560 Rev E Manual - 10-14

Model 560
Table Top
Semi-Automatic Tamp-Down
Label Applicator
DIVISION
OF
BOOTH
MANUFACTURING
COMPANY
3101 Industrial Avenue Two, Fort Pierce, Florida 34946

Toll Free 1-800-634-5376 ~ 772-465-4441
Fax 772-465-5177
MODEL 560 OWNERS MANUAL
Thank you for purchasing an Auto Labe Pressure Sensitive Labeling

System. Auto Labe has over 40 years of experience in labeling equipment
manufacturing. We are committed to providing our customers with efficient,
reliable, top quality labeling systems for todays highly competitive business
climate.
Please take the time to review the information in this manual prior to putting
your new system into service. If you have questions or need assistance
setting up your equipment, contact your Auto Labe representative or call us
directly. We will be happy to be of service.
Thank you for choosing Auto Labe.
Table of Contents
List of Figures .................................................................................................................................4
Warranty Agreement ......................................................................................................................5
Warranty Registration ....................................................................................................................6
Parts Return Policy .........................................................................................................................7
INTRODUCTION ..................................................................................................................................................... 8
Specifications......................................................................................................................................................... 9
Operational Sequence Description ................................................................................................ 10

PART ONE 560 BASE UNIT ................................................................................................................................. 11
Section One Component Identification ....................................................................................... 11

1.1 Base Unit External Components ..............................................................................................................11
1.2 Base Unit Internal Components ..............................................................................................................14
Section Two Setup ..................................................................................................................... 16

2.1 Unpacking and Initial Setup .....................................................................................................................16
2.2 Set Up of Model 560 ................................................................................................................................19
Section Three Optional Configurations ....................................................................................... 25

3.1 Gear Reduction ........................................................................................................................................25
3.2 Brake Installation .....................................................................................................................................25
3.3 240 Volt AC Export Version .....................................................................................................................25
Section Four General Troubleshooting ........................................................................................ 26

Section Five Recommended Spare Parts ..................................................................................... 27
5.1 Model 560 Recommended Spare Parts Standard System ......................................................................27
Section Six Assembly Drawings ................................................................................................... 28

6.1 Contents ..................................................................................................................................................28
6.2 Assembly Drawings..................................................................................................................................29
6.3 Optional Configuration Assembly Drawings ............................................................................................45
PART TWO MODEL 280 LABEL APPLIER ............................................................................................................. 50
Section One Component Identification ....................................................................................... 51

1.1 Operational Sequence (560) ....................................................................................................................52
Section Two Setting up the Applier ............................................................................................. 53

2.1 Adjusting the Star Wheel .........................................................................................................................53
2.2 Calibrating the Optional Label Sensor .....................................................................................................54
Section Three Maintenance ........................................................................................................ 55

3.1 Lubrication ...............................................................................................................................................55
3.2 Cleaning ...................................................................................................................................................55
3.3 Star Wheel Maintenance .........................................................................................................................56
Section Four General Troubleshooting ........................................................................................ 57

4.1 Nothing works .........................................................................................................................................57
4.2 Have power and motor runs, but applier does not operate ...................................................................57
4.3 More than one label dispenses at a time ................................................................................................58
4.4 Take up wheel does not rewind waste web ............................................................................................58
Section Five Assembly Drawings ................................................................................................. 59

3

5.1 Contents ..................................................................................................................................................59
5.2 Assembly Drawings..................................................................................................................................60
List of Figures
Figure 1, Model 560 .......................................................................................................................................................8
Figure 2, Dimensions .....................................................................................................................................................9
Figure 3, External Components View 1 ........................................................................................................................11
Figure 4, External Components View 2 ........................................................................................................................12
Figure 5, Operator Controls .........................................................................................................................................13
Figure 6, Internal Components (Top View) ..................................................................................................................14
Figure 7, Throttle Valves ..............................................................................................................................................15
Figure 8, Feed Wheel Installation ................................................................................................................................16
Figure 9, Air Filter Installation .....................................................................................................................................17
Figure 10, Air Line and Electrical Connections .............................................................................................................18
Figure 11, Webbing the System ...................................................................................................................................19
Figure 12, Web Alignment ...........................................................................................................................................20
Figure 13, Label on Tamp Head ...................................................................................................................................21
Figure 14, Flow Control Valves ....................................................................................................................................22
Figure 15, Thruster Position Adjustments ...................................................................................................................23
Figure 16, Tamp Head Position ....................................................................................................................................24
Figure 17, Model 280 Label Applier .............................................................................................................................50
Figure 18, External Component Identification View 1 ..............................................................................................51
Figure 19, External Component Identification View 2 ..............................................................................................51
Figure 20, Internal Component Identification .............................................................................................................52
Figure 21, Star Wheel Adjustment...............................................................................................................................53
Figure 22, Label Sensor ................................................................................................................................................54
Figure 23, Star Wheel Maintenance ............................................................................................................................56
Warranty Agreement
WARRANTY
Auto Labe, a Division of Booth Manufacturing (SELLER), manufacturer of Auto Labe
equipment, warrants that the products sold by it are free of defects in material and workmanship
under normal use and service for six months from the date of delivery to the original purchaser
(BUYER). SELLER'S obligation under this warranty shall be limited to the repair or exchange
of any part or parts that prove to be defective under the normal use and service, provided that (a)
the BUYER has not sold the equipment and (b) the equipment has not been abused, improperly
operated, or used in an abnormal manner.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND THE WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE,
PRODUCTIVENESS OR USE. THE BUYER ACKNOWLEDGES THAT THERE ARE NO
WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
The remedies provided to the BUYER in the express warranty set forth in the first paragraph
above are available only to the original purchaser of Auto Labe equipment and are in lieu of and
in limitation upon any direct, special and/or consequential damages which might be suffered by
the BUYER or any other persons as a result of or in connection with said equipment.
If Auto Labe equipment is sold hereunder to a distributor and used by such distributor at any
time as a demonstration model, then for the purposes of this warranty, such distributor shall be
considered the "original purchaser." If the equipment sold hereunder to a distributor is not
operated in any manner by the distributor, then the purchasing customer of such distributor shall
be considered the "original purchaser" for the purposes of the warranty provisions hereunder,
PROVIDED that such purchasing customer or its authorized representative acknowledges the
terms of the SELLER'S warranty hereunder by signing and returning to the SELLER the
warranty letter provided by the SELLER.
Warranty Registration
Original Purchaser:
__________________________________________
Address:
__________________________________________
__________________________________________
Machine Serial Number(s):
__________________________________________
Date Received:
__________________________________________
I have read and understand the warranty described in the Owners Manual.
____________________________________
_____________________
Signature/Title
Date
Return to:
Booth Manufacturing Company

