Professional Documents
Culture Documents
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the
State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar
laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service
dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
WARNING: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
DANGER: Your lawn mower was built to be operated according to the rules for safe operation in
this manual. As with any type of power equipment, carelessness or error on the part of the operator
can result in serious injury. This lawn mower is capable of amputating hands and feet and throwing
objects. Failure to observe the following safety instructions could result in serious injury or death.
1.
GENERAL OPERATION
Read, understand, and follow all instructions in the
operators manual and on the machine before
starting. Keep this manual in a safe place for future
and regular reference and for ordering replacement
parts.
Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Do not wear loose fitting
clothes or jewelry. They can be caught in moving
parts. Never operate a unit in bare feet, sandals, or
sneakers.
3. CHILDREN
2. SLOPE OPERATION
Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this unit on
a sloped or hilly area. If the slope is greater than 15 as
shown on the slope gauge, do not operate this unit on that
area or serious injury could result.
DO:
4. SERVICE
Use extreme care in handling gasoline and other
fuels. They are extremely flammable and the
vapors are explosive.
DO NOT:
Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch, or
if an edge caves in.
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons
who read, understand and follow the warnings and instructions in this manual and on the machine.
WARNING
TO AVOID SERIOUS INJURY OR DEATH
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE THE UNIT WHERE IT
COULD SLIP OR TIP.
IF MACHINE STOPS GOING UPHILL, STOP
BLADE(S) AND BACK DOWNHILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS
ARE AROUND.
NEVER CARRY CHILDREN.
LOOK DOWN & BEHIND BEFORE AND WHILE
BACKING.
KEEP SAFETY DEVICES (GUARDS, SHIELDS,
AND SWITCHES, ETC.) IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE
THROWN BY THE BLADE(S).
KNOW LOCATION AND FUNCTION OF ALL
CONTROLS.
BE SURE BLADE(S) AND ENGINE ARE STOPPED
BEFORE PLACING HANDS OR FEET NEAR BLADE(S).
BEFORE LEAVING OPERATOR'S POSITION,
DISENGAGE BLADE(S), PLACE THE SHIFT
LEVER IN NEUTRAL, ENGAGE PARKING BRAKE,
SHUT OFF AND REMOVE KEY.
Slope Gauge
ED
LIN
E
,
REP
RE
S
E
NTIN
G
A 15
SL
OPE
OR A FENCE POST
A CORNER OF A BUILDING
A POWER POLE
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
FOL
D
ON D
OTT
15
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
DESCRIPTION
Mulch Kit (For 46-inch Decks Only)
Grille Guard (Mounts On Front Of Tractor)
TracPac Storage Container (Mounts On Rear Of Tractor)
FastAttach Triple Bagger Grass Collector (For 46-inch Decks Only)
FastAttach 46-inch Front Dozer Blade
42-inch Two-stage Snowthrower
Sleeve Hitch with Electric Lift
OEM-190-825
OEM-190-984
OEM-190-980
OEM-190-978
OEM-190-804
Rubber
Boot
Battery
Wing
Nut
Tray
Negative
Terminal
Bolt
Hold-down Strap
Figure 2
7
Fender
Deck
Stabilizer
Bracket
Front of Tractor
Figure 3
WARNING: Before attaching the cutting deck, engage the parking brake, turn the ignition key to
the OFF position and remove the key from the switch to avoid accidental starting.
Raise the deck lift arms up and out of the way by placing the lift lever in the top notch on the right
fender.
Gently slide the cutting deck beneath the tractor from the right side.
Move the cutting deck into position so that the the hooks found on the front end of the deck fit snuggly
around the deck stabilizer rod as shown in Figure 3.
NOTE: The stabilizer rod may be secured to the tractor frame with a plastic cable tie for shipping reasons. If
so, cut the cable tie before mounting the front of the cutting deck.
Lower the deck lift arms by placing the lift lever in the bottom notch on the right fender.
Raise the left side of the cutting deck by grasping the deck skid rod and lifting upward. Pull the deck
support pin (on the left side of the deck) outward and align it with the hole on the rear of the left deck lift
arm before releasing the pin to lock it in place as shown in Figure 3. Repeat on the right side.
Route the PTO belt around the electric PTO clutch as shown in Figure 3.
Grasp the PTO idler pulley bracket and pull it towards the discharge chute, then route the belt around
the PTO idler pulley as shown in Figure 3.
IMPORTANT: Be certain that the FLAT side of the PTO belt is the side coming in contact with the PTO
idler pulley.
If not already attached, hook the idler spring to the stud found on the left side of the tractor frame.
IMPORTANT: After mounting the cutting deck, refer to Leveling the Deck in the ADJUSTMENTS section
of this manual. Perform any adjustments, if necessary, prior to operating the tractor
8
SECTION 7: CONTROLS
M
J
A
1/10
P
G
C
H
E
I
L
NOTE:
Figure 4
A
B
C
D
E
F
G
Ignition Switch
Throttle Control Lever
Choke Control (if so equipped)
Indicator Monitor/Hour Meter
Lift Lever
H
I
J
K
L
M
AutoDrive Pedal
Shift Lever
Cruise Control Button
Seat Adjustment Lever
Cup Holder
Parking Brake Button
NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operators position.
9
IGNITION SWITCH
IMPORTANT: When
CHOKE CONTROL
using
PTO
operated
equipment such as the cutting deck or other
attachments, always operate the tractor with the
throttle lever in the FAST (rabbit) position.
