
regulators located at
surface
Totally separate injection
systems

Waterflood Thick Injection

j
Zone
Key
y Features
Injection efficiency in thick
zones is improved by using
multiple injection points
Downhole flow regulation
helps prevent premature
breakthrough between
intra zonal sections
intra-zonal

Thermal Completion Steam

Injection
Key Features
Packer incorporates an
integral expansion/slip joint
assembly
SPM allows insulation
material to be circulated
into annulus

Remedial Completion Scab

Liner
Key Features
Isolation of damaged casing/liner
or abandonment
b d
t off a d
depleted
l t d
zone
Hydraulic set packers at top and
bottom of scab liner
On-off
On off connector on lower seal
sealbore packer allowed installation
with the lower perforations
isolated throughout the operation

Monbore Completion
Key Features
Designed to meet criteria
for:
appropriate production
rates
flexibility/contingency
safety
ey
sa
monitoring (reservoir
management)
g
)
longevity

Safety valve

Packer/hanger
assembly

Liner

Multi-Zone Completion
Hydraulic Control Line for
the TRSCSSV
T bi
Tubing
R
Retreivable
t i bl S
Surface
f
Controled Subsurface Safety
Valve (TRSCSSV)
Hydraulic Control Line for
the ASV

Example of a Multi Zone Completion

using a Standard Configuration for
each Zone
(this can be repeated for any number of zones)

Annular Safety Valve (ASV)

S t
System
with
ith Wet
W t Disconnect
Di
t

10 3/4 Casing

Gas Lift Mandrel

5-1/2 Production Tubing
Production Packer w/
TEC bypass
Tubing Encased
Conductor (TEC)

Isolation
Packer w/ TEC
feedthru

Flow Control Device w/

Cross Coupling Clamp
Integral Pressure/
Temperature sensor
Venturi Flowmeter

Zone 1

Plug
9-5/8 Liner

Zone 2

Questions ?

PR 3
PR-3
1.
2.
3.
4
4.
5.

Apa yang dimaksud dengan kopmplesi

(nilai 15)
Sebutkan sumber-sumber data untuk disain komplesi (nilai 15)
Sebutkan jenis-jenis komplesi untuk cased hole
(nilai 20)
Apa peranan completion eng dlm penyelesaian sumur (nilai 20)
jika suatau reservoir terdiri dari 3 lapisan dengan data sbb :

Res A : Pr =2800 psia Depth = 2000 m

Res B : Pr =2800 psia Depth = 1200 m

Res A : Pr =2600 psia Depth = 1800 m

Bagaimana tipe komplesi yg terbaik ?
Jelaskan alasannya
(nilai 30)