3101 Industrial Avenue Two,
Fort Pierce, Florida 34946 U.S.A.
Parts Return Policy

We guarantee that all products are free of defects in material and workmanship. Defective parts may be returned for
a replacement. If an item was damaged during shipment, immediately contact us and we will send you proper
instructions on how to file a claim.
There is a 20% restocking fee for all standard parts.
No Returns or Refunds after 30 days of date of sale.
NO RETURNS OR REFUNDS ON ANY OF THE FOLLOWING:
ELECTRICAL COMPONENTS
CUSTOMIZED PARTS
ALL RETURNS REQUIRE THE FOLLOWING:
DATE OF PURCHASE
DETAILED REASON FOR RETURN
ORIGINAL PACKAGING
PURCHASER NAME, ADDRESS, PHONE NUMBER, E-MAIL ADDRESS AND PURCHASE

ORDER NUMBER
RETURN PROCEDURE:
Call Auto Labe customer service at: 800-634-5376, Option 2
After receiving the above information we will provide you with a RETURN MERCHANDISE AUTHORIZATION
NUMBER (RMA). Once you receive your RMA you MUST mark the Outside of the SHIPPING CONTAINER or
PACKAGE containing the returned item with the RMA Number.
If there is no RMA found on the returned item, a 50% restocking fee will be charged.
REFUNDS AND FINANCIAL ADJUSTMENTS:
All FINANCIAL Adjustments including REFUNDS can take up to 30 Business Days for Processing.
Authorized returns must have the above-required information. Once processed, a detail of the transaction will be
sent by e-mail.
WARRANTY PARTS:
If the returned item is under warranty, you will be billed for the replacement item and your account will be credited
once the returned item has been received and inspected.
7
INTRODUCTION
The Auto Labe Model 560 is a rugged and dependable, cost-effective semi-automatic labeling
machine designed to easily Tamp labels on flat and slightly curved product containers. The unit
is simple to operate and is a much quicker and more precise alternative to hand labeling. The
standard unit employs Auto Labes proven Model 280 Label Applier integrated with an electropneumatically operated Tamp mechanism. The unit is operated via foot switch and is small
and lightweight enough for tabletop use. Products are manually loaded one at a time, labeled
and then removed. The versatile Model 560 can be adapted with custom Product Fixtures to
accommodate tapered and irregularly shaped containers. The unit can label a broad spectrum
of products ranging from small cosmetic containers to large plastic jugs.
This manual is in two parts. Part One covers the Model 560 Base Unit, and Part Two covers the
Model 280 Label Applier.
Figure 1, Model 560

8
Specifications
Figure 2, Dimensions
Weight: Approx. 62lbs/28kg

Electrical requirements: 120VAC 60Hz 1.5Amps (Max)
Pneumatic Requirements: 50Psig @ 3CFM (Max)
Label Specifications: Standard 5 Web Width 12 O.D. Roll with 3 Core Pressure Sensitive Die Cut
The Model 560 Semi-Automatic Tamp Label Applicator is comprised of two main components:
- The 560 Base Unit, which includes the pneumatic components, a Product Fixture to
hold the product, along with a Tamp Assembly.
- The Model 280 Label Applier, which dispenses the label out onto the Tamp Head.
Note: Though the system is comprised of two units, when assembled, the system is
designated the Model 560.
Operational Sequence Description