Start
Battery
Figure 5
Oil
+
Hour
Meter
1/10
Throttle
Symbol
Choke
Position
Throttle
Symbol
Figure 7
Fast
Position
Fast
Position
Slow
Position
Brake
PTO
Slow
Position
Figure 6
10
LIFT LEVER
BRAKE PEDAL
BRAKE
ELECTRIC PTO
(POWER TAKE-OFF) KNOB
AUTODRIVE PEDAL
SHIFT LEVER
FL
R
Shift Knob
FH
CUP HOLDER
The tractors cup holder is located on the fender to
the left of the seat.
SECTION 8: OPERATION
SAFETY INTERLOCK SWITCHES
IMPORTANT: Tampering with or attempting to
WARNING
12
sudden
starts,
excessive speed and sudden stops.
13
Lightly push
downward.
the
cruise
control
button
DRIVING ON SLOPES
Refer to the SLOPE GAUGE on page 6 to help
determine slopes where you may not operate safely.
Front View
Pull Out
ON
Push In
OFF
Figure 8
Move the throttle control lever to the FAST
(rabbit) position.
14
MOWING
SECTION 9: ADJUSTMENTS
LEVELING THE DECK
WARNING: Cutting blades are sharp. Always protect your hands by wearing heavy leather work
gloves to grasp blades.
NOTE: Check the tractors tire pressure before performing any deck leveling adjustments. Refer to TIRES in
the maintenance section of this manual for further information regarding tire pressure.
Front to Rear
The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to
rear. The front of the deck should be 1/4" to 3/8" lower than the rear of the deck. Adjust if necessary as follows:
WARNING: Turn the tractors engine off, remove the key from the ignition switch and apply the
tractors parking brake before making any adjustments to the cutting deck.
With the tractor parked on a firm, level surface, place the lift lever in the top notch (highest position) and
rotate the blade nearest the discharge chute so that its parallel with the tractor.
Measure the distance from the front of the blade tip to the ground and the distance from the rear of the
blade tip to the ground. The first measurement taken should be between 1/4" and 3/8" less than the
second measurement. Determine the approximate distance necessary for proper adjustment and
proceed, if necessary, to the next step.
15
Loosen the two jam nuts on the rear side of the deck stabilizer bracket. See Figure 9A.
Locate the two lock nuts on the opposite side of the stabilizer bracket. See Figure 9A. Tighten the lock
nuts to raise the front of the deck; loosen the lock nuts to lower the front of the deck.
Retighten the two jam nuts loosened earlier when proper adjustment is achieved.
Side to Side
If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if
necessary as follows:
WARNING: Turn the tractors engine off, remove the key from the ignition switch and apply the
tractors parking brake before making any adjustments to the cutting deck.
With the tractor parked on a firm, level surface, place the lift lever in the top notch (highest position) and
rotate the blades so that they are perpendicular with the tractor.
Measure the distance from the outside of the left blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both measurements taken should be equal. If theyre not,
proceed to the next step.
Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Figure 9B.
Balance the deck so that both blade tip measurements taken earlier are equal.
Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved.
Lock
Nuts
Deck
Stabilizer
Bracket
Deck
Jam
Nuts
Hex Cap Screw
Deck Hanger Bracket
Front to Rear
Side to Side
NOTE:
Figure 9
Hairpin
Clip
Clevis pin
Figure 10
16
SEAT ADJUSTMENT
Seat
Insert Dowel
Here
Figure 11
Steering Gear
Support
Plate
Steering
Shaft
STEERING ADJUSTMENT
NOTE:
Grease Fitting
Figure 13
In front of the axle, measure the distance
horizontally from the inside of the left rim to
the inside of the right rim. Note the distance.
Pivot Bar
Axle
Adjust if necessary.
CARBURETOR ADJUSTMENT
WARNING: If any adjustments are
Drag Link
Jam Nut
Ball Joint
Figure 12
Adjust the drag links so that equal lengths are
threaded into the ball joint on the left side and the
ball joint on the right side:
BRAKE ADJUSTMENT
If the tractor does not come to a complete stop when
the brake pedal is completely depressed, or if the
tractors rear wheels can roll with the parking brake
applied, the brake is in need of adjustment.
The brake disc can be found on the right side of the
transmission in the rear of the tractor. Adjust if
necessary as follows:
Brake Disc
NOTE:
Compression
Spring
Figure 14
ENGINE
Refer to the separate engine manual for engine
maintenance instructions.
Protective Cap
Protective
Cap
18
To Lift Assembly
Hooks
NOTE:
Front of Tractor
Deck Stabilizer Rod
Figure 16
WARNING: Before performing any maintenance, place the PTO knob into the disengaged (OFF)
position, engage the parking brake, turn the ignition key to the OFF position and remove the key
from the switch to avoid accidental starting.
Several attachments are available for your tractor. To mount some of these attachments and in order to
perform certain maintenance procedures, the deck must be removed from the tractor.
In order to properly remove either a 46-inch or 50-inch cutting deck from beneath the tractor, proceed as
follows:
19
Right Hand
Double Pulley
(beneath belt guard)
Left Hand
Double Pulley
Center Pulley
Self-tapping Screws
NOTE:
Left hand belt cover not shown for clarity. 46-inch deck shown.
Figure 17
All belts on your tractor are subject to wear and should be replaced if any signs of cracking, shredding or
rotting are present.
IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine,
use factory approved belts.
To change or replace the PTO belt and deck belt on your tractor, proceed as follows:
NOTE: Removing the deck from the tractor as instructed earlier in this section will ease the following steps,
but is not necessary.
46-inch and 50-inch decks
Lower the deck by moving the lift lever into the bottom notch on the right fender.
Remove the belt guards by removing the three self-tapping screws that fasten them to the deck top.
Remove and discard old belt(s).
NOTE: Its recommended that both the PTO belt and the deck belt be replaced at the same time.
Route the new belt(s) as shown in Figure 17. OEM belt part numbers shown in the table below.
Remount the belt guards just removed.
