PDP Presentaion 60PC1D Fall2007 PDF

Training Presentation
Advanced Dual Scan PDP Troubleshooting
60PC1D
Plasma Display Panel Troubleshooting - 2007
Contact Information
Troubleshooting
Customer Service (and Part Sales)

Technical Support (and Part Sales)
(800) 243-0000
(800) 847-7597
USA Website (GCSC)

Customer Service Website
aic.lgservice.com
us.lgservice.com
LG CS Academy
lgcsacademy.com
Published March 2007 by LG Technical Support and Training

Troubleshooting
Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE
The information in this training manual is intended for use by persons
possessing an adequate background in electrical equipment, electronic
devices, and mechanical systems. In any attempt to repair a major
Product, personal injury and property damage can result. The
manufacturer or seller maintains no liability for the interpretation of this
information, nor can it assume any liability in conjunction with its use.
When servicing this product, under no circumstances should the
original design be modified or altered without permission from LG
Electronics. Unauthorized modifications will not only void the warranty,
but may lead to property damage or user injury. If wires, screws, clips,
straps, nuts, or washers used to complete a ground path are removed
for service, they must be returned to their original positions and
properly fastened.
Troubleshooting
CAUTION
To avoid personal injury, disconnect the power before servicing this
product. If electrical power is required for diagnosis or test purposes,
disconnect the power immediately after performing the necessary checks.
Also be aware that many household products present a weight hazard. At
least two people should be involved in the installation or servicing of such
devices. Failure to consider the weight of the product could result in
physical injury.
Troubleshooting
ESD NOTICE
Some of the electronics are electrostatic discharge (ESD) sensitive. ESD
can weaken or damage the electronics in a manner that renders them
inoperative or reduces the time until their next failure. Connect an ESD
wrist strap to a ground connection point or unpainted metal in the product.
Alternatively, you can touch your finger repeatedly to a ground connection
point or unpainted metal in the product. Before removing a replacement
part from its package, touch the anti-static bag to a ground connection
point or unpainted metal in the product. Handle the electronic control
assembly by its edges only. When repackaging a failed electronic control
assembly in an anti-static bag, observe these same precautions.
Troubleshooting
REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy, and,
if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the
following measures: Reorient or relocate the receiving antenna; Increase
the separation between the equipment and the receiver; Connect the
equipment to an outlet on a different circuit than that to which the receiver
is connected; or consult the dealer or an experienced radio/TV technician
for help.

COMPLIANCE
The responsible party for this devices compliance is:
LG Electronics Alabama, Inc.

201 James Record Road,
Huntsville, AL, 35824.
Troubleshooting
Safety Rules
PLASMA Overview
Troubleshooting
Safety & Handling Regulations

1. Approximately 10 minute pre-run time is required before any adjustments are performed.
2. Do not adjust for higher or lower voltage ( Refer to Voltage Sticker inside the Panel ) than is specified for the product.
3. Be cautious of electric shock from the PDP module since the PDP module uses high voltage, it is recommended that you
should not touch the Power Supply or Drive circuits for at least one minute because of residual current stored.
4. C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity.
5. The PDP Module must be carried by two people.
6. Be careful of short circuits when measuring voltages.
7. Be cautious of screws and other metal objects to prevent a short in the circuitry.
Checking Point before Requesting MODULE Repair

1. Check the appearance of Panel and boards.
2. Check the model label. Verify model names and board model matches.
3. Check details of defective condition and history.
Ex) COF long 2-1 fail, address 1 line open, Y b/d trouble, Mal-discharge on screen.
Troubleshooting Steps
Troubleshooting
Define, Localize, Isolate and Correct
Define
Look at the symptom carefully and determine what circuits could be
causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for
burned parts and check for possible overheated components. Capacitors will
sometimes leak dielectric material and give off a distinct odor. Frequency of power
supplies will change with the load, or listen for relay closing etc.
Localize
After carefully checking the symptom and determining the circuits to
be checked and after giving a thorough examination using your senses the first check
should always be the DC Supply Voltages to those circuits under test. Always confirm
the supplies are not only the proper level but be sure they are noise free. If the
supplies are missing check the resistance for possible short circuits.
Isolate
To further isolate the failure check for the proper waveforms with the
Oscilloscope to make a final determination of the failure. Look for correct Amplitude
and Timing of the signals also check for the proper Duty Cycle of the signals.
Sometimes glitches or road bumps will be an indication of an imminent failure.
Correct
The final step is to correct the problem. Be careful of ESD and make
sure to check the DC Supplies for proper levels. Make all necessary adjustments
and lastly always perform a Safety AC Leakage Test before returning the product
back to the Customer.
Troubleshooting
Overview of Topics to be Discussed

1. Disassembly Instructions, Circuit Board Layout, and Identification
2. Circuit Board Operation, Troubleshooting and Alignment :
Switch mode Power Supply
Y SUS Board
Y Drive Board
Z SUS Board
Control Board
X Drive Boards
10
Troubleshooting
This section of the manual will discuss Disassembly, Layout and Circuit
Board Identification, of the 60PC1D Dual Scan Plasma Display Panel.
Upon completion of this section the Technician will have a better
understanding of the disassembly procedures, the layout of the printed
circuit boards and be able to identify each board.
11
Disassembly Procedure
60PC1D
Troubleshooting
To remove the Back Cover remove the 40 screws as shown ( the stand will not need to be removed )
12
Circuit Board Layout
Troubleshooting
60PC1D First Generation

Top X Boards
SMPS Board
6709V00016A
Y Drive
Boards
Y SUS
Board
Z SUS
Board
Control Board
STB
Supply
PFC / Standby
6709V00017A
AC/DC
Board
6709V00018A
Main Board
EBT32634401
Bottom X Boards
Bottom X Boards
Note : The Power Supply Circuit consists of 3 PCBs in Generation 1 and 2 PCBs in Generation 2
13
60PC1D Second Generation
Troubleshooting
Note: The Early Version prior to ( March / April 2007 ) had the
AC/DC Supply Board in this Position
SMPS
EAY32961901
Control Board
EBT32929501
PFC / Standby
EAY32961801
The Power Supply and Control Boards are not interchangeable

From one Generation to the other.
14
60PC1D
Input Jacks
15
Troubleshooting
Disassembly Procedure 60PC1D
Troubleshooting
AC/DC Board Removal

Remove Cables P801 ( AC Input Cable ), P8015A ( P-CTL, Rush, 12V ), P8017A ( PFC B+, B- ) and
P8016A ( Standby B+, AC Detect ). Remove 6 screws securing the Board.
PC Boards appearing on this list Contain CMOS Semi Conductors and are ESD Sensitive
Power Supply PFC (pulse Frequency coefficient) Board Removal
Remove Cables P8017B ( PFC B+, B- ), P8016B ( Standby B+, AC Detect ), P8015B ( P-CTL, RUSH, 12V ),
P801A ( AC ON, P- CTL, ST 5V, GND, VS ON, 5V MNT, POD ), P804 ( 5V MNT, POD, GND, RUSH, VSON ),
and P803A ( PFC+, AC GND, 18V ). Remove 6 screws securing the Board.
SMPS Board Removal
Remove Cables P803B ( PFC B+, AC GND, 18V ), P804B ( POD, GND, RUSH, VSON ), P801B ( 19V, 19V,
GND, GND, 6V, GND, 3.4V, GND, 12V, GND ), P800B ( 3.4V, 3.4V, GND, GND, 6V, 6V, GND, GND,
12V, 12V, GND, GND ), P8012 ( 5VDC, GND ), and P8011 ( VA, GND, VS ).
Remove 8 screws securing the Board.
Z SUS Board Removal
Remove Cables P12 ( 5V, 5V, GND, GND, GND, GND, GND, NC, VA, VA, VS, VS ), P1 (GND, GND, 5V, VA ),
P9 ( GND, GND, 5V, VA). Remove 7 screws securing the Board.
16
Troubleshooting
Y SUS Board Removal

Remove Cables P1 ( VS, VS, NC, GND, GND, GND, GND, VA, VA ), P2 ( GND, GND, 5VDC, 5VDC )
P3 ( GND, GND, GND, GND, 5VDC, 5VDC, 5VDC, 5VDC ), P4 ( Logic Signals ), P5 ( 5VDC, 5VDC,
GND, GND, GND, GND, GND, NC, VA, VA, VS, VS ), P6 ( GND, GND, 5VDC, VA ),
P7 ( GND, GND, 5VDC, VA ), P8 ( SUS_ DNT, 15V, 15V, SUS_ DNT, OC1_T_IN, OC2_T_IN, LET, NC,
SUS_DNT, DATA_T, CLKT_IN, SUS_DNT ), P10 ( SAME AS P8 ).
Remove 14 screws securing the Board.
Top Y Drive Board Removal
Remove 10 Screws from the Metal Bracket marked A ( see page 19 ) to gain access to the Top Y Drive
Board. Carefully remove the Ribbon Cables P8, P9, P12, P13, P14, P15 and Connectors P2 ( Refer to P8
on the Y SUS Board ), and P4 ( Floating Ground ). Remove 5 screws securing the Top Y Drive Board.
Bottom Y Drive Board Removal
Remove 10 screws from the Metal Bracket marked A ( see page 18 ) to gain access to the Bottom
Y Drive Board. Carefully remove the Ribbon Cables P6, P7, P16, P19, P20, P21 and Connectors P1
( Refer to P8 on the Y SUS Board ) and P3 ( Floating Ground ). Remove 5 screws securing the Bottom
Y Drive Board.
Control Board Removal
Remove Cables P101, P102, P103, P104, P105, P106, ( RGB Logic Signals ), P200 ( Y SUS Logic Signals ),
P300 ( 5VDC, 5VDC, 5VDC, 5VDC, GND, GND, GND, GND ). Remove 5 screws securing the Board.
17
Troubleshooting
Top Middle X Drive Board Removal

Care must be taken as there are different size screws with different thread design
X Board Removal will require the most disassembling of the unit as the Stand will need to be
removed. Refer back to page 19 and everything marked with a B will need to be removed to
change the X Boards. Start by laying the unit down on a table covered by a soft pad, be careful
not to scratch the screen, and remove the Stand. Two large screws recessed in Lower Chassis
Assembly will need to be removed to get the stand removed.
After the Stand the Lower Chassis Assembly which includes the Main Board will need to be removed.
The Main Board is part of the Lower Chassis and will not need to be separated from the assembly,
to remove the assembly, connectors P4004 ( from P 801A ), P4005 ( from P101B ), P4003 ( from P800B ),
P4007 ( from the Keyboard ), P5002 ( from the Side Input Jacks ), P7009 and 7010 ( Speakers ),
P6007 ( Y SUS Fan ) and P6009 ( Main Fan ), and last the LVDS Cable ( care must be taken as the
LVDS Cable is very fragile ), will need to be removed. Remove the 9 screws securing the
Lower Chassis Assembly and the AC Input Grounding Screw disconnect P801 ( AC Input )
from the AC/DC Supply Board and lift the Assembly clear place it in a secure location.
Remove the 6 screws ( ea ) securing both Wall Mounting Support Brackets and set them aside. Remove
the 4 mounting screws for the Cooling Fan disconnect the connector and set it aside. Access is now
available to remove the screws from the brackets that hold the TCP ICs and Ribbons in place.
Remove the brackets, being careful not to damage the Ribbon Cables, last remove the Ribbon Cables
and screws from the X Board to be replaced.
18
Troubleshooting
B
B
A
B
B
B
19
Signal and Voltage Distribution for the 60PC1
Troubleshooting
Top X Drive Boards
5V, VA
5V, VA
5v, VA, VS
Y Drive Top
Logic Signal
5V, VA
5v, VA
VA, VS
5v, VA
Switch Mode
Power Supply
5v
Y Drive
Signal
RGB
Logic Signals
Y SUS
Board
Logic Signal
Logic Signals
Control
Board
Main
Board
ON OFF
CONTROL
RGB
Logic Signals
Y Drive Bottom
PFC
Supply
Z SUS
Board
LVDS
5v
5v, VA
STB
5V, VA
RGB
Logic Signals
5v, VA
Bottom X Drive Boards

