Professional Documents
Culture Documents
34-SAMSS-711
Control Valves
15 August 2012
Scope............................................................... 2
References....................................................... 2
Environmental Conditions................................. 6
Painting........................................................... 23
10
Documentation............................................... 23
11
12
34-SAMSS-711
Control Valves
Scope
This specification, together with the Purchase Order, Instrument Specification Sheet
(ISS) Form SA-8020-711-ENG, Form SA-8020-712-ENG, Form SA-8020-713-ENG,
Form SA- 2787, or Form SA-2787-M, SA-NMR-7925, and Inspection Requirements
Form 175-340100 or 175-340150 define the minimum mandatory requirements for steel
control valves and regulators up to and including Class 2500 ratings. This specification
is not applicable to on/off isolation valves.
This specification is applicable for the control valves that are used in on/off service or
interlock applications.
Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Process & Control Systems Department of Saudi Aramco, Dhahran.
2.2
Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Process & Control Systems
Department of Saudi Aramco, Dhahran.
References
Material or equipment supplied to this specification shall comply with the latest edition
of the references listed below, unless otherwise noted.
3.1
34-SAMSS-711
Control Valves
Form SA-2787
Form SA-2787-M
Form 175-340150
Pipeline Valves
ASME B16.5
ASME B16.10
ASME B16.34
34-SAMSS-711
Control Valves
ASME B31.3
Process Piping
ASME B46.1
ASTM A182
ASTM A216
ASTM A217
ASTM A350
ASTM A351
ASTM A352
ASTM A488
ASTM E446
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34-SAMSS-711
Control Valves
ANSI/ISA 51.1
ANSI/ISA 75.01.01
ANSI/ISA 75.05.01
ANSI/ISA 75.08.01
ANSI/ISA 75.08.02
ANSI/ISA 75.08.06
ANSI/ISA 75.08.08
ANSI/ISA 75.11.01
ANSI/ISA 75.13.01
ANSI/ISA 75.19.01
ANSI/ISA TR75.25.02
IEC 60529
IEC 60534-2-5
IEC 60534-3-2
IEC 61000-4-3
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34-SAMSS-711
Control Valves
IEC 60534-8-4
3.3
3.4
Environmental Conditions
4.1
4.2
Page 6 of 26
4.3
34-SAMSS-711
Control Valves
Valve capacity, noise prediction, and body exit fluid velocity calculations for each
specified operating condition;
ISS marked-up (i.e., completed and/or corrected) to represent the quoted valve;
Sketch with outline dimensions of valve and actuator with approximate weight;
Confirmation that all electrical equipment and installation of each valve will meet
the NFPA 70 National Electrical Code (NEC) or IEC 60079 requirements for the
electrical area classification specified on the ISS;
Confirmation for each quoted valve that it fully meets the specified process services
for trouble free operation;
This information is necessary and will be used to complete the technical evaluation of
the quotation. The quotation will be considered technically unacceptable if any of the
information requested is not included.
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34-SAMSS-711
Control Valves
General
The manufacturer is responsible for the design, construction and the durability
of the control valves for the specified process services. If there is no valve body
style specified, the manufacturer shall recommend a control valve body style
fully meeting the specified process services.
6.2
Material
The materials specified are minimum requirements and the manufacturer needs
to verify and re-confirm that the selections fully meet the specified process
services, including anticipated effects of corrosion and erosion.
Materials specified on the ISS shall be in accordance with the subject standard
covered by the following abbreviations, unless otherwise specified in the
Purchase Order:
105
ASTM A105
F5
F9
F11
F304
F316
F347
WCB
WCC
WC6
WC9
WC12
LF3
CF8M
CF3M
CF8C
LCB
LCC
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LC2
LC3
A6
A12
A20
Alloy 20
CER
Ceramic
COB
Cobalt
DUPL
HAST
Hasteloy C
M400
Monel 400
M500
Monel 500
NIT50
TC
Tungsten Carbide
17-4
304
316
316L
410
416
420
440
600
Inconel 600
625
Inconel 625
34-SAMSS-711
Control Valves
The following materials shall not be used for control valve bodies and bonnets:
ASTM A217 Gr. C5 and ASTM A216 Gr. WCA.
Requirements for other material standards are covered in the Purchase Order.
6.3
34-SAMSS-711
Control Valves
ASME B31.3 Table 302.3.4 then the specified minimum wall thickness
can be reduced by 25%. The body rating shall be equal to or higher
than the flange rating.