PTO Belt
Deck Belt
46-inch Deck
754-0476
754-0349
20
50-inch Deck
754-0475
754-0291A
Shift Lever
Drive belt (Upper)
Rear Idler Pulley
Battery Tray
Opening
Belt Keeper
Belt Keeper
Engine Pulley
Belt Keeper
Idler Bracket
Two-speed
Transmission
NOTE:
Transmission Pulley
Front of Tractor
Figure 18
All belts on your tractor are subject to wear and should be replaced if any signs of cracking, shredding or
rotting are present.
IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine,
use factory approved belts.
To change or replace the drive belt(s) on your tractor, proceed as follows:
NOTE: Its recommended that both drive belts be replaced at the same time.
Remove the cutting deck as instructed earlier in this section.
After disconnecting the battery cables, remove the battery and battery tray from beneath the seat.
IMPORTANT: When removing the battery, disconnect the NEGATIVE (Black) wire from its terminal first,
followed by the POSITIVE (Red) wire.
NOTE: Refer to Figure 2 in the TRACTOR SET-UP section of this manual for instructions regarding battery
hook-up.
21
Remove the rear idler pulley from the doubleidler bracket while unrouting the belt from
around both the rear and the front idler pulley.
Refer to Figure 18.
Electric
PTO Clutch
Connector
NOTE:
Lower Drive Belt
Figure 19
Remove the hex bolt from the center of the
electric PTO clutch and gently lower the
electric PTO clutch off of the engine
crankshaft. Be careful not to lose any flat
washers which may be found on top of the
electric PTO clutch. See Figure 19.
22
BATTERY
Double Idler
Bracket
Hole
Idler
Adj. Rod
Front of Tractor
NOTE:
Figure 20
Adjust the AutoDrive pedal after replacing the drive
belts on your tractor, if necessary, as follows:
Charging
If the unit has not been put into use for an extended
period of time, charge the battery with a 12-volt
automotive-type charger at six amps for a minimum
of one hour (or until fully charged).
Neutral
Return
Bracket
WARNING: Batteries
give off an
explosive gas during and for some time
after charging. Charge battery in a well
ventilated area and do not allow a spark or
an open flame near the battery.
Pin
Hairpin
Clips
FUSE
AutoDrive Pedal
Return Spring
Speed Control
Assembly
Figure 21
Remove both hairpin clips from the pin which
is fastened to the speed control assembly (be
careful not to lose the small flat washers found
on the pin). See Figure 21.
Remove the AutoDrive pedal return spring.
BAD
Figure 22
23
TIRES
CUTTING BLADES
WARNING: Cutting blades are sharp.
Always protect your hands by wearing
heavy leather work gloves to grasp blades.
Blade Separation
Wind Wing
5/8"
minim
um
Figure 24
It is extremely important that each cutting blade
edge be ground equally to maintain proper blade
balance. An unbalanced blade will cause excessive
vibration when rotating at high speeds, may cause
damage to the tractor and result in personal injury.
The blade can be tested by balancing it on a round
shaft screwdriver. Grind metal from the heavy side
until it balances evenly.
Spindle
Assembly
Cutting Blade
Figure 23
Use a 15/16" wrench to remove the hex flange
nut that secures the blade to the spindle
assembly. See Figure 23.
24
PIVOT POINTS
Lubricate all pivot points (AutoDrive pedal, brake pedal, etc.) at least once a season with light oil.
STEERING SHAFT
Lubricate the steering shaft at least once a season with light oil.
STEERING GEAR
Lubricate the teeth of the steering gear with an all-purpose automotive grease every 25 hours of operation or
once a season. Refer to Figure 13.
LINKAGE
Lubricate all the pivot points on the drive, brake and lift linkage at least once a season with SAE 30 engine oil.
WHEELS
Both the front wheels and the rear wheels should be removed from the axles once a season. Lubricate the
axles and the rims well with an all-purpose automotive grease before re-installing them.
FRONT AXLES
Your tractor is equipped with grease fittings on both ends of the front pivot bar, in front of the both the left and
the right axles. Refer to Figure 12. Lubricate at least once a season with a grease gun.
25
Possible
Cause(s)
Corrective Action
There is one safety switch in the starting circuit of your unit: the brake pedal switch.
Make certain the actuator is fully depressing the button on this switch. The Operator
must be seated on the tractor in order to start the engine, also.
The battery must be installed with negative terminal attached to black ground wire.
Negative terminal is identified at the post by NEG, N or -. The positive terminal,
identified by POS, P or +, must be attached to the thick red wire which goes to the
solenoid.
Battery is dead Charge at six amps with a 12-volt automotive-type battery charger for one hour or until
or weak.
fully charged.
Blown fuse
Refer to operators manual for fuse location. Replace fuse with automotive type fuse of
the proper amperage. Fuses seldom fail without a reason. The problem must be
corrected. Check for loose connections in the fuse holder. Replace fuse holder if necessary. A dead short may be in the cranking or charging circuit where the insulation
may have rubbed through and exposed the bare wire. Replace the wire or repair with
electrician's tape if the wire strands have not been damaged.
Note: Look for a wire pinched between body panels, burned by the exhaust pipe or
muffler or rubbed against a moving part.
Engine
Throttle or choke Refer to the OPERATION section of this manual for the correct position of the throttle
control and choke for starting.
cranks but not in starting
will not start position.
Gasoline tank empty. Fill.
No fuel to the
Fuel line or in-line fuel filter plugged. Remove and clean fuel line. Replace fuel filter
carburetor.
(if so equipped) if necessary.
Spark plug lead disconnected. Connect lead. Using a spark tester, check for spark. If
No spark to
no spark is present, have engines magneto serviced by an authorized engine dealer.
spark plug(s).
Dirty aircleaner.