20
AC/ DC
Power
Supply
5v, VA
5v, VA
60PC1D Interconnect- Test Point Location and Voltage Chart

P108
P107
P106
TP180
P110
1
2
3
4
5
P104
P105
P110
0v GND
0v GND
5.1v 5V
0
NC
60v VA
P103
TP180
1
2
3
4
5
P208
P207
TP180
TP180
P212
P101
P102
P111, P212
0v GND
0v GND
5.1v 5V
0
NC
60v VA
TP180
P111
P109
P209
P205
P206
TP180
P204
TP180
P203
TP180
P202
TP180
P201
TP180
TP180
P303
P302
TP180
P301
P211
TP180
Troubleshooting
P304
TP180
P305
TP180
P306
TP180
P308
P210
1
2
3
4
5
P307
P309
0v GND
0v GND
5.1v 5V
0
NC
60v VA
TP180
P309
P15
TP181
VR8401
VA
TP181
P8011
P14
1
2
3
4
5
TP181
P13
P2
TP181
P8
P6
Pin1 to 8 - TP132
Pin 9 to 12 - TP133
P12
0v
0v
5.1v
0
60v
P6
GND
GND
5V
NC
VA
P200
P8
Pin 1
5.0v
5.0v
5.0v
5.0v
5.0v
Pin 2
2.4v
1.7v
3.2v
3.2v
3.2v
VR8802
5VDC
IC46
G1Out 00 13
TP 53 - 66
P3
P4
P800B
IC45
Addr_STB TP 131
Mis_Flag_Out TP 130
VS-DA TP 129
Blank_DA TP 128
RAS_Data1 TP 127
RAS_Data2 TP 126
RAS_STB1 TP 125
*Solder filled TP TP 124
RAS_STB2 TP 123
B1Out 00 13
TP 67 - 80
R1Out 00 13
TP 39 - 52
P103
Pin 3
0
0
0
0
0
G2Out 00 13
TP 95 - 108
R2Out 00 13
TP 81 - 94
TP148- TP177
D2
P2
Ramp_up TP38
SW TP37
Ramp_dn TP36
Set_dn TP35
Pass_B TP34
Pass_Top TP33
VSC TP32
Pass_1 TP31
OC1 TP30
LEB TP29
LET TP28
B Data TP27
B Clock TP26
T Data TP25
T Clock TP24
B2Out 00 13
TP 109 - 122
P3
GND
R168
VSET DN
TP1
P1
-VY Test point
TP181
IC24
IC42
IC44
IC45
IC46
IC42
-VY
Y SUS TP178
TP 0 Y&Z SUS in sync
P9
P102
TP19
P5
R60
VSC
TP181
P101
P300
VSC TP
All = TP133
VR8501
VS
P101B
1 19.5v 19V
2 19.5v 19V
3 0
GND
4 0
GND
5 5.8v 6V
6 0
6V
7 3.4v 3.4V
8 0
GND
9 12v 12V
10 0
GND
P8012
D1
P804B
IC24
P801A
P104
P105
P106
1
2
3
4
5
6
7
P801A
STBY Run
4.9v 4.9v AC-ON
0
3.7v P-CTL
5.0v 5.0v ST-5V
0
0
GND
0
2.7v V SON
0
2.7v 5V MNT
0
2.6v POD
1
2
3
4
5
6
7
8
P803A
STBY Run
0
379.5v
0
379.5v
0
0
0
0
0
0
0
0
0
0
024v 17.5v
P8201
NC
P8015B
IC7
SUS-IPM
TP181
1
2
3
4
5
6
7
8
P803B
379.5v PFC B+
379.5v PFC B+
0
NC
0
GND
0
GND
0
PF COK
0
GND
17.8v 16V
PFC+
PFC+
NC
GND
GND
NC
GND
18V
1
2
3
4
5
1
2
3
4
5
6
7
8
9
P8011
60v VA
60v VA
0
GND
0
GND
0
GND
0
NC
193V VS
193V VS
193V VS
1
2
3
4
P8012
5v
5V
5v
5V
GND GND
GND GND
P4005
P4003
IC4013
P6008
IC4008
IC2
ER-IPM
P804A
P8015B
STBY Run
STBY Run
0
2.6v 5V MNT 1 11.7v .7v P CTL
0
2.5v POD
2 11.7v .7v Rush
0
0
GND
3 12v
12v 12v
0
8.1v Rush
0
2.6 V SON
P8015B
STBY Run
1 155V 155V ST-BY B+
2 18V 18V ST-BY B-
P21
P8016B
1
2
3
4
5
P8017B
TP181
P7
P20
1
2
3
4
5
6
7
8
TP181
P19
1
2
3
4
5
0v
0v
5.1v
0
60v
P7
GND
GND
5V
NC
VA
P1
193v VS
193v VS
193v VS
0
GND
0
GND
0
GND
60v VA
60v VA
1
2
3
4
TP180
P408
P407
P410
0v GND
0v GND
5.1v 5V
0
NC
60v VA
P406
P3
1 0
2 0
3 0
4 0
5 5v
6 5v
7 5v
8 5v
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
P4
1.5v
.43v
0
0
0
0
0
0
0
0
0
4.6v
1.9v
0
2.6v
1
2
3
4
5
6
7
8
9
10
11
12
P5
5.0v
5.0v
0
0
0
0
0
.2v
59.9v
59.9v
193.1v
193.1v
1
2
3
4
5
P6
0
GND
0
GND
4.8v 5V
0
NC
59.8v VA
1
2
3
4
5
P7
0
GND
0
GND
4.8v 5V
0
NC
59.8vVA
P411
P409
TP180
P405
P404
P9
0
GND
0
GND
5v
5+
0
NC
60.0v VA
1
2
3
4
5
6
7
8
9
10
11
12
P12
5.0v
5.0v
0
0
0
0
0
.2v
59.9v
59.9v
193v
193v
P403
P402
P401
P4003
1 19.75v P+19V
2 19.75v P+19V
3 0
GND
4 0
GND
5 5.8v NC
6 0
GND
7 3.4v 3.3V
8 0
GND
9 12.1v NC
10 0
GND
P4007
P509
P512
P508
1
2
3
4
5
P510
TP180
P507
P506
1
2
3
4
5
6
7
8
9
10
11
12
13
P4004
4.95v AC-DST
3.7v RL-ON
5.0v ST-5V
0
GND
2.7v INV I/O
2.7v 5V HNT
2.5 POD/INV
0
ST-5V
0
GND
0
PWM
0
46.0V
0
GND
0
LIVE ON
P6
P8015A
P8016A
P8017A
STBY
RUN
STBY
RUN
STBY RUN
1 12VDC 12VDC 1 155VDC 155VDC 1 0 VDC 99.5VDC
2 11.7VDC 0.7VDC 2 18VDC 18VDC
3 11.7VDC 0.7VDC
P7010
P4005
1 3.4v 3.3V
2 3.4v 3.3V
3 0
GND
4 0
GND
5 5.8v 6.0V
6 5.8v 6.0V
7 0
GND
8 0
GND
9 12.1v 12.0V
10 12.1v 12.0V
11 0
GND
12 0
GND
P409, P512
0v GND
0v GND
5.1v 5V
0
NC
60v VA
1
2
3
4
5
6
7
8
9
10
P4007
STBY RUN
2.6v 0
0
3.3v
0
0
5.0v 5.0v
0
0
4.0v 4.0v
0
0
3.4v 3.4v
0
0
3.4v 3.4v
1
2
3
4
5
0v
0v
5.1v
0
60v
P9
GND
GND
5V
NC
VA
P9
Front Key PCB
P511
TP180
P505
21
P504
P503
P502
P5
TP 0 Y&Z
SUS in sync
P5002
P2
0
GND
0
GND
5.2v 5V
5.2v 5V
P16
1
2
3
4
5
P2
0
1
.3v 2
.3v 3
.48v 4
0
5
0
0
3.0v
0
1.85v
0
0
P8016A
P5002
NC
TP181
P410
1
2
3
4
5
6
7
8
9
10
11
12
IC2
ER-IPM
P801
P7009
P10
P1
0
GND
0
GND
5v
5V
0
NC
59.5v VA
Z_SUS TP179
P6009
VSET UP
P1
P1
GND
GND
5V
NC
VA
P8017A
P6007
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5

IC4008 3.3v 3.3v 0
1.1v 2.5v
IC4013 5.7v 3.1v 4.9v 0
0
Tuner
VR!
Vsetup
TP181
Z-BIAS
P1
0v
0v
5.1v
0
60v
IC7
SUS-IPM
P803A
P8015A
P4004
P6
1
2
3
4
5
P3
P7
TP181
P12
P2
Pin 1 = TP134
to 145.
P803B
VR801
P4
ER_up TP23
ER_dn TP22
Sus_up TP21
Sus_dn TP20
P800B
3.4v 3.4V
3.4v 3.4V
0
GND
0
GND
5.8v 6V
5.8v 6V
0
GND
0
GND
12v 12V
12v 12V
0
GND
0
GND
P804A
P1
IC44
VR8801
3.3V
P101B
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
P601
TP180
P501
P607
P606
P605
P604
P608
0v GND
0v GND
5.1v 5V
0
NC
60v VA
P603
P608
TP180
P602
TP0
TP5
TP1
TP6
TP2
TP7
TP3
TP4
TP10
TP15
TP20
TP25
TP11
TP16
TP21
TP26
TP27
TP12
TP17
TP22
TP28
TP8
TP13
TP18
TP23
TP29
TP9
TP14
TP19
TP24
TP30
22
TP46
TP51
TP47
TP52
TP48
TP53
TP58
TP44
TP49
TP54
TP59
TP45
TP50
TP55
TP60
TP31
TP36
TP41
TP32
TP37
TP42
TP33
TP38
TP43
TP34
TP39
TP35
TP40
TP56
TP57
23
TP61
TP66
TP71
TP72
TP73
TP78
TP84
TP85
TP90
TP62
TP67
TP74
TP79
TP80
TP86
TP91
TP63
TP68
TP75
TP81
TP87
TP92
TP64
TP69
TP76
TP82
TP88
TP93
TP94
TP65
TP70
TP77
TP83
TP89
TP95
24
TP96
TP101
TP106
TP97
TP102
TP107
TP98
TP103
TP108
TP99
TP104
TP100
TP105
TP111
TP116
TP123
TP117
TP124
TP113
TP118
TP119
TP120
TP125
TP126
TP109
TP114
TP121
TP110
TP115
TP122
TP112
TP127
TP128
25
TP129
TP134
TP139
TP140
TP145
TP130
TP135
TP141
TP146
TP131
TP136
TP142
TP147
TP132
TP137
TP143
TP148
PIN 1
TP153
PIN 6
TP133
TP138
TP144
TP149
PIN 2
TP154
PIN 7
TP150
PIN 3
TP155
PIN 8
TP151
PIN 4
TP156
PIN 9
TP152
PIN 5
TP157
PIN 10
LVDS Cable pin 1 is GND

TP158
PIN 11
TP159
PIN 12
26
TP160
PIN 13
TP165
PIN 18
TP170
PIN 23
TP175
PIN 28
TP180
TP161
PIN 14
TP166
PIN 19
TP171
PIN 24
TP176
PIN 29
TP181
TP162
PIN 15
TP167
PIN 20
TP172
PIN 25
TP177
PIN 30
TP163
PIN 16
TP168
PIN 21
TP173
PIN 26
TP178
TP164
PIN 17
TP169
PIN 22
TP174
PIN 27
TP179
27
Troubleshooting
60PC1D Plasma Display

