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LEVEL 2 - VIBRATION ANALYSIS II

CONCENTRATED VIBRATION SIGNATURE ANALYSIS AND RELATED CONDITION
MONITORING TECHNIQUES
Who should attend?
Plant personnel requiring a comprehensive understanding of vibration FFT and diagnostic
techniques used to perform rotor dynamics analysis for increased performance of rotating
machinery; including machinery specialists, predictive maintenance technicians, reliability
engineers and advanced mechanics.

Course Objective
At the conclusion of this course, participants will be able to better refine a conditionmonitoring program with diagnostic techniques that improve the performance of rotating
machinery (both roller and sleeve bearing machinery). Participants will be able to diagnose
several malfunctions, from common to moderately severe, and be able to make
recommendation for corrective action. In addition, participants will be able to enhance
condition-monitoring program with advanced measurement techniques, such as acceleration
enveloping and SEE TM Technology.

Course Description
A comprehensive survey and in-depth study of vibration spectrum analysis and related
condition monitoring techniques used to analyze rotating machinery, and to detect and correct
machinery malfunction. An overview of rotor dynamics is presented, along with the study of
severe, but less common, machinery problems that frequently lead to catastrophic failure.
Sleeve bearing monitoring and analysis is discussed along with common problems. An
overview of acceleration enveloping and SEE technology is also presented.
Brief review of Vibration Analysis I course topics

Vibration instruments and sensors

Evaluating machinery condition with vibration analysis
Analog vs. digital overall vibration measurements
Spike energy, high frequency demodulation (HFD), and shock pulse techniques
Common pitfalls in vibration measurements
Time waveform and conversion to FFT spectrum

Proper use of vibration severity charts

Phase analysis techniques

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machinery
ery problems using the
Concentrated vibration spectrum analysis for detecting 40 machin
Illustrated Vibration Diagnostic Chart
Mass unbalance, eccentric rotors, and bent shaft
Misalignment and coupling problems
Mechanical looseness 3 distinctly different types
Balance resonance problems
Rotor radial rubs and sleeve bearing problems
Tracking of rolling bearing condition using spectrum analysis
Flow induced vibration (cavitations, surge, starvation)
Gear problems (wear, excessive backlash, eccentricity, tooth misalignment,
cracked/broken teeth, hunting tooth, assembly phase problems)
Monitoring problems in AC and DC motors
Belt drive and beat vibration problems
Soft foot and distorted frame problems
Proven analysis procedure using the Illustrated Vibration Diagnostic Chart, including examples
High frequency enveloping and demodulation spectral analysis. What is SEE technology? How
are these techniques used to detect problems with rolling bearing, gears, lubrication, and
contamination?
Real world case histories for each of the problem with the Illustrated Vibration Diagnostic
Diagnostic
Chart

2009 Public Course Schedule for Level 2 - Vibration Analysis II

Date
1-4 June 2009

Venue
SKF Training Centre, Jln. Ipoh, Kuala Lumpur

Language
English

Course Length
3 days Training
day - Certification examination

A written examination will be given for this course. Successful completion of the
written exam results in Vibration Analyst II Certification under the ASNT curriculum
guidelines stipulated in SNT-TC-1A
Time
9.00 am to 4.30 pm
Lunch and refreshment will be provided
(One hour lunch break and two 15 minutes tea break)

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Course Fee
RM 7,500.00per person (All cheque must be crossed and made payable to SKF Malaysia Sdn
Bhd before the course commences)

Prerequisites
A person with one to two years full-time vibration spectrum analysis experience is
recommended; or with Vibration Analyst I Certification. General familiarity with using a
calculator and with a computer is required. Good math skills and simple algebra,
primarily solving for one unknown is a must. Some fundamental Trigonometry
background will also prove helpful.
Agenda
Brief Review of ANALYSIS I Seminar Topics:

Vibration Fundamentals
Tabulation of Vibration Instruments
Available
Tabulation of Vibration Transducers
Available
Role of Spike Energy, Shock Pulse & HFD
Common Pitfalls in Everyday Vibration
Measurements

Principles of Digital Data Acquisition and FFT

Processing for Reliable Spectral Analysis:

