Professional Documents
Culture Documents
PRINCIPLES
Azeri, Chirag & Gunashli Full Field Development Phase 1
28 May 2003
TABLE OF CONTENTS
1
INTRODUCTION........................................................................................................................................5
1.1
1.2
1.3
Purpose .....................................................................................................................................................5
Project Strategy Documents...................................................................................................................5
ACG Phase 1 Project HSE Policy ...........................................................................................................6
2.1
2.2
2.3
2.4
3.1
3.2
3.3
3.4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
HS Integrity Assurance..........................................................................................................................11
Verification..............................................................................................................................................11
Management of Change.........................................................................................................................11
Working with Others ..............................................................................................................................12
Authority to Stop Work..........................................................................................................................12
Communications ....................................................................................................................................12
Information and Documentation...........................................................................................................12
Road Safety ............................................................................................................................................13
Drugs and Alcohol .................................................................................................................................13
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
HS REPORTING......................................................................................................................................17
7.1
7.2
7.3
8.1
8.2
8.3
8.4
8.5
8.6
List of Abbreviations
ACG
AIOC
ASA
ATA
BAST
CAM
CWP
DAFWC
CA
EA
FFD
FOC
GHSER
GP
HS
HSE
HVAC
IMT
LTA
MCCI
MOC
MSDS
OF-2
OHSA
PMT
PPE
PSA
PTW
RIIF
SAM
SCE
STOP
TCN
1 INTRODUCTION
The ACG Phase 1 project Management Team places prime importance on Health, Safety,
Environmental (HSE) and demands that all contributors to the Development subscribe to and
actively pursue the highest standards of HSE performance
The ACG Phase 1 project Construction Health and Safety (HS) Management Principles
defines the range of activities considered necessary, as a minimum, to support the aims and
expectations set out in the Project HSE Policy Statement and HSE Standards. The Policy
Statement signed by the Performance Unit Leader is reproduced on the next page.
BP is the operator on behalf of the Azerbaijan International Operating Company (AIOC) that
consist of the partners BP, Unocal, Lukoil, Socar, Statoil, Exxon Mobil, TPA, Devon, Itochu
and Delta Hess.
1.1
Purpose
The purpose of this document is to explain the High-level Project approach to implementation
of HS commitments and obligations set out in BP Corporate Expectations and Project
Standards. It is intended to provide a link between these high-level obligations and the way in
which each Delivery Team will be expected to implement HS management across the entire
Project.
To achieve a successful implementation and in line with industry standards, BP has an
integrated approach in management of Health, Safety and Environment. Therefore where
possible and appropriate plans and procedures that are prepared at a different level of the
project are prepared to cover Health, Safety and Environment in integrated manner.
The aim is to achieve a high degree of consistency in all aspects of delivery by describing a
broad framework for the development. The detail necessary for implementation throughout
the workforce should be set out in HSE Plans developed by each Delivery Team.
1.2
harm to operations personnel due to major accident while working onshore or offshore
on the facilities we design
harm to personnel involved in the Project Execute phase and pre-operations phase
activities (onshore and offshore)
damage to the environment during Execute phase and operation.
1.3
2 MANAGEMENT APPROACH
2.1
BP Project HS Organisation
ACG Phase 1 Project is an integral part of the BP Azeri Project Performance Unit, one of the
Performance Units within the BP Azerbaijan Business Unit. The Project HS organisation is
illustrated in Figure 3.1.
BP HS Management
System
Azeri Project
Integrity
Assurance Team
Project Construction HS
principles
Delivery Teams
Engineering &
Procurement
Offshore 1
HSE Plan
Design
Procurement
Design
Integrity
2.2
HSE Plan
Fabrication
Construction
Installation
Commission
Symops
Offshore 2
HSE Plan
Fabrication
Construction
Installation
Commission
Symops
Pipeline
HSE Plan
Fabrication
Construction
Commission
Terminal
HSE Plan
Fabrication
Construction
Commission
Boundaries of Influence
HS is a line management responsibility, and Delivery Team Managers are expected to lead
and set an example to the workforce under their control. However, it is recognised that the
degree of control and influence will vary depending of the type of work being carried out and
the location. For this reason, Delivery Teams will be expected to determine the boundaries of
influence, based on the following principles:-
2.3
Control:
Manage:
Influence:
Depending upon the nature of their role within the project, the ACG Phase 1 Project Integrity
Assurance Team will either impose direct HS management Control over Contractor and SubContractor activities, or impose minimum management obligations and objectives (Defined as
Manage in the definition of boundaries Sub-section 3.2).