Important Note
Model : PDP 60X6####
All Voltage : DC 5V
Va : 60V
Vs : 193V
250 / -65 / 110 / NA / 170
Max Watt : 570 W ( Full White )
V SET_UP
-VY
VSC
Z_BIAS
Always refer to the Voltage Sticker located in the upper right side of the PDP for the
correct operating voltage levels for the DC 5V, VA, VS ( Power Supply Voltages ),
V SET UP, -VY, VSC, ( Y SUS Voltages ) and Z Bias ( Z SUS Voltage ) as they will
vary from Panel to Panel.
28
60PC1D Second Generation
Troubleshooting
Circuit Operation
IC151 is the Power Regulator IC, start up voltage is developed from resistor R167, the Run Line used to maintain operation is
Supplied by the circuit of D156, Q152, R151, ZD151, D153 and R160, see page 31, highlighted in yellow. The Power Regulator
Transformer T201 supplies the Power FET Q151 Drain. Q151 is protected by the snubber circuit of D152, C151, and R155
from any back EMF caused by Transformer T201. The Gate of Q151 is driven by IC151, R154, R153,and D151. Transistor
Q151 Source returns to ground via Current Sense Circuit ( Highlighted in Red on page 32 ) at Resistor R157.
OCP (Over Current Protect ) is developed by monitoring the increased voltage drop across R157 and sending it to pin 3 of IC151
to shutdown the regulator circuit in the event of an Over Current Condition.
Over Voltage protection ( Highlighted in Blue on Page 31 ) is accomplished if the break over voltage across Diode Z152
increases turning on Q153 causing diode D154 to turn on lowering the voltage to both Pin 2 of IC151, causing the secondary
voltage at T201 to lower, and the Base of Q152 to lower, which lowers the VCC voltage at Pin 6 of IC151 thereby shutting
down the Power Supply.
The ON/ OFF Command for the Power Supply is developed on the Main Board, see page 30, and when the set is turned on,
a high is applied as to the Base of Transistor Q 234. Transistor Q 234 Collector goes low causing the Gate of U241 to go low.
With a low on the Gate of U241 the Cathode voltage will rise tuning off the Photo Coupler PC201 resulting in less feedback
to Pin 2 of U151, see page 31, and more output voltage to develop at the secondary side of the supply. The 6.5V Supply is
sampled to provide feedback correction by the resistor network of resistors R234, R238, and R233 and sent to the Gate of U241
were it is used to control the conduction of U241, and PC201, finally controlling Pin 2 of U151 by either increasing or
decreasing the feedback.
29
C244
C242
C241
C240
30
On / Off
From Micro
Start Resistor
Current
Sensing
Resistor
OVP
To Photo Coupler
IC PC210
31
STBY Input
SOUND
R152
R203
C151
R155
C154
R205
Q202
R167
R202
T201
R153
R210
C207
R204
C204
D201
R159
C203
R201
R211
U151
ADJ
C202
HV
R154
FB
SENCE
C205
T201
D152
D151
R213
Q201
C201
Q151
R217
R206
Q204
D202
VCC
R215
GND GATE
R161
ZD153
D221
ZD201
C208
?????
R157
D185
R166
R212
Q206
D222
C158
6V
R158
ZD152
HOT
VCC1
VCC2
Q152
D153
COLD
R242
D156
C223
C230
T201
R222
C222
D233
R231
R230
R160
D154
R151
D154
D234
ZD151
C156
C155
C241
C244
C158
C240
L231
C242
Q153
Q233
6.5VDC
C157
6 VDC
RL1
C234
R234
R235
PC201
R254
Green - Startup
Yellow Run
Blue OVP
Red OCP
Violet - Feedback
Feedback
R243
R238
Q234
C235
R244
HOT
R245
C243
R233
Q270
R250
STBY 5V
COLD
D
U251
KIA34063A
T201
Switch Collector
3.4 V ON
T201
Switch Emitter
T201
L251
Timing Capacitor
Driver 8
Collector
I pk Sence 7
GND
U241
R262
T201 T201
VCC 6
Capacitor
Inverting Input
5
VR251
T201
T201
T201
T201
C252
T201
C256
32
3.4 V
T201
Q261
T201
C258
C257
T201
C251
T201
D256
T201
60PC1D Power Supplies

First Generation
Troubleshooting
The 60PC1D Plasma Display contains 3 Power Supply related Circuit Boards and 4
Power Supply Circuits which supply power requirements to the unit. The AC/DC
Power Supply Board, the Standby Power Supply and the PFC ( Pulse Frequency
Coefficient ) Supply Board and the SMPS ( Switch Mode Power Supply ).
The following circuit explanations will give the Technician a better
understanding of the operation and adjustment of each board and how to isolate
which board may be at fault in the event of a failure should one occur.
There are 4 Adjustments available on the Switch Mode Power Supply Board and
one on the PFC Supply Board.
SMPS Board
1) VR8401 VA Adjust used for the Vertical Grid Drive
2) VR8501 VS Adjust used for the Horizontal Grid Drive
3) VR8802 5VDC Adjust used for developing Drive Signals
4) VR8801 3.4V Adjust used for Control Signal Development ( Factory Adjusted )
PFC Board
1) VR801 380V Adjust for PFC use AC Ground (use GND PIN of P803A)
33
Troubleshooting
Block Diagram 60PC1D Power Supply First Generation
VA
SMPS
AC/DC SUPPLY
5VDC Source
VA Source
VS
PFC B+
110VDC
5V
Low Voltage Source

19V, 12V, 6V, 3.4V
PFC
SOURCE
VS Source
Relays
AC
AC
POD, VSON,
and Rush
18V
380V
18V
Source
380V
Source
STBY
Supply
AC
INPUT
CIRCUIT
PFC
Supply
5V, AC-ON
To Micro
P-CTL , VS ON
And POD from
the Micro
STBY
B+
Source
AC
160V STB
20V STB
Relay Drive
34
Troubleshooting
AC Input
AC/DC Power Supply Board
P801
P8017A
P8015A
Relay Drive
Supply for PFC
P8016A
20V and 160V
Supplies Approx. 20V and 160V to the Standby Power Supply and Approx. 110V to the PFC Supply
Receives 12V for Relays RL8301 and RL8302
35
Troubleshooting
Standby
Power Supply
PFC Power Supply

PFC Supply Output
Power Control
P804A
P803A
P801A
VR801
P801
P8015B
P8016B
Relay Drive
Standby Supply receives approx 20V and 160V and
outputs 12V, AC Detect, and 5V ST.
PFC Supply
PFC Receives 110V from the AC/DC Supply
Input
and sends 380V and 18V to the
Switch Mode Power Supply. VR801 is a 380V PFC Adjust.
36
Troubleshooting
Switch Mode Power Supply Board

VA
VR8401
VS
VR8501
VA
P8011
VS
P8012
5V
5VDC
VR8802
P800B
3.4V
Pin 7
P101B
P803B
380V
3.4V VR8801
37
18V
60PC1D Power Supplies
Troubleshooting
AC Power inputs to the AC/DC Supply which is responsible for supplying 160V and 20V
to the Standby Power Supply. The Standby Power Supply develops 5V ST and AC DET
which is sent to the Main Board to control the power up and down functions. The Standby
Supply also develops 12V needed to drive the Relays which switch the AC Power on and off.
Until now the set is turned off and the set is waiting for the on command from the Main Board.
The Customer turns on the set and the Main Board reacts as long as the AC/DC Supply and
Standby Supply are functioning normal. The next step is for the P-CTL line to go high which
causes the Relays to close. The AC/DC Board will output 110VDC to the PFC Board
developing the 380VDC and 18VDC lines which power up the SMPS Board and at this point
the 19V ( must be measured from Audio Ground ) 12V, 6V, and 3.4V are now present.
Finally, to bring the set to full Power On we need the Main Board to output a high on the
VS ON and POD Lines. VS ON is responsible for developing VS and VA voltages and
POD is responsible for 5VDC.
38
60PC1D Power Supply
Troubleshooting
This Troubleshooting Procedure relates to the Power Supply used in the 60PC1D Generation 1
Plasma Display Panel. This explanation will assist the technician in confirming the normal
operation of the Power Supply without the need to substitute the circuit boards.
The condition of all four Supplies, the AC/DC Supply, the Standby Power Supply,
the PFC ( Pulse Frequency Coefficient ) Supply and the Switch Mode Power Supply
can be determined and confirmed.
See Page 40 for resistor placement
For Failure of the below steps see page 42
Step 1
Remove the Power Supply boards from the unit and place in the service position, connect boards as shown on
page 40. Place ( 2 ) 60 Watt light bulbs in series across Pins 1 and 6 of connector P8011 ( VS to GND ).
Step 2
Apply AC Power to connector P801. Check for the presence of 5V ST ( Pin 3 ), AC Detect ( Pin 1 ) at connector
P801A, and 12V at all three pins of connector P8015A measured from Chassis GND.
If the voltage is present disconnect AC Power and proceed to step three.
Step 3
Connect 100 Ohm Watt Resistor from ST 5V ( Pin3 ) to P CTL ( Pin 2 ) on connector P801A. Apply AC Power
at this time the AC Relays will close and the 380V ( PFC ) and 18 V Supplies will be present at P803A
use AC Ground for this check. Check for 19V ( Use Audio Ground ),12V, 6V, and 3.4V ( use signal Ground )
on connectors P800B and P101B. If present disconnect AC Power and proceed to step four.
Step 4
Connect 100 Ohm Watt Resistor from 5V ST ( Pin 3 ) to VS ON ( Pin 5 ) on connector P801A.
The Lamps placed across P8011 should now light indicating the presence of VS voltage. VA voltage
can be measured from Pin 10 to Pin 6 of connector P8011 at this time. If present disconnect AC Power
and proceed to step five.
Step 5 Connect 100 Ohm Watt Resistor from 5V ST ( Pin 3 ) to POD ( Pin 7 ) on connector P801A. At this time the
5VDC Supply at connector P8012 should be present and the Power Supply fully operational.
39
Troubleshooting
60PC1D Power Supply Generation 1

GND
( 2 ) 60W
Light bulbs
P8011
VS
P8012
AC/DC
Power Supply
Switch Mode
Power Supply
P801A
AC - ON
P800B
P - CTL
ST 5V
GND
P8017A
P101B
P803B
P804B
P8015A
VS-ON
5V - MT
P804A
POD
Resistors 100 Ohms Watt
P801A
P803A
PFC
Power Supply
P801
P8016A
P8015B
P8016B
Standby
Power Supply
P8017B
AC
INPUT
40
60PC1D Power Supply Generation 1
Troubleshooting
PCTL
VSON
POD
Wired for Troubleshooting as shown on Page 40 the switches were added for illustrating the power on sequence
41
60PC1D Power Supply
Troubleshooting
Power On Sequence
Remember to always check the resistance for possible shorts if you are missing a voltage
With AC Power applied only, the AC/DC Supply will develop 20V and 160V at P8016A to the Standby Supply.
Failure to produce these voltages indicates a problem with either the AC/DC Supply Board or the AC Filter.
Check the AC Input at P801.
The Standby Power Supply outputs 12 Volts used for AC Relay operation at connector P8015B and
5 Volts Standby and AC Detect at P801A and is sent to the Micro Processor circuit for Power On and Control Functions.
Failure of the 12 Volt Supply, 5 Volt Standby and AC Detect indicates a failure of the Standby Power Supply.
The Micro Processor supplies a high to P-CTL Pin 2 of connector P801A causing the AC Relays to close on the
AC/DC Board and develops 110 Volt DC at P8017A which is applied to the PFC Board turning on the 380 Volt
PFC Supply and the 18 Volt Supply on the PFC Supply Board. These voltages are then used to develop the 19v, 12v,
6v, and 3.3v supplies. Failure of the Relays to close could be caused by a loss of ON Command from
the Micro Processor on the Main Board or a Standby circuit failure. Relay operation indicates an active processor
circuit and Standby Circuit. Check for approximately 110 volts at P8017A if missing suspect the AC/DC Board if
present and the 380 Volt and or the 18 Volt lines are missing suspect the PFC Supply.
Presence of the PFC and 18 Volt lines and no output would indicate a failure of the SMPS.
The next step is to have the Micro Processor bring the unit into full power on mode, this is accomplished in 2 ways
by first bringing the VS ON ( Pin 5 ) of connector P801A high in order to develop the VS ( Pin1 ) and VA ( Pin 10 ) on
connector P8011, second bringing the POD ( Pin 7 ) of connector P801A high to develop the 5VDC at connector
P8012. Failure to develop VS, VA, and 5VDC, if the control lines are high, suspect the SMPS Board as the problem.
Make sure you remember to check each resistance load for possible shorts if the voltage was missing!
42
60PC1D Power Supply Resistance Measurements Boards Disconnected

