Professional Documents
Culture Documents
Jharsuguda
Technical Diary
Boiler
Page 1 of 23
TABLE OF CONTENTS
SECTIONS
1.0
PAGE
1.2
1.3
1.4
1.5
1.6
1.7
1.8
PULVERIZER ................................................................................. 13
1.9
1.10
1.11
1.12
1.13
Page 2 of 23
GENERAL SPECIFICATION
UNIT
MCR
TRL
BMCR
t/h
2028
1906.1
2060
MPa. g
17.5
17.39
17.5
0C
541
541
541
MPa. g
1.5
1.43
1.5
MPa. g
0.2
0.189
0.2
t/h
1716
1612
1741. 6
MPa.g
3.955
3.706
4.012
0C
332.7
325.8
334
MPa.g
3.755
3.537
3.812
0C
541
541
541
0C
282.2
277.9
283.2
MPa.g
19.49
19.19
19.49
pressure
Superheated steam outlet
temperature
Superheated steam
pressure decrease
Reheated steam pressure
decrease
pressure
Reheated steam inlet
temperature
Reheated steam outlet
pressure
Reheated steam outlet
temperature
Page 3 of 23
0C
40.6
40.6
40.6
0C
37
37
37
0C
347
343
350
0C
334.4
330
335
0C
322.8
319.4
323.3
0C
134.4
133.9
134.4
0C
130.6
129.4
130.6
0C
263.3
255
265
1.2
1.2
1.2
t/h
428
408.3
433.7
inlet
excess air
Fuel consumption
1.2
COAL CHARACTERISTICS
Item
Symbol
Unit
Designed coal
Checked coal
Proximate Analysis
1
kcal/kg
3300
2967-3071
22
19-20. 6
11.9
11.5
1.14
1.13
Aar
41.6
43.3-46. 6
Car
37.5
34.5
(HHV)
2
Total moisture
Mt
Carbon
Page 4 of 23
Hydrogen
Har
2.1
1.7
Nitrogen
Nar
0.9
1.1
Oxygen
Oar
5.6
5.6
10
Sulfur
Sar
0.4
0.6
11
45-50
45-50
12
Silicon dioxide
Si02
54.9
13
Aluminum oxide
Al2O3
25.4
14
Ferric oxide
Fe2O3
9.3
15
Calcium oxide
CaO
3.6
16
1.8
17
Sulfur trioxide
SO3
2.3
18
Titanium dioxide
TiO2
1.3
19
Potassium oxide
K2O
0.3
20
Sodium oxide
Na20
0.3
21
Manganese
MnO2
0.3
DT
0C
1290
ST
0C
1350
FT
0C
1500
dioxide
22
Ash deformation
temperature
23
Ash
softening
temperature
24
Ash flow
temperature
1.3
SL NO
NAME
UNIT
AVERAGE
01
cst
2.5-15.7
02
Pour point
0C
Summer: 12
Winter: 18
03
Mechanical impurity
no
04
0C
>66
05
Sulfur content
1.8
06
Moisture
0. 25 '
07
Ash
0.02
Page 5 of 23
08
1.4
1.5
SL NO ITEM PARTICULARS
RELATED PARAMETER
Steam Drum
1.1
25756 mm
1.2
Overall length
27794 mm
1.3
1778mm
1.4
Wall thickness
Top half182mm,
Bottom half153mm
1.5
Material
SA299
1.6
112
1.7
18. 11 t/h
1.8
1.9
water capacity
70. 2 t
1.10
19. 90 MPa
1.11
Working temperature
3660C
Furnace
2.1
2.2
21372mm
coal burners to
3
Downer
3.1
Quantity
six
3.2
406 X 34 mm
3.3
Material
SA-106B
4.1
Type
Diaphragm type
4.2
56
4.3
Quantity
4.4
51X6.5 mm
Page 6 of 23
4.5
Pitch
Broad wise
4.6
Material
SA-210C
5.1
Pipe diameter
63X7.5 mm
5.2
Material
SA-210C
6.1
Pipe diameter
63X7 mm
6.2
Pitch
6.3
Material
SA-210C
Roof tube
7.1
Pipe diameter
63X7mm
7.2
Pitch
7.3
Material
15CrMoG SA-210C
8.1
Quantity
8.2
Pipe diameter
Vertical 63mm
Horizontal 57mm
8.3
Material
15CrMo SA-210C
8.4
Pitch
9. 1
Quantity
9.2
6X8X8=384
51X7mm, 51X8mm, 51X9mm
9.3
Material
15CrMoG, SA-213TP-304H,
12Cr1MoVG
9.4
Warning temperature
10
10.1
Quantity
503 C
32, Every piece has 19
32 X19=436
10.2
10.3
Material
SA-213T91, SA-213TP-347H,
12Cr1MoVG
10.4
Pitch
571.5 mm (lateral)
10.5
Warning Temperature
5790C
11
Page 7 of 23
11.1
Quantity
11.2
57X8mm, 57X10mm
11.3
Material
12Cr1MoVG SA-213T91
11.4
Warning temperature
5800C
12
Final re-heater
12.1
Quantity
12.2
63X4mm, 63 X 7mm
12.3
Material
SA-213T91, SA-213TP-304H
12.4
Warning Temperature
623 "C
13
Platen Re-heater
13.1
Quantity
13.2
63X4mm, 63X7mm
13.3
Material
14