FFT Parameters (#Lines, Resolution,

Frequency Range)
Sampling & Digitizing Data
FFT Window Selection
Types of Averaging
Effect of Overlap Processing
Importance of Bandwidth & Frequency
Separation
Difference in Digital and Analog Overall
Level
Effect of Dynamic Range on Detection of
Multiple Problems

Introduction to Natural Frequency Test Methods:

Difference Between Natural Frequency,

Resonance and Critical Speed
Impulse Natural Frequency Testing
Run up and Coast down Natural Frequency
Testing
Bode Plot Acquisition & Interpretation
Polar Plot Acquisition & Interpretation

Enhanced Vibration Diagnostics

Diagnostics Using Phase
Analysis:

Definition of Phase
Instruments and Transducers Required to
Measure Phase Reliably And Accurately
How to Make Phase Measurements
Presentation of Standard Forms for
Documenting Phase Measurements for
Various Machine Types
How to Accurately Interpret Phase
Measurement Results to Diagnose Various
Problems
Using Phase to Find the Operating
Deflection Shape of a Machine & its
Supporting Structure

Level 2 - Vibration Analysis II_ISO Cat III_2009

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Concentrated Vibration Signature Analysis Using
Technical Associates World Renown Illustrated
Vibration Diagnostics Wall Chart:

Partial Rub
Full Annular Rub

Review of Problem Detection Covered in

ANALYSIS I Seminar:

Mass Unbalance
Eccentric Rotors
Bent Shafts
Misalignment
Mechanical Looseness (3 Types)
Belt-Drive Problems

Plain Bearing Problems

Problems
Plain Bearing Wear & Clearance
Problems
Oil Whirl Instability
Oil Whip Instability
Dry Whip

Electrical Problems With Induction Motors

Stator Problems
Eccentric Rotors (Variable Air Gap)
Cracked, Broken or Loose Rotor Bars
Thermally Induced Bow
Electrical Phasing Problems
Torque Pulse Problems

Tracking of Rolling Element Bearing

Condition Using:
Using:
Newly Available High Frequency
Demodulated and Enveloped Spectra.
Bearing & Structural Natural
Frequencies.
Bearing Defect Frequencies &
Sidebands.
Presentation of 6 Bearing Failure
Scenarios.
When Should Bearings be replaced?

Gear Problems
Gear Tooth wear
Excessive Gear Tooth Loading
Gear Eccentricity and/or Backlash
Gear Tooth Misalignment
Cracked or Broken Gear Teeth
Fractional Gear Mesh Frequencies
Hunting Tooth Problems

Resonance Problems
Characteristics Which Help Identify
Possible Resonance from Survey
Spectra.
How to Approximate Nature
Frequencies for both Overhung and
Simply Supported Rotors.

FlowFlow-Induced Vibration Problems

Hydraulic/Aerodynamic Forces
Cavitations and Starvation
Recirculation & Flow Turbulence
Surge and Choking

InIn-depth Coverage on How to Detect the Following

Problems:

Rotor Rub

Beat Vibration Problems

Soft Foot/Distorted Frame Problems

How to Refine
Refine Both Overall and Spectral Band
Alarms Using Proven Statistical Techniques:

Statistical Procedure Developed for

Refining Overall and Spectral Band Alarms
Real-World Applications of the Above
Procedure on Machinery at 4 Client Plants

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Introduction To Narrowband
Narrowband Envelope Alarms:

Definition of Narrowband Envelope Alarms

Generating Envelope Alarms for a New
Database
Generating Envelope Alarms for a Preexisting Database

Introduction To High Frequency Demodulated

& Enveloped Spectra:

What they are and How They Are

Generated
How They Are Used to Detect Bearing,
Gear, Lubrication and
Certain Electrical Problems

Introduction To Vibration Isolation

Mechanisms:

Definition of Vibration Isolation

How Isolators Work
Sample Isolator Types

Introduction To Vibration
Vibration Damping
Treatments:

