Professional Documents
Culture Documents
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S/M No :
Caution
CONTENTS
2
3. SPECIFICATION --------------------------------------------------------------------------------------
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8. TROUBLE DIAGNOSIS
8-1. Power Failure ----------------------------------------------------------------------------------------8-2. Freezer Compartment -----------------------------------------------------------------------------8-3. Refrigerator Compartment ------------------------------------------------------------------------8-4. Operation Noise of Refrigerator -----------------------------------------------------------------8-5. Door ----------------------------------------------------------------------------------------------------8-6. Adjusting F/R Door Balance -----------------------------------------------------------------------
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Please observe the following safety precautions in order to use safely and correctly the
refrigerator and to prevent accident and danger during repair.
1. Be care of an electric shock. Disconnect power cord from wall outlet and wait for more
than three minutes before replacing PCB parts.
Shut off the power whenever replacing and repairing electric components.
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2. When connecting power cord, please wait for more than five minutes after power cord
was disconnected from the wall outlet.
3. Please check if the power plug is pressed down by the refrigerator against the wall.
If the power plug was damaged, it may cause fire or electric shock.
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5. Please make sure the outlet is properly earthed, particularly in wet or damp area.
6. Use standard electrical components when replacing them.
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8. Do not fray, damage, machine, heavily bend, pull out or twist the power cord.
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13. Do not put flower vase, cup, cosmetics, chemicals, etc., or container with full of water
on the top of the refrigerator.
14. Do not put glass bottles with full of water into the freezer.
The contents shall freeze and break the glass bottles.
15. When you scrap the refrigerator, please disconnect the door gasket first and scrap it
where children are not accessible.
2. EXTERNAL VIEWS
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Freezer Compartment
Refrigerator Compartment
7. Water Filter
2. Freezer light
8. Dairy pocket
3. Water/Ice Dispenser
9. Refrigerator light
4. Freezer shelf
5. Freezer pocket
6. Freezer case
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13
(Model : B20CS80SN*)
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Freezer Compartment
Refrigerator Compartment
7. Water Filter
2. Freezer light
8. Dairy pocket
3. Water/Ice Dispenser
9. Refrigerator light
4. Freezer shelf
5. Freezer pocket
6. Freezer case
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Refrigerator
Compartment
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Freezer
Compartment
3. SPECIFICATION
Item
Specification
Model Name
Total
Freezer
Refrigerator
Gross
Volume
(Li)
Rated Voltage
115~120V (60Hz)
Model
EGZS80HLP
RSCR
Running Capacitor
Model
Name
PTC
Model
Name
4TM445KFBYY-53
Close/Open
Temp
61 / 105
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O.L.P
250VAC / 12uF
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Spec
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Motor Type
Comp
115kg
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113kg
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External Dimension
(Width * Depth * Height)
Weight
C
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B20CS80SN*
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B20CS50SN*
R-134a
Quantity
190g
Evaporator
Fin Type
Condenser
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Refrigerant
Dryer
Capillary Tube
Specification
Model Name
Defrost
PBN-43
Freezer
PT-38
Refrigerator
PBN-43B
AC115V / 192W
Main Duct
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AC110V / 7W
Dispenser Box
AC110V / 5W
AC110V / 5W
AC125V 15A
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Power cord
AC250V , 10A , 77
Freezer
-Fan Motor
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Refrigerator
-Fan Motor
Condenser
-Fan Motor
Freezer
-Lamp
Refrigerator
-Lamp
Dispenser
-Lamp
Door Switch
(Freezer / Refrigerator)
SP201R-7DL / SP201R-7DR
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PBN-43B
Defrost
Water Pipe
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B20CS80SN*
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B20CS50SN*
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Item
CONTROL OBJECT
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FCP C-LED
REMARKS
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CONTENTS
Super freeze
FCP-LED
Initial mode
(Normal)
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Control
Freezer
Refrigerator
-18 / 0
4 / 39
Dial
Dial
Lock Icon
Dial
Dial
Reference
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Super Cool
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1. Display control
Lock button
power
input
(normal)
1st
Press
2nd
Press
3th
Press
(max)
4th
Press
(min)
5th
Press
6th
Press
-2
-4
-6
-18
-19
-20
-21
-15
-16
-17
REMARKS
2nd
Press
3th
Press
(max)
4th
Press
(min)
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1) Select Water
/ Crushed Ice
/ Cubed Ice
.
2) Icon lights up to show your selection is on.
Initial mode by power input : Water mode.
3) The mode of Crushed Ice or Cubed Ice continues for 1 hour and then changes
to Water. (Water icon turns ON)
7. Ice Maker Lock button
1) Start by pushing Ice Maker Lock button
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9. Lock button
1) This button stops operation of different button.
Lock icon
is on
Press this button to lock out this case and to keep temperature and
function setting.
2) Push Lock button again for more than a second to stop it.
The actual inner temperature varies depending on the food status, as the indicated setting
temperature is a target temperature, not actual temperature within refrigerator.
Refrigeration function is weak in the initial time.
Please adjust temperature as above after using refrigerator for minimum2~3 days.