The unit is powered by 115 Volt AC power. An Optional 240 Volt AC Export Version is
available. Compressed air is applied to the system for operating the pneumatic components.
Power is applied by depressing the red pushbutton switch located on the front panel of the
Model 280 Applier. When energized, the Applier will automatically advance one label to ensure
a label is ready on the Tamp Head to apply to the product. The product to be labeled is placed
in the Product Fixture. The Product Fixture is usually a custom mold or set of adjustable
brackets for anchoring a specific product in the correct position for labeling. The Foot Switch is
depressed which signals the Tamp Solenoid Valve in the Model 560 Base to activate. This
causes compressed air to be applied to the Thruster air cylinder, which causes the Thruster to
extend lowering the Tamp Head to the product and transferring the label. The Thruster will
remain extended for a preset time duration as set by the Tamp Head Dwell adjustment. This
adjustment controls the Dwell Timer in the Base Unit. When the Dwell Timer expires, the Tamp
Solenoid Valve is deactivated and the air in the Thruster air cylinder is reversed causing the
Thruster to retract. This raises the Tamp Head. When the Thruster fully retracts, the Tamp
Switch (Hall Effect Switch in the 240VAC version) is activated. The Tamp Switch signals the
Model 280 Applier to advance a label. At the same time, the Air Assist Solenoid Valve is
activated and a stream of air exits the holes in the Air Assist Tube located below the Stripper
Plate. This stream of air aids in transitioning the new label from the Stripper Plate to the Tamp
Head. An array of holes through the Tamp Head transfer vacuum to capture the label after it is
dispensed. When the label has advanced, the leading edge of the next label triggers the Star
Wheel Label Sensor signaling the completion of dispensing one label. The Star Wheel Label
Sensor outputs a signal telling the Applier its job is complete. The Applier stops advancing the
web and the power to the Air Assist Solenoid Valve is removed stopping the stream of air. The
cycle is complete with a fresh label waiting on the Tamp Head for the next product.
10
PART ONE 560 BASE UNIT

Section One Component Identification
1.1 Base Unit External Components
Figure 3, External Components View 1

Tamp Cylinder Assembly This is a pneumatically operated device that holds the Tamp Head
and transports the label from the Applier to the Product.
Product Fixture Holds the product and enables repetitive placement of the label on the
product in the same location each time. It can be comprised of an adjustable bracket or a
moveable molded fixture. The Product Fixture is fastened to the Base Unit table.
Foot Switch The operator initiates the labeling sequence by depressing the Foot Switch.
11
Figure 4, External Components View 2
Tamp Home Switch Consists of a Plunger switch operated by the Thruster when it retracts.
This tells the unit the Tamp Head has returned to the Home position and initiates the Applier to
feed a label onto the Tamp Head.
Tamp Head Assembly The component that receives the dispensed label from the Applier
and places it on the product. The label is held on to the head by vacuum transmitted via an
array of tiny holes in the head. The contact surface may be made of foam rubber or Delrin.
Vacuum Line Fitting A air fitting that connects a section of clear flexible tubing that transmits
the vacuum from the Vacuum Generator to the Tamp Head Assembly.
Air Assist Tube- A small pipe with a series of aligned holes from which compressed air exits to
aid in transferring the dispensed label onto the Tamp Head.
12
Figure 5, Operator Controls

Air Pressure Gauge Pressure gauge for monitoring the output pressure of the regulator.
Pressure Regulator Control Device used to adjust the operating air pressure of the system.
Tamp Dwell Control Operator control for adjusting the length of time the Tamp Cylinder
remains in the down or extended position before it returns to the retracted or Home position.
Label Advance Pushbutton Switch Small pushbutton switch that causes the Applier to
advance a label. This is used during setup adjustments and to ensure a label is on the Tamp
Head before labeling a product.
Webbing Diagram - Small sticker displays how to thread labels through the label applicator.
13
1.2 Base Unit Internal Components

DC
RELAY
VACUUM
GENERATOR
AIR ASSIT
SOLENOID
VALVE
DWELL
TIMER
TERMINAL
STRIP
AC
RELAY
TAMP
SOLENOID
VALVE
Figure 6, Internal Components (Top View)

DC Relay The Foot Switch activates the DC Relay to initiate the labeling sequence.
AC Relay When the DC Relay is activated it activates the AC Relay to pass AC voltage to the
Tamp Solenoid Valve and the Dwell Timer.
Dwell Timer The Dwell Timer activates the Tamp Solenoid Valve for a preset time as
determined by the Dwell Timer Control Potentiometer.
Tamp Solenoid Valve This AC operated solenoid valve (12VDC in the 240V version) controls
the pressurized air going to the Thruster. It controls the Thruster operation.
Air Assist Solenoid Valve This AC operated solenoid valve (12VDC in the 240V version)
controls airflow to the Air Assist Tube. It is activated by AC power from the Applier every time
the Applier is advancing a label.
Terminal Strip Interconnects the various electrical components and the Base Unit with the
Applier.
Vacuum Generator Receives supplied pressurized air and creates a vacuum which is
transferred via flexible tubing to the Tamp Head to hold the dispensed label in place on the
head. A throttle valve accessible from beneath the Base Unit permits the operator to adjust for
the correct amount of vacuum for operation.
14
Figure 7, Throttle Valves

Vacuum Throttle Valve The Vacuum Throttle Valve permits the operator to adjust the
vacuum going to the Tamp Head Assembly. The valve controls the volume of supplied
pressurized air to the Vacuum Generator.
Air Assist Throttle Valve The Air Assist Throttle Valve permits the operator to adjust the air
flow from the Air Assist Tube. The valve controls the volume of supplied pressurized air to the
Air Assist Solenoid Valve.
Main Air Supply Fittings The two Main Air Supply Fittings provide connection points for
supplied pressurized air to the unit. In addition, the fittings can output pressurized air for
ancillary equipment such as Auto Labe's Hot Stamp Imprinter.
15
Section Two Setup