14.1
Quantity
14.2
60X4mm
14.3
Material
15CrMoG
15
15.1
Quantity
15.2
Type
Pipe type
15.3
Installation site
15.4
16
exports
Super heater second grade attemperator
16.1
Quantity
16.2
Type
Pipe type
16.3
Installation site
16.4
17
Re-heater attemperator
17.1
Quantity
Page 8 of 23
17.2
Type
17.3
Installation site
17.4
18
Economizer
18.1
51X6.5 mm
18.2
Material
SA-210C
18.3
Pitch
138 mm (lateral)
19
Burner
19.1
Type
shutter
19.2
Quantity
6X4=24
19.3
Arrangement methods
20
Oil Gun
20.1
atomization
3250/3250 Kg/h
20.2
(light\heavy oil )
20.3
3. 43/1.37 MPa
20.4
0. 55/0.8 MPa
20.5
4/12
(light\heavy oil )
20.6
Ignite gun
High-energy ignitor
20.7
Input voltage
220-240V (AC)
20.8
Output voltage
2000 V (DC)
21
21.1
Type Model
DP15 m3
21.2
Capacity
15m3
21.3
Design pressure
16 MPa
21.4
Working pressure
0.15MPa
21.5
Design temperature
400C
21.6
Working temperature
1150C
21.7
Manufactured by
22
22.1
Type Model
LTD
LP3.5 m3
Page 9 of 23
22.2
Capacity
3. 5 m3
22.3
Design pressure
1.6 MPa
22.4
Working pressure
1.4 MPa
22.5
Design temperature
4000C
22.6
Working temperature
2000C
22.7
Manufactured by
1.5
Entrance static
Quantity
adjustable axial
Type Model
AN 35/V19+4
Design flow
2500128m3/h
Rotating speed
740 r/min
Static booster
6180 Pa
3550 mm
Vane wheel
1 grade
grade
Shaft output
5324kW
Efficiency
79%
Blade Adjustable
-75% ~ +30%
Manufacted by
Shenyang forced
Extent
Quantity
Power
6000kW
Current
368A
Voltage
11000 V
Rotating speed
1440 r/min
G9-19N05A
Quantity
Rotating speed
2960 r/min
Power
11 kW
gear pump
Rotating speed
1450 r/min
Output power
20 L/min
Power
1.5 kW
Voltage
415 V
1.8 t/h
yield
Page 10 of 23
Lubricating oil
0.4 MPa
pressure
0. 35 MPa
pressure
Lubricating oil
25 ~ 400C
Oil tank
630 L
38 C
Oil brand
N46
temperature
Cooling
water
temperature
1.6
Variable moving
Quantity
ASN-2880/ 1600
Design flow
283.5 m/s
Rotating speed
990 r/min
Static booster
4340 Pa
Shaft output
1407 kW
Efficiency
86.2%
Blade adjustable
10C ~ 50C
Manufactured by
Shenyang forced
extent
ZN63-12
Quantity
Power
1176 kW
Current
94 A
Voltage
11000 V
Rotating speed
990 r/min
Quantitative
Motor Model
Y2-132S-6-B5
Plunger Pump
Rotating speed
960r/min
Power
3 kW
Voltage
415 V
1.8 t/h
yield
Lubricating oil
7 MPa
pressure
Lubricating oil flow
0. 35 MPa
pressure
lOL/min
Oil tank
500 L
Page 11 of 23
1.7
Variable moving
Quantity
ASZ/2062/1250
Design flow
171.2 m3/s
Rotating speed
1490 r/min
Static step-up
14440 Pa
pressure
Shaft output
2755 kW
Efficiency
Blade
100C ~ 500C
Manufactured by Shenyang
(close/open)
forced fan
Adjustable
Extent
86.3%
draft
company
Primary Air Motor
Type Model
ZN63-12
Quantity
Power
3300 kW
Current
181 A
Voltage
11000 V
Rotating speed
1490 r/min
Lubricating oil
0. 4 MPa
oil pump
pressure
Power
3 kW
12 Mpa
Quantitative
Control oil
plunger pump
pressure
Type of high
Y2-132S-6-B5
Power
0.4 Mpa
3 kW
yield
1200 L
Lubricating oil
45 L/min
flow (low
voltage)
Cooler cooling area
6 m2
Lubricating oil
10 L/min
flow(high
voltage)
Page 12 of 23
1.8
PULVERIZER
Pulverizer Body
Type Model
MGS4772
Quantity
Effective diameter
4650 mm
Rotating
15. 3 r/min
Effective length
7340 mm
Output power
105 t/h
Effective volume
124. 6 m3
Fineness
22%
of
pulverized coal
Pulverizer
outlet
75 C
Ball load
127 t
temperature
Ball diameter
proportion
Shenyang Machine
Tool Group Co. Ltd.
