You are on page 1of 71

Appendix 1: Updated T/A work list - Package 1 (Highlight the

Revision 2

No.

Item / equipment

Detailed description of Work to be done

Type of Change

NoD

Additional Works
1

E-1307

Debutannizer Reboiler - Fix the Leaking, Cleaning and inspection

Additional

Yes

E-1104

Warm crude/HGO HE - Cleaning and inspection

Additional

No

013-FV-616

The flange at block valve downstream of 013-FV-616.


Remove Furmanite
Gasket replacement & Repair Flange if nessecery

Additional

The flange at block valve on the condensate recovery manifold at H-1301/2 fuel gas skid.
(Replace Flanges and Gasket)

Additional

D-1308A/B isolation valves - Valve passing - to Repair

Additional

H-1301/2
4
D-1308A/B

Yes

Yes

6
7
8
9
10

Yes
P-1302A/B

P-1302A/B isolation valves - Valve passing - to Repair

Additional

LP condensate header line leak : Eblow replacement (5ea) -2"*4ea, 4"*1ea,

Additional

LPG ball valve (1ea) at BL-Valve replacement

Additional

2" Drain point of TPA line-Install drain point without hot tapping

Additional

Tie in FSL line & LP steam line without hot tapping

Additional

1 of 71

Yes
Yes
Yes
Yes
No

Appendix 1: Updated T/A work list - Package 1 (Highlight the


Revision 2

No.

11
12

Item / equipment

Detailed description of Work to be done

Type of Change

Tie in effluent water line and HSO line without hot tapping

Additional

Repair flange of corrosion Inhibitor at TPA side

Additional

Globe Valve Replacement (1``) - Stem Broken

Additional

13

NoD
No

Yes
Yes

Globe Valve Replacement (3/4``) - Stem Broken

Additional

14

Yes

Deleted items (Mandatory)


1

D-1290

Drum

Cancelled

E-2306

H/Exch

Cancelled

E-2307A

H/Exch

Cancelled

E-2307B

H/Exch

Cancelled

2 of 71

Appendix 1: Updated T/A work list - Package 1 (Highlight the


Revision 2

No.

Item / equipment

Detailed description of Work to be done

Type of Change

E-2308

H/Exch

Cancelled

Rotating

Rotating Man Power Supply (Experience 15year)


50M/D / 180M/D

Reduction

Rotating

Rotating Man Power Supply (Experience)


630M/D / 900M/D

Reduction

C &I

C&I Man Power Supply (44day-->39Day = 5/44=11.36%(Deduction)

Reduction

3 of 71

NoD

ated T/A work list - Package 1 (Highlight the Changes)

O
27-Jun-11 W

N
E
Materials / spare supplied by R

Detailed Explanation

Critical equipment and need to be done in TA, If Reboiler failed, CCR may be shutdown.

BSR supply gasket

To improve the heat recovery. It cannot be cleaned during normal operation because of no
BSR supply gasket
isolation valves.
In stock, BSR supply materials
BFW line. Furmanite is just temporary solution. Need to replace gasket and repair flange in
TA to restore the initial condition.
By BSR
This valve must be repaired during Refinery shutdown/TA because of no isolation valve.

Cannot repair during Normal operation. Valve passing makes difficult to Hydrocarbon freeing
before absorbent change out. (Safety requirement)

By Contractor

The pump cannot be isolated from process for repairing during normal operation. Need to be By Contractor
done in TA (Safety issue).
It cannot be repaired during normal operation

By Contractor

It cannot be repaired during normal operation because of no isolation valves

By Contractor

Operation cannot drain haydrocarbons and condensate during steam purging, hammering
will happen

By Contractor

To reduce shutdown time from 12 days to 8 days

By Contractor

4 of 71

ated T/A work list - Package 1 (Highlight the Changes)

i
O
s
27-Jun-11 W
s
N
u
eE
Materials / spare supplied by R
N
O
D
By Contractor
,

Detailed Explanation
To reduce shutdown time from 12 days to 8 days
It cannot be repaired during normal operation because of no isolation valves

Main MP condensate warm-up valve. So the Valve famalfunction will stop warm condensate
line, consequently hammering will be happened.
Steam reboiler condensate warm-up valve. So the Valve famalfunction will stop warm
condensate line, consequently hammering will be happened.

By Contractor
By Contractor

By Contractor

Contract Price
After mornitoring working condition of this Drum until now, it is not necessary to open it.
Therefore, it shall be cancelled to optimize TA cost.
After mornitoring working condition of this HE until now, it is not necessary to open it.
Therefore, it shall be cancelled to optimize TA cost.

s
t
###
i
l
l
###

After mornitoring working condition of this HE until now, it is not necessary to open it.
Therefore, it shall be cancelled to optimize TA cost.

###

After mornitoring working condition of this HE until now, it is not necessary to open it.
Therefore, it shall be cancelled to optimize TA cost.