2.1 Unpacking and Initial Setup
1.
2.
Unpack the unit from the shipping container. Inspect the unit and report any shipping
damage or missing items to Auto Labe or your distributor immediately.
Inventory the package contents. At a minimum, the shipping container should have:
a. Model 560
b. Feed Wheel Assembly
c. Foot Switch Assembly
In addition the Model 550 should include:
d. Air Filter Assembly
e. 10 Supply Air Hose
f. 3 Connection Hose with Fitting
g. *Custom Tamp Head Assembly
h. *Custom Product Fixture
Note: A Tamp Head and Product Fixture will be attached to the Model 560. Additional Tamp
Heads and Product Fixtures may also be in the shipping container depending on if additional
products were setup for the machine to run. Some Tamp Heads and Product Fixtures are
designed to be capable of running more than one product. The Thruster will have one of the
Lock Collars adjusted to keep the Thruster in the up or Home position during shipping.
Loosen the Allen screw on the Lock Collar, slide it up to align it with the Lock Collar on
the opposite side of the Thruster.
3.
Install the Feed Wheel Assembly by inserting two -20 socket head cap screws with
lock washers as shown in the following Figure.
Figure 8, Feed Wheel Installation

16
Figure 9, Air Filter Installation

Caution: Do not apply primary AC power or System Air to the unit until all
connections have been properly made and checked.
4.
Install the Air Filter Assembly using one #10 socket head cap screw with lock and flat
washers as shown in the above Figure.
17
HOT STAMP
IMPRINTER
CONNECTION
OPTION
(5-PIN)
AIR ASSIST
CONNECTION
(4-PIN)
APPLIER
ACTIVATE
CONNECTION
(6-PIN)
FOOT SWITCH
CONNECTION
AIR SUPPLY
FITTING
CONNECTION
Figure 10, Air Line and Electrical Connections

5.
Connect the 3 connection air hose between the air filter output and the rear panel air
fitting on the base unit as shown in the above Figure. Note: Both air fittings on the rear
panel of the base unit will work. The second fitting is to supply air to optional equipment
such as a Hot Stamp Imprinter.
6.
Connect the main air supply hose to the air filter input fitting.
7.
Connect the Air Assist Power Pigtail connector cable from the base unit into the 4-Pin
connector on the rear panel of the Model 280 Applier.
8.
Connect the Applier Activate Pigtail connector cable from the base unit into the 6-Pin
connector on the rear panel of the Model 280 Applier.
9.
Locate the unit on a flat level surface for operation.
Initial Setup is complete

18
2.2 Set Up of Model 560

1. Plug the applier power cord into a 110/115 VAC, 60 HZ power source. (240 VAC, 50HZ
for the export version)
2. Connect the unit to a clean, dry air supply with a minimum pressure of 50 PSIG at 2
cubic feet per minute. Set initial air pressure to 40 PSIG.
3. Plug the Foot Switch into the 2-pin connector on the rear of the base unit.
Figure 11, Webbing the System

4. Install a roll of labels onto the Feed Wheel Assembly and web the machine as shown in
the above Figure. Note: Make sure not to cover the Air Assist Tube with the web. Run
the web above the tube directly under the Stripper Plate. Check to ensure the web
travel is aligned vertically from the Feed Wheel Assembly through the web path to the
Rewind Spool. Adjust the Web Guides and Web Tensioner. Check the position of the
label web with respect to the Star Wheel Label Detector. Ensure the center of the label
is properly aligned with the center of the Tamp Head. If not properly aligned, the label
will dispense and not fully cover the Tamp Head allowing vacuum holes to be
19
uncovered.
WEB
GUIDES
VERTICALLY
STRAIGHT
WEB
TENSIONER
Figure 12, Web Alignment

5. Energize the Applier. A label will be fed out onto the Tamp Head. Remove the label
from the Tamp Head and press the Label Advance switch to feed a new label onto the
head. Check the label position on the Tamp Head. The label should cover the vacuum
holes in the Tamp Head. It should not be wrinkled or hang excessively over the trailing
edge of the Tamp Head. It should smoothly transition onto the head.
- The combination of vacuum and Air Assist pressure must be adjusted properly for
good label transition to the Tamp Head. Adjust the Vacuum Throttle Valve (see
Figure 7) for the minimum amount of vacuum necessary to securely hold the label on
the head. Excessive vacuum can cause the label to stop too soon not allowing it to
get out far enough on the head.
- Adjust the Air Assist Throttle Valve for the minimum amount of air necessary to
transition the label from the Stripper Plate to the head. Note: The direction of airflow
from the Air Assist Tube is at approximately a 45-degree angle towards the bottom of
the label. Minor adjustments to this angle can correct label transition problems in
conjunction with vacuum and Air Assist pressure adjustments.
20
Figure 13, Label on Tamp Head

6. The Product Fixture is designed to hold the product in the correct position for labeling.
It is typically custom manufactured for a specific product. When the product is placed in
the Product Fixture, it should be properly positioned with respect to the label on the
Tamp Head. When the Tamp Head is lowered onto the product the label is placed
correctly on the product. Product Fixtures vary considerably but normally have screws
that fasten them to the unit which allow adjusting their position front to back and side to
side. This aids in getting proper label placement. Once repetitive and consistent label
placement is achieved on the Tamp Head, the product position is adjusted via the
Product Fixture Adjustment to ensure the Tamp Head delivers the label to the desired
location on the product. In doing so, the Thruster Flow Control valves and Tamp Dwell
potentiometer may require adjustment.
21
Figure 14, Flow Control Valves

7. The Flow Control Valves are located at the top and bottom portion of the Tamp
Cylinder. Each valve has an adjustment that throttles airflow to one side of the piston
inside the cylinder. They control the thrust force and speed individually in the extend
and retract directions. This, in conjunction with the Pressure Regulator setting,
determines the speed and force of Tamp Cylinder operation. Note: Typical Pressure
Regulator setting is between 40 and 50 PSIG.
8. The Tamp Dwell setting controls the time duration the Tamp Solenoid Valve is set to
cause the Thruster to extend. This should be adjusted to adequately press the label on
the product and then retract. If adjusted for too short a time duration, the Tamp Head
may not contact the product before the Thruster retracts. Too long a duration will slow
overall labeling speed unnecessarily.
22
Figure 15, Thruster Position Adjustments

