Professional Documents
Culture Documents
Trong gan mot thang va qua, nhom 7 sinh vien thc tap
chung em a co dp tham quan va tm hieu X nghiep che bien
hai san va thc pham xuat khau thuoc Cong ty Xuat nhap
khau va au t Ch Ln CHOLIMEX. Thi gian qua, chung em a
c on lai, kiem chng nhng kien thc a hoc tren ghe nha
trng vao thc tien san xuat. Hn the na, chung em con
c tiep can vi cac quy trnh san xuat cu the, c tiep xuc,
tm hieu cac trang thiet b hien ai nhat va hoc them nhng
bai hoc thc te ma tren ghe nha trng kho co the hnh dung
c.
Trc het, chung em xin chan thanh cam n Ban Giam oc X
nghiep a tao moi ieu kien thuan li cho chung em hoc tap va
lam viec trong thi gian va qua. Chung em xin cam n cac co,
chu, anh, ch phong QC thuoc phan xng I va phan xng
C ien a tan tnh hng dan, giup chung em hoan
thanh t thc tap nay, ac biet la anh Tran Bnh An Pho
phong QC, la can bo tai X nghiep trc tiep hng dan chung
em.
Sau cung chung em xin cam n cac thay Bo mon May &
Thiet b thuoc Khoa Cong nghe Hoa hoc Thc pham cua
trng ai hoc Bach Khoa TP.HCM a tao ieu kien cho chung em
c i thc tap va hng dan chung em.
Qua t thc tap, chung em a cung co lai, hoc hoi them
c nhng kien thc, kinh nghiem quy bau trong nganh hoc.
Mot lan na, chung em xin chan thanh cam n.
-1-
Ngay 13072004
Nhom sinh vien thc tap
-2-
-3-
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
-4-
Muc luc
1. TONG QUAN N V SAN XUAT................................................5
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
2.2.
2.3.
2.4.
3.2.
3.3.
3.4.
4.2.
Cac thiet b dung trong san xuat thuy hai san ong
lanh 36
4.3.
Cac thiet b dung trong san xuat thc pham che bien. 39
Nhan xet....................................................................................45
5.2.
e ngh.......................................................................................45
-5-
-6-
-7-
Ky Hoa.
Phan xng IV :
-8-
1.2.3.
Thc hien cam ket quan ly chat lng san pham, chat
lng cong viec theo tieu chuan quoc te, nang cao
hieu qua san xuat kinh doanh va tang thu nhap cho
ngi lao ong.
1.3.3. Quyen han :
X nghiep che bien hai san Cholimex co cac quyen han
sau :
c m tai khoan rieng tai ngan hang thng mai
trong nc phuc vu cho cac hoat ong kinh doanh, tai
chnh cua x nghiep.
c quyen e xuat vi Tong Giam oc cong ty trong
viec tuyen dung, sa thai, thang chc, giang chc,
tang lng oi vi oi ngu can bo chu chot cua x
nghiep t cap pho quan oc phan xng, pho phong
nghiep vu tr len.
c quyen bo nhiem, ieu ong, thuyen chuyen trong
noi bo x nghiep oi vi oi ngu can bo nhan vien
t cap trng phong nghiep vu, quan oc phan
xng tr xuong. Cac chc danh Giam oc, Pho Giam
oc do Tong Giam oc bo nhiem.
c quyen tuyen dung, sa thai, thang chc, giang
chc, nang lng, ha bac oi vi oi ngu can bo
nhan vien t cap trng ca, trng day chuyen san
xuat, to trng nghiep vu tr xuong.
c quyen chu ong trong viec ky ket va trien khai
thc hien cac hp ong kinh te, lien ket va hp tac
kinh doanh vi cac n v hay ca nhan trong va ngoai
nc.
c quyen chu ong ieu ong, s dung cac loai
hai san do x nghiep s hu hay c giao quan ly
trong pham vi x nghiep.c quyen chu ong mua, thanh
ly oi vi cac tai san co gia tr nho hn hay bang
500.000 VN.
c quyen s dung cac quy d tr, quy phuc li tai
x nghiep theo quy nh cua phap luat.
c quyen khai tr, x ly k luat cac n v, ca
nhan trc thuoc x nghiep theo quy nh cong ty hoac
theo uy quyen cua Tong Giam oc cong ty.