###

5 of 71

c
o
n
t
r
a
c
t
o
r

d
o

ated T/A work list - Package 1 (Highlight the Changes)

O
27-Jun-11 W

N
E
Materials / spare supplied by R

Detailed Explanation

After mornitoring working condition of this HE until now, it is not necessary to open it.
Therefore, it shall be cancelled to optimize TA cost.

###

Precise TA contractor manpower mobilization following the (i) Updated TA plan (changed
from 44 days to 38 days) and (ii) Updated TA worklist for rotating equipment.

###

Precise TA contractor manpower mobilization following the (i) Updated TA plan (changed
from 44 days to 38 days) and (ii) Updated TA worklist for rotating equipment.

###

Precise TA contractor manpower mobilization following the Updated TA plan (changed from
44 days to 38 days)

###

6 of 71

Electrical
No.

Area

All

All

All

: 2nd TA Modification work list


Equip Type

Tag Number

Equipment
description

Detailed reasons (if any)

Priority

Substations

Switchboard

400V switchboard

400V Electrical
switchboards

Non-redundant configuration

Yes

Substations

EMCS

EMCS

EMCS System

Non-redundant configuration

Yes

AC UPS

AC UPS

AC UPS system

No

Unit

AC UPS

LLI

Discipline Manager

Revision: 1
Requester (Dept)

Scope of Works

MOC Status

Work package No.

Remarks

Maintenance

to upgrade the system to redundant


configuration for gateway/backplane

Approved

Review and
approve by
committee

Maintenance

to upgrade the system to-redundant


PLC/gateway/switch

Reviewing

Review and
approve by
committee

Maintenance

to by-pass contactor K24 by hardwire


because In case loss main power, DCS
loads only remain for 30 minutes.

Approved

TA Maint

Area 1A
No.

Area

Unit

Equip. Type

1A

NHT

Piping

Snuffing steam lines at H1201/H-1202

There is no drain valve at downstream of snuffing steam block


valve leading the condensate accumulated in vertical pipes
causing the failure operation in emergency case.

1A

CCR

Piping

Inlet and Outlet of


Platforming Reactor

Improve performance monitoring system, cannot detect quickly


Rx plugging phenomenon, recommended by UOP

1A

CCR

Piping

Hot End Feed and


Effluent E-1301

Improve performance monitoring system, to recognize HEx


fouling, recommended by UOP and Vendor

Snuffing steam lines at H1301/2/3/4, E-1301 and R1301/2/3/4

-No drain valve at downstream of snuffing steam block valve


leading the condensate accumulated in vertical pipes.
-No steam traps at upstream of snuffing steam block valves of
Packinox (E-1301) and Reactors (R-1301/2/3/4) leading the
consensate accumulated on the snuffiffing steam line leading to
failure operation in emergency case.

1A

CCR

Piping

Tag Number

: 2nd TA Modification work list

Equipment description

History

Reason of Modification

1A

CCR

1A

CCR

1A

NHT

1A

CCR

NHT

CCR

Vesel

X-1301-V06

Propylene
overfilling during
Commissioning To monitor Propylene level during normal operation and
caused
loading
Compressor
damage

Junction box

013-JJ-P4-605

Equipment reliability/safety improvement

Equipment reliability/safety improvement

Junction box

012-JJ-P4501

Junction box

012-JJ-P4-504

Equipment reliability/safety improvement

C-1301

PLC-P4-06

Speed signal not detected


during startup

Improve logic for startup sequence which is interlog with


turning gear speed
Area Manager

Equipment description: e.g Main Air Blower

Rev.1
2nd TA

Modification

Priority

LLI

Reque. (Dept)

Implemented by

MOC status

MOC Initiate
by

Yes

Install the drain valve at downstream of


snuffing steam block valve.

No

Operation

TA Maint

Reviewing MOC-1212-068

Operat

Yes

Install Inlet/Outlet Pressure Difference


Indicators (PDI) for Platforming Reactors R1301, R-1302, R-1303 and R-1304

No

Operation

TA Maint

Approved, MOC-1311-016

Operation

Yes

Install Pressure Difference Indicators (PDI)


for Hot end feed and Effluent side of
Packinox E-1301

No

Operation

TA Maint

Approved, MOC-1311-017

Operation

Yes

Install steam trap and drain valve on snuffing


steam lines of heater H-1301/2/3/4, E-1301
and Reactors R-1301/2/3/4

No

Operation

TA Maint

Reviewing, MOC13-12-069

Operation

Yes

Yes

Install LIT for Condenser 013-X-1301-E-06

No

Operation

TA Maint

Approved, MOC-1310-010

Operation

Yes

replace new type of terminal block

No

C&I

TA Maint

Initiate

C&I

Yes

replace new type of terminal block

No

C&I

TA Maint

Initiate

C&I

Yes

replace new type of terminal block

No

C&I

TA Maint

Initiate

C&I

C&I

TA Maint

Initiate

C&I

Modify startup logic


Discipline Manager

Yes

Target date for


MOC

Mar-13

Completed

Completed

Mar-13

Remarks

Completed

Jun-13

Jul-13

Aug-13

Sep-13

Area 1B : 2nd TA Modification work list


No.