9. The Tamp Heads position relative to the dispensing edge of the Stripper Plate is critical
for proper operation. The Tamp Head must be parallel with the Stripper Plate. (See
following diagram) Also, the Tamp Head is typically positioned about 1/16 to 1/8-inch
horizontally away and 1/32 to 1/16-inch vertically below the level of the Stripper Plate.
The fasteners that hold the cylinder to the frame are located in slotted openings that
permit adjusting for these parameters. Use a level (with the system on a level surface)
to aid in ensuring the Tamp Head is parallel to the Stripper Plate. The Tamp Cylinder
must be in the fully raised or Home position before adjusting.
23
WEB DIRECTION
STRIPPER PLATE
TAMP HEAD
(SIDE VIEW)
TAMP HEAD
STRIPPER PLATE
TAMP HEAD & STRIPPER PLATE PARALLEL

(FRONT VIEW)
Figure 16, Tamp Head Position
24
Section Three Optional Configurations

3.1 Gear Reduction
With some applications, especially dealing with small labels, better results are obtained by
slowing the speed of the Applier down. This is accomplished by changing the Motor Drive
Sprocket to a smaller size. When reducing the size of the Drive Sprocket, the Chain Tensioner
Sprocket size is increased to take up the resulting slack in the chain. Assembly drawings for
this configuration can be found in Section 6.3.
3.2 Brake Installation

When an application demands an even greater level of precision, an electric brake may be
added for quicker stopping of the Applier. This involves changing to a longer Drive Roller Shaft
and installing an electric brake on the end of the shaft. When the Applier is stopped the electric
brake stops the shaft quicker than de-energizing the motor due to coasting. Assembly drawings
for this configuration can be found in Section 6.3.
Note: The Gear Reduction Configuration is always part of the Brake Installation
Configuration but many applications may have the Gear Reduction Configuration without
the Brake. Though these Options affect the Applier, the drawings are part of the 560
drawings because they are only associated with the Appliers use in the Model 560.
3.3 240 Volt AC Export Version

Auto Labe produces an export version of the Model 560 that operates on 240 Volts AC power at
50 Hz. This unit differs from the standard unit in several key aspects electrically but functionally
operates identically. Physically it is almost indistinguishable from the standard unit. This
version is primarily built for export to other countries. Both the base unit and applier are
modified to support being powered by 240 VAC 50 HZ power. Wiring diagrams for the export
version can be found in Part 1 Section 6.3, Optional Configuration Assembly Drawings.
25
Section Four General Troubleshooting

1. Tamp Head wont go down.
a. Is Model 560 plugged into wall outlet?
b. Is the Applier main power switch pushed in and illuminated?
c. Is the Foot Switch plugged into the rear of the Model 560?
d. Are the lock collars on the two Thruster shafts positioned properly?
e. Is the Tamp Dwell potentiometer turned up high enough?
f. Has the two-pin connector for the Tamp solenoid valve come loose?
g. Are the Thruster flow control valves open enough?
2. Tamp Head wont come up.
a. Is system air plugged into the rear of the 560?
b. Is the Pressure Regulator turned up high enough? (Min 40 PSIG)
c. Has the Thruster Shaft unscrewed from the Tamp Head Assembly?
(Thruster goes up and down while the Tamp Head stays down)
e. Are the Thruster flow control valves open enough?
3. Label does not advance consistently out to the Tamp Head
a. Is Tamp Head height adjusted properly?
b. When webbing the 280 did you go over the Feed Wheel backlash arm?
c. Is Air Assist Tube blowing too much air?
d. Is Vacuum set too high?
e. Is there adhesive build up on Tamp Head?
f. Is the Star Wheel adjusted correctly on the 280?
4. Label jams into Tamp Head
a. Is Tamp Head height adjusted properly?
b. Is Tamp Home Sswitch adjusted too low?
c. Is Tamp Head in good working order? Has it delaminated or is it deformed?
5. 560 works, Tamp head goes up and down, but label wont advance
a. Is Tamp Home Switch adjusted too high?
b. Is Tamp Home Switch in good working order?
c. Is 560 Base Unit plugged into 280?
6. Continuous Label Feed
a. Check Model 280 Applier section troubleshooting. (Star Wheel Adjustment)
26
Section Five Recommended Spare Parts

5.1 Model 560 Recommended Spare Parts Standard System
PART #
QTY.
DESCRIPTION
103005
110003
114004
112008
112026
136000
402001
801740
138009
1
1
1
1
1
1
1
1
1
Relay
Timer, Tamp Dwell
Potentiometer, Tamp Dwell
Switch, Manual Label Advance
Switch, Label Advance, Automatic
Pressure Gauge
Pressure Regulator
Solenoid Valve Assembly
Vacuum Generator
700111
700024
112018
118001
305164
305016
308000
212004
212002
206005
204029
800576 100
112001
700012
204012
408015
700109
800096
700117
800012
700081
103064
103005
112023
305059
315029
315053
218007
315024
800105
800093
305035
1
1
1
2
2
2
1
2
2
1
1
1
1
1
1
1 ft.
1
1
2
1
1
1
1
1
2
3
1
1.4 ft.
1
1
1
2
Clutch Pad
Star Wheel
Bulb
Fuse
Set Screw, Nylon Tip
E-Clip, 3/8"
Dowel Pin, 1/8" x 1/2"
Guide Collar, 5/8"
Guide Collar, 1-1/4"
O-Ring
Spring, Feed Wheel
Power Module
Switch, Star Wheel
Drive Roller
Spring, Star Wheel Arm
Tape, .005 UHMW, 2" wide
Drive Sprocket
Motor Assembly
Label Support Guide
Lower Idler Roller
Rewind Spool Clip
Relay, 24VDC
Relay, 115V
Switch, Push Button
Set Screw
Bearing, Flanged
Bearing
Drive Chain
Bearing
Rewind Clutch Sprocket Assy.
Chain Tension Sprocket Assy.
Set Screw
27
Section Six Assembly Drawings