For those Contractors and Sub-Contractors falling within the Manage boundary, the ACG
Phase 1 Project Integrity Assurance Team or the appropriate Delivery Team will carry out an
HS management system interfacing review to identify where their HS-MS fails to address key
Project expectations. Arising out of this review, agreed measures shall be identified and
implemented to address concerns and provide acceptable HS management. The agreed
measures shall be defined in an Interfacing Document to include details of key roles and
responsibilities, arrangements for communications and key processes adopted.
For those Sub-Contractors and Significant Engineering Package Suppliers that fall into the
boundary of Influence, the ACG Phase 1 Project Integrity Assurance Team or the appropriate
Delivery Team will review the HS-MS to ensure consistency with Project expectations. Senior
managers within Contractors will be required to take direct responsibility for the HS
performance of their own workforce.
2.4
Risk Matrix
The effective management of HS issues involves a continuing process of identification and
evaluation to determine whether there is a general risk of impaired performance. The Project
Team will employ the Risk Matrix methodology to identify, evaluate and flag those risks that
require management effort to resolve.
In summary, the process involves the review of possible risks to HS performance at regular
intervals by a nominated team of personnel. The core review team will normally comprise line
managers and HS specialists drawn from the Project Team. Personnel with specialist
knowledge of particular issues will also be expected to take part. The scope of the Project
level Risk Matrix will include all aspects of the Project. The Project HS Manager will be
responsible for maintaining the Risk Matrix and monitoring progress on resolution of the
issues raised.
Each of the Delivery Teams will also be expected to develop a Risk Matrix to provide a
continuous focus onto HS issues that present possible risk to their own performance. These
risk matrices will often identify issues that need to be fed up to the Project level Risk Matrix.
Delivery Teams will define in their HSE Plans how their Risk Matrix will be developed and
maintained over the various phases of the Project. The Delivery Team HSE Manager will be
responsible for maintaining the Delivery Team Risk Matrix and monitoring progress on
resolution of the issues raised.
The process will be agreed and defined within the ACG Phase 1 Project Risk Management
Procedure.
Consideration of health & safety matters forms part of the key responsibilities of all personnel
who work in and for the ACG Phase 1 project. The roles and responsibilities for each project
position will be defined by the job description for that position and where appropriate, include
specific HS responsibilities, depending on the area of expertise, project tasks and area of
activity. It is the responsibility of all managers to ensure that work under their control is
carried out in a safe manner and that staff have the necessary training, competency and tools
in order to conduct their work in accordance with environmental and social considerations.
The accountabilities and HS responsibilities of the key roles summarised below.
3.2
Key Personnel
Project Level
PUL/VP
Azeri Project
Project HS
Manager
Will provide a lead in promoting HSE performance within the Project and is
responsible for influencing senior management teams to take an active
interest in promoting positive HSE behaviour. He will also ensure that
resources are sufficient for the implementation and effectiveness of the
HSE Plan.
Will support the Project Management Team by developing a framework for
HS Expectations to be achieved and will include:
DT HSE
Manager
(For
Construction
and other
Worksite
activities)
Through design for those who will be expected to operate the facilities
following commissioning
3.3
Ensure the Delivery Team achieves its HSE obligations and the
Project Team is kept appraised of HSE performance at all times
Appoint competent personnel to form an integrated team focussed on
HSE issues and capable of understanding and promoting safe
working behaviors on all worksites within the scope of work.
Appoint competent personnel capable of addressing potential
construction HSE issues and developing processes for managing risk
during construction.
Promote and participate in HSE meetings audits and reviews
Provide / oversee HSE training function
Advise the Project HS Manager in all HSE matters with the objective
of ensuring the Project is achieving its policy objectives
Ensure effective communication is established between all key
contributors to the Development.
Ensure that suitable procedures for hazardous activities are available
and implemented, including permit to work and task risk assessments.
10
3.4
Resources
Sufficient resources will be made available to the ACG Phase 1 Project HS Team to provide
an effective interface between the Delivery Teams and Business Unit.
Delivery Teams will be responsible for developing their own organizations to provide the level
of HS resource required to fulfill the requirements of their HSE Plans.
HS Integrity Assurance
Each Of the Delivery Teams will include a HS Integrity Assurance into their Delivery Team
HSE Plan. This will cover the range of activities they consider necessary to achieve the level
of integrity required, consistent with the Project expectations and acceptance criteria.