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6th
Press
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6. Dispenser button
5th
Press
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Temp
indication
power
input
(normal)
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Temperature
Change
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CONTENTS
CONTROL OBJECT
1. Comp
2. F-Fan
3. R-Fan
4. D-Heater
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1. Defrosting Cycle
CONTENTS
REMARKS
Heater
Defrosting
1) Comp, F-fan, R-fan : OFF
Defrost-Heater : ON
2) Time limit
30 seconds : Heater is ON regardless of D-sensor
temperature right after defrosting start
30 minutes : in case of D1- Error
80 minutes : in normal control state
3) If D-sensor 13, Heater Defrosting is OFF
Fan-Delay
1) Time : 5 minutes
Comp : ON and F-fan, R-fan, Heater : OFF
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Fan-Delay
Pause
Time : 7 minutes
Comp, F-fan, R-fan, Heater etc. : OFF
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Pause
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Heater
Defrosting
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1. Defrost Mode
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CONTENTS
REMARKS
NO
YES
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YES
Total time is
over 60 hours?
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NO
YES
NO
NO
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YES
YES
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Any error ?
NO
Room Temp.
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NO
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YES
Defrosting start
YES
NO
End
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Start
YES
CONTROL OBJECT
1. Comp
2. F-Fan
3. R-Fan
4. D-Heater
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1. Defrosting Cycle
CONTENTS
REMARKS
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Heater
Defrosting
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Pause
Time : 7 minutes
Comp, F-fan, R-fan, Heater etc. : OFF
Pause
Fan-Delay
1) Time : 5 minutes
Comp : ON
F-fan, R-fan, Heater : OFF
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Fan-Delay
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2. How to start
; In Lock mode, push Refrigerator Set button 5 times while pushing Freezer Set
button simultaneously.
3. How to proceed
1) same as normal defrosting
2) Heater is ON regardless of D-sensor temp. at first 30 seconds.
(Check of defrosting current)
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CONTROL OBJECT
1. F-Sensor
2. R-Sensor
REMARKS
FAN
Freezer
Refrigerator
Condenser
Voltage
13 V
13 V
13 V
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CONTROL OBJECT
Dispenser Heater
Ice Flap Heater
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1. Comp
CONTENTS
REMARKS
CONTROL OBJECT
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INPUT
1. Control Front-PCB buttons
2. Door Switch
3. Initial Power Input
CONTENTS
1. Buzzer sounds if any button of Front-PCB button is pushed.
REMARKS
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Buzzer
3. Buzzer sounds for 3 or 1 times in case of A/S Forced Defrosting and Short (pull down)
Operation or explanation mode.
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4. If door is open, buzzer sounds after every 1 minutes for 5 minutes (Door open alarm)
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INPUT
CONTROL OBJECT
Lamp
CONTENTS
REMARKS
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( For 10 minutes after sensing door open, the lights turn off automatically
through door close is not sensed.)
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4-8. Demonstration
CONTROL OBJECT
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INPUT
Comp
F/R-Fan
Heater
REMARKS
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2. Control
1) All other electrical components are OFF except for F-Fan / R-Fan
2) Fan Control
Door open Fan ON / Door close Fan OFF.
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1. Start
Push Dispenser button 5 times while pushing Freezer Set button
simultaneously.
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3. Stop or termination
1) During Demo mode, push Dispenser button 5 times while pushing Freezer Set
button simultaneously.
2) Power in again
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CONTROL OBJECT
Resistance of R-sensor
ON/OFF Temp. of Refrigerator
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Main PCB
CONTENTS
REMARKS
R36
(31.4)
J18,19
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R37
(2)
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R-SENSOR
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R38
(2)
J19
J18
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J18
cut
cut
J19
cut
cut
Temperature
compensation
-1.5
R36
R36+R37
R36
R36+R37+R38
31.4
(31.4+2)
31.4
(31.4+2+2)
Resistance
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CONTROL OBJECT
88 Display CLED
CONTENTS
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REMARKS
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1. How to start
1) Under Lock mode, press Super Freeze button 5 times while pressing
Freezer Set button at the same time.
2) The front C-LED displays as the right diagram shows
( [Ex.] Time Display of 0003 signifies 3 minutes of power on time.)
3) Press Freezer Set button and the following value is displayed successively.
Time
F-Sensor temperature
D-Sensor temperature
R-Sensor temperature
RT-Sensor temperature
P Factor display (Refer to water supply mode of automatic icemaker)
Filter remaining time until change (First check ; 4,320Hr)
Refer to Filter Information Reset of C-LED of front control panel.
4) Error is displayed only if there is any ; it is skipped if no error.
2. How to stop
1) Push Lock button 1 time.
2) It stops automatically in 4 minutes from the start.
ERROR CODE
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4. Error code
CONTENTS
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F1
d1
dr
dF
dH
EI
EF
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rt
Et
Eg
ES
EA
Eu
C1
F3
Co
D2
CONTENTS
REMARKS
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1) F1 error
Cause : F-sensor disconnection or short
Check point : Measure the resistance between both terminals after separating CN8 (or CN15)
of the Main PCB.
If F-sensor is disconnected or shorted , change the F-sensor in the freezer compartment.
How to reset : If F-sensor is normal, the error is terminal temperature.
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2) R1 error
Cause : R-sensor disconnection or short
Check point : Measure the resistance between both terminals after separating CN7 (or CN14)
of the Main PCB.
If R-sensor is disconnected or shorted , change the F-sensor in the refrigerator compartment.
How to reset : If R-sensor is normal, the error is terminal temperature.
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3) rt error
Cause : RT-sensor disconnection or short (full down)
Check point : Measure the voltage of A part on the Main PCB.
If the voltage is 0.5V~4.5V, it is normal.