6.1 Contents
DESCRIPTION
DRAWING NUMBER
Final Assembly
Electronics Mounting Plate
Frame Assembly
Pneumatics Assembly
Solenoid Valve Assembly (Tamp)
560 Pigtail Connection
Intermittent Air Supply Line Cord (Air Assist)
Tamp Switch Assembly
Air Assist Assembly
0560 Base Assembly
Tamp Cylinder Assembly
Wiring Diagram
Pneumatic Diagram
Foot Switch Assembly
Air Supply Filter Assembly
900055
800964
800213
800969
801740
800214
800216
802461
801070
800218
802833
790045
790091
802163
801984
OPTIONAL CONFIGURATIONS
Gear Reduction Motor Assembly
Gear Reduction Chain Tensioner Assembly
Brake Installation Assembly
240 VAC 50HZ Base Schematic (Export Version)
Model 280 Applier Schematic (Export Version)
28
802240
801060
802244
790085
790026
6.2 Assembly Drawings

900055, Final Assembly
4
1
ITEM
1
2
3
4
5
6
7
8
9
10
B
2
QTY
1
1
2
2
2
1
1
8
1
1
OPTIONAL COMPONENTS (NOT SHOWN)

PART NO.
DESCRIPTION
FEED WHEEL ASSY W/18" DISK
802494
803062
GALLON CONVERSION KIT
BRAKE AND/OR REDUCTION GEAR
802244
INSTALL
QTY
1
1
PARTS LIST
PART NO.
DESCRIPTION
800218
BASE ASSEMBLY
802974
MAIN BODY ASSEMBLY
300052
SHCS #10-32 x 0.625 LG
306002
LOCK WASHER No.10
306003
WASHER No. 10 - wide - Type B
801070
AIR ASSIST ASSEMBLY
700098
TOP COVER
300290
BUTTON HEAD No. 4 - 40 - 5/16
801984
AIR SUPPLY FILTER ASSY.
FOOT SWITCH ASSEMBLY
802163
8
10
1
6
NOTICE - THIS DRAWING, INCLUDING THE PRINCIPLE OF

DESIGN, IS THE PROPERTY OF AND IS SUBMITTED BY
AUTO LABE / AUTO PAK WITH THE AGREEMENT THAT IT
IS NOT TO BE REPRODUCED, COPIED, OR LOANED, IN
PART OR IN WHOLE. IT IS NOT TO BE USED IN ANY
MANNER THAT MAY CONSTITUTE A DETRIMENT DIRECTLY
OR INDIRECTLY TO AUTO LABE / AUTO PAK. ACCEPTANCE
OF THIS DRAWING WILL BE CONSTRUED AS AN
AGREEMENT TO THE ABOVE
29
2745
25APR2014 REPLACED 800187 WITH 802163 IN BOM
2720
28FEB2014 CHANGED ITEM #3 FROM 10-24 TO 10-32 THREAD.
2701
03FEB2014 DRAWN IN INVENTOR.
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
CP
DS
BY
DESCRIPTION
AUTO LABE / AUTO PAK
560
DETAILED BY
3101 INDUSTRIAL AVE TWO, FT. PIERCE, FL 34946
DATE
D_SHOWERMAN 2/3/2014
DRAWN BY
DATE
DESC
SIZE
MODEL 560 FINAL ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

SHEET
900055
1
OF
REV
800964, Electronics Mounting Plate
30
800213, Frame Assembly

4
2
16
17
17
13
7
15
18
5
PARTS LIST
ITEM QTY PART NO.
DESCRIPTION
1
1
700328 PLATE, FRONT PANEL
1
2
700332 PLATE, MOLD MOUNTING
3
3
300066 SHCS 1/4-20 x 0.875 LG
4
15
306006 LOCK WASHER 1/4
5
15
306004 FLAT WASHER 1/4 - narrow - Type A
1
6
700333 PLATE, MOLD ADJUSTMENT
7
4
300086 SHCS 1/4-20 x 0.625 LG
1
8
800206 REAR PANEL ASSEMBLY
9
2
700354 PLATE, SIDE PANEL
B
10
300011 FLATHEAD #10-24 X 0.625 LG
8
11
2
700352 PLATE, UPRIGHT
12
4
300000 FLATHEAD #10-24 X 1 LG
13
2
700355 EXTENSION ARM, TAMP CYL MTG BAR
14
8
300082 SHCS 1/4-20 x 0.5 LG
15
1
800211 MOUNTING BAR ASSY, TAMP CYL
16
2
701873 SPACER, MOUNTING BAR, EXTD
17
4
300246 FLATHEAD #10-24 X 1.25 LG
18
2
800212 MOUNTING BKT ASSY, TAMP CYL MTG BAR
5
19
206008 RUBBER FOOT
20
1
700309 BASE LEG
4
21
300010 SHCS #10-24 x 0.5 LG
22
1
300023 SHCS #10-32 x 1.5 LG
5
23
306002 LOCK WASHER No.10
24
2
124014 CABLE TIE MOUNT
25
2
300106 BUTTON HEAD No. 6 - 32 - 5/16
1
26
706012 SILKSCREEN, TOP GAUGE MOUNT
4
27
300109 SHCS #6-32 x 0.375 LG
*28
2
701860 SPACER, MOUNTING BAR
*29
4
300013 FLATHEAD, #10-24 X .75LG
11
SEE NOTE
1
24
25
26
25
9
24
1
26
27
12
15
8
13
13
10
10
16
18
17
5
11
14
26
11
12
10
14
13
10
SEE NOTE
* OPTIONAL: REPLACES ITEMS #16 & #17 WHEN SPECIFIED.
5
4
6
5
19
22
23
20
19
21
23
11
800218
REQD