Engine
smokes
If the air cleaner is dirty, the engine may not start. Refer to the engine manual packed
with your unit.
Check oil level.
Excessive
vibration
Mower
wont
discharge
grass or
leaves
uncut strips
Engine speed
low.
Speed selection. Use lower ground speed. The slower your ground speed, the better the quality of cut.
Cutting height
Raise deck.
set too low.
Blades dull.
Sharpen or replace blades (uncut strip problem only).
26
27
Model 804
Briggs & Stratton
Intek Twin
1
14
10
18/19
9
16
15
11
5
13
4
17
6
5
13
5
Kohler Twin
1
8
14
10
18/19
9
16
15
11
28
17
Electrical System
REF.
PART
NO.
NO.
1 625-0051
2 629-0939
629-0941
3 629-0126
4 710-0599
5 712-3006
6 725-1426
7 725-1657A
8 725-1741
9 725-1743
10 725-1745
11 725-1747
12 736-0222
13 736-0329
14 629-0309
15 725-1752
16 783-0462
17 725-3007A
18 729-0357
19 725-1381
DESCRIPTION
Bulb/Socket Headlight Assembly
Wiring Harness w/o Ref. 14 (units w/ B&S Intek Twin)
Wiring Harness w/o Ref. 14 (units w/ Kohler Twin)
Harness Adapter, #18 x 5
Self Tapping Screw, 1/4-20 x .5
Hex Nut, 1/4-20
Solenoid, 12-volt, 100 Amp
Snap Mount Safety Interlock Switch (Brake)
Ignition Switch
Indicator Monitor / Hour Meter
Ignition Key
Safety Plunger Switch (Seat)
External Lock Washer, 1/4
Lock Washer, 1/4
Headlight Harness
Electric PTO Switch
Retainer Bracket
Positive Terminal Cover (Boot)
Fuse Holder
20-amp Fuse
29
Model 804
13
28
24
25
37
23
12
21
30
27
36
29
35
16
40
41
4
10
19
4
22
19
22
41
2
32
22
26
40
14
20
4
15
33
31
34
19
39
42
7
1
19
22
38
40
8
42
9
9
18
1
6
22
30
Tractor Body
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART
NO.
710-3015
710-0599
712-3006
710-0895
710-0924
710-0528
712-0292
712-3004A
726-0201
725-1649
731-1978
731-1979
731-1980
731-1981A
731-1982A
731-1995
731-1996
736-0173
736-3078
747-1132A
783-0808
710-0604A
REF.
NO.
23
24
25
26
27
28
29
30
31
32
33
34
35
DESCRIPTION
Hex Cap Screw, 1/4-20 x .75
Self-tapping Screw, 1/4-20 x .5
Hex Nut, 1/4-20
Self-tapping Screw, 1/4-15 x .75
Pan Phillips Screw, 1/4-20 x .75
Hex Cap Screw, 5/16-18 x 1.25
U-type Speed Nut, 1/4-20
Flange Lock Nut, 5/16-18
Speed Nut
Head Lamp Socket
RH Head Light Lens
LH Head Light Lens
Hood, 4-style (Yellow)
LH Side Panel, 4-style (Yellow)
RH Side Panel, 4-style (Yellow)
LH Head Light Reflector
RH Head Light Reflector
Flat Washer, .28 x .74 x .063
Flat Washer, .349 x 1.0 x .063
Hood Support Rod
Heat Shield, 4-style
Self-tapping Screw, 5/16-18 x .625
36
37
38
39
40
41
42
PART
NO.
710-1017
710-3217
712-0142
731-0071
731-0072
731-1857
731-2106
747-1155
749-1087
731-2234
751-0603
751-0658A
725-1745
725-1744
746-1085
725-1752
731-2272
783-1000
710-0809
736-0342
736-0329
31
DESCRIPTION
Torx Self-tapping Screw, 1/4-14 x .625
Torx Screw, #8-32 x .375
Hex Nut, 8-32
Dash Panel, 4-style
Parking Brake Button
Throttle Control Lever
Cruise Control Button
Brake/Cruise Pivot Rod
Dash Support Tube
Intake Bellow
Fuel Cap
Fuel Tank (three gallon)
Ignition Key w/ plastic cover
Ignition Key w/o plastic cover
Choke Cable
Electric PTO Switch
Heat Shield
Grille Support Bracket
Self-tapping Screw, 1/4-20 x 1.25
Flat Washer, .283 x .75 x .030
Lock Washer, 1/4
Model 804
49
43
42
39
46
45
41
37
48
44
30
34
45
36
47
16
38
28
35
32
31
28
29
54
55
52
11
27
33
29
53
50
51
6
14
2
13
9
8
14
18
5
19
8
12
17
21
22
10
20
23
25
19
21
22
24
6
14
8
3
16
4
5
4
15
26
32
17
16
9
7
Lift Assembly
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART
NO.
747-1130
683-0197
711-0332
712-0206
712-0431
712-3004A
712-3083
714-0104
714-0111
716-0106
720-0311
732-0874
732-0934
736-0275
736-0921
736-3019
736-3084
738-0138
738-0380
741-0225
741-0715
746-0968
747-1111
756-1154
783-0678
783-0720A
710-0260
710-0604
REF.
NO.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
DESCRIPTION
Deck Stabilizer Rod
Lift Shaft Assembly
Clevis Pin, .5 x .78
Hex Nut, 1/2-13
Flange Lock Nut, 3/8-16
Flange Lock Nut, 5/16-18
Hex Nut, 1/2-13
Internal Cotter Pin
Cotter Pin
E-ring
Handle Grip
Torsion Spring
Lift-assist Spring, 1.15 x 5.99
Flat Washer, 5/16
Lock Washer, 1/2
Flat Washer, .31 x 1.062 x .134
Flat Washer, .51 x 1.12 x .06
Hex Cap Screw, 5/16-18 x .62
Shoulder Screw, .5 x .27, 3/8-16
Hex Flange Bearing
Snap Flange Bearing
Lift Cable, 16.16
Lift Handle
Roller Pulley
Arm Lift
Deck Stabilizer Bracket
Carriage Bolt, 5/16 x .62
Self Tapping Screw, 5/16-18 x .625
52
53
54
55
PART
NO.