All resistance measurements are approximations.
Troubleshooting
AC/DC Power Supply

P801A
480K
P8015A
269 Rush ctrl (+) 12V (-)

270 Power ctrl (+) 12V (-)
Reversed same readings
P8016A
8 Meg ST-BY B+ (+) ST-BY B- (-)

Inf.
AC-DET (+) ST-BY B- (-)
P8017A
30 Meg PFC B+ (+) PFC B- (-)
PFC Power Supply / Standby Power Supply

P8015B
Inf. Rush ctrl (+) 12V (-)

Inf. Power ctrl (+) 12V (-)
3.4 Meg 12V (+) Rush ctrl (-)
3.4 Meg 12V (+) Rush ctrl (-)
P8016B
8 Meg ST-BY B+ (+) ST-BY B- (-)

148K AC - DET (+) ST-BY B- (-)
P8017B
500K PFC B+ (+) PFC B- (-)
P803A
5 Meg PFC+ (+) GND (-)

1K 18V (+) GND (-)
43
P804A
Inf. 5V MNT (+) GND (-)

Inf. POD (+) GND (-)
57K Rush (+) GND (-)
Inf. VSON (+) GND (-)
P801A
1K* AC ON (+) GND(-)

20K P-CTL (+) GND (-)
1K* ST 5V (+) GND(-)
Inf. VSON (+) GND(-)
Inf. 5V MNT (+) GND (-)
Inf. POD (+) GND (-)
60PC1D Power Supply Resistance Measurements Boards Disconnected

All resistance measurements are approximations.
Switch Mode Power Supply

P803B
3 MEG* PFC+ (+) GN (-)

286K
18V (+) GN (-)
P804B
10K
3 MEG*
4.9 MEG
4.3 MEG
P101B
12 MEG*
2K*
24
3 MEG*
19V (+) GND (-)

6V (+) GND (-)
3.4V (+) GND (-)
12V (+) GND (-)
P800B
24
2K*
3 MEG*
3.4V (+) GND (-)

6V (+) GND (-)
12V (+) GND (-)
P8012
360
P8011
5VMONI (+) GND (-)

POD (+) GND (-)
Rush (+) GND (-)
VSON (+) GND (-)
5V (+) GND (-)
5 MEG* VS (+) GND (-)

5K*
VA (+) GND (-)
44
Troubleshooting
60PC1D
Y SUS Board
Troubleshooting
This Section of the Presentation will cover troubleshooting the Y SUS Board for the 60PC1D
Dual Scan Plasma Display. Upon completion of this Section the technician will have a better
understanding of the operation of the circuit and will be able to locate voltage and
resistance test points needed for troubleshooting and alignments.
Adjustments
DC Voltage and Waveform Checks
Resistance Measurements
Y SUS Operating Voltages
Voltages Supplied from SMPS
Y SUS Developed
VA
VS
5VDC
VSC 115v.
-VY -196v.
IPM 18v.
ER IPM
SUS IPM
Ramp UP
V SET DN
V SET UP
45
Troubleshooting
60PC1D Y SUS Board
-VY Test Point

Use Chassis Ground
-VY
Ramp Up
VSC
R137
18V
IPM
VSC Test Point

V Set UP
Test Points
V Set Down
Scope Test Point
V SET UP
Floating Ground ( Used for VSC Adjust)
46
Troubleshooting
60PC1D Y SUS Board Block Diagram

Z SUS Board
P6
P5
FL1
Q16
Y DRIVE
OUTPUT
CIRCUIT
FS2
VS
P1
FS3
P8
VA
-VY
VSC
Power Supply
Y Drive
P2
FS1
Y Drive
Sus out
GND
Switching
FETs
P3
IC7
SUS IPM
Sus up
Sus Down
ER High
Logic Signals
From Control
Board
18v IPM
5V
ER_10
VS
V SET
UP
ER Low
R137
ER Up
ER
Down
IC2
ER IPM
P7
Bottom Left X Board
47
Out to the
Control Board
P4
Y Drive
P10
5VDC
18v IPM
5V
VS
Power Supply
1
2
3
4
5
B12
48
P7
GND
GND
5V
NC
VA
P1
193v VS
193v VS
193v VS
0
GND
0
GND
0
GND
60v VA
60v VA
0v
0v
5.1v
0
60v
1
2
3
4
5
6
7
8
1
2
3
4
P2
0
GND
0
GND
5.2v 5V
5.2v 5V
P3
1 0
2 0
3 0
4 0
5 5v
6 5v
7 5v
8 5v
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
P4
1.5v
.43v
0
0
0
0
0
0
0
0
0
4.6v
1.9v
0
2.6v
1
2
3
4
5
6
7
8
9
10
11
12
P5
5.0v
5.0v
0
0
0
0
0
.2v
59.9v
59.9v
193.1v
193.1v
1
2
3
4
5
P6
0
GND
0
GND
4.8v 5V
0
NC
59.8v VA
1
2
3
4
5
P7
0
GND
0
GND
4.8v 5V
0
NC
59.8vVA
60PC1D Y-SUS
Test Point and Voltage Chart
Troubleshooting
60PC1D
Y SUS Board
VA, 5V Left Top X Board
P6
Troubleshooting
P5 VS, VA, and 5V to Z Board
VS
P1
P8
VA
Scope Waveform
Test Point
P2
Floating Ground
SUS IPM
IC7
Y Drive Output
Floating Ground
ER IPM
IC2
P10
P7
5V and VA to Bottom Left X Board
49
5VDC
P3
5VDC Output for

Control Board
Pins 1 thru 4
P4
Logic Signals input

from the Control Board
60PC1D
Panel Adjustments
Important Note
Troubleshooting
Y SUS Board
The following voltages and waveforms should be adjusted in the order they are presented.
Always adjust the DC levels before the waveform adjustments to most accurately set the Plasma
Display Panel.
3 Voltmeter Adjustments to Y SUS
VSC Control VR3 110 Volts used to shape the Y Drive waveform by setting the V Scan level.
Measured at the VSC test points R60 and Floating Ground.
-VY Control VR4 - 65 Volts used to shape the Y Drive waveform by setting the negative
excursion of the Drive Signal. Measured at (left side) of Resistor R181 to Chassis Ground.
Check VSC
Check -VY
Meter Adjustments continued on next page
50
60PC1D
Y SUS Board
Troubleshooting
Panel Adjustments
Voltmeter Adjustments Y SUS Board ( Continued )
V SET UP Control VR20
250VDC adjustment measured across resistors R51 and R192 which sets
the Amplitude of the top portion of the Drive Waveform.
Check V SET UP
51
Troubleshooting
60PC1D
Y SUS Board
Panel Adjustments
2 Waveform Adjustments for the Y SUS Board

There are two waveform adjustments that will require the use of the oscilloscope to properly adjust. VR1 RAMP UP
is the first control, and VR2 V SET DOWN is the second. Scope connection will be made at B41 and Chassis Ground.
RAMP UP Control VR1
V SET DOWN Control VR2
The Ramp Up Adjustment will correct the pitch of the Top Ramp. Failure to properly align
this adjustment will result in misfiring Pixels.
The V SET DOWN Adjustment will correct the pitch of the Bottom Ramp. Failure to
Properly align this adjustment will result in misfiring Pixels.
52
Troubleshooting
60PC1D Panel Waveform Adjustment
Z SUS
Y SUS
Y SUS
Y SUS
53
60PC1D Y SUS Board

Panel Waveform Adjustment
Vset_DN too low
All of the center washes out due to decreased Vset_DN time.

NOTE: this can create a no pix condition, but audio is present.
Vset_DN too high

Troubleshooting
The center begins to wash out and arc due to decreased

Vset_DN time.
54
60PC1D Y SUS Board

-VY too low
Colors and the image will bloom slightly and the unit
will have difficulty with clean frame changes in a quickly
altering image.
-VY too high

Troubleshooting
The center begins to wash out and ark due to -VY

running to long and clipping.
55
60PC1D Y SUS Board

VSC too low
The image will show very little change but there will
Be some distortion in a quickly changing image.
VSC too high

Troubleshooting
The image will show very little change but there will
Be some distortion in a quickly changing image.
56
Troubleshooting
60PC1D
Y SUS Board
Diagram of Y Sustain Board

Power Supply Board - SMPS
Z SUS Board
Distributes 5v VA VS
Receive 5V,Va, Vs
from SMPS
Distributes 5v
Control Board
Distributes 5v VA
Logic signals
needed to
generate drive
waveform
IPMs generate
Sustain Waveform
Top and Bottom

Center and Left X Boards
Generates Vsc, -Vy and V Set Up

from Vs by transformer
FETs amplify Sustain

Waveform
Transfer Waveform
to Y Drive Board
57
Display Panel
60PC1D
Troubleshooting
Y SUS Board
IPM ( Intelligent Power Module )
SUS_UP
SUS_DN
ER_UP ER_DN
There are two IPMs used in 60PC1D on the Y Sustain Board.

1. SUS IPM ( IC7 )
2. ER IPM ( IC2 )
Role of IPMs on the Y SUS Board

1. Generate Sustain Waveform ( square wave ) SUS IPM.
2. Energy Recovery Function ( for saving power ) ER IPM.
58
SUS_DN
60PC1D
Y SUS Board
Troubleshooting
How to check IPM

(Resistance Diode Check, board removed from set)
Forward Diode Test : 1.

2.
3.
4.
5.
6.
GND (), Sus-out ( - )

Sus-out (), Vs ( - )
ER_ DN ( - ), GRND ()
GRND ( + ), ER-UP ( - )
18v ( - ), ER GRND ( + )
5v ( - ), ER GRND ( + )
Reverse Diode Test : 1.

2.
3.
4.
5.
6.
GND ( - ), Sus-out ()
Sus-out ( - ), Vs ()
ER-DN (), GRND ( - ) 0.99
GRND ( - ), ER-UP ( + ) 0.99
18v ( + ), GRND ( - ) 1.3
5v ( + ), GRND ( - ) 0.9
Note: ER_HIGH ER_LOW, to ER_lO OPEN in Diode Check
59
Test Points referenced from the silk screen

found on the bottom of the PC Board.
Troubleshooting
60 PC1D Y Drive Boards
This Section of the Presentation will cover troubleshooting the Y Drive Boards
for the 60PC1D Dual Scan Plasma Display. Upon completion of this Section
the technician will have a better understanding of the operation of the circuits
and will be able to locate voltage and resistance test points needed for
troubleshooting.
60
Troubleshooting
60PC1D Y Drive Boards

Y-Drive Board works as a path supplying Sustain waveform and Reset waveform
which are made in Y SUSTAIN B/D and sent to the Panel through SCAN DRIVER
ICs.
The Y Drive Boards supply a waveform which selects the horizontal electrodes
sequentially.
* 60PC1DR uses 12 DRIVER ICs on 2 Boards (TOP, BOTTOM: 6 each)
Bottom Drive Board
VH
HVO
GND
61
Troubleshooting

To remove the Ribbon cable from the connector first carefully lift the Locking Tab from
the back and tilt it forward ( lift from the outside edge as shown in Fig 1). Gently slide the
Ribbon Cable free from the connector.
Fig 1
Fig 2
Fig 3
To reinstall the Ribbon Cable carefully slide it back into the slot see ( Fig 2 ), be sure it is seated
securely and press the Locking Tab back to the locked position see ( Fig 3).
62
Troubleshooting
P3 Floating Ground
P16
P19
P20
P6
P7
Q504
Q506
Q507
P21
Q505
P1
Bottom Drive Board
Floating Ground
Y Drive Signal
input
15 Volts at Connector P1 ( Pins 2 and 3 ) must be measured with relation to Floating Ground
measuring from the wrong ground will result in an erroneous reading.
63
Troubleshooting
60PC1D Y drive Board