4.2
Verification
Delivery Teams will be responsible and accountable to the Project for verification of:
Delivery Teams will develop their approach to verification and define the objectives and
process to be followed in their HSE Plans. This will include the type of information to be
verified and access to designs, worksites and other facilities for inspection and testing to be
carried out. The schedule of inspection and test for Performance verification of Safety Critical
Equipment (SCE) will be developed during Detail Design for inclusion in Commissioning
Procedures.
Delivery Teams will facilitate the inclusion of SCE performance measures and test
requirements within commissioning procedures and programme and make provision for the
identified tests/checks to be carried out and verified by the inspection authority.
4.3
Management of Change
The Delivery Teams will manage, monitor and assess changes in design or procedures that
could potentially affect HS performance.
Of primary concern is the possibility of changes that change hazards and their potential
effects. The Delivery Team design change procedure will ensure that any design change
proposal is reviewed their HS Team prior to implementation.
Where a design change could affect other Delivery Team workscope, this will be brought to
the attention of the Project H&S Manager who will ensure that the information is made
available to the appropriate Teams. This may be by technical note describing the change and
its possible impact or by calling a meeting of the interested parties.
11
4.4
4.5
4.6
Communications
Delivery Teams will ensure that all personnel expected to work on Project Worksites are fully
conversant with the working conditions at each one, particularly for those who work on
different sites. This should include the rules and standards related to the working environment
and the HS hazards and risks associated with the work programme on the worksite.
Delivery Teams will ensure that all personnel are able to communicate in a safe, clear and
effective manner. It is imperative that personnel are given and understand written, visual and
oral instruction from management and supervising levels to the workforce and individually
between parties.
4.7
12
4.8
Road Safety
Delivery Teams will develop road safety standards and practices for both onsite and offsite
travel activities. Such standards will be aligned to the requirements set out in BP's Golden
Rules, BP Upstream Road Safety Directive.
4.9
Where work is carried out offshore, then the general worksite provisions will apply to vessels
used in construction type of activities. Worksites include all locations where potentially
hazardous work is carried out, including those of Primary Contractors, sub-contractors and
significant engineering package suppliers.
5.1
Access to Worksites
Provision will be made in Delivery Team HSE Plans to prevent unauthorised or unwanted
entry onto worksites where Project work is being carried out. This will involve review of
provisions already implemented at each site to determine whether they are sufficient and
consistent with the need to protect both personnel and the integrity of confidential information,
equipment and materials on the site.
Where provisions are considered to be inadequate, Delivery Teams will seek to reach
agreement with the site management over improvements.
5.2
Permit to Work
The Delivery Teams will ensure that a Permit to Work System is in force in all construction
sites or other hazardous areas. In general, the systems to be implemented will be those
already operated by the construction site managers, but Delivery Teams will be responsible
for carrying out checks to ensure acceptability. Details of an acceptable standard and how
construction site systems will be vetted will be included in their HSE Plan.
The Delivery Teams will implement measures to ensure that all Personnel are fully conversant
with the working conditions at each work site, the rules and standards related to the working
environment and the HS hazards and risks associated with the work programme.
Processes will be implemented to ensure that all Personnel are fully aware that they are
expected to bring to the immediate notice of their Supervisor all health, safety, environmental
and security risks which they believe not to be under adequate control, so that action may be
taken to prevent injuries or other losses and provide a safe and healthy workplace.
13
5.3
Worksite Visits
The Delivery Teams will require BP or Project representatives to visit worksites for inspection,
testing and commissioning and other activities. The Delivery Teams will define measures and
processes to ensure that equipment and associated work area are verified to be safe for the
work planned. Such verification may be in the form of Safety Check Sheets checked by the
safety supervisor and made available to the representative before commencement of the
inspection, or other suitable method. The approach to be taken will be included in Delivery
Team HSE Plans.
Arrangements will be made for visitors to worksites to have an outline briefing stating the site
rules, personal protection, prohibited activities or areas and emergency response procedure in
the event of an alarm. Visitors will also be provided with safety equipment helmet, boots,
safety spectacles etc. and accompanied at all times whilst on site.
5.4
5.5
Procedures
Delivery Teams will be responsible for implementing specific Construction Procedures, workinstructions and method statements considered to be important for safe working on each of
the worksites within their scope of work. These should take account of the type of work to be
carried out and clearly identified in the DT HSE Plan. The Plans will include arrangements for
conducting a review of prospective worksite procedures and for agreeing changes to working
practices on sites where minimum standards are not achieved.