6.3.2
6.3.3
a)
b)
The depth of the repair cavity prepared for welding exceeds 20%
of the wall thickness or 25 mm (1 in), whichever is smaller
c)
End Connections
a)
34-SAMSS-711
Control Valves
hydrogen services
fire-safe services
6.3.4
6.3.5
34-SAMSS-711
Control Valves
In wet sour services all parts, welds and heat-affected zones of welds
exposed to the process fluid shall meet the hardness and heat treatment
requirements as per NACE MR0175/ISO 15156. Welding procedures
for welds exposed to the process fluid shall be hardness tested in
accordance with Standard Drawing AB-036386 or in accordance with
the hardness survey layouts in NACE MR0175/ISO 15156 with a
maximum allowable hardness of 250 HV or 22 HRC. Austenitic
stainless steels and nickel based alloys are not required to be hardness
tested, however they shall comply with the NACE MR0175/ISO 15156
requirements. To prevent sulfide stress cracking (SSC) the fabrication
shall be strictly in accordance with the heat treatment requirements and
hardness limitations of NACE MR0175/ISO 15156, including
materials under overlays, platings or coatings.
In wet sour services the bolting for body, bonnet and cover shall be in
accordance with NACE MR0175/ISO 15156.
Ispection reports and Material Certificates or Material Test Reports,
shall be furnished to confirm that materials comply with the NACE
MR0175/ISO 15156 requirements
6.3.7
6.3.8
6.3.9
6.4
Page 12 of 26
6.5
34-SAMSS-711
Control Valves
6.4.1
6.4.2
Globe valves shall be top and bottom guided, double top-stem guided
or stem and cage guided.
6.4.3
Rotary Valves
The trim position shall be indicated by an engraved mark on the end of the shaft.
The shaft design of rotary control valves shall prevent blowout.
The shaft design of rotary control valves shall prevent excessive shaft deflection
for the process conditions specified on the ISS.
6.5.1
Ball Valves
The seat ring and seat joint area of the ball valve, or segmented ball
valve, shall be designed for continuous throttling control of the process
service. Stem seals shall be resistant to vibration.
6.5.2
6.5.3
Butterfly Valves
6.5.2.1
6.5.2.2
Plug/Disc Valves
Plugs and discs shall be a single casting to form the seating surface,
joining arm and hub.
Page 13 of 26
34-SAMSS-711
Control Valves
Valve body seat shall consist of a removable seat ring with a seat
retainer ring.
If a stub shaft construction is furnished, each stub shaft shall be
inserted into the disc hub for a distance of at least 1 times the shaft
diameter.
6.6
Trim
6.6.1
6.6.2
AISI 300- and 400- series stainless steel shall be used as a minimum.
Carbon steel or plated carbon steel trims are not acceptable.
6.6.3
6.6.4
Hard faced trims, or solid Stellite or Colmonoy type trims shall be used
in erosive type services, including steam and water applications with
pressure drop conditions exceeding 350 kPa (51 psi) and all other
applications with pressure drop conditions exceeding 4000 kPa
(580 psi). The manufacturer shall use harder materials, including
Tungsten Carbide where appropriate to ensure acceptable service life.
6.6.5
6.6.6
6.6.7
6.6.8
Seat leakage shall meet the ANSI/FCI 70-2 class specified on the ISS.
6.6.9
34-SAMSS-711
Control Valves
Packing System
6.7.1
General
Control valve manufacturer shall provide packing systems to
effectively maintain minimum leakage and travel performance within
the inaccuracy limits specified in paragraph 6.10.2. If necessary,
oversized actuators shall be used.
The manufacturer is responsible for the quality and performance of the
packing system for the process fluid conditions specified on the ISS.
A safety margin of 15C shall be applied on the manufacturer's upper
and lower temperature limits to cater for abnormal operations outside
the specified temperature conditions.
6.7.2
Elastomer packing, such as PTFE or glass filled TFE, shall be used for
applications with temperatures limited to 230C (450F). Above
230C, graphite compound type packing materials or manufacturer's
recommended packing shall be used.
6.7.3
6.7.4
6.7.5
6.7.6
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6.8
34-SAMSS-711
Control Valves
6.7.7
LEP systems shall limit fugitive emission below 500 ppmv (parts per
million volume) or below the applicable government limit for the
particular Environmental Services (ES), whichever is lower
6.7.8
Bellows welded to both the bonnet and stem provided with a back-up
packing system shall be supplied when specified on the ISS.
