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LEVEL 1 - VIBRATION ANALYSIS I

HOW TO IMPLEMENT AN EFFECTIVE CONDITION MONITORING PROGRAM USING
VIBRATION ANALYSIS
Who should attend?
Plant personnel requiring a basic understanding of analytical methodologies used to determine
machinery conditions for improvement of predictive maintenance program results; including
maintenance supervisors, rotating machinery engineers, predictive maintenance coordinators,
reliability engineers, and advanced mechanics and technicians.

Course Objective
At the conclusion of this course, participants will be able to select appropriate sensors and
techniques for diagnosing typical machinery malfunctions. Participants will be able to read
vibration signatures and evaluate machinery condition from vibration data. Participants will be
able to isolate the affected machinery component, recognize various common problems, and
be able to make recommendations for continued operation or scheduled repairs.

Course Description
An introduction to performing machinery analysis within a condition-monitoring program.
Various techniques used to diagnose machinery condition are reviewed, including time
waveforms, spectral analysis, phase measurements, and amplitude measurement methods.
Applies sensor fundamentals to machinery analysis, including an overview of sensor strengths
and weaknesses in applications. Common machinery malfunctions are discussed, including
basic guidelines for the best detection tools for each machinery problem, and key signs to be
aware of. Malfunctions and common pitfalls are demonstrated and real-world machinery
analysis case histories are shared.
- What is vibration and how can it be used to evaluate machinery condition:

Frequency, a time waveform, phase, an FFT spectrum (signature)

Displacement, velocity, and acceleration

RMS, peak, and peak-to-peak amplitude

How to know when vibration is too high
- Vibration sensors and their applications.
- Vibration and detection by various instruments. Analog vs. digital methods
- High frequency detection (HFD) and alarm levels at various speeds
- Vibration analysis and how it is used to evaluate machine-operating condition

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Mass unbalance, eccentric rotors, bent shafts, and misalignment

Mechanical looseness, improper component fit, soft foot, and belt drive problems
Rolling bearing problem detection using vibration spectrum analysis
Gear wear problem detection
Electrical problems within induction motors
Balance resonance, detection, and effects on machinery

- Vibration alarms, spectral band alarms, and optimum frequency ranges

- Common pitfalls in making everyday vibration measurements and the effect on detection and
diagnosis of machinery problems
- Time waveform and converting to an FFT spectrum
- Predictive maintenance programs
- Real-world case histories for problems found within the Illustrated Vibration Diagnostic Chart

2009 Public Course Schedule for Level 1 - Vibration Analysis I

Date

Venue

Language

25-28 May 2009

SKF Training Centre, Jln. Ipoh, Kuala Lumpur English

Course Length
3 days Training
day - Certification examination
A written examination will be given for this course. Successful completion of the written exam
results in Vibration Analyst I Certification under the ASNT curriculum guidelines stipulated in
SNT-TC-1A

Time
9.00 am to 4.30 pm
Lunch and refreshment will be provided
(One hour lunch break and two 15 minutes tea break)

Course Fee
RM 7,300.00 per person (All cheque must be crossed and made payable to SKF Malaysia Sdn
Bhd before the course commences).

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Prerequisites
No prerequisites are required assumed. However, if Vibration Analyst I Certification is desired,
a person with at least six months spectrum analysis experience or with Entry Level
Certification is usually more successful. General familiarity with using a calculator and a
computer is helpful. Good math skills and simple Algebra, primarily solving for one unknown, is
helpful. All seminar texts, demonstrations and Certification Tests are generic to all vendors
hardware and software.