If the voltage is 0V (short) or 5V (disconnected), change the RT-sensor on the Main PCB
How to reset : If RT-sensor is normal, the error is terminated automatically.
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4) d1 error
Cause : D-sensor disconnection or short (full down)
Check point : Measure the resistance between both terminals after separating CN8 (or CN15)
of the Main PCB.
If D-sensor is disconnected or shorted , change the D-sensor on the evaporator.
How to reset : If D-sensor is normal, the error is terminated automatically.
5) Door error (dF dR dH on display)
Cause : in case it senses that door is open for more than 1 hour.
Check point : F/R door is opened or not.
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6) C1 error
Cause : in case comp. works for over 3 hours when D-sensor temp. is over -5
Check point : Refrigerant leakage.
7) F3 error
Cause : in case defrosting return is done by time limit of 80 min
Check point : Measure the resistance between both terminals of the defrost heater.
(Assembled with evaporator)
If the resistance is (disconnected) or 0 (short) change the
REMARKS
9) EIERROR
Cause : I-SENSOR disconnection / short
Check point : Measure the resistance between both terminals after separating CN11
of the Main PCB.
If F-sensor is disconnected or shorted , change the I-sensor in the automatic ice maker.
10) EF ERROR
Cause : When Flow-sensor ERROR (There is no Pulse during some time)
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13) Ea error
Cause : Malfunction of ice drop motor.
14) Eu error
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CONTENTS
Control : When dropping the ice, the motor just rotates 90 degree.
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15)EA ERROR
Cause : When sensing Ice dropping by time 3 times in level sensor SW Error.
Control : Stop of Ice Maker
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16)Et ERROR
Cause : Level switch error (No pulse is sensed for some time)
Control : By time (Supply mode is skipped)
Termination : Normal condition.
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CONTROL OBJECT
CONTENTS
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Each button
REMARKS
1. All the modes are started Lock mode (except Water Filter Reset mode)
2. Element A/S Function
Water Filter Reset button for 15 seconds
Forced Defrosting
Demo function
Pull Down
Error display
EEPROM clear
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CONTROL OBJECT
88 Display CLED
REMARKS
Filter information
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1. Filter Exchange Information : Record a real-time from the point of power input.
- The filter is normal for 6 months after the first installation.
- When the time comes to change or reset, press the Water Filter Reset button
for 3 seconds.
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CONTENTS
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[step1] Press the Lock button ( not ice maker lock button).
[step2] Press Super Freeze button 5 times while pressing Freezer Set button.
[step3] Press Freezer Set button 5 times successively. (P100 is display)
( Initial setting P100 means 86cc water supply. )
[step4] Adjust the amount of water.
- If the amount is less than P100, press Super Cool button.
; P101 (87cc) , P102 (88cc), P103 (89cc)
- If the amount is more than P100, press Refrigerator Set button.
; P99 (85cc), P98 (84cc), P97 (83cc)
[step5] Reset : Push Lock button or it is automatically reset after 4 minutes.
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CONTROL OBJECT
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REMARKS
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START
ice cubes
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Water supply
check mode
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RETURN
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1) Press test switch under the Icemaker for more than 1 second and test starts.
* Test mode starts from ice separating mode.
* In case test switch has an error of short, test is done only once.
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CONTENTS
REMARKS
2) With the initial power input, Ice tray turns to be horizontal and ice making
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mode starts.
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an error
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Operation : proceeds to Ice making mode (Ice separating and water supply Modes stop)
5) Crusher Function
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START
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NO
I-S-9.5
YES
I-S12.5
NO
YES
15 min passed?
NO
YES
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YES
NO
2) Ice making also stops if ice-sensor is below -9.5 for 15 minutes, though
ice-sensor is not below -12.5 after 130 minutes.
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CONTENTS
REMARKS
State of
Ice tray
Ice separating start
Horizontal position
level S/W
11
motor
revolution
13
1 sec
0.2 sec
CCW
CW
level S/W
open error
12 sec
13 sec
1.1 sec
Level S/W
close error
13 sec
14 sec
1.2 sec
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Start
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Valve Main ON
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STOP
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CW
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normal
level S/W
Flow-Sensor Error
mode operation
Y
Start
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CONTENTS
REMARKS
1) Water supply valve is open when water supply mode starts after separation of ices.
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~15
~21
~31
~41
I-S
-10
-9
-8
-7
-6
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RT-S
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CONTROL OBJECT
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INPUT
Dispenser lamp
Crusher motor
Flap solenoid
Crusher solenoid
Dispenser water valve
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Dispenser switch
Dispenser button
Ice Maker Lock button
Freezer door switch
CONTENTS
REMARKS
Dispenser selection
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Select
Water
Ice Maker Lock function and its icon turn ON/OFF by pressing the button.
3) Display
Crushed ice
Cubed ice
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(If dispenser switch makes error during operation of each mode, its icon flickering )
- If there is no button input for 1 hour after selecting cubed Ice or crushed ice,
the mode turns to water (default).
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Ice Maker
Lock
Icon
CONTENTS
REMARKS
D.P SW
D.P S/V
(Flap)
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D.P Lamp
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Gear Motor
Cubed Ice
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D.P SW
D.P Lamp
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Gear Motor
Cube S/V
D.P S/V
(Flap)
Water
D.P SW ()
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D.P Lamp
MAIN S/V
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Water(DIS) S/V
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INPUT
CONTROL OBJECT
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ON/OFF Temp. of
Freezer & Refrigerator Compartment
CONTENTS
REMARKS
Refrigerator Compartment
( 00 )
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Freezer Compartment
( 00 )
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1. How to start
1) Freezer Compartment : Under Lock mode, press Freeze Set button 5 times while pressing
Dispenser button at the same time.