6.8.2
b)
c)
d)
Erosive services.
e)
6.8.4
0.15 Mach
0.2 Mach
0.3 Mach
0.4 Mach
0.5 Mach
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34-SAMSS-711
Control Valves
A linear trim and quick opening trim shall operate below 90% stem
travel at maximum flow condition.
A modified parabolic trim shall operate below 90% stem travel at
maximum flow condition.
Exception:
Anti-surge control valves shall operate below 55% travel at any surge
flow condition.
Commentary Note:
The specified travel percentages apply to both linear and rotary control
valves and need to be converted to degrees opening for rotary type
control valves.
6.8.5
6.9
Positioners
6.9.1
General
Each control valve shall be provided with a digital positioner, unless
otherwise specified. Type of positioner shall be as specified on the ISS.
A double acting positioner shall be used for double acting type
actuators (e.g., a single acting positioner with a reversing relays shall
not be used).
Positioners shall be electromagnetic compatible and be certified to
IEC 61000-4-3, Level 3 (10 volts/meter).
Positioners shall be vibration resistant up to the level specified in
ANSI/ISA 75.13.01.
Manufacturer shall test, record and submit control valve signatures, or
tested hysteresis data in tabular form, as part of the documentation
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34-SAMSS-711
Control Valves
Digital Positioners
6.9.2.1
6.9.2.2
Have passed all function block tests with the host control
system and be certified by host control system vendor;
HART positioner
A 2-wire loop powered 4-20 mA signal HART protocol smart
positioners shall be locally configurable by push buttons and
a HART handheld terminal and remotely by a HART
handheld terminal and through the DCS.
6.9.3
Analog Positioners
Conventional electro-pneumatic and pneumatic positioners, if specified,
shall be selected and guaranteed by the control valve manufacturer.
6.10
Actuator System
6.10.1
34-SAMSS-711
Control Valves
1.5%
3%
2.5%
4%
3%
4.5%
6.10.3
6.10.4
When the air failure open (AFO) or air failure close (AFC) action
mode of a single or double piston-operated actuator system can not be
accomplished due to insufficient spring force then a volume tank with
fail-safe trip valves shall be provided. The specified air failure mode
movement of the control valve shall be prompt in the event of either
control signal failure or air supply failure. The tripping pressure shall
be 350 kPa (50 psig) and normal valve operation shall be automatic on
restoration of air supply pressure. The required air failure mode shall
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34-SAMSS-711
Control Valves
When an air failure lock (AFL) action mode is required, also referred
to as "air failure steady" (AFS), lock-up valves shall be provided to
maintain the actuator in the last operating position.
6.10.6
Actuators shall meet the control stroke time specified on the ISS for all
specified operating conditions (e.g., stroke time in modulating modes of
operation). Boosters may be applied, as required but stroke movements
shall remain stable at 20%, 50% and 80% control signal step changes
(i.e., overshoot to be less than 120% of the input step change and be
dampening) as defined in ANSI/ISA 51.1 and addressed in ANSI/ISA
TR75.25.02. Overshoot shall be less than 110% for compressor AntiSurge applications. Stroke times shall be met on a 50% control signal
step change (i.e., the resulting 50% stroke change needs to be performed
within 50% of the total stroke time specified on the ISS).
6.10.7
When specified on the ISS, actuator shall also meet the air failure
mode stroke time. Quick-exhaust valves commonly used to meet this
requirement shall not interfere with the normal control operation of the
actuator.
6.10.8
6.10.9
6.10.10 Materials of actuator cylinders and diaphragm cases shall be steel, cast
iron or aluminum copper free max. 0.4% (i.e., non-metallic, epoxy or
fiber glass type materials are not acceptable). For emergency depressurizing control valves only steel or cast iron cylinder type actuator
systems are allowed to be used.
6.11
Accessories
6.11.1
34-SAMSS-711
Control Valves
6.11.2
The pneumatic positioner and I/P transducer shall be supplied from the
same air supply connection, as applicable. A 5 micron air supply filter
shall be supplied for each control valve. A large capacity regulator,
capable to provide a constant pressure under all operating conditions,
shall be provided. A regulator is not required for pneumatic piston type
actuators with design pressure conditions in excess of 862 kPag
(125 psig).