Agenda
Agenda
Introduction To The Basics Of Vibration

What is Vibration?
Relationship To Machinery Condition As
A Predictive Maintenance Tool
Characteristics Of Vibration:
What Is A Time Waveform &
Frequency?
What Is Vibration Displacement?
What Is Vibration Velocity?
What Is Vibration Acceleration?
What Is Vibration Phase?
When To Use Displacement, Velocity &
Acceleration?
How Much Vibration Is Too Much?
Analog vs. Digital Overall Vibration
What Is A Vibration Spectrum (FFT)?
Selecting Number Of Lines Of
Resolution
Effects on Frequency Accuracy of
#FFT Lines and Frequency Span
Phase Measurement & Analysis
How To Measure Phase
Phase Analysis Used To Identify:
Unbalance
Misalignment
Bent Shaft
Eccentricity
Cocked Bearing
Looseness & Weakness
Operating
Deflection Shapes

Overview Of
Of Vibration Instrumentation

For Bearing Fault Detection

For Problems With Gears, Electrical, Lube, Etc.
How To Specify Alarm Levels

Vibration Signature Analysis To Diagnose:

Velocity Transducers
Accelerometers:
General Purpose

Overall Level Vibration Meters

Swept-Filter Vibration Meters
FFT Data Collectors
Real-Time Spectrum Analyzers
Tape Recorders (Instrument Quality)

Role Of Spike Energy, Shock Pulse & HFD

Overview & Selection Of Transducers

Low Frequency
High Frequency
Permanent Mount
Non-Contact Displacement Probes
Shaft Contact Measurement Devices
Transducer Mounting Considerations

Mass Unbalance
Force (Static) Unbalance
Couple Unbalance
Dynamic Unbalance
Overhung Rotor Unbalance
Eccentric Rotors
Bent Shafts
Misalignment
Angular Misalignment
Parallel Misalignment
Misaligned/Cocked Bearings
Mechanical Looseness
Base Looseness/Weakness
Rocking Motion/Cracked Structures
Loose Bearing and Rotor Fits

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Analysis Of Rolling Element Bearings

Bearing Natural Frequencies
Bearing Defect Frequencies
The Role Of Sideband Frequencies
The Four Stages Of Bearing Failure
Introduction To Resonance Problems
How To Detect Natural Frequencies
How To Correct Resonance Problems
Electrical Problems With Induction
Motors
Stator/Field Problems
Rotor Eccentricity
Broken/Cracked Rotor Bars
Role Of Pole-Pass Sideband
Frequencies
Analysis Of Gears & Gear Drives
Calculating Gear Mesh Frequencies
Gear Wear
Gear Misalignment
Significance Of Sideband Frequencies
Belt Drive Problems
Detecting Worn Or Damaged
Belts/Pulleys
Pulley Misalignment
Eccentric Pulleys
Aerodynamic/Hydraulic Forces
Flow Turbulence
Cavitations Problems

Common Pitfalls in Everyday Vibration

Measurements

Choosing Measurement Locations

Machine & Point Identification Methods

Measurement Parameters (mils, ips, g, etc.)
Instrument & Transducer Selection
Effects Of Transducer Mounting:
Stud Mounting
Adhesive Mounting
Magnetic Holders
Extension Probes

Implementing An Effective Predictive Maintenance

Program

Flow Chart For An Effective Program

Plant Layout & Route Development
Setting Up The Computer Database
Obtaining Baseline Measurements
Generating Meaningful Reports
Overall Alarm Reports
Band Alarm Reports
Inspection Code Reports
Special Reports
Documenting Program Correction Actions &
Results

Real World Case Histories

Numerous Examples Of The Detection,

Diagnosis & Correction Of Vibration Problems
Are Provided For a Variety Of Industrial
Machines Having Various Types Of Faults
including Unbalance, Misalignment, Bearing
Wear, Gear Wear, Resonance Problems,
Electrical Problems, etc.