Pulverizer Motor
Type Model
ZN63-12
Rated power
2500 kW
Rated voltage
11000 V
Rated current
164 A
Weight
11. 25 t
Rated rotating
993 r/min
speed
Pulverizer High Voltage Jacking Oil Pump
Max. pressure
31. 5 MPa
Flow
2. 5X2 L/min
Normal pressure
16 MPa
Rated current
6A
Motor Model
Y2-112M-6/2.2
Motor power
3kW
motor voltage
415V
Pulverizer Low Voltage Lubricating Oil Pump
Max. pressure
0. 63 MPa
Pump flow
63 L/min
Normal pressure
0.5 MPa
Motor power
2. 2 kW
Motor Model
Y2-100L2-4/3
Motor voltage
415 V
Rated current
6A
1.6 m3
Heat
12 m2 X 2
interchanging
area
Filter fineness
0.05 mm
Heating power
18 kW
Page 13 of 23
0. 63 MPa
Atmosphere
0.63 MPa
pressure
Volume of oil tank
8m3
Pulverizer Big Gear Shade Seal Fan
Outlet pressure
0.4 kPa
Motor
415 V
Pulverizer SealVOLTAGEpower
Fan
seal
fan
blast
410 m3/h
Type Model
SFG16D-C6B
4375 m3/h
Quantity
450 m3/h
Full pressure
8900 Pa
46 m3/h
pulverizer inlet
pressure
Rotating speed
1470 r/min
Motor Model
YKK450-4w
Motor pressure
250 kW
Motor voltage
11000 V
Motor
1490 r/min
rotating
speed
Rated current
18.7 A
Pulverizer Cooling Water Parameter
Speed reducer
8 t/h
Bearing pad
4.6 t/h
Oil station
7.6 t/h
Head waters
Auxiliary cooling
water
Coal Feeder
Type Model
F55
Quantity
12
Type
resist pressure
Coal feeder
0~105 t/h
1180 mm
diameter
Coal
outlet
800mm
internal
diameter
Manufactured by
Type Model
SA77DV112M4
Motor power
4.0 kW
Page 14 of 23
Cleaning motor
SA67DT90L4
type
Cleaning motor
SA67DT90L4
type
1.9
Type
Horizontal type
Quantity
80C
350C
Dimension (L x W)
4000 x 5300 mm
Heating steam
0.998 MPa
pressure
Heating steam
Auxiliary steam
source
Design steam
Heating steam
345.60C
temp
1.6 MPa
Design heating
3600C
pressure
steam temp
area
heating air
volume
Quantity of steam
02
Capacity of
pump
drain pump
5m3
volume
Drain flash tank
300 C
design temperature
Manufactured
Jiangsu thermal
by
power
Co Ltd
Page 15 of 23
drive)
Main motor type: Y180L-6 B3
r/min (low)
Main motor voltage: 415 V
Stand-by motor voltage: 415V
pneumatic motor type: piston-type
Oil pump
Filter
Type Model: XU-A100X50
Cooler
Type Model: ZLC1-0.8L
Nominals flow: 63
Filter accuracy: 50
PS-SB
Distance of run
250 mm
Sweep angle
3600C
Velocity of travel
510 mm/min
Installation site
Quantity
88
M2QA71M4B-J4
Motor power
0.25 kW
Voltage
415 V
Rating current
0.79 A
Starting current
5.2 A
Page 16 of 23
Output torque
1.71 Nm
Steam resources
Screen set to
entrance tank
Steam working
pressure
Long Expansion Soot Blower
Type Model
PS-SL
Distance of run
9300 mm
Soot blower
1440 mm/min
rotating speed
travelling speed
Motor model
M2QA80M4B-J4
Motor power
0. 75kW
Motor rotating
1400 r/min
Voltage
415V
speed
Installation site
32
& economizer
Half-expansion soot blower
Type model
PS-SB
distance of run
4550 mm
24 rpm
Soot blower
720 mm/min
rotating speed
travelling speed
Motor model
M2QA80M6B-J4
Motor power
0. 55kW
Motor rotating
925 r/min
Voltage
415V
Installation
Quantity
site
speed
TS-0
Type
no cold type
Quantity of the
Range of
0540C
temperature
temperature
detector
detecting
Distance
6300 mm
Travelling speed
1440 mm/min
Motor Model
M2QA80M4A-J4
Motor power
0. 55 kW
Voltage
415V
Rating current
1.50 A
Starting current
5.2 A
Air pre-heater soot blower
Page 17 of 23
Installation site