Block Diagram
Bottom Y Drive Board

P16
IC27
P19
P20
P21
IC25
IC13
Q507
Q506
Q505
Q504
P6
IC12
IC15
P7
IC14
IC2
IC11
P3
15V
P1
Floating Ground
Incoming Logic Signals

and 15V Supply
64
Incoming Drive Signal
60PC1D Z SUS Board
Troubleshooting
This Section of the Presentation will cover troubleshooting the Z-SUS Board Assembly. Upon
completion of this section the Technician will have a better understanding of the circuit and be able
to locate voltage and resistance test points needed for troubleshooting and alignment.
Operating Voltages
DC Voltage and Waveform Test Points

Z BIAS Alignment
Resistance Test Points
Y SUS Supplied
VA 60v.
VS 196v.
5v.
Developed on Z SUS
65
Z Bias 165v
SUS_IPM
ER_IPM
IPM 18v
60PC1D Z SUS Board
Troubleshooting
Input Voltages from the Y SUS Board

VS
VS is supplied to IC7 and the SUS_IPM through coil FL5 and to the primary winding of
transformer T3 to the Z Bias Circuit. Input voltage measurement is made from connector
P12 pins 11 and 12, to chassis ground.
VA
VA is supplied to the ER_HIGH IPM through resistor R10 and diode D18. VA voltage is also
routed to connectors P1 pin 5 and P9 pin 5 for the right top and bottom X driver boards.
5v
5v is used to Bias the circuits on the Z_ SUS Board. 5v also feeds connectors P1 pin 3 and P9
pin 3 for the right top and bottom X boards.
Voltages Developed on the Z SUS Board

Z Bias
IPM 18v
165v is used to Bias the output circuits driving the Sustain and Erase Pulses, removing previous images
from the PDP. Z-bias is measured from the Vzb TP on the Z SUS Board and adjusted by VR3
IPM 18V needed to generate the Sustain and Erase pulses in the IPMs. Measured at positive side of Capacitor
C18 ( Located between the IPMs IC7 and IC3 ).
66

1
2
3
4
5
67
IC2
ER-IPM
1
2
3
4
5
P2
0
GND 1 0
1
0
GND 2 .3v 2
5v
5V 3 .3v 3
0
NC 4 .48v 4
59.5v VA 5 0
5
6 0
7 0
8 3.0v
9 0
10 1.85v
11 0
12 0
P1
IC7
SUS-IPM
Z-BIAS
P2
Pin 1 = TP134 145.
0v
0v
5.1v
0
60v
P1
GND
GND
5V
NC
VA
0v
0v
5.1v
0
60v
P9
GND
GND
5V
NC
VA
P5
P3
P1
P9
P6
TP 0 Y&Z SUS in
sync
Z_SUS TP179
P12
0
GND 1 5.0v
0
GND 2 5.0v
5v
5+
3 0
0
NC 4 0
60.0v VA 5 0
6 0
7 0
8 .2v
9 59.9v
10 59.9v
11 193v
12 193v
P9
1
2
3
4
5
P12
60PC1D Z SUS Board

Troubleshooting
Troubleshooting
60PC1D Z SUSTAIN Board
IC3 ER-IPM
Vzb Z BIAS TP
IC7 SUS-IPM
Timing, Data, and

control signals
VS, VA, and

5V in from the
Y SUS Board
P9
VA
5V
GND
GND
Z BIAS
Adjust
Control
SUS signal TP (B11)

68
Troubleshooting
DVM
ZBIAS adjustment: On the Z-Sustain PCB

With the DVM connected to Vzb reference to chassis ground adjust the potentiometer till the DVM
reads 93 vdc.
69
Troubleshooting
60PC1D Waveforms
for Z SUSTAIN Board
Input Signals to the Z SUS Board at P2 come from the Control Board and pass
through the Top Center, and Right X Drive PWBs. Connector P2 feeds the
Input Signals to IC1 and IC24 which drive the IPMs. These Signals are used
to develop the Z SUS Drive Waveform to drive the PDP Display.
70
Troubleshooting
60PC1D Z SUS Board

Waveform inputs from the Control Board
NOTE: These voltages will vary due to changes in design and variations in the PDP panel.
TP134
TP137
TP141
TP135
TP138
TP142
TP136
TP140
TP143
71
TP144
TP145
P12
5VDC
VA
P3
D8
Gnd
SUS_DN
VS
Chassi GND
To PDP
SUS_UP
5VDC
Gnd
18VDC
60PC1D Z SUS
Block Diagram
SUS_OUT
SUS_IPM
D10
VS
D9
P5
To PDP
Gnd
ER-UP
ER-DN
ER_LOW
Gnd
18VDC
ER_IO
L1
L2
+ C18
18V IPM
L3
ER_IPM
ER_HIGH
D17
Logic from the Control PCB.

P2
Output
Waveform TP
Z
IC1, IC24
Vs
R42
95V
95
V
Vs
B11
P6
Q16,
Q18
Z Bias Circuit
5VDC
VA
5VDC
VA
Z Bias Control VR3
P1
P9
72
To PDP
Troubleshooting

Provides the SUSTAIN PULSE and ERASE PULSE for generating
SUSTAIN discharge in the panel by receiving LOGIC signals from
the CONTROL B/D.
This waveform is supplied to the panel through FPC (Flexible
Printed Circuit (Z).
< Probe connect point to Oscilloscope

to check Z wave form >
Z DRIVE Waveform
Vs
95
V
73
95V
Vs
Troubleshooting
60PC1D Z SUSTAIN BOARD
Distributes 5v, VA, VS
Y SUS Board
Distributes Logic Signals
Receive 5v, VA, VS
Control Board
Distribute 5v, VA
X Board Right Top

and Bottom
Generates Z Bias
18v IPM Vcc
IPM generates erase,

sustain waveforms
FET Makes Drive waveform
Display Panel
Via FPC (flexible printed circuit )
74
Troubleshooting
Z SUS IPM (Intelligent Power Module)
Vs
95V
95
V
Vs
SUS_UP
SUS_DN
ER_UP
ER_DN
SUS_DN
There are Two IPMs( Intelligent Power Modules) on the Z sustain board
One is SUS IPM (IC7) , another is ER IPM (IC3)
Role of the IPMs
1. Generate sustain and erase waveform ( square wave ) SUS IPM.
2.Energy recovery function ( for saving power ) ER IPM.
75
Major defect
Troubleshooting
: IPM fail, cable connection.
Defect name
Description of defect
IPM Fail
Dark display
Part
Defect display
< Dark display >
P2 Cable
connection
If the cable was not

connected,
There is no display
< No display >
76
FPC (Flexible Printed Circuit) Removal for Z Board Replacement
Pull out Lock as shown in circles
Pull Lock apart to remove
Troubleshooting
Pull FPC Connector as shown in arrow.
Resistance Measurements ( use any PCB mounting screw for Ground )
VS 6 meg
VA 5 meg
5v 3.3 meg
B11 to Chassis Ground 5 meg
Chassis Ground to SUS_OUT 4 meg
SUS_OUT to VS 2.7 meg
ER low to ER 10 4.9 meg
ER 10 to ER High 2.7 meg
18v to Chassis Ground 7.9K
SUS_UP to Chassis Ground 10K
SUS_DN to Chassis Ground 1.3meg
ER_UP to Chassis Ground 10K
ER_DN to Chassis Ground 10K
*Measurements made with the board disconnected

negative lead of the meter to ground.
77
Troubleshooting
60PC1D Control Board

This Section of the Presentation will cover the Control Board for the 60PC1D
Dual Scan Plasma Display Panel. Upon completion of this section the Technician
should have a better understanding of the Circuit and be able to locate Test Points
and Voltages necessary for troubleshooting.
78
P102
P101
P300
P103

Test Points and Voltage Distribution
P200
D33
D32
D31
D30
TP19
IC42
TP1
B2Out 00 13
TP 109 - 122
IC46
P3
R2Out 00 13
TP 81 - 94
TP148- TP177
Addr_STB TP 131
Mis_Flag_Out TP 130
VS-DA TP 129
Blank_DA TP 128
RAS_Data1 TP 127
RAS_Data2 TP 126
RAS_STB1 TP 125
*Solder filled TP TP 124
RAS_STB2 TP 123
B1Out 00 13
TP 67 - 80
D2
R1Out 00 13
TP 39 - 52
G1Out 00 13
TP 53 - 66
P4
IC24
IC42
IC44
IC45
IC46
Pin 1
5.0v
5.0v
5.0v
5.0v
5.0v
Pin 2
2.4v
1.7v
3.2v
3.2v
3.2v
Pin 3
0
0
0
0
0
D1
P1
IC44
P104
P105
79
IC45
G2Out 00 13
TP 95 - 108
P106
IC24
Troubleshooting
CONTROL Board
. In charge of all signal process and creating ON/OFF order of all FET on
DRIVER B/D by receiving 8 bit R, G, B input.
Temperature display diode can

be checked.
Left picture shows 7 periods
. Power : 3.3V/5V
which means normal temperature
Temperature
diode
Green = OFF
Yellow = ON
LG Part Number Label
Voltage
Regulator
Temperature
Sensor
TEST Pattern
AUTOGEN
P4 Connector
MCM
(Micro
Control
Module)
Voltage
Regulator
80
Weight
D15 - 8
D16 - 4
D17 - 2
D18 - 1
Troubleshooting
Main Defect : MCM , connector, oscilator, LVDS poor connection

Voltage used : 3.3V/3.3V/3.3V/2.4V/1.8V(5 separate operating voltages).
Defect part
Description of
defect
CONTROL IC
Regular vertical
lines
Part
Solution
Replace
Control
Board
< Display Lines >
< MCM >
Connector
Reseat
Control
Board
Connectors
No display or
Partly no display
< Connector >
Oscilator
No picture
< Oscillator >
LVDS
poor connection
Remove LVDS Cable

and short pins 1 and
2 of connector P4 to
display test patterns.
If patterns are not
present, Control
board is defective
Defect display
< Partly no display >
Replace
Control
Board
Reconnect
LVDS or
Replace
Control Board
LVDS Connector
81
< Poor connection >
Troubleshooting
The Control Board supplies the Video Signal to the TCP

ICs. If there is a bar defect on the screen, it could be a
Control Board problem.
Diagram of Control Board
Control Board to X Board

Address Signal Flow
MCM
This will show Signal Flow Distribution to help determine the failed
part depending on where the failure is on the screen.
LGDP 4012H IC3
Array
Array
MCM
16 line
192 Lines output
82
16 line
TCP
TCP
TCP
Troubleshooting
60PC1D X Drive Boards
This section of the Presentation will cover the X Drive Boards. Upon completion
the Technician will have a better understanding of the Circuits which make up
X Drive and will be able to locate all the voltage test points.
The X Drive Boards consist of 3 Top and 3 Bottom Boards which are all similar in
operation, therefore the Top Center Board will be considered here.
Outputs from all the X Boards drive TCP ICs ( Tape Carrier Package ) located on
the Ribbon Cable which goes into both the top and bottom of the Display Panel.
83
Troubleshooting
60PC1D X Drive Board
Voltages Supplied to the X Boards
VA
The Z SUS Board supplies both the Right Top

and Bottom X Boards.
VA
The Y SUS Board supplies both the Left Top and

Bottom, and the Center Top and Bottom X Boards.
5v
The Z SUS Board supplies the Right Top and Bottom X Boards.
5v
The Y SUS Board supplies the Left Top and Bottom,

and the Center Top and Bottom X Boards.
84
Troubleshooting
TCP (Tape Carrier Package)

Supplies RGB 6bit signal to the PDP by connecting the PAD
Electrode of the PANEL with the X Board.
X_B/D
Frame
Rear panel
Front panel
Connector
TCP IC
Front side
TCP
<IC Defect>
85
Behind side
Troubleshooting
60PC1D X Drive Boards