2) Refrigerator Compartment : Under Lock mode, press Refrigerator Set button 5 times while
pressing Dispenser button at the same time.
3) Initial setting
down(-)
up(+)
Freezer Set
Super Freeze
"00" ~ "-30"
"00" ~ "+30"
0 ~ -2
0 ~ +2
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button
up(+)
button
Refrigerator Set
Super Cool
"00" ~ "-30"
"00" ~ "+30"
0 ~ -3
0 ~ +3
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ON/OFF temp.
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CONTROL OBJECT
1. R-Fan
2. Magic Cool Zone sensor
3. SELECT button
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REMARKS
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1. Select button
1) Temperature control of Magic Cool Zone compartment
2) 4 step mode of successive temperature mode.
Initial mode by power input : OFF
(Off Produce Meat Fish Off)
Letters are indicated on 88 display LED
Damper Open/Close point
Display
()
Open
Close
Temp ()
Temp ()
-
Off
1st Press
Produce
38 (3)
2nd Press
Meat
35 (2)
3rd Press
Fish
32 (0)
Reference
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2. Normal Stepping motor Control (It is linked with Refrigerator Fan (R-Fan))
R-Fan
ON
Always close
Remark
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OFF
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4. How to check error mode (Temp. display and forced damper Open/Close)
1) How to start
Push Select button for 3~6 seconds.
Initial display : sensor temp. display. (if sensor is normal)
Er display. (if sensor is disconnected or short)
Press Select button 1 time : OP display. (forced damper open )
Press Select button 2 time : CL display. (forced damper close )
2) How to stop
It stops automatically in 20 sec. from the start.
Condition
Off
Vegetable
Fish
Meat
ON
Close
Close
Close
Close
OFF
Close
Close
Open
R-Fan
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Produce
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Power input
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Mode
Meat
Fish
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5. WIRING DIAGRAM
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Water Filter
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Front PCB
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Dispenser
Button
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Freezer Compartment
F-Fan
Motor
Cover
Geared
Motor
R-Fan Motor
Cover
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Automatic
Ice Maker
Refrigerator Compartment
F-Door
Switch
R-Lamp
F-Sensor F-Lamp
30
R-Sensor
Water Filter
6-3. Evaporator
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Water Pipe
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D-Sensor
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Evaporator
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Temp
Fuse
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Defrost
Heater
Power cord
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Compressor
Running
Capacitor
OLP
& PTC
Condenser
Dryer
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Condenser
Fan-Motor
Tray Drip
Water
Valve
NO
DISASSEMBLING PROCEDURE
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Remove 2 screws.
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CRITERION
Measure the resistance
of two wire
Good: 2420(8%)
(2226 ~ 2614)
If defective, change
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NO
DISASSEMBLING PROCEDURE
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NO
Remove 2 screws.
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Unscrew (4 points).
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HOW TO CHECK
CRITERION
SPEC. NAME
:DAG-6502DEB
GOOD : 2.2(5%)
(2.1 ~ 2.3)
VOLTAGE
:120V,60Hz
DEFECTIVE ;
Change the Geared Motor.
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Geared Motor
SPEC.
SPEC. NAME
:Cube SN9
GOOD : 42(5%)
(39.9 ~ 44.1)
VOLTAGE
:110/127V,60Hz
DEFECTIVE ;
Change the Cube Sol Valve.
Check resistance value of
2 terminals with a Multi Tester.
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NO
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DISASSEMBLING PROCEDURE
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NO
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HOW TO CHECK
CRITERION
GOOD :
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SPEC. NAME
: VP333A-OD-8
VOLTAGE
:125V,3A
Tact Switch
(Blue Circle)
Terminals
(Red circle)
Tester Result
(Resistance Mode)
ON (Close)
Connected
Some Value
OFF (Open)
Disconnected
No value (0)
DEFECTIVE :
Change Micro Switch.
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NO
DISASSEMBLING PROCEDURE
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NO
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SPEC.
Flap Heater
Assembly
CRITERION
SPEC. NAME
:SOL2003-02D
Good : 58(10%)
(52.2 ~ 63.8)
VOLTAGE
:110/115V,60Hz
DEFECTIVE : 0
Change Sol Valve.
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Dispenser
Sol Valve
HOW TO CHECK
VOLTAGE
:DC 12V, 2W
DEFECTIVE ;
Change Flap Heater AS.
Check resistance value of
both terminals with a tester.
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1
6
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IC6
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Compensation for
weak refrigeration
Making R-temp
cooler
Check Point
Relay Power
Controller
Fan Power
Controller
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Remark
J18,19
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Item
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No
IC8
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IC7
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MICOM
#5 : Output
Electric Current Fuse * To check when each device does not work (250V,3.15A)
Time Shortening
Switch
Regulator IC(5V)
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Disassembling procedure
NO
Full ice
sensing
switch
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No
Level
switch
Ice dropping
motor
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How to check
Criterion
GOOD : RS-360RH-14250
: 6 ~ 14
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DEFECTIVE :
Change the motor.