Quantity
Shanghai
clydebei
chrismann
company
steam headers)
Soot blow steam parameter
Type Model
PS-AT
Distance
1486 mm
Steam
3.9 MPa
resources
pressure
Steam
364C
resources
valve back
temperature
pressure
Press control
351C
Steam
valve back
resources
temperature
temperature
Steam
headers
300~350C
1.01.5 MPa
resources
pressure
LUVAc2X350-500/1
375C
isolator design
temperature
Design pressure
22 MPa
Test pressure
33 MPa
Single pump
4002 m3/h
Inlet pressure
191.7 kg/cm2
operate ensure
flow
Page 18 of 23
Total pumping
31.5 m
Hot\cold NPSH
14 m/ 20 m
lift
Boiler water circulating pump motor
Type model
LUV6/41V40-1105
Rating power
400 kW
Rating voltage
11000 V
Rating current
34 A
Rated rotating
1470 r/min
Starting current
266 A
1 sec
Machine winding
PE2/PA
speed
Start time
insulation
Max working
60C/ 65"C
Class
temperature
of
insulation
(alarm/ trip)
Boiler evaporation
Unit
Normal
Alarm
Trip
valve
High
Low
limit
limit
t/h
1757
2060
Drum pressure
MPa
19.0
19.3
18.7
MPa
17.5
17.7
17.1
541 (+5/-
546
531
Remark
valve
capacity
pressure
Super heater outlet
temperature
Re-heater outlet
10)
MPa
3.27
3.6
3.0
541 (+5/-
546
531
127
-178
press
Re-heater outlet
temperature
Drum water level
10)
mm
50
+254/381
Furnace negative
KPa
-0. 125
+0.1
-0.5
1.50
MPa
3.8
4.0
2.5
2.3
pressure
Fuel master pipe
pressure (light oil)
Page 19 of 23
MPa
1.8
1.9
0.7
0.6
70
75
70
110
MPa
0.60. 8
0.8
KPa
12.4
6.23
5.0
KPa
200.0
110.2
68.6
5-60
65
KPa
>4. 5
4.0
2.0
air
0.4
pressure
circulating pressure
difference
Furnace water pump
60
motor chamber
temperature
Seal fan and
pulverizer primary air
pressure difference
Two induced draft fan operation parameters limitation
Sl. No. Parameter
Unit
Normal High
limit
1
MPa
0.4
0.1
20-40
50
KPa
50
150
0.05
pressure
2
15
temperature
3
Bearing shaking
mm
4.6
7.1
90
95
temperature
6
Motor bearing
<80
temperature
7
KPa
Motor winding
6
120
130
temperature
Page 20 of 23
Unit
Normal High
limit
1
MPa
L/min
2040 50
50
KPa
10
15
250
difference
5
Bearing shaking
mm/s
4.6
7.1
90
95
Motor bearing
80
95
temperature
8
KPa
Motor winding
0.2
120
130
temperature
Unit
Normal High
limit
1
0.4
0.6
0.20
L/min
45
Lubricating oil
35
50
15
1.0
0.1
25
temperature
4
MPa
KPa
50
150
difference
6
Bearing shaking
mm/s
4.6
7.1
90
95
80
95
temperature
8
Motor bearing
temperature
Page 21 of 23
Motor winding
120
130
temperature
Parameter
Unit
Normal High
limit
1
Outlet temperature
Bearing pad
70
75
65
110
55
60
temperature
3
0.4
0.63
0.15
16
20
13
MPa
0.05
pressure
5
Strainer pressure
MPa
0.35
difference
6
Lubricating oil
40
63
45
30
50
temperature
7
L/h
Motor bearing
90
85
95
120
120
130
temperature
9
Motor winding
temperature
10
KPa
3.5
difference
The test pressure is 1.25 ~ 1.5 times of pressure bearing parts design pressure
(MPa)
System
Rated working
Normal hydraulic
Super-hydraulic (MPa)
pressure (MPa)
test pressure
1. 25times
1. 5times
Page 22 of 23
19.90
24. 875
29. 85
4.5
5.625
6.75
system
Reheat
4.5
The water volume table of each component being tested by the hydraulic
pressure test
Water &
name
connecti heater
zer
Super
Re-heater Total
ng pipe
Water
volume
82
70.2
180
248
240
820.2
(m3)
7600
3000
1500
1000
750
Vibration
40
50
85
100
120
amplitude (double
vibration amplitude)
Page 23 of 23