Top Center X Drive Board
Out to the TCP ICs
5V,VA from
Top Left X Board
RGB Logic Signals
For the Top Center and Right
X Boards are supplied
from the Control Board
Logic Signals for the

Z Sus Board are also
Supplied here
RGB Logic Signals

For the Right Top X Board and
Z SUS Logic Signals
86
Troubleshooting
60PC1D Center Top X Board

Connections on Connector P205
B203
VA
12,13,14
Ground
GND ( 2,3,4)
VA (7,8,9)
1
NC
5,6
NC
RGB Logic Signals
RGB Logic Signals
15 Thru 24
29 Thru 36
10,11
NC
47,48,49
Ground
VA (42,43,44)
40, 41
NC
25-28
Grnd
45,46
NC
NC
50
Output to TCP IC
37 Thru 39
Grnd
87
Troubleshooting
60PC1D Center Top X Board
OUTPUT to the TCP ICs

P208
P207
P206
R254
R255
R256
R257
D204
C209
P205
R250
R251
R252
R253
D203
FL201
P203
P202
R246
R247
R248
R249
D202
P201
R242
R243
R244
R245
D201
B202
B203
FS201
P212
5V
P204
B201
B204
IC201
IC202
IC203
VA
To P211
P211
P209
P210
Logic Signals
Output to Right Top X Board
and the Z SUS Board
RGB LOGIC SIGNAL
INPUTS to IC201, IC202,
and IC203 output to TCP ICs
88
60PC1D Main Board
Troubleshooting
This Section of the Presentation will cover the Main Board. Upon completion
the Technician will have a better understanding of the Signal Sources that are
Processed by this Board and the will be able to confirm its operation.
Main Board
89
Troubleshooting
60PC1D Main Board

P4004
P4005
LVDS Signals
P4003
Fans
R Speaker
Tuner
L Speaker
BCM3550
IC 1001
Digital Audio
Computer Input
Component Inputs
Audio / Video Inputs
Antenna / Cable
Input
HDMI Inputs
RS232
90
S- Video
Block diagram for CI DTV

ANT. Cable
Troubleshooting
Tuner
SDRAM
SDRAM
256Mbit
x2
256Mbit
SIF for NTSC
ATSC/NT
SC Tuner
Made by S.B Park

Modified by S.K
Kim
Date 2006. 2. 9
X-tal
54MHz
64-Bit I/F
CVBS
CXA2069(AV S/W)
RS-232C
Reset
IC
BCM3560
IC1001
SIF for NTSC

Rear AV V, LR
IF P/N for DTV
IN5
Rear S YC, LR IN1
Side AV V,LR IN1
CVBS
IN4 OUT1
Side S
YC, LR
Y,C
IN4
MNT_V_Out
OUT3
Comp_1 LR
IN4
Comp_2 LR
RGB(Phone) LR IN3
Audio R/L
I2S
AUDIO
VSB/QAM/NTSC/SIF
IC6004
Digital Output.
VDEC_CVBS/S_Y
I2S Audio Input
ADC
R/G/B
2X1
S/W
Comp_1YCbCr
Comp_2YCbCr
MST336
1
SPDIF Out
D-class AMP
R/L Output
Hsync/Vsync/DE/Clk
IC7004
SPDIF_OU
T
LVDS 12
Trans
Audio
Data [24]
H/V Sync
USB for upgrade S/W
DVI Input
SPDIF
Flash Memory
16MByte
2X1
S/W
HDCP
TMDS
DDS
TMDS
HDMI & Component

RGB-PC
IIS
AUDIO
DAC
DDS
IIC
HDMI/DVI
91
Sub
Sub Micom
Micom
(MTV416)
(MTV416)
MNT_OutLR
EEP
ROM
Video signal path for Composite/S-video/IF
Troubleshooting
ANT/ Cable
TUNER
BCM3550
IF_P from TUNER for DTV
IF_P
IF_N from TUNER for DTV
IF_N
CVBS from TUNER

TV IN
Rear AV
V, LR
Rear S
YC, LR
Side AV
V,LR
IN1
IN1
CXA2069
IC5003
YC, LR
OUT1/Y
IN4
OUT1/C
Comp_1
LR
Comp_2
LR
RGB(Phone)
M_CVBS
M_CVBS/Y
IN4
Side S
LPF for
CVBS
IN3
OUT3
MNT_V_Out
Y/CVBS
IN4
LR
SD_CVBS
SD_CVBS
FMS6400
92
SD_Y
SD_C
Video signal path for Component Inputs
Troubleshooting
MM1732
Comp1_Y
IC5001
8(3A)
MM1731
Comp1_Pb 11(2A)
Comp1_Pr 16(1A)
Comp2_Y
9(3B)
Comp2_Pb 14(2B)
IC5002
6(Out3)
Comp_Y
5(Out2)
Comp_Pb
3(Out1)
Comp_Pr
8(3A)
L
11(2A)
16(1A)
RGB_G 9(3B)
Comp2_Pr 1(1B)
RGB_B 14(2B)
GPIO for Component
2 12 7
SW1 SW2 SW3
RGB_G
RGB_B
RGB_R
H Sync
6(Out3)
Y/G to LPF
5(Out2)
Pb/B to LPF
3(Out1)
Pr/R to LPF
RGB_R 1(1B)
GPIO for Component
2 12 7
SW1 SW2 SW3
7404
V Sync
RGB_HS
RGB_VS
BCM3550
MST3361
FMS6407
Y/G
3(YIN)
Pb/B
5(PBIN)
Pr/R
7(PBIN)
RGB_HS
GPIO for sync selection
IC1001
IC704
IC4009
44(GIN+)
43(SOGIN)
16 Comp_Y
15 Comp_Pb
41(BIN+)
14 Comp_Pr
1(EXT_SYNC)
18(SYNC_IN)
46(RIN+)
Data [24]
DATA_OUT
H/V/DE/CLK
HD-DVI
H sync/V sync
/DE/Clock
RGB_HS
RGB_VS
GPIO for sync selection

GPIO for Component
GPIO for Component
H,V Sync/Clock
93
GPIO
GPIO
GPIO
Video signal path for HDMI Inputs
Troubleshooting
MST3361
IC704
DDC SDA1
DDC SCL1
HDMI 1
BCM3550
DDC1
INPUT
IC1001
TMDS1 RX0+/TMDS1 RX1+/TMDS1 RX2+/TMDS1 RX3+/-
TMDS1
INPUT
H,V Sync/DE
/Clock
DDC SDA1
DDC SCL1
DATA_OUT
DDC SCL2
HDMI 2
INT
DDC2
INPUT
TMDS2 RX1+/TMDS2 RX2+/TMDS2 RX3+/-
GPIO for Power detection
TMDS2
INPUT
DDC SDA2
EEPROM
For EDID
HDCP SDA
HDCP SCL
GPIO for Interrupt
GPIO for Hot plug detection
TMDS2 RX0+/-
EEPROM
For HDCP
H sync/V sync
/DE/Clock
HD-DVI
H,V Sync/Clock
EEPROM
For EDID
DDC SDA2
DDC SCL2
Data [0: 23]
NDA
NCL
94
GPIO
GPIO
GPIO
Audio signal path Block Diagram

ANT/ Cable
Troubleshooting
IF_P from TUNER for DTV

TUNER
IF_P
IF_N
IF_N from TUNER for DTV

SIF from TUNER
BCM3550
SIF
CXA2069
Rear AV
V, LR
Rear S
YC, LR
Side AV
YC, LR
Comp_1
LR
Comp_2
LR
RGB(Phone)
I2S_SCK_IN
OUT1/R
IN1
V,LR
Side S
Audio R
IN1
IN4
OUT1/L
IN4
Audio L
AUDIO ADC
(CS5331)
LR
I2S_LRCH_IN
I2S_LRCH_IN
I2S_LRCK_IN
I2S_LRCK_IN
SPDIF from MST3361
IN4
I2S_SCK_IN
SPDIF_IN_P
IN3
I2S_SCK_OUT
MNT_Out _L
MNT_Out _R
MC3307
(OP-AMP)
AUDIO DAC
(CS4344)
I2S_LRCH_OUT
I2S_LRCK_OUT
I2S_LRCK_OUT
SPDIF Out
SPDIF_OUT_P
SPK_L_P
Analog L_OUT
Analog R_OUT
I2S_SCK_OUT
I2S_LRCH_OUT
Audio
AMP
(TPA3100)
95
SPK_L_N
SPK_R_P
SPK_R_N
AUD_LEFT_P
AUD_LEFT_N
AUD_RIGHT_P
AUD_RIGHT_N
No raster in details
CASE 1. No Picture (Sound Ok)

(1) To check LED light on the CTRL B/D
(2) To Check input cable from power to signal and CTRL B/D
(3) To check connection from power to X_B/D, Y B/D, Z B/D
(4) To check connection from CTRL B/D to X B/D, Y B/D, Z B/D
(5) To check fuse on Y, Z B/D and IPM
(6) Examine Scan ICs
96
MCM defect on CTRL

B/D
picture
defects description
Cause
Regular vertical lines
Replace CTRL
Regular vertical lines
Replace CTRL
Regular vertical lines on R/G/B
Replace CTRL
97
MCM defect on CTRL B/D

picture
defects description
Cause
Vertical bar on R/G/B

(short)
Replace CTRL
or X Drive PCB
Vertical bar on R /G/B

(Open)
Replace CTRL
or X Drive PCB
Color spread on R/G/B
98
Replace CTRL

picture
defects description
Cause
Abnormal on Top or Bottom

screen (only for Dual Scan
model)
Replace CTRL
Distortion
Replace CTRL
Vertical Lines Copied
Replace CTRL
99

picture
defects description
Cause
A vertical line from top

(only for 4005A MCM
model)
Replace CTRL
or X Drive PCB
A vertical line from bottom

(4005A MCM model)
Data Noise
100
Replace CTRL
or X Drive PCB
Replace CTRL
Related CTRL B/D defects
Failure parts
Phenomenon
picture
Cause
MCM
raining
Replace CTRL B/D
Full or partly No
image
To check cable connection on the control

and X PCBs
Connector
Oscillator
No LED light
Check power to and on the control PCB if
ok replace CTRL B/D
Connector
Check power to and on the control PCB if

ok replace CTRL B/D
Abnormal display
101
Y-SUS B/D & Y-DRV

failure
picture
Y-SUS
& YDRV
defects description
Cause
Check signal and voltage on YSUS and Y-DRV if ok replace YSUS and/or Y-DRV.
*Disconnect each Y_DRV PCB
one at a time and retest unit.
To replace Y-SUS
or Y-DRV
Y-SUS
Y-SUS
(abnormal display)
To replace Y-SUS
Y-SUS
Y-SUS
Check signal and voltage on YSUS and Y-DRV if ok replace YSUS and/or Y-DRV.
*Disconnect each Y_DRV PCB
one at a time and retest unit.
*Check supply to X boards.
102
To replace Y-SUS or X
drive PCB
Y-DRV
failure
defects parts
picture
defects description
Horizontal bar
*Disconnect each YDRV PCB one at a
time and retest unit.
Y-DRV
Abnormal picture
Y-DRV
Abnormal display
(connections
between Y-DRV and
Y-SUS)
connect
or
Abnormal picture
Y-DRV
103
Cause
Replace Y-DRV
To replace Y-DRV
Re seat connectors
To replace Y-DRV
Z-SUS & others

failure
picture
defects description
Cause
Dark Picture
*Check for supply
voltages and Y-SUS, ZSUS waveforms.
Replace Z-SUS
X_B/D
Partly abnormal display
To replace X-B/D after

checking cable and
connection
CTRL
Many vertical lines
Replace CTRL b/d
Z-SUS
104
Checking method of Y-DRV

Y-DRV defects
1) Diode value comes 0.4~0.6 Y-DRV OK
2) Less than 0.4, to replace Y-DRV board
Pic. 1.
Scan IC defects
GND
Pic. 3.
Pic 2.
1. To fixed up (-) Probe like Pic.2

2. To sweep (+) Probe on the connector like Pic. 3.
3. If there are short between GND and a pin, it is failure of
the scan ic To replace Y-DRV
<Phenomenon>
Pic. 4.
Ex>50X3
105
Checking method of X_B/D
1. No display of screen
1)
2)
3)
4)
To check power connector of the X B/D

To check connectors between CTRL B/D and X B/D
To replace the X B/D.
Be sure the connection of TCP after X B/D replacing
relation between screen and X B/D
Screen
X B/D
left
Right X B/D Pic. 1

right
Left X B/D Pic. 2
Pic. 1.
Pic. 2.
106
Checking method of IPM
EX> 42V7
model
1. Forward: test 1. GND() , Sus-out()
test 2. Sus-out(),Vs()
In each test, the Diode value are over 0.4V OK
(+) + probe, (-) - probe
2. Reverse : test 1.GND() , Sus-out()
test2. Sus-out(),Vs()
In each test, the diode value comes infinity() OK
(+) + probe, (-) - probe
<Phenomenon>
Pic. 1.
Pic. 2.(+) Probe
Pic. 4. DMM mode
Pic. 3.(-) Probe
107
Cables roles
Ex) 50X3
Cable
108
Role
Supply Va,5V to X B/D
RGB Video signal
FET driving signal to

make the Y waveform
5V,15V for IC and FET driving
5V supply
To supply Va,Vs to Y and Z board
FET driving signal to make Z

waveform
Supply waveform on panel for

operation
Connecting between Y drive top

and bottom
Cable defects
Phenomenon
Connection defect by Cable
The cable connection Between Y-SUS,Z-SUS,CTRL B/D

and X B/D
The cable between Y-SUS and Y-DRV
The cable between Y-DRV TOP and Y-DRV Bottom.