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I-Sensor
(Ice Sensor)
nt
o
DEFECTIVE :
Change the sensor.
lia
Full ice
sensing switch
.A
pp
Tester
ww
w
Level Switch
GOOD :
Tact Switch
Terminals
Tester Result
(Blue Circle)
(Red Circle)
(Resistance Mode)
Push
Connected
(Close)
Normal
Disconnected
(Open)
DEFECTIVE :
Change the switch.
Tester
38
8. TROUBLE DIAGNOSIS
8-1. Faulty Start (F/R lights OFF , F-PCB Power OFF)
Power input to
Main PCB is ok?
.o
rg
Start
lo
gy
lia
Voltage
(DC12V/14.5V/5V) on
Main PCB is OK?
nt
o
.A
pp
Wire connection
of Front PCB is OK?
ww
w
1) Insert a flat tip driver into the left down groove of panel frame and snap it out smoothly.
2) Separate 2 housings (10pin & 7pin) from Front PCB. (Do not hold only wires to pull out.)
3) Unscrew (7 points) to remove Front PCB.
* Follow the reverse order when assembling.
39
.o
rg
Start
gy
lo
Does Comp.
work?
OLP/PTC
is OK?
nt
o
Change the
Comp.
Change OLP/PTC
ww
w
Change the
defective motor
Wiring connection
is ok?
Y
Change Main PCB
N
Check lead wire
Defrost heater
Is ok?
.A
pp
lia
.A
pp
lo
lia
nt
o
1) Remove foods.
2) Remove Ice bucket,
shelves and cases in
freezer compartment.
gy
.o
rg
(1)
ww
w
(2)
(3)
(4)
* Remove 2 screws
of ice maker.
41
(5)
* Remove 4 screws
of geared motor.
(12)
* Remove the screw cap on
the F-Louver A with a flat
tip driver.
(7)
.o
rg
(13)
* Pull down smoothly the
bottom of light cover to
remove.
(14)
lo
(8)
gy
* Remove 3 screws of
F-Louver A.
nt
o
(9)
(10)
.A
pp
lia
(15)
(16)
ww
w
(11)
(17
42
.o
rg
Temp. Fuse
Housing
1st : None.
2nd : None.
3rd : Defrost Heater Housing.
.A
pp
lia
D-Sensor
nt
o
lo
gy
ww
w
Temp. Fuse
Defrost Heater
43
gy
.o
rg
Start
N
N
lo
Door is hanged
down ?
lia
nt
o
.A
pp
ww
w
Louver heater is
disconnected ?
44
.o
rg
Start
gy
Connection of F door
switch is OK ?
lo
Change of F Lights
* Remove 2 screws
of light cover.
lia
.A
pp
nt
o
ww
w
45
.o
rg
Start
gy
Change
the R-Fan motor.
nt
o
Wiring connection
is ok ?
R-Sensor is ok
(normal) ?
lia
Y
Freezer compartment
Is ok ?
.A
pp
R-Fan motor
is ok?
lo
R-Fan
works ok ?
Refrigerator gasket
have gap ?
Refer to Freezing
does not work.
Gasket have
any gap ?
Repair to eliminate
the gap of gasket.
ww
w
Reassemble doors.
Refrigerator door
openings are too often ?
.o
rg
Start
gy
Connection of R door
switch is OK ?
nt
o
Change of F Lights
lo
* Remove the
lia
Water Filter
cover
.A
pp
screw
ww
w
* Remove screws
of light cover.
47
Start
Gasket has
Any gap ?
N
N
nt
o
.A
pp
Heat appliances are
used near the refrigerator ?
ww
w
lia
lo
Door is
hanged down ?
gy
.o
rg
R-fan works OK ?
Repair and change R-motor.
Y
48
gy
Refrigerator temp.
mode is HIGH ?
.o
rg
Start
lia
nt
o
R-check valve
Works OK ?
lo
.A
pp
Is there any
R-sensor error code ?
R-sensor is OK ?
ww
w
49
.o
rg
gy
nt
o
lo
lia
* Disconnect light
and sensor connector.
.A
pp
Shelf fixture
ww
w
50
.o
rg
Start
gy
Refrigerator is leveled ?
lo
nt
o
Set it right.
lia
.A
pp
ww
w
Remarks
Compressor sound is somewhat normal because it works like a heart to circulate the refrigerant in
the pipes during the refrigerator operation.
Rattling or metallic touch sound of motor, piston of comp. can be heard when it starts or stops.
51
.o
rg
Start
gy
lo
nt
o
lia
.A
pp
ww
w
Remarks
Water flowing sound, hiss or sizzling sound can make while refrigerant in the pipes is changing from
liquid to gas state when comp. starts or stops.
It is normal to the refrigerator.
52
I tube
.o
rg
gy
nt
o
lo
lia
.A
pp
ww
w
53
.o
rg
Start
gy
Fan is damaged
or transformed ?
N
lia
Fan-motor assembly
is moving or shaking ?
nt
o
Fan is touching
the surround ?
lo
.A
pp
ww
w
Remarks
The fan is sending out cold air to circulate it through the compartments.
When the air is touching the surface of louver or liner wall, such sound can make.
54
.o
rg
gy
lia
nt
o
lo
ww
w
.A
pp
55
.o
rg
Start
gy
lia
Pipe itself is
shaking much ?
nt
o
lo
.A
pp
Compressor itself
is shaking much ?
Attach a absorber
on the comp. head.
ww
w
Remarks
Refrigerant is erupting rapidly from the compressor to circulate pipes, so pipe shaking noise
can make to some degree.