710-0895
731-1990
731-1993
738-0155
783-0677
783-0763A
783-0715
710-1268
712-3027
720-0309A
731-1989
732-0499
736-0175
736-0204
738-0137A
738-1007
783-0611
783-0738
783-0739
783-0753
757-0372
735-0657
735-0656
726-3046
731-2107
712-0292
710-0924
631-0009
33
DESCRIPTION
Self Tapping Screw, 1/4-15 x .75
Lift Lever Cover
Cover w/ Cup Holder
Shoulder Screw, .437 x 1.62
Lift Adjustment Bracket
Fender
Seat Mounting Bracket
Screw, #10-16 x .375
Hex Flange Lock Nut, 1/4-20
Seat Adjuster Grip
Spacer
Compression Spring, .41 x 1.5
Spring Washer, .265 x .562 x .025
Flat Washer, .344 x .62 x .03
Shoulder Screw, .340 x .285,1/4-20
Shoulder Screw, .50 x .50, 3/8-16
Seat Stop
Seat Pivot Bracket
Seat Adjustment Lever
Seat Adjustment Selector
Seat, Radiant Yellow w/ Drain Holes
LH Foot Pad
RH Foot Pad
Foot Pad Clips (Not Shown)
Shift Cover
Speed Nut, 1/4-20
Phillips Screw, 1/4-20 x .75
Shift Knob
Model 804
24
43
42
23
19
6
38
21
14
20
4
20
13
22
11
18
13
22
8
30
13
15
12
42
41
5
28
1
30
11
32
35
35
44
40
45
34
35
32
46
31
33
37
36
29
34
37
29
33
31
27
39
32
10
17
9
16
26
25
Steering Assembly
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART
NO.
683-0304
710-0604A
783-0726A
783-0727
783-0728
710-0514
711-1409
711-1408
712-0240
712-0241
712-0431
712-0459
712-3004A
717-1550A
717-1554
723-0448A
736-0169
736-3084
738-1001
741-0475
741-0656
738-0372
731-1869
731-1904
638-0017
638-0018
683-0128A
REF.
NO.
28
29
30
31
32
DESCRIPTION
Lower Frame Assembly
Self-tapping Screw, 16-18 x .625
RH Pivot Support Bracket
LH Pivot Support Bracket
Pivot Bar Bracket
Hex Cap Screw, 3/8-16 x 1 (Grade 5)
LH Drag Link
RH Drag Link
Jam Nut, 7/16-20 (Grade 2)
Hex Nut, 3/8-24 (Grade 2)
Flange Lock Nut, 3/8-16
Flange Lock Nut, 7/16-20
Flange Lock Nut, 5/16-18
Steering Gear, 11/90 Ratio
Steering Pinion Gear
Ball Joint, 7/16-20
Lock Washer, 3/8
Flat Washer, .51 x 1.12 x .06
Steering Shaft, .625 OD x 24.4
Plastic Bushing, .38 ID
Hex Flange Bearing, 5/8
Shoulder Spacer, .38 ID
Steering Wheel
Steering Wheel Cap w/ Icon
LH Axle Assembly, .750 Diameter
RH Axle Assembly, .750 Diameter
Pivot Bar
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
PART
NO.
712-0431
714-0470
726-0341
736-0162
736-0187
736-0316
736-0285
738-1011
741-0660
634-0183
634-0182
734-0255
734-1727
741-0516
741-0990
734-2290
783-0653B
738-0143
736-0331
738-0140
736-0242
710-0643
731-1291A
719-0525A
737-3000
710-1260A
35
DESCRIPTION
Flange Lock Nut, 3/8-16
Cotter Pin
Push Cap, .750
Flat Washer, .64 x 1.0 x .12
Flat Washer, .64 x 1.24 x .06
Flat Washer, .78 x 1.59 x .06
Flat Washer, .635 x 1.589 x .06
Shoulder Screw, .5 x 2.2, 3/8-16
Flange Bearing, .760 ID x .937 OD
Wheel Assembly Complete, 16 x 6.5 x 8
Rim Only
Air Valve (Not Shown)
Tire Only, Square Shoulder
Plastic Flange (Not Shown)
Plastic Flange w/ Fitting (Not Shown)
Hub Cap
Steering Support Bracket
Shoulder Screw, 3/8-16
Bell Washer, .39 x 1.13 x .062
Shoulder Screw, .435 x .178, 5/16 x .56
Bell Washer, .34 x .872
Hex Bolt, 5/16-18 X 1
Pivot Bar End Cap
Cast Iron Pivot Bar (if so equipped)
Lube Fitting, 3/16 (if so equipped)
Self-tapping Screw, 5/16-18 x .750
Model 804
8
13
30
24
25
85
13
21
84
73
18
16
28
32
74
13
8
26
17
31
5
42
23
37
10
52
51
55
42
18
34
52
60
38
79
63
60
50
66
65
68
7
52
40
36
33
43
72
67
48
13
47
45
18
29
19
71
80
14
13
57
70
75 20
52
58
54
22
57
64
56
59
20
30
61
53
63
57
22
20
46
49 64
35
83
22
13
81
12
76
77
18
2
20
13
82
35
20
27
11
13
15
78
36
Drive System
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
PART
NO.