It is for a model of which Y-DRV is separated TOP
and Bottom board.
109
60 X-PSU. Characteristics from EAY32961901 & EAY32961801

Input requirements
Output Characteristics
110
60 X-PSU. Adjustment Points and Distribution of Connectors

X-PSU Main Part (LGE No: EAY32961801)
VR951 - VS ADJ
P812
10
VS SUPPLY (190V-ADJ)
N.C.
GROUND
GROUND
GROUND
GROUND
VA SUPPLY (60V-ADJ)
VA SUPPLY (60V-ADJ)
VA & VS-ADJ have been

adjusted against PDP
Module Specifications
during final assembly
process in Plasma TVs
Factory
VR901 - VA ADJ
P811
1
5V SUPPLY
5V SUPPLY
GROUND
GROUND
13
3.3V_ON_IN
12
N.C.
AC NEUTRAL
NC
AC LINE AFTER RL102
AC LINE AFTER RL102
P814_2
PFC
1
AC NEUTRAL
NC
2
GROUND
GROUND
1
12V SUPPLY
2
P817_2
111
VCC1
6V SUPPLY
3
3.4V SUPPLY
4
6.5V SUPPLY
Sound SUPPLY (19
5
1
STBY5V SUPPLY
6.5V SUPPLY
2
PFC_DET
6.5V SUPPLY
GROUND
3
AC_DET
P816_2
AC_ON
GROUND
RL_ON
STBY5V
GROUND
RL1
VS_ON_IN
RL2
5V
10
5V_ON_IN
GROUND
STBY5V
3.4V_ON
GROUND
11
P815_2
N.C.
MULTI_ON
6V
10
12
11
P800
3
NC
AC NEUTRAL
2
AC LINE AFTER RL102
AC NEUTRAL
1
AC LINE AFTER RL102
12
11
MULTI_ON
GROUND
10
RL2
3.4V_ON
9
RL1
GROUND
8
AC_DET
7
PFC_DET
GROUND
6
STBY5V SUPPLY
6.5V SUPPLY
5
SOUND SUPPLY (19V)
4
3.4V SUPPLY
3
6V SUPPLY
6.5V SUPPLY
2
12V SUPPLY
6.5V SUPPLY
1
GROUND
60 X-PSU. Adjustment Point and Distribution of Connectors
GROUND
GROUND
3.4V SUPPLY
3.4V SUPPLY
10
GROUND
12V SUPPLY
GROUND
3.4V SUPPLY
GROUND
6V SUPPLY
GROUND
P814_1
1
6V SUPPLY
6V SUPPLY
NC
GROUND
PFC
GROUND
12V SUPPLY
VCC
12V SUPPLY
GROUND
GROUND
10
P817_1
11
P815_1
GROUND
P816_1
P802
12
P803
GROUND
19V (SOUND SUPPLY)
19V (SOUND SUPPLY)
VR251 - 3.4V ADJ
3.4V-ADJ has
been adjusted
and fixed in
Power Supplies
Factory
X-PSU Sub Part (LGE No: EAY32961901)
112
P813
AC LINE
NC
AC NEUTRAL
X-PSU Block Diagram. Converters and Regulators

19V
19V
DISCRETE REG
SOUND
12V
12V
IC REGULATOR
AC_DET
MULTIOUTPUT
CONVERTER
AC
INPUT
D125
12V
6.5V
6.5V only 60 X-PSU
ON/OFF
DISCRETE
6V
MULTI_ON
D130
6.5V
6V
5V
5V
DISCRETE REG
5V
M5V_ON
R750
D126
POWER
RELAY(S)
5V
IC REGULATOR
RL1
VCC1
RL2
5V_MNT
STBY_ON
STBY5V
3.4V
DC/DC
CONVDERTER
RECTIFIER
BRIDGE
VCC
1
3.4V_ON
D601
P18V
PFC
CONVERTER
P18V
PFC_DET
P18V
3.4V
PFC_ON
VA
CONVERTER
VS
CONVERTER
& CURRENT
SENSE CIRCUIT
VA
VA & VS
DISCHARGER
113
VA_DET
VS
VS_ON
VS_OCP
3.4V
VS_DET
DISCHARGE
X-PSU Block Diagram. Micro-controller

Signals From/To
Converters and Regulators
12V
6V
MULTI_O
N
5V
M5V_O
N
RL1
RL2
STBY_ON
Input
1 12V
VS_DET 28
Input
Input
2 3.4V
VA_DET 27
Input
Input
3 5V
SOUND 26
Input
Input
4 6V
STBY_ON 25
Out
VDD
5 VDD
VSS 24
GND
Input
6 VS_OCP
RESET 23
Input
XOUT 22
Out
Out
7 DISCHARGE
Out
8 M5V_ON
3.4V_ON
Out
9 3.4V_ON
PFC_ON
Out
10 MULTI_ON
3.4V
PFC_DET
VA_DET
U701 MC80F0308
SOUND
XIN 21
Input
VS_ON 20
Out
PFC_ON 19
Out
PFC_DET 18
Input
Input
Input
11 3.3V_ON_IN
VS_ON
Input
12 5V_ON_IN
AC_DET 17
AC_DET
Input
13 VS_ON_IN
RL1 16
Out
Input
14 RL_ON
AC_ON 15
Out
VS_DET
VS_OC
P
DISCHARG
E
114
Signals
From/To
Main Chassis
3.3V_ON_IN
5V_ON_IN
VS_ON_IN
RL_ON
AC_ON
60 X-PSU. Main Components by Section

SECTION
AC INPUT
POWER
RELAY
BRIDGE
RECTIFIER
PFC
CONVERTER
LOCATION
GENERIC
NUMBER
CLASS
F101
0326015.MXP
FUSE
VA101
B72214-S2381K101
VARISTOR
385VRMS 14MM RADIAL
U121
KIA431A-AT/P KEC
LINEAR IC
SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92
KEC
PC501
PS2571L1-1-V-A
PHOTO COUPLER
CTR: 200 ~ 400 DIP 4PIN
NEC
RL101,
RL102
DH5D1-O(M)-16A
RELAY
Q701, Q702
2SD2114K-W
CHIP
TRANSISTOR
D101, D102
D25XB60
BRIDGE
RECTIFIER
U601
NCP1653A
CONTROLLER
Q601, Q602,
Q603, Q604
SD20N60
MOSFET
U122
KIA431A-AT/P KEC
LINEAR IC
PC502
PS2571L1-1-V-A
PC601
DESCRIPTION
15A 250V 5X20MM SLOW-BLO 6.3 X 31.8MM
250V 16A ; COIL: 5V

NPN 20V 500MA HFE: 1200 ~ 2700; ROHM: SMT3 EIAJ:
SC59
600V 25A 6S
PFC CONTROLLER; FIXED FREQUENCY: 67 kHz PDIP-8
N-CHANNEL 600V 20A TO-247
MANUFACTURER
LITTELFUSE
EPCOS
DAIICHI
ROHM
SHINDENGEN
ON SEMICONDUCTOR
INFINEON
KEC
PHOTO COUPLER
CTR: 200 ~ 400 DIP 4PIN
NEC
PS2571L1-1-V-A
PHOTO COUPLER
CTR: 200 ~ 400 DIP 4PIN
NEC
U151
NCP1217AP100G
CONTROLLER
PC201
PS2571L1-1-V-A
PHOTO COUPLER
U241
KIA431A-AT/P KEC
R152
CURRENT MODE CONTROLLER; FREQ: 100kHz

DUTY CYCLE: 50%MAX PDIP-7
ON SEMICONDUCTOR
CTR: 200 ~ 400 DIP 4PIN
NEC
LINEAR IC
KEC
ICP250-3A00
FUSING
RESISTOR
INRUSH CURRENT PROTECTOR; 250V-3A00 V-TYPE; 0.16

OHM
SMART ELECTRONICS
Q151
STP6NK90ZFP
MOSFET
N-CHANNEL 900V 5.8A TO-220F
ST
MICROELECTRONICS
ZD201
MTZJ6.8B
ZENER DIODE
Q204
KTC3200-BL
TRANSISTOR
Q201
FQPF27P06
MOSFET
12V SUPPLY
U221
KIA278R12PI
LDO REGULATOR
VDD SUPPLY
ZD280
MTZJ5.1B
ZENER DIODE
MULTIOUTPUT
CONVERTER
19V SUPPLY
6.8V 5MA DO-34

NPN 120V 100MA HFE: 350~ 700 TO92
P-CHANNEL -60 V -8.6A OR -60V -17A TO-220F
LOW DROP OUT REGULATOR; ON/OFF; 12V 2A TO-220IS
5.1V 5MA DO34
115
ROHM
KEC
FAIRCHILD
KEC
ROHM
60 X-PSU. Main Components by Section

SECTION
LOCATIO
N
GENERIC
NUMBER
CLASS
6.5V SUPPLY
D233, D234
MBRF20100CT OR
VF20100SG
SCHOTTKY
RECTIFIER
6V SUPPLY
Q233
AP60T03GH
CHIP MOSFET
U231
KIA431A-AT/P KEC
LINEAR IC
Q231
FQPF50N06
MOSFET
U233
KIA278R05PI
LDO REGULATOR
U251
KIA34063A
CONTROLLER
Q270
AP40P03GI
MOSFET
U801
KA7552A
SMPS
CONTROLLER
PC901
PS2571L1-1-V-A
PHOTO COUPLER
U901
KIA431A-AT/P KEC
R809
5V SUPPLY
STBY5V SUPPLY
3.4V SUPPLY
VA
CONVERTER
VS
CONVERTER
VA & VS
DISCHARGER
MICROCONTROLL
ER
DESCRIPTION
100V 20A ITO-220AB
N-CHANNEL 30V 45A TO-252(H)
N-CHANNEL 60V 31A TO-220F
MANUFACTURER
SENSITRON OR
VISHAY
APEC
KEC
FAIRCHILD
LOW DROP OUT REGULATOR; ON/OFF; 5V 2A TO-220IS
KEC
DC/DC CONVERTER FREQ: 100kHz 8PIN DIP
KEC
P-CHANNEL -30V -30A TO-220

SMPS SWITCHING CONTROL; DUTY CYCLE: 70%MAX
DIP-8
APEC
FAIRCHILD
CTR: 200 ~ 400 DIP 4PIN
NEC
LINEAR IC
KEC
ICP250-3A00
FUSING
RESISTOR
INRUSH CURRENT PROTECTOR; 250V-3A00 V-TYPE; 0.16