In case compressor vibration is sent to a pipe directly, apply vibration absorber rubbers to welding
points of the pipe and comp. or to a much bent point on the pipe.
56
8-5. Door
.o
rg
Start
gy
lo
nt
o
lia
PCB input is OK ?
.A
pp
Connector insertion to
Main PCB is OK ?
ww
w
.o
rg
gy
N
N
Refrigerator is level ?
Y
Detail
nt
o
lo
lia
Detail
.A
pp
Detail
ww
w
Finish
58
Contents
Tools
* Nipper, side cutters
Parts
replacement
and welding
Vacuum
* Vacuum pump
, Manifold gauge.
Refrigerant
charging and
charging
inlet welding
lia
nt
o
lo
gy
.o
rg
.A
pp
Transportation
and
installation
ww
w
Compressor
compartment
and tools
arrangement
59
Removal of retained
refrigerant.
Suction tube
gy
Use of tools.
Precautions
.o
rg
Items
Low pressure
side
Evaporator
Hot Pipe
Dryer
nt
o
lo
Compressor
Process tube
Discharge tube
Condenser
.A
pp
Nitrogen blowing
welding.
lia
Replacement of drier.
ww
w
Others.
60
1. Removal of residual
refrigerant.
Precautions
.o
rg
Items
gy
Suction tube
Low pressure
side
Hot Pipe
Compressor
Process tube
Discharge tube
lo
Dryer
2. Nitrogen blowing
welding.
Low pressure
side
lia
.A
pp
Process tube
Evaporator
Hot Pipe
Compressor
ww
w
nt
o
Condenser
Dryer
Condenser
KEYPOINTING
Welding without nitrogen blowing produces oxidized scales inside
a pipe, Which affect on performance and reliability of a product.
61
Items
Hot Pipe
Condenser
Low
Pressure
.o
rg
Compressor
Dryer
gy
3.Vacuum degassing.
Precautions
* Pipe Connection
Connect a red hose to the high pressure side and a blue hose
to the low pressure side.
* Vacuum Sequence
Open , valves and evacuate for 40 minutes.
Close valve .
Evaporator
High
Pressure
lo
Vaccum
Pump
nt
o
Blue
Yellow
Red
* Charging sequence
1)
Check the amount of refrigerant supplied to each model after
completing vacuum degassing.
2) Evacuate bombe with a vacuum pump.
3) Measure the amount of refrigerant charged.
- Measure the weight of an evacuated bombe with an electronic scale.
- Charge refrigerant into a bombe and measure the weight. Calculate
the weight of refrigerant charged into the bombe by subtracting the
weight of an evacuated bombe.
.A
pp
4.Refrigerant charging.
lia
KEYPOINTING
1) If power is applied during vacuum degassing, vacuum degassing
shall be more effective.
2) Operate compressor while charging refrigerant. (It is easier and
more certain to do like this.)
ww
w
KEYPOINTING
1) Be sure to charge
the refrigerant at
around 25C.
62
Items
4) Refrigerant Charging
Charge refrigerant while operating a compressor as shown above.
5) Pinch a charging pipe with a pinch-off plier after completion of charging.
6) Braze the end of a pinched charging pipe with copper brazer and take
a gas leakage test on the welded parts.
.o
rg
4.Refrigerant charging.
Precautions
Evaporator
Compressor
gy
Hot Pipe
Bombe
Dryer
lo
Condenser
6. Pipe arrangement
in each cycle
lia
nt
o
5. Gas-leakage test
2) Use JIG (or wet towel) in order to prevent electric wires from burning during welding.
.A
pp
3) The inner case shall be melted and insulation material (polyurethane) shall be burnt
if not cared during welding inner case parts.
4) The copper pipe shall be oxidized by overheating if not cared during welding.
5) Not allow the aluminum pipes to contact to copper pipes. (In order to prevent corrosion.)
6) Make sure that the inner diameter should not be distorted while cutting a capillary tube.
7) Be sure that a suction pipe and a filling tube should not be substituted each other during welding.
ww
w
63
.o
rg
Hot Pipe
Suction Pipe
F
Evaporator
nt
o
lo
gy
lia
Condenser
.A
pp
Dryer
Capi-Tube
Pipe Conn B
Compressor
Welding Point
7 Points
3 Points
Capillary Tube
Dryer
Hot Pipe
Wire-Con. Pipe
Low
64
Evaporator
Accumulator
Suction Pipe
Compressor
High
Pipe Conn. B
ww
w
nt
o
lo
gy
(Width*Depth*Height)
.o
rg
lia
ww
w
.A
pp
65
gy
lia
nt
o
lo
.o
rg
.A
pp
ww
w
66
.A
pp
lia
nt
o
lo
gy
.o
rg
ww
w
67
.o
rg
Refrigerator must be level in order to maintain optimal performance and desirable front appearance.
(If the floor beneath the refrigerator is uneven, freezer and refrigerator doors look unbalanced.)
gy
The front of refrigerator needs to be higher just a little than the back for easy
door closing, but if the wheel is raised too much for door balance, i.e. front of
refrigerator is too higher than the back, it can be difficult to open the door.
lia
Caution
nt
o
lo
.A
pp
ww
w
Front Cover
68
.o
rg
Before you begin, make sure the refrigerator power cord is not plugged into the wall outlet.
and, shut off the main water supply.