Definition of Vibration Damping

How Damping Affects Resonant Vibration
Sample Damping Treatment

RealReal-World Case Histories

Trainer Resume
Trainer : Gary B. Patrick
A. PERSONAL DETAILS
NAME
: Gary B. Patrick
ADDRESS
: Littleton, CO USA
TELEPHONE NO. : 303-979-0506
NATIONALITY
: USA
FAX NO.
: 720-981-4750
B. ACADEMIC QUALIFICATION
Professional Qualification
Certified Level III Vibration Analyst
University & Qualification
BSME, University of Cincinnati,
Cincinnati, Ohio USA - 1978

Official Training Received :

Numerous vibration analysis, modal
analysis and dynamic balancing
seminars
C. WORKING EXPERIENCE
Over 20 years experience in the
vibration analysis and dynamic
balancing fields.
D. TRAINING EXPERIENCE AREA (S) OF
SPECIALITY
Entry Level Vibration Analysis
Vibration Analysis I, II & III
Dynamic Field Balancing
Condition Monitoring Management
Course

Formal Education
Secondary
:
Junior & Senior High Schools

E. CURRENT EMPLOYMENT
SKF USA, SKF Reliability Systems,
Kulpsville, PA USA

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F. OTHER USEFUL INFORMATION

Extremely capable of handling complex
topics and teach them in such a
manner that can maximize
comprehension. Relates well, not only

to experienced vibration analysts and

engineers, but also to those just getting
started in the vibration analysis and
condition monitoring fields.

Enquiries
Technical Training Section
Technical & Maintenance Support Center, Services
SKF Malaysia Sdn Bhd
432, Jalan Ipoh, 51200 Kuala Lumpur
Tel:
03-4047 3333
Fax:
03-4044 9128, 4043 9381
E-mail:
Lye.sim.yen@skf.com
Koh.Jeng.Hooi@skf.com
Tio.Chin.Wue@skf.com

Level 2 - Vibration Analysis II_ISO Cat III_2009

2009 ASNT Vibration Analysis Training

How to register?
Please complete the enrolment form below and send to us by fax/E-mail/mail.
Fax : 03-4044 9128/4044 0760
03-4043 9381
Mail : SKF Malaysia Sdn Bhd
E-mail: lye.sim.yen@skf.com
432, Jalan Ipoh
51200 Kuala Lumpur

tio.chin.wue@skf.com
Koh.Jeng.Hooi@skf.com

Enrolment Form
Course type/Session Date (
( )

No

Participant name (in full)

Position

NRIC

Level 1
25-28 May 09

Level 2
1-4 June 09

1
2
3
4
5
Do you require Hotel Accommodation assistance?

Yes (

No ( )

Organization: ______________________________________________________________________________
Contact Address: ___________________________________________________________________________
Postcode: _____________________
State: ___________________________
Tel. : ( )___________________ extension: ____________
Fax : (
)________________________
Authorization
Signatory must be authorized to sign on behalf of participating organization
Name: ______________________________________
Position: ____________________________________

Signature: __________________________
Date: ______________________________

Training Venue:
Level 1: SKF Training Centre, Jalan Ipoh, KL
Level 2: SKF Training Centre, Jalan Ipoh, KL
Training Fees:
ASNT Level 1: MYR 7,300.00 per participant
ASNT Level 2: MYR 7,500.00 per participant
Early bird discount:
A MYR200.00 discount will be offered for confirmed
registration on or before one month of training
commencement
Payment Method:
Payment is required 5 working days prior to the training date
by
CHEQUE:
CHEQUE Made payable to
SKF Malaysia Sdn Bhd
Or
BANK TRANSFER:
TRANSFER

SKF Malaysia Sdn Bhd

MAYBANK A/C no.: 014141-50233-2
HSBC A/C no.: 304-022643-001
Confirmation details: Upon received of your payment, an
official receipt will be issued and send to your company.
Terms & Conditions
1. Fees are inclusive of training materials, lunch,
refreshments and ASNT Certification Test
2. Cancellation/Substitution: Provided the total fee has
been paid, substitution at no extra charge up to 7 days
before the event is allowed. Cancellation is nonrefundable
3. SKF reserves the right to cancel the course if
warranted by circumstances beyond its controlled.