618-0375
618-0376
631-0009
647-0037
656-0050
656-0051
683-0251
710-0189
710-0227
710-0347
710-0528
710-0778
710-0604A
710-3011
711-0677
712-0181
712-0378
712-0431
712-0798
712-3004A
712-3008
714-0111
723-3018
725-1713
726-0320
732-0384
732-0716
736-0105
736-0169
736-0275
736-0407
736-0642
736-3010
738-0322
747-1122
747-1123A
747-1127
710-1026
747-1185
748-0416
754-0467
754-0468
756-0981
783-0667
REF.
NO.
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
DESCRIPTION
Variable-speed Bracket Assembly
Two-speed Transmission Assembly
Shfter Knob
Shift Lever
Variable-speed Pulley Assembly
Transmission Pulley, 8.5 x .5 - 36
Double-idler Bracket
Hex Cap Screw, 5/16-18 x 3
Self Tapping Screw, #8-18 x .5
Hex Cap Screw, 3/8-16 x 1.75
Hex Cap Scerw, 5/16-18 x 1.25
Self-tapping Screw, 1/4-20 x 1.5
Self Tapping Screw, 5/16-18 x .625
Hex Cap Screw, 3/8-16 x 2.25
Ferrule, 5/16 x .312 Dia.
Hex Jam Nut, 3/8-16
Hex Nut, 7/16-20
Flange Lock Nut, 3/8-16
Hex Nut, 3/8-16
Flange Lock Nut, 5/16-18
Hex Jam Nut, 3/8-16
Cotter Pin
Ball Joint, 3/8-24
Spring Switch
Insulator Nut Plate
Extension Spring, .62 Dia. x 6.12
Extension Spring, .59 OD x 4.0
Bell Washer, .401 x .870 x .063
Lock Washer, 3/8
Flat Washer, 5/16
Bell Washer, .45 x 1.0 x .062
Flat Washer, .44 x .75 x .06
Flat Washer, .407 x .812 x .135
Shoulder Screw, .625 Dia. x .21
Brake Rod
Belt Guard
Idler Adjustment Rod, 3/8
Self-tapping Screw, 1/4-20 x 1.75
Transmission Belt Guard Rod
Shoulder Spacer, .380 ID
Variable-speed Belt
Drive Belt
Flat Idler, 2.75 OD
Transmission Torque Bracket
79
80
81
82
83
84
85
37
PART
NO.
783-0669
647-0031
647-0032
683-0266
710-1135
711-0736
711-1363
714-0104
732-0437
732-0955
735-0662
735-3049
736-0140
736-0142
736-0187
736-0204
738-0155
738-0507B
741-0225
741-3065A
747-1137
747-1138
748-0413
748-0415A
783-0653B
783-0732
783-0773
783-0780A
783-0693
683-0304
732-0963
731-2290
712-3050
634-0132
634-0194
734-0255
734-1728
750-0768
750-0566
712-3026
736-0316
710-1260A
747-1185
710-0599
DESCRIPTION
Idler Bracket
Brake Control Shaft Assembly
Speed Control Shaft Assembly
AutoDrive Pedal Assembly
Self Tapping Screw, 5/16-18 x 2.5
Ferrule, 1/4-20
Pin, 3/8-16 x 2.43
Cotter Pin
Compression Spring, .34 OD x 1.0
Extension Spring, .5 OD x 1.41
AutoDrive Pedal Pad
Brake Pedal Pad
Flat Washer, .281 x .5 x .0625
Flat Washer, 9/32 x 1/2 x 1/16
Flat Washer, .64 x 1.24 x .06
Flat Washer, .344 x .062 x .03
Shoulder Screw, .437 x 1.62
Shoulder Screw, .5 x .434
Hex Flange Bearing
Split Hex Flange Bearing
Cruise Control Rod
Brake Lock Control Rod
Cruise Latch
Spacer, 5/16 x 1.54
Steering Support Bracket
AutoDrive Lockout Bracket
Brake Pedal
Neutral Return Bracket
Axle Bracket
Lower Frame Assembly
Extension Spring, .5 OD x 6.37
Hub Cap
Lug Nut, 7/16-14
Wheel Assembly Complete, 23 x 9.5 x 12
Rim Only
Air Valve
Tire Only, Square Shoulder
Split Spacer, .25 x .37 x 1.32
Spacer, .372 x .26 x 1.03
Jam Nut, 3/4-16
Flat Washer, .78 x 1.59 x .06
Hex Screw, 5/16-18 x .75
Transmission Belt Guard Rod
Self Tapping Screw,1/4-20 x .5
Model 804
48
44*
47
11
49
34
18
37
9
40
12
46
43
42
23
29
15
28
36
41
31
10
14
31
13
27
4
35
25
17
22
26
38
36
16
12
20
9
36
19
24
3
32
21
18
30
33
4
15
38
Two-speed Transmission
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
46
47
48
49
PART
NO.