Water pressure should be 3kgf/cm2 or more to run the automatic icemaker.
nt
o
lo
gy
.A
pp
lia
3) Place the compression nut and ferrule (sleeve) onto the end of the tubing as shown.
4) Insert the end of the tubing into the water valve connection as far as possible.
While holding the tubing, tighten the fitting.
5) and, tighten the compression nut until it is hand tight.
then tighten one additional turn with a wrench.
Overtightening may cause leaks.
Tubing (1/4)
Compression
Nut (1/4)
Ferrule
(sleeve)
ww
w
Refrigerator
connection
6) Plug the power cord and press the water dispenser button for 2~3minutes to flush out the tubing.
7) Check the water leak again through the water supply system (tubes, connectors and pipes).
69
ww
w
.A
pp
lia
nt
o
lo
gy
.o
rg
70
g
PART-CODE
PART NAME
ASSY CAB URT
3012924400
HINGE *T *R AS
3012924300
HINGE *T *L AS
3011446210
3011446200
3011446220
3011446110
7
3011446100
3011446120
COVER HI *T *R
COVER HI *T *L
B20CS80SN*
B
1
1
1
PO T3.0+PAINT
PP(GY7501A,BSH)
PP
PP(BK BSH)
PP(GY7501A,BSH)
PP
PP(BK BSH)
3010968410
PP TITANIUM
11
30143E3080
PCB MAIN AS
BSS-546E
ABS V-0,5VB(7501A)
ABS V-0,5VB(WH)
ABS V-0,5VB(BK)
FRU-546D
12
3011446040
3011446050
COVER M/PCB
3013224810
15
3012519220
FRU-546D, L1720
16
3011444100
PP
17
3012026900
FRU-546D
18
3019504700
TUBE WATER G
LDPE OD1/4XL2000
19
3019504800
TUBE WATER H
LDPE OD1/4XL2070
21
3019982600
FRU-546D(CS-52)
23
3001404900
FRU-546D
25
3012924011
HINGE *U *R AS
PO T5 BK PAINT
26
3012923912
HINGE *U *L AS
PO T5 BK PAINT
28
3010658001
SPCC T2.6
29
3012105100
FOOT ADJ AS
PP
31
3013064200
HOLDER TUBE A
A5UC5
32
3012019500
PP
PP(GY7501A,BSH)
PP
PP(BK,BSH)
pp
lia
nt
14
33
3011447200
3011447210
3011447220
w.
PO T3.0+PAINT
Q'ty
B20CS50SN*
3011446030
ww
SPEC.
ol
og
y.
or
NO
Cabinet
A mendment Note
Date
71
g
NO
PART-CODE
PART NAME
35
3010340410
BASE COMP AS
37
3011348300
CORD POWER AS
38
3016405100
CAPACITOR AS
41
3956180D10
COMPRESSOR
42
3016002500
SPECIAL WASHER
SPEC.
Q'ty
B20CS50SN*
B20CS80SN*
UL
B
1
AC 125V 15A(CSA)
FRU-546D(250V 12UF)
SK-5, T0.8
3010101600
3018130400
SWITCH P RELAY AS
NBR
FRU-546D
45
3012759900
FRU-546D
46
3001409900
COVER RELAY
EGZS80HLP(EMBRACO)
1
1
ol
og
43
44
47
3011181300
CASE VAPORI AS
PP
48
3013201710
HOSE DRN B
PE FRB-5970NB
49
3015404700
VALVE AS
FRU-546D
1
1
3014461510
PIPE WICON AS
TSW OD4.76XT0.7
3015916100
MOTOR C FAN AS
D4612AAA22
54
3018410400
M/BELL B
PP A353(HB)
nt
50
53
55
3018410300
M/BELL A
PP A353(HB)
56
3011834700
FAN
ABS OD3.17XD150
3016808100
DRYER AS
C1220T-M OD19.05XL135
3011497000
SGCC T0.35
lia
58
59
3017053520
EVA AS
FRU-546D
3017053620
EVA SAS
101-2
3012818400
HEATER SHEATH AS
115V/192W
101-3
3014806900
SENSOR D AS
PBN-43
101-4
3012023600
FIXTURE D SENS
PP
101-5
3017202600
FUSE TEMP AS
101-6
4017Z90590
PP
pp
101
101-1
A mendment Note
Date
w.
ww
y.
or
72
g
NO
PART-CODE
PART NAME
y.
or
Refrigerator Room
SPEC.
