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identifying of the root cause of any problem helps us to tackle the same with great ease. This
applies to vibration also. Most of the machines we use in our day to day life like the Mixer,
Washing Machine, Vacuum Cleaner, etc. tend to indicate if something is wrong in them by
means of vibration and noise (a major by-product caused by vibration).
Even a novice is able to judge that the machine has a problem based on the sound that he or
she hears from it.
This article can provide you with at least some of the major contributors, which cause the
change in vibration level of a machine.
1.
2.
3.
Bent Shaft: A rotating shaft that is bent also produces the the vibrating
effect since it losses it rotation capability about its center.
4.
Gears in the machine: The gears in the machine always tend to produce
vibration, mainly due to their meshing. Though this may be controlled to some
extent, any problem in the gearbox tends to get enhanced with ease. The major
things that tend to cause excessive vibration in gears are
1.
5.
1.
2.
3.
Loose Foundations: This is a simple area where we fail to look into in any
machine that vibrates. The improper mounting of the machine without holding
it rigidly to the ground causes the machine to vibrate. The next time your water
pump at home vibrates be sure to check out the foundation bolts of the motor
before you proceed with further analysis.
6.
Bearings: Last but not the least, here is a major contributor for vibration. In
majority of the cases every initial problem starts in the bearings and propagates
to the rest of the members of the machine. A bearing devoid of lubrication
tends to wear out fast and fails quickly, but before this is noticed it damages
the remaining components in the machine and an initial look would seem as if
something had gone wrong with the other components leading to the bearing
failure.Such is the criticality of the bearings in any machinery.
VIBRATION CONTROL/SOLUTIONS
Vibration can sometimes be eliminated on the basis of theoretical analysis.
However, in eliminating the vibration may be too high. Therefore, a designer
must compromise the manufacturing costs involved between an acceptable
amount of vibration and a reasonable manufacturing cost. The following steps
may be taken to control vibrations.
a. The first group of methods attempts to reduce the excitation level at the
source. The balancing of inertial forces, smoothening of fluid flows and proper
lubrication at joints are effective methods and should be applied whenever
possible.
b. A suitable modification of parameters may also reduce the excitation level.
The system parameters namely inertia, stiffness and damping are suitably
chosen or modified to reduce the response to a given excitation.
c. In this method, transmission of path of vibration is modified. It is properly
known as vibration isolation