Equip. Type

Tag Number

Equipment description

History

HE

E-1129

Desalter Effluent Air Cooler

Plugging frequently

Piping

Fuel Oil system

Atomizing steam (3/4") of FO


system of H-1101

Condensate passing into burners and then dropped to ground


floor

Drum

D-1103

MAIN FRACTIONATOR
ACCUMULATOR

Currently the unstabilised naphtha


from D-1103 to Naphtha Stabilizer (T-1107) contains much
more water than required leading to negative impact on
performance of T-1107

Pump

P-1102A/B

Top P/A

No warm up line, water accumulated in casing.


In case of ESD the standby pump started in cold condition.

Pump

P-1110A/B

Stabilizer feed pump

No drain line at discharge & water accumulated too much.


In case of ESD, the standby pump started and sent much water
to T-1107.

Vent

Fuel gas system

Vent of FG and Pilot gas system

The location of vent is near Heater casing (<15m)

Piping

Try-cock system

FLS to try-cock system

No blind between FLS line & emulsion draining


at try-cocks system

Other

CC, CP

Corrosion Probes, Corrosion


Coupons.

Can not isolate for removal

Currently, beside the injection line to TPA, corrosion inhibitor


is injected directly to OVHD vapour line of mainfractionator
T-1101 without slip stream for efficient dilution before
injecting.

Other

Chemical system

Corrosion Inhibitor

10

Piping

Slop oil line at D-1106

Check valve

11

Piping

011-CRM01/04/06/15

Condensate return malnifold

12

Vessel

A-1101-D-01/02

DESALTER SYSTEM

13

HE

E-1128

14

Heater

011-TE510,511,..525 (16 ea)

Skin thermo couple

Schedule to replace in 1st T/A, but no material.

15

Pump

P 1101A/B

Crude booster pump

Single voting

16

Heater

011-PT-017A/B

Pressure transmitter

Voting 2oo2

17

Other

011-HV-510A/B/C

Dampers

No position indicators in DCS

18

Other

011-HV-510A/B/C

Dampers

No minimum stop

Not check valve

Can not handle all steam tracing condensate

High Fe/Ca content in Residue

DESALTER WATER EXCHANGER Temporary online cleaning system

19

Piping

BFW

BFW to E-1111

MOC approved

20

Pump

P 1101

Crude booster pump

No platform for spectacle blind swing at suction

21

Pump

P 1106

Residue pump

No platform for spectacle blind swing at suction

22

Piping

CRM

Condensate return malnifold

23

Pump

P-1112A/B

LGO product pump

No warm up line, In case of ESD the standby pump started in


cold condition.

No main steam trap at return line

24

Piping

011-AT-004

C5+ analyzer online

Currently, The line to conduct LPG sample to analyzer online


house is too far analyzer online house lead to the value is not
correct at the time when it is indicating in DCS

25

Piping

011-AT-003/005/006

Kerosene analyzer online

Currently, The line to conduct kerosene sample to analyzer


online house is too far analyzer online house lead to the value
is not correct at the time when it is indicating in DCS

26

Other

Mud wash system

Block valve of mud wash system

Currently, the 2" gate valves in mud wash line for each
Desalter operate with 3times/day lead to damage the valve

Rev. 1
Reason of Modification

2nd TA

Modification

Priority

LLI

Requester
(Dept)

It is easy for cleaning E-1129 in normal operation

yes

Install bypass line

No

TED

To isolate firmly the atomizing steam line to


burners when it is not in use.

yes

Install one more block valve for each atomizing


steam line (16 block valves 3/4")

No

PRD

Minimize water can carried over to T-1107

yes

Modify design of D-1103 (extend Naphtha outlet


nozzle)
OR
Wire mesh to coalesece

No

TED

To warm up this pump in standby condition &


removed water accumulation in casing

yes

Install warm up line (3/4")

No

PRD

To drain water at discharge & recirculate Naphtha


to avoid water accumulation in standby condition.

yes

Install drain line at dicharge to drain water to CD


(3/4")

No

PRD

Safety issue (Min distance is 15m)

yes

Extend vent location of FG and PG far away of


Heater casing

No

PRD

To avoid FLS system contamination when drain


emulsion via try-cock to ETP.

yes

Install blind 3/4"

No

PRD

The existing corrosion coupons/probes in CDU are


in unproper locations and not adequate amount for
corrosion monitoring and control at OVHD and
TPA sections of CDU main fractionator.

yes

Install additional corrosion coupons/probes


at CDU OVHD & TPA sections.