6.11.3
Positioners shall be provided with gauges to indicate the air supply and
signal pressures and positioner pneumatic output. For double acting
actuators both top and bottom pressure gauges should be provided on
the positioner.
6.11.4
6.11.5
6.11.6
A solenoid valve shall move the valve to the fail-safe position when
de-energized. The solenoid valve shall have Viton internal soft parts.
The minimum solenoid valve size shall be 0.25 inches. Solenoid
operated valves shall have class H insulation, stainless steel body and
be selected from the manufacturers specified on the ISS or Purchase
Order. Provided the solenoid valve meets ambient temperature
requirements, Class F coil insulation may also be used in low power
applications (< 2 watt).
6.11.7
6.11.8
34-SAMSS-711
Control Valves
85 dB(A) for all services at offshore plant facilities and for continuous services at
onshore plant facilities for any specified operating condition and for any other
operating condition between the specified minimum and maximum flow
conditions.
b)
90 dB(A) for intermittent services at onshore plant facilities for any specified
operating condition and for any other operating condition between the specified
minimum and maximum flow conditions. Intermittent services include compressor
anti-surge and spill back services.
c)
95 dB(A) for infrequent services at onshore plant facilities in which the control
valves are normally closed. Infrequent services include vent or gas-to-flare valves
where the downstream pressures fall below 100kPag (14.5 psig).
The maximum noise levels are specified in terms of equivalent continuous A-weighted
Sound Pressure Levels (SPL) with a maximum inaccuracy of + 5 dB(A). Manufacturers
shall include inaccuracies of their quoted noise levels and shall guarantee that the noise
emission from control valves shall not exceed the specified limit for any specified
operating condition.
Manufacturer shall provide a noise calculation, including the maximum inaccuracy, for
each specified operating condition. Control valve noise calculations shall be in
accordance with the IEC 60534-8-3 and IEC 60534-8-4.
Manufacturer shall include noise reduction proposal(s) for any calculated noise level
exceeding 85 dB(A).
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34-SAMSS-711
Control Valves
The direction of flow shall be marked on the valve body for all valves which
have been designed or selected for a specific flow direction. Marking shall
normally be cast or steel stamped. Alternative marking may be accomplished by
a stainless label permanently fixed to the body by rivets.
The trim position of rotary valves shall be engraved on the shaft end.
8.2
Trim material;
Painting
Finish, priming and painting of the control valve and accessories may be as per the
manufacturer's standard provided that the coatings are suitable for the environmental
conditions and can be maintenance coated.
10
Documentation
Following documentation shall be provided:
11
General
Manufacturer is responsible for ensuring conformance to the applicable
specifications and standards and for demonstrating this to the Contractor and
Saudi Aramco inspection representatives.
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34-SAMSS-711
Control Valves
Visual Inspection
All castings shall be visually inspected in accordance with MSS SP-55.
11.3
11.4
11.4.2
11.4.3
Non-Destructive Testing
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34-SAMSS-711
Control Valves
When required by the applicable 175 Form, critical body and bonnet
casting sections, typically defined by ASME B16.34, shall be
radiographed and shall meet ASTM E446 (up to 2 inches thick).
NDE of pressure retaining parts shall be completed before machining.
11.4.4
Hydrostatic Testing
Hydrostatic shell testing shall be performed at factory per
ANSI/ISA 75.19.01. The water shall contain a corrosion inhibitor.
11.4.5
Leakage Tests
Leakage test shall be based on ANSI/FCI 70-2. The water shall
contain a corrosion inhibitor.
11.4.6
11.4.7
Impact Tests
Charpy impact testing at the design temperature shall be performed on
the body and bonnet materials for services below -46C.
11.4.8
Fire Tests
Certified Fire Tests Report shall be provided for each type of control
valve specified to be fire-safe. Packing systems of fire proof
control valves shall meet API STD 607 fire test leakage performance
requirements.
11.4.9
Certificates
Page 25 of 26
34-SAMSS-711
Control Valves
10 October 2011
4 January 2012
15 August 2012
Revision Summary
Major revision.
Minor revision to clarify the Copper free aluminum percentage in the Materials of actuator.
And clarify the requirement of welds and heat-affected zones in wet sour services all parts.
Minor revision to remove welding map submittal requirement
Page 26 of 26