1.4. S o to chc nhan s:
-11-
Gia
mo
c
PhoGia
mo
c
Kinh doanh
Pho
ng
Kehoach
Kinh doanh
PhoGia
mo
c
Sa
n xua
t
Pho
ng
ky
thua
t
Pha
n
x
ng
C ie
n
Pha
n
x
ng
I
Pha
n
x
ng
II
Pho
ng
Ta
i chnh
Ketoa
n
Pho
ng
Qua
n tr
nha
n s
ha
nh chnh
-12-
-13-
-14-
1.6.2.2.
oi vi nha xng, may moc, thiet b:
- San nha:
Trc khi vao ca san xuat, san nha, ban va bang
tai phai c ve sinh sach se bang nc chlorine va
ra lai bang nc sach, sau o lau kho hoac e rao
nc.
Trong qua trnh san xuat ban va bang tai c ve
sinh nh k.
Cong nhan ve sinh va kh trung tay ngay khi tay
ban, thay ngay bao tay khac neu bao tay rach.
Khu vc san xuat c lap knh kn, ca vao lap
thiet b diet ruoi.
Bo tr cong ranh thoat nc hp ly, khong e
ong nc trong khu vc san xuat.
- Phe lieu: trong day chuyen san xuat, phe lieu c
ng trong cac thung cha co nap va c chuyen ra
khoi phong san xuat ngay khi ay thung.
- May, thiet b :
Trc khi san xuat phai kiem tra va ve sinh k may,
thiet b.
Ve sinh lai may sau moi t s dung.
Khong xt nc trc tiep vao ong c, cong tac
ien.
1.6.2.3.
-15-
-16-
-17-
-18-
anh gia chat lng nguyen lieu trc khi a vao che
bien:
e san xuat mot san pham co chat lng tot th trc
tien can phai co mot nguon nguyen lieu tot. Nguyen
lieu khi ve en X nghiep c bo phan tiep nhan, KCS
anh gia chat lng nguyen lieu va phan ra lam hai loai:
loai at chat lng va loai khong at chat lng.
- Loai at chat lng: phai at cac yeu cau ve mau sac,
hnh dang, trang thai, o an hoi, mui v Loai nay se
c chuyen qua cac cong oan x ly tiep theo.
- Loai khong at chat lng: phai c loai rieng ra nham
tranh lay lan qua lo hang tot. Loai nay se c giao tra
lai cho thng lai v khong at chat lng e lam cac
mat hang ong lanh.
Bao quan s bo nguyen lieu: hien nay X nghiep
thng bao quan s bo nguyen lieu nh sau:
Nguyen lieu c a vao phong tiep nhan, neu nguyen
lieu co khoi lng ln th to tiep nhan cho muoi hang lai
trong bon nha (loai 1m3). Lng nc a so vi lng
nguyen lieu tuy thuoc vao thi gian bao quan: neu bao
quan trong 1 ngay th t le p 1:1 (1 a : 1 nguyen lieu),
neu bao quan trong cac ngay sau th t le 1:5 2:1, neu
nguyen lieu c che bien trong ngay th c chuyen ngay
vao phong che bien.
Cach muoi nguyen lieu: trai tam ni long pha di
ay thung, sau o o mot lp a, mot lp muoi di
thung roi e nguyen lieu can muoi vao, c nh the mot
lp a muoi vi mot lp nguyen lieu, sau cung phu a
muoi pha tren cung co o day 510 cm roi phu tam ni
long pha tren cung, ay nap thung cha lai.
2.2. Cac dang nang lng s dung trong san xuat:
2.2.1. Nguon nc:
X nghiep ang s dung nc gieng co o sau 100m,
cach he thong nc thai hn 100m va cach xa cac
nguon lay nhiem khac.
Nc gieng c bm len t hai ho nc ngam co V =
60m3 va c x ly chlorine 0,51ppm bang he thong t
ong. Nc c bm len thuy trap cach mat at 12m
vi V = 15m3 va truyen xuong dung cu cap nc.
-19-
-20-
1. Kho mc an lien
2. Kho ca thieu an lien
3. Cac loai tra: Tra O Long, Tra lai, Tra kho qua
2.4. S o bo tr thiet b may moc:
-21-
-22-
-23-
hoi cong nhan phai thc hien nhe nhang va kheo leo
e tranh tom co the b gay nat.
Tom trong qua trnh lot vo, rut ch do khong the ap
a vay trc tiep e tranh lam h hong, giam chat
lng tom, nen tom c cho vao mot ro nha at ben
tren mot ro nha khac cha a vay e duy tr o lanh
cho tom.