No

TED

The slip stream will be from discharge lin of


stabilizer feed pump P-1110 A/B and connected to
existing injection line of inhibitor to OVHD
section.

yes

Install slip stream line for corrosion inhibitor


injection line at CDU OVHD section

No

TED

To avoid slop oil divert from LSO header to bottom


of T-1103 in normal operation (modified line LSO
from D-1106 recircle to bottom T-1103)

yes

Install a check valve at downstream control valve


011-PV-143 ( HAZOP meeting required)

No

TED/PRD

Many manifolds combined together and zigzag then


sent condensate to header

yes

Separate condensate return malnifold

No

PRD

To conduct the program of Fe & Ca chemical


removal at desalter package.

yes

Install tie-in points on desalter water line and


desalter effluent line for later installation of injection
quills of Fe & Ca removal agents and corrosion
probe for monitoring corrosion in effluent line of
desalter package in case the removal program is
applied.

No

TED

Take time to install this temporary system

yes

Install permanently online cleaning system

No

PRD

Equipment reliability

yes

Change new thermo couple

No

Mx

Equipment reliability/safety improvement

yes

Modify voting from single to 2oo2 or 2oo3 for


vibration and temperature

No

Mx

Equipment reliability/safety improvement

yes

Modify voting from 2oo2 to 2oo3

No

Mx

Position indicators should be shown in DCS

yes

Install position indicators for Dampers

No

PRD

Dampers have no minimum stop, causes stick

yes

Install minimum stop for Dampers

No

PRD

MOC approved

yes

Install BFW injected line to E-1111

No

PRD

Save scaffolding activities & time

yes

Extend platform at suction of pump

No

PRD

Save scaffolding activities & time

yes

Extend platform at suction of pump

No

PRD

Save steam trap replacement

yes

Install main steam trap at return line

No

PRD

To warm up this pump in standby condition

yes

Install warm up line (3/4")

No

PRD

Reliability

yes

Move LPG sampling point near to analyser online


house at B.L

No

PRD

Reliability

yes

Move Kerosene sampling point near to analyser


online house at B.L

No

PRD

Equipment reliability

yes

Replace new gate valves 2"

No

PRO

Area Manager

Discipline Manager

Implemented by

MOC Status

MOC Initiated by

Target date for MOC

TA Main

Reviewing

Operation

Mar-13

TA Main

Reviewing

Operation

Mar-13

Not yet Ititiate

Tech

Oct, 2013

TA Main

Reviewing

Operation

Mar-13

TA Main

Reviewing

Operation

Mar-13

TA Main

Approved

Operation

Completed

TA Main

Reviewing

Operation

Mar-13

Tech

Not yet Ititiate

Tech

Jun-13

Tech

Tech Report

waiting

Remarks

Tech

Not yet Ititiate

Operation

Jul-13

TA Main

Reviewing

Operation

Mar-13

TA Main

Not yet Ititiate

Operation

Jul-13

Tech

Not yet Ititiate

Operation

Aug-13

TA Main

Not yet Ititiate

Operation

May-13

TA WL

Operation

Remove

C&I

Not yet Ititiate

C&I

Jun-13

C&I

Not yet Ititiate

C&I

Jun-13

C&I

Not yet Ititiate

Operation

Jul-13

TA Main

Not yet Ititiate

Operation

Jul-13

TA Main

Approved

Operation

Completed

TA Main

Not yet Ititiate

Operation

May-13

TA Main

Not yet Ititiate

Operation

Jun-13

TA Main

Not yet Ititiate

Operation

Jul-13

TA Main

Not yet Ititiate

Operation

Aug-13

TA Main

Not yet Ititiate

Operation

May-13

TA Main

Not yet Ititiate

Operation

Jun-13

TA WL

No

Operation

Remove

Area 2 : 2nd TA
Rev. 1
Modification work list
No.

Tag Number

Equipment
description

2nd TA

Modification

Priority

LLI

Requester
(Dept)

Implement by

D-1503, WDW Withdraw Well

Yes

Resizing or install fluffing ring at catalyst


transfer line from 2nd Rg to WDW

TED

Tech

T-1501

Yes

Installation of coke catcher at the main


header of Slurry line from Main
Fractionator Bottom

OPP/TED

Tech

Yes

Modify and installation of fresh water


injection to system for MF's Overhead
system and Gas Section;
Modify and installation of corrosion
inhibitor injection to Gas section seperating
with overhead Main Fractionator

TED

Tech

Install two additional feed nozzles above


and below current one of T-2103 to
optimize Propylene recovery

OPP

Tech

Install recirculate line from 021PV007 to


D-1553 to recover Propylene

OPP

Tech

Main Fractionator

T-1501

Main Fractionator

T-2103

C3s Splitter

T-2103

C3s Splitter

Yes

OCP-C01-05
Workstation-01

Yes

Move PRU DCS workstation to nearby


RFCC workstaions

OPP

TA Main

T-1501

Main Fractionator

Yes

Installation of pressure gauges/Indicators of


the Slurry pump around return and quench
line

OPP

TA Main

T-1501

Main Fractionator

Yes

Install long LI tap to T-1501 (upper tap to


be as close to MF feed line as possible)