NOTES:
? DO NOT LOCTITE RIGHT SIDE UPRIGHT
FASTENERS UNTIL FINAL ASSY WHEN 280
INSTALLED.
? USE 606008 (RED LOCTITE #271) ON
SCREWS WITHOUT LOCK WASHERS
NEXT ASSY
31
2745
29APR2014 GRAPHICS CHANGED
CP
2701
30JAN2014 DRAWN IN INVENTOR.
DS
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
560
DETAILED BY
DATE
D_SHOWERMAN1/30/2014
DRAWN BY
DATE
DESC
SIZE
FRAME ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

SHEET
800213
1
OF
REV
800969, Pneumatics Assembly
32
801740, Solenoid Valve Assembly (Tamp)
33
800664, Intermittent Air Valve Assembly (Air Assist)
34
800214, 560 Pigtail Connection
35
800216, Intermittent Air Supply Line Cord (Air Assist)
36
802461, Tamp Switch Assembly
37
801070, Air Assist Assembly

4
1
PARTS LIST
10
ITEM QTY PART NUMBER

1
1 700350
2
1 700349
1 214099
3
4
1 300145
5
1 306019
1 700116
6
7
1 306006
1 306098
8
1 300064
9
10
2 300007
ITEM #10 USED TO

ATTACH ASSEMBLY
TO STRIPPER PLATE.
B
6
DESCRIPTION
BAR, AIR ASSIST TUBE MTG
TUBE, AIR ASSIST
FITTING, MALE 1/4Tx10-32 QD
SHCS #6-32 x 0.5 LG
LOCK WASHER No.6
BLOCK, PHOTOEYE MTG
LOCK WASHER 1/4
FLAT WASHER 1/4 - narrow - Type B
SHCS 1/4-20 x 0.75 LG
FLATHEAD #10-24 X 0.5 LG
3
4
5
NEXT ASSY
800218
REQD

38
2456
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
DS
20SEP2012 DRAWN INTO INVENTOR.
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
560
DETAILED BY
DATE
D. SHOWERMAN9/20/2012
DRAWN BY
DATE
D. SHOWERMAN9/20/2012
DESC
SIZE
AIR ASSIST ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
801070
1
OF
800218, 0560 Base Assembly

4
1
PARTS LIST
16
17
18
ITEM QTY PART NO.

1
1
800964
1
2
800213
4
3
300147
4
4
306019
5
4
304017
1
6
800969
7
1
801740
8
2
300133
1
9
136000
10
1
214098
11
1
134010
12
1
200010
1
13
800216
14
1
800214
15
1
802461
1
16
802833
17
2
300064
18
2
306006
19
2
306004
20
1
300043
1
21
306003
22
1
300142
1
23
306017
*24 14 FT 600000
*25 2 FT
600003
*26
10
124036
19
15
16
1
2
14
3
7
4
6
20
12
11
1
4
13
5
9
21
10
10
7
3
13
14
* NOT SHOWN. REFER TO DWG 790091 PNEUMATIC

DIAGRAM FOR AIR LINE LENGTHS AND LOCATIONS.
16
7
15
19
18
DESCRIPTION
PLATE ASSEMBLY, ELECTRONICS MTG
FRAME ASSEMBLY
LOCK WASHER No.6
HEX NUT 6 - 32
PNEUMATICS ASSEMBLY
TAMP VALVE ASSEMBLY
SHCS #6-32 x 1.25 LG
PRESSURE GAUGE, 0-100 PSI
B
FITTING, SWIVEL ELBOW
DIAL PLATE
KNOB, BLACK PLASTIC
CORD, AIR ASSIST VALVE
PIGTAIL ASSEMBLY
TAMP SWITCH ASSEMBLY
TAMP CYLINDER ASSEMBLY
SHCS 1/4-20 x 0.75 LG
LOCK WASHER 1/4
FLAT WASHER 1/4 - narrow - Type A
WASHER No. 10 - wide - Type B
FLAT WASHER No. 6 - narrow - Type B
TUBING, 1/4"OD X 1/8"ID CLEAR
TUBING, 1/4"OD X 3/16"ID POLY
CABLE TIE
REFER TO DWG 790045 WIRING DIAGRAM FOR

ELECTRICAL CONNECTIONS.
17
A
22
13
SECTION A-A
12
NEXT ASSY

K
4
14
10
23
? USE 606010 (PURPLE LOCTITE #545) ON

AIR FITTINGS AND TAMP HEADS
900055
REQD
39

2745
29APR2014 GRAPHICS CHANGED
CP
2701
DS
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
560
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
BASE ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