618-0225
618-0226
618-0227A
618-0284
618-0285
618-0286
618-0287
618-0302
618-0365
618-0368
719-0379A
641-0002A
661-0012
710-0642
710-0788
711-1051A
711-1216
712-1329
713-0446
713-0447
713-0448
716-0131
717-0678
717-1438
717-1439
717-1440
717-1441
717-1442
718-0500
718-0504
718-0505
718-0537
719-0385
718-0540
736-0337
736-3046A
711-1235
747-1140
750-1033A
761-0215
716-0114
717-1463
736-0335
736-0336
736-0337
736-0349
741-0335
741-0696
716-0231
618-0376
DESCRIPTION
Reverse Collar Assembly
Hi-Lo Collar Assembly
Shift Fork Assembly
Detent Block Assembly
Output Bearing Block Assembly
Output Seal Bearing Block Assembly
Inboard Sealed Axle Block Assembly
Inboard Sealed Axle Block Assembly
Wheel Hub Assembly
Differential Axle Assembly
Upper Housing
Axle Bearing Block Assembly
Brake Assembly
Self-tapping Screw, 1/4-20 x .75
Self-tapping Screw, 1/4-20 x 1.0
Drive Shaft
Output Shaft
Nut, 3/4-16
9-tooth Sprocket
16-tooth Sprocket
22-link Chain, .625
External Snap Ring
Brake Pad
41-tooth Bevel Gear
20-tooth Spur Gear
10-tooth Spur Gear
27-tooth Spur Gear
37-tooth Spur Gear
Inner Axle Bearing Block
Shifter Insert
Shifter Cover
Shifter Bearing Block
Lower Housing
Lockout Plate
Flat Washer, 5/8 x 1.0
Flat Washer, 1.01 x 1.86 x .060
Input Shaft
Shift Lever
Spacer, 1.13 x 1.38 x 1.968
Disc Brake
Retaining Ring, .56
13-tooth Bevel Gear
Flat Washer
Flat Washer, 5/8 x 1.0 x .030*
Flat Washer, 5/8 x 1.0 x ..040*
Falt Washer,5/8 x 1.0 x .020*
Needle Bearing
Needle Bearing
E-ring, .75
Transmisssion Assembly Complete
NOTE: Transmission has a grease capacity of 32 oz. Order part number 737-0148.
NOTE: Upon reassembling transmission input shaft for any reason, refill its cavity
with approximately 2/3 oz. of grease. Order part number 737-0289.
*Use appropriate flat washer in this application allowing no more than .012 maximum end play
39
Model 804
43
2
1
2
3
4
42
13
10
14
15
17
16
5
12
11
5
6
7
8
44
18
20
19
6
40
28
39
16
26
41
23
24
25
1
27*
21
1
22
29
28
30
31
38
32
33
37
34
36
35
40
PART
NO.
712-0431
732-0735
783-0733
732-0956
710-0604A
710-0751
712-0271
712-3044
725-1706
738-1014
738-1020
736-0407
723-0444
783-1033
725-1747
736-0222
725-1426
710-0599
712-0459
683-0304
756-0639A
783-1003
712-3010
REF.
NO.
24
25
26
27
28
29
30
31
32
33
34
35
DESCRIPTION
Flange Lock Nut, 3/8-16
Compression Spring, 1.318 x 2.37
Spacer Cup, 1.5 OD
Compression Spring, .66 OD x 1.5
Self-tapping Screw, 5/16-18 x .625
Hex Cap Screw, 1/4-20 x .62
Hex Sems Nut, 1/4-20
Wing Nut, 1/4-20
12-volt Battery, 270 CCA
Shoulder Screw, .5 x 1.25, 3/8-16
Shoulder Screw, .625 x .5, 7/16-20
Bell Washer, .45 x 1.0 x .062
Battery Strap
Hitch Plate
Safety Interlock Plunger Switch
Lock Washer, 1/4
Solenoid, 12-Volt, 100 Amp
Self-tapping Screw, 1/4-20 x .5
Flange Lock Nut, 7/16-20
Lower Frame Assembly
Engine Pulley, 3.56 OD
Electric Clutch Anti-rotation bracket
Hex Nut, 5/16-18
36
37
38
39
40
41
42
43
44
PART
NO.
710-3180
732-0978
710-0642
736-0277
712-3004A
783-0653B
683-0294
738-3056
717-1708
738--0785
736-0171
710-3157
710-0561
710-3011
756-0627
754-0476
754-0475
783-0349
736-0119
710-3025
736-0105
710-1650
712-3006
41
DESCRIPTION
Hex Cap Screw, 5/16-18 x 1.75 (Grade 5)
Extension Spring, 1.2 OD x 3.638
Self-tapping Screw, 1/4-20 x .750
Flat Washer, 1.031 x 1.62 x .095*
Flange Lock Nut, 5/16-18
Steering Support Bracket
Idler Bracket Assembly
Shoulder Screw, 1/2 Diameter x 2.5
Electric PTO Clutch
Shoulder Spacer, 1.38 x .445 x .36
Lock Washer, 7/16
Hex Cap Screw, 7/16-20 x 3.25 (Grade 5)
Hex Cap Screw, 7/16-20 x 2.5 (Grade 5)*
Hex Cap Screw, 3/8-16 x 2.25 (Grade 5)
Flat Idler Pulley, 3.5 OD
PTO Belt (46-inch Decks)
PTO Belt (50-inch Decks)
Battery Tray
Lock Washer, 5/16
Hex Cap Screw, 5/16-18 x .625
Bell Washer, .401 x .870 x .063
Self-tapping Screw, 5/16-18 x .875
Hex Nut, 1/4-20
Model 804
10
10
38
10
18
33
46-inch Deck
14
16
24
18
28
35
7
34
10
2
39
63
27
21
32
3
20
29
25
26
18
19
19
22
23
23
13
32
67
16
36
66
19
15
18
19
1
18
29
65
25
26
12
37
1
26
41
40
11
31
30
17
30
17
10
10
60
44
50-inch Deck
61
18
45
59
45
24
34
28
62
16
50
48
9
43
52
57
54
55
23
20
6
46
7
35
23
27
21
19
53
64
32
49
54
58
13
8
42
47
56
17
51
56
17
56
17
42
Cutting Decks
REF.
PART
NO.
NO.