OPP

TA Main

T-1501

Main Fractionator

Install PI/PDI taps to monitor T-1501 delta


P of each section

OPP

Tech

DCS Workstation

10

H-1503

CO Boiler

Yes

Move 015AI901 skid to outside COB

OPP

TA Main

11

H-1503

CO Boiler

Yes

Rearrange sampling point to a proper


location

OPP

TA Main

12

H-1503

CO Boiler

Install HV to replace current Manual valve

OPP

Tech

Main Fractionator

Replace E-1510 by E1506 to cool down


HCO. Steam generated from E1506 will be
connected to MP steam header

OPP

TA Main

13

E-1510

Install connection pipe between Offgas


from NHT and RFCC Offgas to FG system
at RFCC B.L

OPP

TA Main

Relocat taping point

OPP

TA Main

1st Regenerator

Install 3 metal bellow (by TPC)

OPP

TPC

Plug Valve

Install On/Off valve to PA lines

OPP

TA Main

MOV-001

Extent platform

OPP

TA Main

19

MOV-001

Improvement of MOV001

OPP

Tech

20

4 Canvas
bellows

Improve life time

OPP

TA Main

14

N/A

B.L

15

D-1512

CO Boiler

16

D-1502

17

PV-1501

18

21

D-1512

Steam drum riser

Upgrade material

OPP

TA Main

22

X-1501

Catalyst draw off


system

Resizing of draw off system

OPP

Tech

23

D-1513

Feed Surge Drum

Yes

Install line to continuously inject collected


water from D-1513 boot to P-1501 suction

OPP

TA Main

OPP

TA Main

24

T-2103

C3s Splitter

Yes

Install cold insulation to T-2103 overhead to


reduce heat loss and avoid corrsion to the
pipeline. It will also improve working cindition
for the area

25

T-1501

Main Fractionator

Yes

Install system to improve DCO flash point


(flash drum/ steam ring)

OPP

Tech

26

015-LT-402

Feed surge Drum level


D-1513

Yes

Change to new model (Electronic Remote


System -ERS)

C&I

TA Main

27

015-LT-411A

Bottom level T-1501

Yes

Change to new model (Electronic Remote


System -ERS)

C&I

TA Main

28

015-LT-411B

Bottom level T-1501

Yes

Change to new model (Electronic Remote


System -ERS)

C&I

TA Main

29

015-LT-414

Bottom level T-1501

Yes

Change to new model (Electronic Remote


System -ERS)

C&I

TA Main

30

015-FT-001

Feed to feed injector I1501

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

31

015-FT-002

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

32

015-FT-003A

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

Feed to feed injector I1501A

33

015-FT-003B

Feed to feed injector I1501B

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

34

015-FT-003C

Feed to feed injector I1501C

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

35

015-FT-003D

Feed to feed injector I1501D

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

36

015-FT-003E

Feed to feed injector I1501E

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

37

015-FT-003F

Feed to feed injector I1501F

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

38

015-FT-401

Hot feed to RFCC

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

39

015-FT-402

Cold feed to RFCC

Yes

Change diaphragm seal (Capillary)

C&I

TA Main

40

015-PT-818

MAB condener
pressure

Yes

Change to Voting 2oo3

C&I

TA Main

41

015-LT-817

MAB condenser level

Yes

Change to Voting 2oo3

C&I

TA Main

42

015-TT-806

Steam exhaust from


ST-1501

Yes

Change to Voting 2oo3

C&I

TA Main

43

015-PT-842

MAB lube oil header

Yes

Change to Voting 2oo3

C&I

TA Main

44

PLC-P1-03A/B

Upgrade PLC system to Redundancy

C&I

TA Main

45

MMS-P1-01

Upgrade MMS system to separate CMM


and OPC

C&I

TA Main

CO Boiler
MMS

Discipline Manager

Report

MOC status

MOC Initiated
by

Target date for


MOC

No

Not yet Initiated

Tech

Oct-13

Yes

Not yet Initiated

Tech

Oct-13

Yes

Not yet Initiated

Tech

Aug-13

No

Not yet Initiated

Tech

Oct-13

No

Not yet Initiated

Tech

Sep-13

Remarks

NA

Not yet Initiated

Operation

May-13

No

Not yet Initiated

Operation

Jun-13

No

Not yet Initiated

Operation

Jun-13

No

Not yet Initiated

Operation

Jul-13

NA

Not yet Initiated

Operation

May-13

No

Not yet Initiated

Operation

May-13

No

Not yet Initiated

Operation

Jul-13

No

Not yet Initiated

Operation

Oct-13

No

Not yet Initiated

Operation

May-13

No

Not yet Initiated

Operation

Jun-13

Yes

Not yet Initiated

Operation

Sep-13

No

Not yet Initiated

Operation

Aug-13

NA

Not yet Initiated

Operation

Aug-13

No

Not yet Initiated

Operation

Nov-13

No

Not yet Initiated

May-13

Maintenance clarify with


Vendor and confirm later

No

Not yet Initiated

Operation

Jul-13

Yes

Not yet Initiated

Tech

May-13

No

Not yet Initiated

Operation

May-13

No

Not yet Initiated

Operation

Dec-13

Yes

Not yet Initiated

Tech

Oct-13

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Approved

C&I

Completed

No

Not yet Initiated

C&I

Jun-13

No

Not yet Initiated

C&I

Jun-13

No

Not yet Initiated

C&I

Jun-13

No

Not yet Initiated

C&I

Jun-13

No

Not yet Initiated

C&I

Jul-13

No

Not yet Initiated

C&I

Jul-13

Area 3: 2nd TA Modification work list


No.