OHM
SMART ELECTRONICS
Q801
STP6NK90ZFP
MOSFET
N-CHANNEL 900V 5.8A TO-220F
ST
MICROELECTRONICS
F851
215005
FUSE
U851
L6598
CONTROLLER
PC701,
PC951
PS2571L1-1-V-A
PHOTO COUPLER
5A 250V 5X20MM SLOW-BLO

HIGH VOLTAGE RESONANT CONTROLLER; FREQ: 60kHz
DIP-16
LITTELFUSE
ST
MICROELECTRONICS
CTR: 200 ~ 400 DIP 4PIN
NEC
KEC
U951
KIA431A-AT/P KEC
LINEAR IC
Q851, Q852,
Q855,
Q859
SD20N60 OR
FCA20N60S
MOSFET
Q953, Q954
KTC3198-Y
TRANSISTOR
NPN 60V 150MA HFE: 120 ~ 240 TO-92
KEC
Q951
KTC3875S-Y KEC
CHIP
TRANSISTOR
NPN 60V 150MA HFE: 120 ~ 240 SOT-23
KEC
Q952
FQPF9N25C OR
FQPF16N25C
MOSFET
X701
CSTLS8M00G53-AO
RESONATOR
U701
MC80F0308G P
MICROCONTROLL
ER
N-CHANNEL 600V 20A TO-247 OR 600V 20A TO-3P
N-CHANNEL 250V 8.8A OR 250V 15.6A TO-220F

CERALOCK; FREQUENCY: 8 MHZ 5% RADIAL 3 PINS
GMS 800 SERIES CMOS 8-BIT; FLASH MEMORY: 8K
RAM: 512BYTES I/O-PORTS: 26; 28SKDIP
116
INFINEON OR
FAIRCHILD
FAIRCHILD
MURATA
ABOV
SEMICONDUCTOR
60 X-PSU. AC Input and Voltage for Multi-Output Converter
AC PLUG-I
N
TURN-ON
D125-CATHODE
D125-CATHODE
D126-ANODE
D126-ANODE
D126-ANODE
D125-CATHODE
VOLTAGE FOR MULTIOUTPUT CONVERTER
117
60 X-PSU. Multi-Output Converter

FROM D125-CATHODE
STAND-BY MOD
E
U601PIN 5
D156-CATHODE
Q151DRAIN
U601PIN 5 (VDD)
U601-PIN 6 (GATE)
Q151DRAIN
WORKING MO
DE
D156-CATHODE
U601PIN 5 (VDD)
U601-PIN 6 (GATE)
U601-PIN 6
D156-CATHODE
Q151DRAIN
118
X-PSU Block Diagram. Micro-controller

Signals From/To
Converters and Regulators
12V
6V
MULTI_O
N
5V
M5V_O
N
RL1
RL2
STBY_ON
Input
1 12V
VS_DET 28
Input
Input
2 3.4V
VA_DET 27
Input
Input
3 5V
SOUND 26
Input
Input
4 6V
STBY_ON 25
Out
VDD
5 VDD
VSS 24
GND
Input
6 VS_OCP
RESET 23
Input
XOUT 22
Out
Out
7 DISCHARGE
Out
8 M5V_ON
3.4V_ON
Out
9 3.4V_ON
PFC_ON
Out
10 MULTI_ON
3.4V
PFC_DET
VA_DET
U701 MC80F0308
SOUND
XIN 21
Input
VS_ON 20
Out
PFC_ON 19
Out
PFC_DET 18
Input
Input
Input
11 3.3V_ON_IN
VS_ON
Input
12 5V_ON_IN
AC_DET 17
AC_DET
Input
13 VS_ON_IN
RL1 16
Out
Input
14 RL_ON
AC_ON 15
Out
VS_DET
VS_OC
P
DISCHARG
E
119
Signals
From/To
Main Chassis
3.3V_ON_IN
5V_ON_IN
VS_ON_IN
RL_ON
AC_ON
Troubleshooting
Power Supply
Supplements for previous Spring 2007 Meetings
120
Troubleshooting
Troubleshooting LG Power Supplies
121
Troubleshooting
Power Supply
This presentation will discuss Troubleshooting Techniques

employed in Flat Screen LG Plasma and LCD Display Power Supplies.
Upon Completion of this section the Technician will be able to confirm the
condition of the Power Supply with great accuracy and be able to
confirm normal operation without circuit board replacement.
122
Troubleshooting
50PC1DR Plasma Display

Power Supply
This Troubleshooting Procedure relates to the 50PC1DR Power Supply and should be used to assist in
Troubleshooting and determining whether the Power Supply is functioning properly
without circuit board substitution.
Step 1
With the Power Supply Board removed from the unit and placed in a service position apply AC Power
to connector SC101 and check for Standby 5v at connector P800 ( Pin3 )
and the presence of 5v AC Detect at P800 ( Pin1 ). Remove Power.
Step 2
If the 5v Standby and AC Detect are normal, check the resistance at the output of Connectors
P804 ( 5VDC, between Pins1 and 5 ) and P805 ( VS, between Pins 5 and 10 ) and ( VA, between Pins 1 and 5 )
to be sure there are no short circuits, the resistance should be in the Meg Ohm Range.
Step 3
Connect the resistors and Light bulbs as shown in the Diagram ( PG 6 ) and apply AC Power.
The Power Supply should output all the voltages necessary to operate the unit.
Failure of normal operation at this point indicates Circuit Board Repair or Replacement.
123
Troubleshooting
Power Supply
Low Voltage Connectors
P800
P800
1) AC-D
2) RL-ON
3) S-5V
4) GND
5) VS-ON
6) 5V-D
7) M5V-ON
8) S-5V
9) GND
10) NC
11) 6V
12) N.C
13) 3.3ON
PIN1
P803
PIN 1
P802
PIN 1
124
P803
1) 3.3V
2) 3.3V
3) GND
4) GND
5) 6V
6) 6V
7) GND
8) GND
9) 12V
10) 12V
11) GND
12) GND
P802
1) 19V
2) 19V
3) GND
4) GND
5) 6V
6) GND
7) 3.3V
8) GND
9) 12V
10) GND
50PC1DR Plasma Display
Troubleshooting
Power Supply
P805
VS Pin 10
GRND Pin 5
VA
P804
GRND
5VDC
13
P800
1) AC-D
2) RL-ON
3) S-5V
4) GND
5) VS-ON
6) 5V-D
7) M5V-ON
8) S-5V
9) GND
10) NC
11) 6V
12) N.C
13) 3.3ON
13
P800
12
11
10
P800
=
(2) 60 Watt Light Bulbs

connected in series
= 100 Ohms Watt

1
12
P803
10
P802
= 1000 Ohms Watt
125
47LB1
Troubleshooting
Power Supply
This Troubleshooting Procedure relates to the Power Supply used in the 47LB1 LCD Display Panel.
This explanation will aide the Technician in confirming the normal operation of the Power Supply without
needing to substitute the board.
Step 1
Remove the Power Supply Board from the unit and place it in the service position
Step 2
Connect AC Power to connector SC100 and confirm presence of 5v Standby ( P202 pin 3 ) and
AC Detect ( P202 Pin 1 ). Remove Power, if both are present proceed to Step 3.
Step 3
Step 4
Place 100 Ohm watt resistor as shown in the Diagram (PG 8) between RL - ON ( Pin 3 ) and
5v Standby VCC ( Pin 15 ) on the Sub Micon Board and apply AC Power.
The 6v and 12v Supplies ( see PG 9 for their locations ) should now be present. Remove Power.
Install a 1K Ohm watt resistor as shown in the Diagram (PG 9) between 5v Standby ( P202 Pin 3 )
and 3.3v ON ( P202 Pin 13 ). Apply AC Power the remaining 19v, 24v and 3.3v Supplies should all be present
See PG 9 for their locations.
Failure at any of above steps indicates a problem with the Power Supply, the Board will need to be Replaced or Repaired
126
Troubleshooting
P203 P206
Power Supply Board

47LB1
T102
T101
P204 P205
AC
INPUT
SC100
Sub Micon Board

Pin 3
RL- ON
Pin 15
5v Standby
100 OHMS
Resistors are watt
1K OHM
5v
Standby
Pin 3
3.3v ON
Pin 13
P200
127
P201
P202
Troubleshooting
47LB1
Power Supply
Sub Micon
1
(1) RLY ON
(9) 24V ON OFF
(2) ACD ON
(10) 3.4V DET
(3) RLY ON / OFF
(11) 19V DET
(4) ACD
(12) 12V DET
(5) MULTI ON/ OFF
(13) 6V DET
(14) 24V DET
(15) 5V STB VCC
(16) GND
Connect a 100 Ohm Watt Resistor from pin 3 to pin 15 as indicated
128
16
Troubleshooting
47LB1
POWER SUPPLY
12
P200
P201
10
13
P202
(1) 3.4V
(1) 19V
(1) AC DETECT
(2) 3.4V
(2) 19V
(2) POWER N/F
(3) GND
(3) GND
(3) ST5V
(4) GND
(4) GND
(4) GND
(5) 6V
(5) 6V
(5) INV CTRL
(6) 6V
(6) GND
(6) ERR_OUT
(7) GND
(7) 3.4V
(7) BRT_CTRL
(8) GND
(8) ST5V
(9) 12V
(9) GND
(10) GND
(10) PWR_DIMM
(8) GND
(9) 12V
(10) 12V
(11) 6V
(11) GND
(12) GND
(12) GND
(13) 3.4V_ON
Connect 1K Ohm Watt Resistor from Pin 3 to Pin13 of P202
129
Troubleshooting
The End
Thank You!
130

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Training Presentation

Advanced Dual Scan PDP Troubleshooting

Plasma Display Panel Troubleshooting - 2007

Customer Service (and Part Sales)

USA Website (GCSC)

Published March 2007 by LG Technical Support and Training

Preliminary Matters (The Fine Print)

Preliminary Matters (The Fine Print)

Plasma Display Panel Troubleshooting - 2007

Preliminary Matters (The Fine Print)

Plasma Display Panel Troubleshooting - 2007

Preliminary Matters (The Fine Print)

Preliminary Matters (The Fine Print)

LG Electronics Alabama, Inc.

Plasma Display Panel Troubleshooting - 2007

Safety & Handling Regulations

Checking Point before Requesting MODULE Repair

Plasma Display Panel Troubleshooting - 2007

Define, Localize, Isolate and Correct

Plasma Display Panel Troubleshooting - 2007

Overview of Topics to be Discussed

Plasma Display Panel Troubleshooting - 2007

Plasma Display Panel Troubleshooting - 2007

Circuit Board Layout

60PC1D First Generation

Circuit Board Layout

60PC1D Second Generation

The Power Supply and Control Boards are not interchangeable

Plasma Display Panel Troubleshooting - 2007

Circuit Board Layout

Disassembly Procedure 60PC1D

AC/DC Board Removal

Plasma Display Panel Troubleshooting - 2007

Disassembly Procedure 60PC1D

Y SUS Board Removal

Disassembly Procedure 60PC1D

Top Middle X Drive Board Removal

Plasma Display Panel Troubleshooting - 2007

Disassembly Procedure 60PC1D

Plasma Display Panel Troubleshooting - 2007

Signal and Voltage Distribution for the 60PC1

Top X Drive Boards

Bottom X Drive Boards

60PC1D Interconnect- Test Point Location and Voltage Chart

-VY Test point

Plasma Display Panel Troubleshooting - 2007

Front Key PCB

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5

LVDS Cable pin 1 is GND

60PC1D Plasma Display

Plasma Display Panel Troubleshooting - 2007

60PC1D Second Generation

Plasma Display Panel Troubleshooting - 2007

Plasma Display Panel Troubleshooting - 2007

Plasma Display Panel Troubleshooting - 2007

60PC1D Power Supplies

Block Diagram 60PC1D Power Supply First Generation

Low Voltage Source

Plasma Display Panel Troubleshooting - 2007

AC/DC Power Supply Board

Supply for PFC

20V and 160V