Q'ty
B20CS50SN*
B20CS80SN*
B
3012205001
FR-S580CG
62
3012024200
FIXTURE MOTR AS
FRU-571I
62-1
3015916000
MOTOR R FAN
D4612AAA20
62-2
3011835400
FAN R
ABS OD3.17XD110
63
3001405100
COVER DAMP *I AS
FRU-546D
63-1
3014807100
SENSOR R AS
PBN-43B
68
3013602900
LAMP F/R
AC 125V 25W(B)
70
3015510800
WINDOW R LAMP
MIPS
72
3012215000
HIPS
73
3001405000
HIPS
74
3018124000
SWITCH DR
SP201R-7DR
75
3011161510
CASE EGG
BSH COLOR(BL3502AT)
76
3017845600
SHELF R A AS
FRU-546D
77
3017845700
SHELF R B AS
FRU-546D
78
3011189200
CASE VEGETB A AS
FRU-543D,CASE+FRAME+DECO
79
3011189300
CASE VEGETB B AS
FRU-543D,CASE+FRAME+DECO
80
3012514511
GUIDE CASE A *L AS
FR-S580EG (HIPS)
81
3012514611
GUIDE CASE A *R AS
FR-S580EG (HIPS)
83
3018201000
TANK WATER AS
FRU-541D
3012529500
GUIDE CHANGE RM *L
ABS SCRAP
1
X
86
nt
lia
85
ol
og
61
84
3012529711
GUIDE CASE C *L AS
HIPS
3012529600
GUIDE CHANGE RM *R
ABS SCRAP
3012529811
GUIDE CASE C *R AS
HIPS
3016767100
DAMPER AS
DU24-013
3011450901
FRU-541E
3010548200
BOX CHANGE RM
HIPS
3011446800
COVER CHANGE RM
GPPS
3011446700
GPPS
90
3014806800
SENSOR M AS
PBN-43B
91
3014700301
ROLLER A
PP(NATURAL)
pp
87
88
3016003700
SPECIAL WASHER
T1.0 OD20
3016040000
SPECIAL SCREW D
4X8
94
3001402510
FRU-546E(COVER+FRONT PCB)
95
3011115130
CASE CONTL CH RM AS
FRU-546E CASE+COVER+PCB
3011115000
CASE CHANGE RM AS
CASE+FRAME+GASKET
3011189400
CASE VEGETB C AS
FRU-543D,CASE+FRAME+DECO
98
3017844220
SHELF WINE
FRU-54,57 SUS304
99
3018701800
DEO ANTI AS
W40XT5XL40
100
3011445900
PP
92
93
w.
89
ww
97
73
g
NO
PART-CODE
PART NAME
SPEC.
Q'ty
B20CS50SN*
B20CS80SN*
GA
D4612AAA21
ABS
ABS OD3.17XD130
HIPS
HIPS
106
107
3018921300 LOUVER F A
108
3011834500 FAN
112
3018921501 LOUVER F B AS
113
118
FRU-541D
119
ABS
120
ABS
121
ABS
122
ABS
123
124
FRU-546D
125
HIPS
126
SGCC T0.6
127
FRU-546D
AC 125V 25W(B)
MIPS
3014807000 SENSOR F AS
PT-38
ABS
134
3018124010 SWITCH DR
SP201R-7DL
135
3017842600 SHELF F AS
FRAME+PRINTED GLASS+FIXR
136
3011189900 CASE F A AS
FRU-543D, CASE+FRAME+DECO
137
3011190000 CASE F B AS
FRU-543D, CASE+FRAME+DECO
138
FR-S580EG (HIPS)
139
FR-S580EG (HIPS)
140
FRU-571I (HIPS)
141
FRU-571I (HIPS)
132
pp
lia
133
nt
130
ol
og
102
128
A mendment Note
w.
Date
ww
y.
or
Freezer Room
74
g
PART-CODE
PART NAME
143
3019026710 POCKET F *T
144
3019029000 POCKET F AS
3000067100
145
3000067120
3000067130
ASSY F DR URT
3012318810
HIPS+NO PRT
HIPS+GPPS(BL)
FRU-546D
FRU-546D(TITANIUM)
FRU-546D(WH)
FRU-546D(BK)
PVC+MAGNET
148
FRU-573I, HIPS
149
M5X20
150
MFZN M8XL22
3012645110
FRU-546D(TITANIUM)
3012645100 HANDLE AS
FRU-546D(WHITE)
3012645120
FRU-546D(BLACK)
SWCH18A, M5 X P0.8
3013600050 LAMP AS
120V/15W (110V/60HZ)
3010544010
FRU-543D
X
X
nt
HIPS
FRU-543D(WH)
3010544030
FRU-543D(BK)
3001401800
FRU-543(SPRAY)
FRU-543(SPRAY X, WH)
3001401910
FRU-546(SPRAY, BK)
156
SUS
157
FRU-541D
158
FR-S650CD
159
2003-02D(110~115V 60HZ)
160
VP333A-2D
3016304900
FRU-541D
X
X
lia
154
pp
155
161
PVC+MAGNET(BK)
153
w.
B20CS80SN*
152
3012318820
GASKET F DR AS
Q'ty
B20CS50SN*
147
151
ww
SPEC.
ol
og
3000067140
146
y.
or
NO
Freezer Door
163
FRU-541D(WH)
3016304920
FRU-546D(BK)
3012406910
ABS(GY7501A)
ABS
3012406920
ABS(BK)
A mendment Note
Date
75
g
NO
PART-CODE
PART NAME
SPEC.
Q'ty
B20CS50SN*
B20CS80SN*
FRU-573I, HIPS
1
1
149
M5X20
150
MFZN M8XL22
3012645110
FRU-546D(TITANIUM)
3012645100 HANDLE AS
FRU-546D(WHITE)
3012645120
FRU-546D(BLACK)
152
SWCH18A, M5 X P0.8
164
FRU-546D
165
3019028600 POCKET R *M AS
HIPS+GPPS(BL)
166
FRU-546D
3019028700 POCKET R *S AS
HIPS+GPPS(BL)
3000063830
FRU-544D/574B
FRU-544D/574B(WH)
3000063880
FRU-546D(BK)
3012318910
PVC+MAGNET
PVC+MAGNET(BK)
lia
168
nt
167
ol
og
148
151
169
3012318920
GASKET R DR AS
w.
pp
Date
ww
y.
or
Refrigerator Door
76
A mendment Note