Ra lan 3:
Tiep theo tom c a en khau ra, ay la khau
ra cuoi cung nham lam sach hoan toan cac tap chat
va giam thieu lng vi sinh vat trc khi chuyen en
khau duoi tom. Cong nhan nhung ro tom vao be
cha chlorine 50ppm xao tron nhe nhang roi thc hien
tng t be nc sach, nc ra bao gi cung c
duy tr nhiet o < 5C bang cach them a vay.
Duoi tom:
Cong nhan dung dao sac kha nhe 4 ng xeo
pha di bung tom, at tom nam thang xoay lng len
tren vao dung cu bang nha pha di co thc o e
quan sat chieu dai tom khi duoi, roi dung 1 thanh dai
ch nhat cung bang nha an eu tay t di phan
uoi len au tom en khi tom at chieu dai theo yeu
cau.
Chieu dai tom duoi tuy theo yeu cau cua khach
hang. ay tom c 812 con/pound c duoi t 18
18,5 cm. Thao tac nay oi hoi ngi cong nhan phai
thc hien nhanh nhen va chnh xac, am bao ung
chieu dai theo yeu cau va khong dap nat, giam chat
lng tom. Tom duoi xong cho vao khay inox at tren
khay khac cha a vay, roi chuyen sang xep khuon.
Xep khuon:
Cong nhan lot tam nylon vao khay nhom, tam nylon
nay phai cha ra 1 phan e sau khi xep tom xong se
dung e goi tom trong khay lai. Sau o lan lt xep
tom vao khay, tom c xep xen ke xoay au vao nhau,
trong 1 khay xep 4 lp, moi lp 15 con, cach nhau bang 1
tam nylon.
Ch ong:
Do tu ong tiep xuc lam viec khong lien tuc, phai
ch u khoi lng mot me tom mi tien hanh cap
ong. V vay sau khi xep khuon ban thanh pham tom
-25-
-26-
-27-
-28-
-29-
-30-
3.3.2.
-31-
-32-
-33-
Yeu cau: cha gio sau khi cuon phai ep, khong loi
nhan, khong be au, ong eu, ung khoi lng.
Chien, lam nguoi:
e co the xuat khau san pham sang cac th trng
kho tnh, x nghiep a chien cha gio thanh dang ban
thanh pham nham bao quan c lau hn. Dau dung
e chien cha gio la dau cooking oil (dau CO) cua x
nghiep Nakydaco.
Ban chat va y ngha cua qua trnh chien :
Chien ran la qua trnh gia nhiet ma dau la chat tai
nhiet, qua trnh chien ran lam tang o calo cua san
pham do o kho tang len va lam tang gia tr cam
quan do san pham chac gion, co hng v thm ngon
hap dan.
Thong qua qua trnh chien ran, thc pham co the
bao quan, s dung lau hn, v nhiet o chien 150
170C hau het cac loai vi sinh vat eu b tieu diet,
cac loai enzyme b vo hoat.
Bien oi cua dau :
Chat beo di tac dung cua nhiet o, s co mat
cua oxy khong kh se b oxy hoa tao thanh cac san
pham peroxyde, aldehyde, hoac cac acid beo co phan
t lng thap. Nhng chat nay lam giam gia tr dinh
dng cua san pham, lam cho san pham co mui oi
khet. e giam mui oi khet cua dau, trong qua trnh
chien ran can cho them t gng e ban mui.
V san pham sau khi chien ch la ban thanh pham
nen qua trnh chien c thc hien nhiet o 150
170C trong thi gian 35 phut. Sau khi chien, san pham
c lam nguoi xuong nhiet o phong bang he thong
quat.
Xep khay PET, ong tui PE:
e ap ng yeu cau cua khach hang, cha gio sau
khi a lam nguoi c cho vao khay PET, khoi lng 1
khay cha gio la 500g, sau o c ong tui PE.
Ch ong, cap ong:
Khi san pham cha u e cap ong th se c ch
ong nhiet o 04C, thi gian ch ong 4 gi. Khi
san pham u e cap ong th se cap ong nhiet
o 42C en 40C trong thi gian 2,53 gi.
ong thung carton:
-34-
-35-
-36-
3.4.2.3.
-37-
2130mm.
-38-
3080mm.