5.6
Workplace activities where personnel may be at risk in the conduct of their normal work
activity.
Specific operations where hazards may be unusual. For example, Heavy Lifting,
Transportation, Integration, Tow, Installation, Hook-up, Commissioning and Handover
Activities
Any specific known hazards not covered by established work procedures should be
listed
Plans will include breakdown of the project work scope to identify elements involving
potentially hazardous work before work is commenced. Delivery Team HSE Plans will seek to
define the processes and procedures for carrying out and recording risk assessments and the
Job Method Statements arising. This may form part of the permit to work system.
5.7
14
5.8
Emergency resources required e.g. fire watchers, fire extinguishers, fire blankets
15
6 HEALTH MANAGEMENT
Delivery Teams will implement specific Health Management measures for each phase of the
Project within its scope of work. This shall be defined in the HSE Plans and include:i)
ii)
Compliance with all applicable laws and regulations or Project standards where laws and
regulations do not exist regarding safe handling of toxic materials and hazardous
chemicals and all other construction work practices.
Sufficient potable water and testing at least weekly if delivery is from a source other
than verified municipal supplies.
Sufficient signage and containers for waste toxic and hazardous materials to; avoid
their escape to the environment, safe storage and collection for eventual disposal.
Treatment of each area as necessary to prevent the breeding of insects and vermin.
Assurance that canteen workers are medically approved for handling food.
Isolation of those persons with detected contagious diseases from the rest of the
work force.
A qualified health / medical advisor, reporting to the Delivery Team HSE Manager, will
normally be appointed to act as Health Co-ordinator at large worksites. However, provisions
should also be made with HSE Plans to cover health advice at smaller sites. For example,
definition of how aspects of the health management requirements will be implemented,
including advice on medical supplies and equipment to be maintained at each worksite,
selection of medical attendants, appropriate procedures for the evacuation and care of
employees requiring hospitalisation or specialised treatment and general sanitation
16
7 HS REPORTING
Senior personnel within each Delivery Team will carry out a quarterly HS performance review.
Prime Contractors and those Sub-contractors and Engineering Package Suppliers who are
required under the terms of their contracts to provide HS Reports will be included. A report of
this review will be made available to the Project H&S Manager for the information of the BU
Management.
Each Delivery Team will also carry out monthly HSE performance review meetings to include
the Delivery Team HSE Manager, line management and worksite representatives. Typically,
the meetings will include:
The Delivery Teams will be responsible for recording any issues raised and ensuring that
remedial action is taken.
7.1
7.2
Regular Reporting
Delivery Teams will ensure that incident on Project Worksites under their control, or subject to
Delivery Team management, are reported, investigated, documented and appropriate actions
taken to prevent recurrence. For those worksites over which we have influence only, Delivery
Teams will facilitate investigation and reporting.
Reporting of HS statistics will normally include:
Work related fatalities number of cases
17
7.3
18
HS Co-ordination Meeting
During the course of the project, regular HS Co-ordination Meetings will be held to monitor
progress and performance within the Delivery Teams and their contractors. The Project H&S
Manager will prepare a schedule and attendees will normally include senior personnel drawn
from the Project Team and Delivery Teams, plus any specialists required to progress specific
issues.
The object of such meetings will be the monitoring, implementation, and control of the HSE
Plan, plus issues arising from the development of design and construction, installation, drilling,
pipelaying, commissioning and other important activities that require high level co-ordination.
8.2
Audit Programme
Delivery Teams will cooperate with the Project H&S Manager in developing an audit
programme to determine whether provisions have been implemented as planned, are
effective, and continually improving. The audit programme will normally include plans for
auditing of design and construction activities.
The agreed programme will be defined in the Delivery Team HSE Plans to include at least four
audits per year.
8.3
Select PHSER
8.4
Worksite Inspections
Delivery Teams will seek to establish a monthly management inspection tour of the Prime and
Managed worksites. Such inspection tours will be focused towards observing and responding
to unsafe acts and conditions. The worksite director or his deputy accompanied by the site
HSE Manager and the Delivery Team representative will normally lead the tour. Summary
details of the inspection and follow up will be recorded by the worksite representative and
details provided to the Project.
8.5
19
8.6
ii)
iii)
iv)
v)
Details of the quantity and nature of any emissions, discharges and hazardous and
non-hazardous wastes generated
vi)
Details of type and response to any emergency exercises (contingency plans) or real
life emergencies
vii)
20