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Abstract
In recent years, a technique of separating water downhole to
reduce the volume of produced water and decrease the chance
of surface pollution has been developed. It is called downhole
oil-water separation (DOWS) technology. This technique
allows water to be separated in the wellbore and injected into a
suitable injection zone downhole while oil with traces of water
is produced to the surface.
Subsequent to the introduction of the DOWS technology
to the oil industry in the 1990s, several trial applications have
been undertaken to test the technology. These trials allowed
significant information to be collected on the feasibility of the
DOWS technology. Through the joint efforts of Argonne
National Laboratory, CH2M-Hill, and the Nebraska Oil and
Gas Conservation Commission, a comprehensive technical
report was issued in January 1999 discussing this technology.
Additional reports on trial applications and feasibility studies
have been presented by various study groups.
This paper reviews the status of and issues surrounding
the application of downhole separation technology. This
review summarizes the various papers and reports dealing
with DOWS technology and its application in the oil and gas
industry. This technology has the potential to provide
significant reductions in produced water as the technology is
adopted by the industry. It can also reduce produced water
handling costs and increase oil and gas production in the right
application. The wide-spread adoption of DOWS technology
is dependent on improving the understanding of the process
and its applications throughout the oil and gas industry.
Introduction
One of the waste by-products of crude oil and natural gas
production in the upstream industry is produced water.
Produced water has been defined as the water produced to the
surface from the hydrocarbon bearing formation during the
extraction of oil and gas, and can include formation water,
injection water and any waste chemicals added downhole or
during the oil/water separation processes.
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Premises :
1. ESP is economically more
attractive than the current production
method.
2. DOWS is going to be evaluated since:
a) Surface facilities are overloaded or
b) Water handling cost are too high or
c) WC is higher than 50% or
d) Drilling an injector well is too expensive
3. The extra oil production may add by an
additional well being put on production or
increased oil production from this well is not
considered.
4. The profitability impairment due to the
volume of oil injected into the disposal
formation is not considered
Strategy 1
Strategy 3
Strategy 2
Install DOWS at fixed
installation time
DOWS evaluation
- Maximum achievable oil
rate based on operational
constraints?
- Economic limit
- Cum. NPV at DOWS economic
limit
1
DOWS reliability, oil price, water handling,
discount rate and power supply cost analysis
- Minimum DOWS reliability, oil price,
water handling, power cost, etc to achieve
DOWS more economically attractive
than ESP
Sensitivity analysis
with DOWS reliability , oil price,
discount rate, water handling and
power cost at the different
installation times
Install DOWS
No
Install ESP
Produce until
ESP economic limit
Evaluate another
Production
Alternative
Evaluate
Strategy 1 or 2
No
Install ESP
Yes
Install DOWS
Yes
Is DOWS benefit >
Extra W/O cost
@ DOWS econ . limit
Produce until
DOWS economic limit
Design a plan of
DOWS installation
time depending on the
DOWS reliability , oil price,
water handling, power cost
and discount rate
Produce until
ESP economic limit
Produce until
DOWS economic
limit
Evaluate another
production
alternative
Evaluate another
production alternative
Evaluate another
Production alternative
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Fig. 5. Decision tree for DOWS installation developed by Blanco and Davies.
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(From Blanco and Davies )