-40-
-41-
-43-
4.2. Cac thiet b dung trong san xuat thuy hai san
ong lanh:
4.2.1. May ra ong:
4.2.1.1.
Cac thong so c ban:
May ra ong co hnh dang nh sau:
Bang tai :
Thung
1500L x 270W.
May
: 2050L x 270W x 1080H.
Vat lieu che tao may: inox.
ong c ien: 3 pha, 380V, 50Hz, cong suat 0,4kW.
Cong suat ien: 1.5kW.
Nang suat: 1000kg/h.
4.2.1.2.
Nguyen tac hoat ong:
May ra ong dung e lam ra ong cho cac san
pham ong lanh dang block. May dung nc lay t he
thong nc cua nha may phun len be mat khay ng
san pham, lam nc vung tiep xuc gia san
pham va khay ng tach ra, giup tach san pham ra
khoi khay.
Cho san pham sau khi ong lanh len bang tai au
vao cua may. Khi san pham di chuyen tren bang tai,
nc c phun t tren xuong e ra ong san pham.
-44-
-45-
Bang tai :
Thung
900L x 270W.
May
: 1100L x 270W x 990H.
Vat lieu che tao may: inox.
ong c ien: 3 pha, 380V, 50Hz, cong suat 0,4kW.
Cong suat ien: 1.5kW.
Nang suat: 1000kg/h.
4.2.2.2.
Nguyen tac hoat ong:
May ma bang dung e ma mot lp bang mong cho
cac san pham ong lanh dang block sau khi ra ong.
May dung nc lanh 5C phun len khap be mat san
pham, do s chenh lech nhiet o gia nc phun va
nhiet o be mat san pham sau ra ong ma nc se
ong mot lp bang mong tren be mat san pham.
Cho san pham sau khi ra ong len bang tai au vao
cua may. Khi san pham di chuyen tren bang tai, nc
lanh c phun t tren xuong, t di len va t hai
ben e ma bang cho san pham. Khi san pham ra au
kia cua may, qua trnh ma bang ket thuc, cong nhan
dung tay lay san pham ra, tien hanh bao goi cho san
pham.
Qua trnh ma bang se lam tang gia tr cam quan cho
san pham, ong thi se ngan can s tiep xuc gia
-46-
-47-
Tu
: 1920L x 1700W x 1610H.
Vat lieu che tao: inox.
ong c ien: 3 pha, 220380V, 50Hz, cong suat 3kW.
Cong suat ien: 4kW.
Ap suat: 6kg/cm2.
Nang suat: 500kg/h.
Nguon hi cung cap: 550kg/h
4.3.1.2.
Nguyen tac hoat ong:
Thiet b s dung hi nc bao hoa nhiet o cao
phun vao trong tu hap e lam chn san pham.
4.3.1.3.
Cach van hanh may:
Kiem tra may trc khi hoat ong:
M van cap hi bao hoa lo hi.
Kiem tra ap lc hi (>2 kg/cm2)
Kiem tra ien co u 3 pha 380V.
Kiem tra khong co vat la trong tu hap.
San pham can hap phai c at vao tu.
Van hanh may:
-48-
-49-
-50-
-52-
645mm.
725mm.
4.3.5.2.
Nguyen tac hoat ong:
at mieng bao nha cha san pham len thanh nhiet
cua may. Khi nap buong hut ep xuong, bm chan
khong hoat ong va hut het khong kh trong bao cha
san pham, ong thi nhiet o cao thanh nhiet se
ep mieng tui kn.
4.3.5.3.
Cach van hanh may:
Kiem tra va ve sinh may trc khi hoat ong:
Nguon ien 3 pha, 380V.
Khong co vat la trong buong hut.
Van hanh may:
Bat CB sang ON, cap nguon ien cho may.
ieu chnh nhiet, thi gian hut tuy theo yeu cau
tng loai san pham.
(*) at san pham can hut chan khong vao buong
hut (at mieng tui nha len thanh nhiet).
ay nap buong hut (may t ong hut va m nap
buong hut).
Lay san pham ra.
Lap lai (*).
Ngng may: Bat CB sang v tr OFF.
Mot so lu y khi van hanh may:
ng ep tui bao am kn.
o chan khong ung theo yeu cau cua san pham.
Khong xt nc trc tiep vao may.
Khi co s co, bat CB sang v tr OFF, sau o bao cho
quan oc phan xng hoac nhan vien c ien en
x ly.
-54-
-55-
-56-