1 17982
2 618-0240
756-0959
3 618-0241
756-0603
4 683-0254
5 683-0199B
6 710-0167
7 710-0347
8 710-0514
9 710-0528
10 710-0599
11 710-0650
12 710-0751
13 710-1260A
14 712-0106
15 16606
16 712-0291
17 712-0417A
18 712-0431
19 712-3027
20 714-0104
21 717-1553A
22 731-1032B
23 732-0306
24 732-0594A
25 734-0973
26 736-0105
27 736-0119
28 738-0347
29 738-0373
30 742-0611
31 742-0612
32 747-1116
33 754-0474
DESCRIPTION
Reinforcement Spindle Plate
Center Spindle Assembly, 5 Dia.
Pulley Only
Double Pulley Spindle Assembly
Double Pulley Only
Deck Adjustment Bracket w/ Weld Nut
46-inch Deck Shell
Carriage Screw, 1/4-20 x .5
Hex Cap Screw, 3/8-16 x 1.75
Hex Cap Screw, 3/8-16 x 1.0
Hex Cap Screw, 5/16-18 x 1.25
Self Tapping Screw,1/4-20 x .5
Self Tapping Screw, 5/16-18 x .875
Hex Cap Screw, 1/4-20 x .62
Self Tapping Screw, 5/16-18 x .75
Hex Cap Screw, 1/4-20 x 1.25 (Grade 5)
Retainer Hook
Center Lock Nut, 1/4-20
Hex Flange Nut, 5/8-18
Flange Lock Nut, 3/8-16
Hex Flange Lock Nut, 1/4-20
Internal Cotter Pin, .072 x 1.12
Deck Adjustment Gear
Side Discharge Chute Assembly
Compression Spring, .406 x .531 x 1.75
Extension Spring, .91 x 7.33
Deck Wheel, 5 x 1.38
Bell Washer, .401 x .87 x .063
Lock Washer, 5/16
Shoulder Spacer, .625 x .169
Shoulder Spacer, .498 x 1.53
Three-in-one Blade, Star Center, 16.28
Three-in-one Blade, Star Center, 14.88
Deck Release Pin
Deck Belt
REF.
NO.
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
PART
NO.
756-0627
783-0139
783-0141
783-0142
783-0747
783-0805A
738-3056
734-30586
12649
12650
618-0268
618-0269
683-0196
710-0260
711-0332
712-3004A
714-0145
715-0108
715-0246
731-0335
736-0316
738-0295
742-0623
750-0212
750-0288
754-0291A
783-0746
783-0793
710-3288
753-0875
753-0877
710-0578
731-1636
712-3087
43
DESCRIPTION
Flat Idler Pulley, 3.5 OD
Idler Bracket
Center Deck Skirt
RH Deck Skirt
LH Belt Cover
RH Belt Cover
Shoulder Screw, .5 x 2.5
Deck Wheel, 5
Chute Guard
Height Adjustment Bracket
Center Spindle Assembly, 5 Dia.
Double Pulley Spindle Assembly
50-inch Deck Shell
Carriage Bolt, 5/16-18 x .62
Clevis Pin, .50 Dia. x .78
Hex Flange Lock Nut, 5/16-18 (Grade 5)
Click Pin, .092 x 1.64
Spring Pin, 1/4 Dia. x 1
Spring Pin, 3/16 x 1.25
Deck Roller
Flat Washer, .78 x 1.59 x .06
Deck Roller Shaft, .75 Dia. x 47.12
Blade, Star Center, 17.3
Spacer, .752 x 1.0 x .53
Spacer, .82 x 1.0 x 5.75
Deck Belt
Belt Cover, L.H.
Belt Cover, R.H.
Hex Cap Screw, 1/4-20 x 1.62
46-inch Deck Assembly Complete
50-inch Deck Assembly Complete
Screw, 1/4-20 x 1.5 (if so equipped)
Mulch Plug, 46-inch Decks (if so equipped
Wing Nut, 1/4-20 (if so equipped)
Model 804
11 (for choke)
7
9
24
13
9
22
3
23
(for throttle)
12
20
19
18
21
10
5
8
10
5
17
10
5
14
16
(deflector must
face forward)
15
11 (for choke)
7
24
13
Kohler
Twin-cylinder
9
3
26
2
23
6
8
21
19
20
18
17
25
16
14
1
15
44
(deflector must
face forward)
Engine Accessories
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART
NO.
710-0148
710-0599
710-0604A
710-1237
710-1314
710-1315
712-3017
721-0460
721-0377
726-0205
736-0119
736-0300
751B221535
751-0535
751-0564
751-0616
751-0805
751-0650
751-0645
751-0651
751-0644A
751-3140
751-3141-12
751-3142
783-0615
783-0625B
746-1086
722-0263
712-3086
783-0881
DESCRIPTION
Self Tapping Screw, #8-32 x .375
Self Tapping Screw, 1/4-20 x .5
Self Tapping Screw, 5/16-18 x .625
Screw, #10-32 x .625
Socket Cap Screw, 5/16-18 x .625
Self Tapping Screw, 3/8-16 x 1.25
Hex Nut, 3/8-16
Exhaust Gasket (Intek Twin)
Exhaust Gasket (Kohler Twin)
Hose Clamp
Lock Washer, 5/16
Flat Washer, .406 x .875 x .059
Casing Clamp
Fuel Line Hose
Muffler Deflector
Muffler (Intek Twin)
Muffler (Kohler Twin)
RH Exhaust Pipe (Intek Twin)
RH Exhaust Pipe (Kohler Twin)
LH Exhaust Pipe (Intek Twin)
LH Exhaust Pipe (Kohler Twin)
Oil Drain Valve
Oil Drain Hose
Oil Drain Cap
Muffler Heat Shield
Engine Heat Shield (Intek Twin)
Throttle Cable (Intek Twin & Kohler Twin)
Foam (fits over fuel line)
Flange Nut, M8 x 1.25-6
Heat Shield (Kohler Twin)
(Mounts to Grille Front)
45
Notes
46
Notes
47