Unit

18

18

Tag Number

D-1801

Rev. 1

Equipment description

Reason of Modification

2nd TA

Due to sometimes CDU cannot receive treated water so it


make over load for Aeration 1 in ETP. To solve this
problem, we can send a part Treated water to TK-5816 via
OW line

yes

SWS Surge Drum

If D-1801 has serious problem, the SOW from upstream


unit can not send to TK-1801 (it mean the refinery maybe
shutdown) so to handle this stuation we need to install the
new block valve (near D-1801) to isolation D-1801 and
send the SOW to TK-1801

yes

yes

yes

19

T-1901

Amine Regenerator

Due to corrossion in the header line of T-1901 and dirty in


E-1902. Need to modify this system by install the new
DW line to upstream E-1902

19

T-1901

Amine Regenerator

Exiting desgin of corroion inhibitor injection location and


desgin of injection point in overhead piping T-1901 are
not correct via comment from chemical vendor.

Page 42 of 71

F-1901

Amine solids filter

Change the material of cartridge filter from polyester to


polypropylen to reduce the cost

yes

Amine degraded quality

yes

For prevent the condensate at low point of this line we


need to instrall the drain valve (normal open) for drain all
liquid inside if any

yes

To drain all liquid in side the discharge line of P-2404A/B


during maintenance, shutdown the unit we need one
more drain point at lowest point on this line

yes

Due to the piping of DAF system was seriously corroded


DAF Recircuation pump (As per inspection report). Need to upgrade material of the
piping.

yes

19

19

24

24

58

10

SS12

11

24

024-TT-701

Equipment reliability/safety improvement

12

24

024-TT-705

Equipment reliability/safety improvement

13

24

A-5809-P-03

PLC-C03-26 and
PLC S12-01

024-TT-123

To avoid short circuit that lead to total power failure in


case of 1 power supply module damages

Temperature transmitter Equipment reliability/safety improvement


Page 43 of 71

yes

14

24

024-PT-155

15

24

024-JR-P6-506/024JDI-P6-508

Pressure transmitter

Equipment reliability/safety improvement


Equipment reliability/safety improvement

Area Manager

Page 44 of 71

Modification

Priority

Install 3" jumper line with one globe valve


from treated water line to OW line at SWS
BL

Install the 8" gate valve on SOW header


line at downstream of the line 6"-SOW180002-A2A5-NI and near D-1801

Install DW line with control system such


as ( control valve, Flow indiator..)

Install at proper location and injection


point modificated at per chemical vendor
recommenadation

LLI

Report

Operation

TA Main

No

Not yet Initiated

Operation

No

Operation

TA Main

No

Not yet Initiated

Operation

Yes

Operation

Tech

yes

Not yet Initiated

Tech

Yes

Technical

TA Main

yes

Not yet Initiated

Operation

Page 45 of 71

MOC Status

MOC Initiated
by

Implemented by

No

Reques (Dept)

Modify the inlet line of F-1901 from


upstream to downstream of E-1904 to
reduce the temperature from about 84oC
to about 45oC for suitable with
polypropylen

Install amine reclaiming equipment

Operation

Tech

no

Not yet Initiated

Operation

Technical

Tech

No

Not yet Initiated

Tech

Insall the a new 3/4 gate valve between


024-XV-015 and downstream block vale.

Operation

TA Main

NA

Reviewing

Operation

Install one 3/4" gate valve at downstream


of 024-LV-028 (near check valve) for
draining

Operation

TA Main

NA

Reviewing

Operation

Upgrade material of the piping of the


suction & discharge of pump A-5809-P03A/B/C. Material from CS to SS-316

Yes

Not yet Initiated

Operation

Install Decoupling Diodes at output side


of power supply modules for PLC-C03-26
and PLC-S12-01

Electrical

Yes

Yes

Operation

Electrical

TA Main

NA

approved

Modify voting from single to 2oo2 or


2oo3

No

C&I

TA Main

No

Not yet Initiated

C&I

Modify voting from single to 2oo2 or


2oo3

No

C&I

TA Main

No

Not yet Initiated

C&I

Modify voting from single to 2oo2 or


2oo3

No

C&I

TA Main

No

Not yet Initiated

C&I

Page 46 of 71

Modify voting from single to 2oo2 or


2oo3

No

C&I

change new junction box

No

C&I

Discipline Manager

Page 47 of 71

TA Main

No

Not yet Initiated

C&I

No

Not yet Initiated

C&I

Target date for


MOC

Remarks

Jun-13

Jun-13

Jun-13

Jul-13

Page 48 of 71

May-13

Aug-13

Apr-13

Apr-13

Oper confirm solution

Completed

Jun-13

Jun-13
Jun-13
Page 49 of 71

Jun-13
C&I confirm

Page 50 of 71

PP : 2nd TA Modification work list


No.