Trainer Resume
STANDARD RESUME
TRAINER: MR Gary B. Patrick
A. PERSONAL DETAILS
NAME
: Gary B. Patrick
ADDRESS
: Littleton, CO USA
TELEPHONE NO. : 303-979-0506

NATIONALITY : USA
FAX NO.
: 720-981-4750

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B. ACADEMIC QUALIFICATION
Professional Qualification
Certified Level III Vibration Analyst
University & Qualification
BSME, University of Cincinnati,
Cincinnati, Ohio USA - 1978

D. TRAINING EXPERIENCE
EXPERIENCE AREA (S) OF
SPECIALITY
Entry Level Vibration Analysis
Vibration Analysis I, II & III
Dynamic Field Balancing
Condition Monitoring Management
Course
E. CURRENT EMPLOYMENT
SKF USA, SKF Reliability Systems,
Kulpsville, PA USA

Formal Education
Secondary
:
Junior & Senior High Schools
Official Training Received :
Numerous vibration analysis, modal
analysis and dynamic balancing
seminars
C. WORKING EXPERIENCE
Over 20 years experience in the
vibration analysis and dynamic
balancing fields.

F. OTHER USEFUL INFORMATION

Extremely capable of handling complex
topics and teach them in such a
manner that can maximize
comprehension. Relates well, not only
to experienced vibration analysts and
engineers, but also to those just getting
started in the vibration analysis and
condition monitoring fields.

Enquiries
Technical Training Section
Technical & Maintenance Support Center, Services
SKF Malaysia Sdn Bhd
432, Jalan Ipoh, 51200 Kuala Lumpur
Tel:
03-4047 3333
Fax:
03-4044 9128, 4043 9381
Lye.sim.yen@skf.com
E-mail:
Koh.Jeng.Hooi@skf.com
Tio.Chin.Wue@skf.com

Level 1 - Vibration Analysis I_ISO Cat II_2009

2009 ASNT Vibration Analysis Training

How to register?
Please complete the enrolment form below and send to us by fax/E-mail/mail.
Fax : 03-4044 9128/4044 0760
03-4043 9381
Mail : SKF Malaysia Sdn Bhd
E-mail: lye.sim.yen@skf.com
432, Jalan Ipoh
51200 Kuala Lumpur

tio.chin.wue@skf.com
Koh.Jeng.Hooi@skf.com

Enrolment Form
Course type/Session Date (
( )

No

Participant name (in full)

Position

NRIC

Level 1
25-28 May 09

Level 2
1-4 June 09

1
2
3
4
5
Do you require Hotel Accommodation assistance?

Yes (

No ( )

Organization: ______________________________________________________________________________
Contact Address: ___________________________________________________________________________
Postcode: _____________________
State: ___________________________
Tel. : ( )___________________ extension: ____________
Fax : (
)________________________
Authorization
Signatory must be authorized to sign on behalf of participating organization
Name: ______________________________________
Position: ____________________________________

Signature: __________________________
Date: ______________________________

Training Venue:
Level 1: SKF Training Centre, Jalan Ipoh, KL
Level 2: SKF Training Centre, Jalan Ipoh, KL
Training Fees:
ASNT Level 1: MYR 7,300.00 per participant
ASNT Level 2: MYR 7,500.00 per participant
Early bird discount:
A MYR200.00 discount will be offered for confirmed
registration on or before one month of training
commencement
Payment Method:
Payment is required 5 working days prior to the training date
by
CHEQUE:
CHEQUE Made payable to
SKF Malaysia Sdn Bhd
Or
BANK TRANSFER:
TRANSFER

SKF Malaysia Sdn Bhd

MAYBANK A/C no.: 014141-50233-2
HSBC A/C no.: 304-022643-001
Confirmation details: Upon received of your payment, an
official receipt will be issued and send to your company.
Terms & Conditions
1. Fees are inclusive of training materials, lunch,
refreshments and ASNT Certification Test
2. Cancellation/Substitution: Provided the total fee has
been paid, substitution at no extra charge up to 7 days
before the event is allowed. Cancellation is nonrefundable
3. SKF reserves the right to cancel the course if
warranted by circumstances beyond its controlled.