Area

Unit/section Equip. Type

PP

PP

PP

PP

Valve

piping/valve

Tag
Number

Equipment
description

History

LV-2301

PP slurry reactor outlet Over sizing reduce valve opening percentage,


valve
this cause powder plugging at valve

Off-gas

N/A

PP is designed for off-gas flaring of 400kg/hr


(70-80% Propylene) . Currently, the flaring rate
is about 300kg/hr

Pilots were off during normal operation


(change in refinery fuel property) but couldnot
repair due to the ignition position is located at
top of flare

PP

PP

piping

Flare pilots

Flare pilots

PP

PP

vessel

N/A

Knock out drum for


Fuel gas line (flare pilot gas) got stuck by
pilot gas line (refinery heavy hydrocarbon, polymer, and water; cannot
fuel gas)
fire the pilots.

Page 51 of 71

PP

PP

PP

PP

Filter

Piping

PP

PP

PSV

PP

PP

Piping

During normal operation, this filter


element has to be replaced after few weeks
service.

F-106

Hydraulic Oil filter

P-991 A/B

Isolation of P-991A/B for maintenance is


difficult due to lack of block valve of
Propylene feed pumps
venting line from pump casing back to
sphere tanks

PSV of Hydraulic Oil


P-107's PSV
Pumps P-107 A/B

Isolation of P-107A/B for maintenance is


difficult due to lack of block valve of these
pump discharge's PSV

The current flexible hoses is often damage:

Ex-801 CCW

Extruder Cylinder
leaking, checkvalve damage, flexible hoses
Cooling water flexible

broken

PP

PP

Piping

Sample
connection
point

Propylene sampling
Propylene feed from sphere tanks can not
point for TK-991 A/B
be
sampled due to lack of sample
PROPYLENE
connection
at sphere tanks out let
sampling

Page 52 of 71

10

PP

PP

Piping

XV-1405

Hydraulic Oil Divert


Valve

Page 53 of 71

Mineral oil passing through this valve


reduces catalyst feeding pressure. Catalyst
lost if too much passing

Rev. 1
Reason of Modification

2nd TA

Modification

Priority

LLI

Requester (Dept)

3" control valve LV-2301 is small opening(30%) in normal


operation due to oversizing of the valve. That causes
polymer stick and accumulate on the Plug of the valve then
causes plugging.

yes

Change the control valve 3" : LV-2301 by 1.5"


control valve (3" flange connection, Trim 1.5")

No

Technical

Re-routing of this off-gas to refinery fuel gas will bring


great benefit to BSR.

yes

Install piping/instruement for routing off-gas


from FV-3204 to refinery fuel gas system
(connecting point near Area 3).

No

Operation

Ignition at top of flare; for air adjustment or mainteance


can not be carried out during normal operation (need
completely S/D the plant)

yes

Relocate the ignition to the ground level.

No

Operation

To knock out heavy component; improve reliability of flare


pilots

yes

install a small knock-out drum on the fuel gas


supply line to flare pilots to knock out heavy
component

No

Operation

Page 54 of 71

Filter F106 operate continuously without standby. During


the filter element replacement/ cleaning, solid dust in
mineral oil go through the bypass line then come to
downstream devices as control valve, cylinder and may
cause damage.(MOC approved)

yes

Installation new second standby filter which


will be put in service in case of F-106
plugging.

No

Operation

The venting line of P-991A/B without the isolation


valve. it is difficult to isolate the pumps for maitenance
(MOC approved)

yes

New block valves installation on venting


line of P-991A/B pump casings

No

Operation

Exiting design: PSV of P-107 do not have the isolation


valve. It is difficult to isoslate the PSV for
calibration/maintenance

yes

Install the isolation valve for PSV of P-107


(MOC approved)

No

Operation

Flexible hose of CCW line at Extruder is oftenly damaged.


The frequent flexible replacement cause negative effect to
Extruder lifetime, product quality and economy efficiency
(vendor also recommend to change to fixed piping).

yes

Change flexible hose by fixed piping

No

Operation

Control quality of propylene in feed tanks TK-991A/B

yes

Installationa new sample point on outlet of


sphere tanks

No

Technical

Page 55 of 71

Isolation for maintenance and for operation when XV-1405


passing.

Area Manager

yes

Install new block valve between XV-1405

Discipline Manager

Page 56 of 71

No

Operation

Implemented by

Report

MOC status

MOC Initiated
by

Target date for


MOC

TA Maint

Yes

Approved

Operation

Completed

Tech

No

Not yet Initiated

Operation

Jul-13

TA Maint

No

Not yet Initiated

Operation

May-13

TA Maint

No

Operation

Jun-13

Check

Page 57 of 71

Remarks

TA Maint

Yes

Approved

Operation

Completed

TA Maint

No

Approved

Operation

Completed

TA Maint

No

Approved

Operation

Completed

Normal

No

Not yet Initiated

TA Maint

No

Reviewing

Remove

Operation

Page 58 of 71

Mar-13

TA Maint

No

Check

Page 59 of 71

Offsite1: 2nd TA Modification work list


No.

Area

Unit

Equip.
Type

Offsite 1

38

Pump

P-3801A/B

038-XL-091
038-XHS-001, 038Alarms & ESD MOS
Alarms & ESD MOS ENABLE
PAL-011B, 038ENABLE are loacated in
of Fuel oil system
UXA-009B, 038Ultility console
UXA-008B

Offsite 1

38

Other

Offsite 1

60

system

Offsite 1

60

Tank

Tag Number

Equipment description

Refinery fuel oil pump system

crude blending

TK-6001C

Roof drain line

Page 60 of 71

History

Both two pump P-3801A/B


are running, no standby

Difficulty for crude blending

Swivel joint broken

Offsite 1

Off2

U54

52

Other

M-92 blender

There is no nominated line to


blend Full range naphtha in
to Mogas 92

5 MOV 6'' on LPG sphere inlet

Can not shutdown in normal


operation for repair passing

Page 61 of 71

Rev. 1
Reason of Modification

2nd TA

Modification

Priority

LLI

Requester (Dept) Implemented by

To improve the reliability of refinery fuel


oil system

yes

-Install one more FO pump


-Intall piping & Software

Yes

PRD

TA Maint

Fuel oil system is operated by Offsite 1


area so alarm & esd MOS enable of U038
should be moved to Offsite1 console for
monitoring

yes

to move alarm & ESD MOS enable of U038


form Ultility console to Offsite1 console

No

PRD

TA Maint

yes

Study the solution for crude blending


facilities

yes

Study problem and change suitable type

Improve refinery operation

For safety operation

Page 62 of 71

Yes

Yes

PRD

PRD

Tech

Tech

Install new pipe line from discharge line of


P-5112A/B to M92 blender
- Install new software

Due to no isolation valve available, then


nncase of These MOV passing, LPG
rundown to P3 must temporaty stops for at
least a week.

Adition install 5 block valve on each inlet to


LPG sphere at upstream of MOV LPG
spheres.

Area Manager

Discipline Manager

NIR system for blend Mogas 92 without


Fullrange naphtha connection

yes

Page 63 of 71

PRD

Production

TA Maint

TA Maint

Report

MOC Status

MOC Initiated
by

Target date for


MOC

No

Not yet Initiated

Operation

May-13

No

Not yet Initiated

Operation

May-13

Indenmitsui

Not yet Initiated

Tech

Aug-13

No

Not yet Initiated

Tech

Jun-13

Page 64 of 71

Remarks

No

Not yet Initiated

Operation

May-13

No

Not yet Initiated

Operation

May-13

Page 65 of 71

Utility
No.

Area

Unit

Equip.
Type

Hot Ut

40

Piping

Hot Ut

40

Piping

Hot Ut

32

Valve

: 2nd TA Modification work list


Tag Number

Equipment description

Chemical dosing system

HHP/HP
Letdown Station

MP condensate line from


header

Page 66 of 71

History

Cold Ut

RO/U59

Release water
from RO system

Page 67 of 71

Currently, about 40 m3/h of release


water from RO unit sent to the sea. In
order to saving cost we need to re-use
reject water as fire water instead of
fresh water and using rejcet water for
tree at P7

Rev. 1
Reason of Modification

2nd TA

Modification

Priority

LLI

yes

Install 04 ball valves ( 1/2" size) at suction lines


of dosing pumps.

No

Curent : 3 HHP/HP letdown station enough HP steam when fully open


control valve (during COB shutdown). When one HHP/HP letdown
station fail in this case, U40 can not supply enough HP steam demand
for all Unit -> Some equipments/units need to stop/shutdown. So that
we need to prepare to instal one more HHP/HP letdown station DS4002D and using for emergency case. Refer PID No. 8474L-040-PID0021-019

yes

Connect Tie - in and block valves to HHP and


HP steam Header. That mean when install new
Letdown control valve, we no need to Isolate
steam network.

Can not isolate MP condensate from header to repair if leaking


occur .

yes

Install one block valve on MP condensate pipe


to D3201

Operator can not calibarate dosing flow rate of each pump during
normal operation wihtout isolate valves.

Page 68 of 71

Yes

No

Saving cost

Area Manager

No

Connect PVC line from reject water line to


refinery, and one line the location of reject water
to fire water tanks

Discipline Manager

Page 69 of 71

Production

Requester (Dept)

MOC Status MOC Initiated by

Target date for


MOC

Implemented by

Report

Operation

TA Maint

NA

Not yet
initiated

Operation

May-13

Operation

TA Maint

No

Not yet
initiated

Operation

May-13

Operation

TA Maint

No

Not yet
initiated

Operation

Jun-13

Page 70 of 71

Remarks

Normal

NA

Operation

Page 71 of 71

May-13

Tie - in in TA

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