SHEET
800218
1
OF
REV
802833, Tamp Cylinder Assembly

4
1
PARTS LIST
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3
2
2
1
2
5
QTY
1
2
2
6
1
1
1
1
2
8
1
1
1
1
1
1
PART NO.
400039
207029
702361
702213
701498
701586
701858
701859
300048
300189
300039
701679
204036
701678
206030
214098
DESCRIPTION
THRUSTER, 3/4"BORE X 4"STROKE
VALVE - FLOW CONTROL
LOCK COLLAR, 1-1/8"OD X .5"ID
CLUTCH PAD
BASE PLATE, THRUSTER
BLOCK, SPACER
BLOCK, SPACER
SWITCH ACTUATOR
SHCS #10-32 x 0.5 LG
SHCS #8-32 x 0.5 LG
SADDLE, TAMP HEAD DOVETAIL
BALL PLUNGER
BASE, DOVETAIL
O-RING .234ID x .139W
FITTING, SWIVEL ELBOW
10
10
16
12
14
11
9
8
13
16
15
12
10
GENERIC TAMP HEAD ASSEMBLY

SHOWN FOR ILLUSTRATIVE PURPOSES.
14
NEXT ASSY
REQD


? USE 606010 (PURPLE LOCTITE #545) ON
AIR FITTINGS AND TAMP HEADS
800218
40
2701
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
DS
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
560
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
TAMP CYLINDER ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
802833
1
OF
790045, Wiring Diagram
41
790091, Pneumatic Diagram
42
802163, Foot Switch Assembly
43
801984, Air Supply Filter Assembly

4
ITEM
1
2
3
4
5
QTY
1
1
1
1
1
PARTS LIST
PART NO.
DESCRIPTION
800991 STANDARD FILTER ASSEMBLY
800199 AIR SUPPLY LINE ASSY.
800951 AIR SUPPLY TUBING ASSY.
300012 SHCS #10-24 x 0.625 LG
900053 1 900055 1
44
2597
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
DS
01AUG2013 DRAWN IN INVENTOR.
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
BY
DESCRIPTION
MODEL
550, 560
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
AIR SUPPLY FILTER ASSY.
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
801984
1
OF
6.3 Optional Configuration Assembly Drawings

802240, Gear Reduction Motor Assembly
45
801060, Gear Reduction Chain Tensioner Assembly
46
802244, Brake Installation Assembly
47
790085, 240 VAC 50 HZ Base Schematic (Export Version)
48
790026, Model 280 Applier 240 VAC Wiring Harness Schematic (Export Version)
49
PART TWO MODEL 280 LABEL APPLIER
Figure 17, Model 280 Label Applier
50
Section One Component Identification
Figure 18, External Component Identification View 1
Figure 19, External Component Identification View 2

51
Figure 20, Internal Component Identification
1.1 Operational Sequence (560)

When the foot pedal switch is depressed, the Base Unit will send a dispense label
signal to the 280 Applier via the Pigtail (6-pin) connection on the rear panel of the Model
280. This signal is routed to the Power Module Board in the 280. The Power Module
Board sends a signal to the Relay that then energizes and applies AC power to the
motor assembly. The motor assembly drives the Drive Roller and Rewind Spool via
chain and sprocket interface. The label web is moved through the Applier. When a
label has been dispensed, the Star Wheel detects the leading edge of the next label and
rotates. As it rotates, it activates a roller switch signaling the Power Module Board. The
Power Module Board removes the energizing signal to the Relay de-energizing it and
removing AC power from the motor. Web movement stops and the labeling sequence
is complete. The cycle will repeat the next time the foot switch is depressed.
52
Section Two Setting up the Applier

The following procedure assumes the setup of the Labeler as described in Part One,
Section Two of this document has been completed.
2.1 Adjusting the Star Wheel
There are two adjustments associated with the star wheel. The adjustment, which
determines where the edge of the label is on the stripper plate, is preset at the factory.
Should this need to be changed, loosen the two #10-24 socket head cap screws that
secure the label sensing assembly to the side of the applier. Move the bracket forward
or back to achieve the desired label "end" location. Secure the screws and check the
"star wheel switch" adjustment.
The star wheel switch adjustment is made to make the star wheel actuates the roller
switch that signals the applier to shut off. To make this adjustment, loosen the three
screws attaching the star wheel cover and remove the cover. There are two #8-32
socket head cap screws that attach the star wheel assembly to the mounting bracket.
Loosen both screws. Manually pull the web over the star wheel by removing it from the
rewind spool assembly and drive roller and pull it straight back. Observe the star wheel.
It should rotate when it reaches the beginning of a new label, causing the arm it is
mounted on to move up and down. This movement should cause the roller switch to
click on, then off. Adjust the assembly to achieve this result and re-tighten the two cap
screws. Test the applier after re-webbing it.
Figure 21, Star Wheel Adjustment
53
2.2 Calibrating the Optional Label Sensor
Figure 22, Label Sensor

The optional label sensor utilized on most applications is the photoelectric label sensor
illustrated above. Calibration of the sensor is done using the following Autoset TM
feature:
Calibration Procedure:
1. Align the sensor over the gap between the labels on the web.
2. Push the button marked NORMAL to auto calibrate (Autoset) the
sensor.
Once calibrated, the green Autoset light should be lit continuously while the red output
light should be lit when the sensor is over the gap between labels. If the sensor is
located several labels from the stripper plate, removing a label to calibrate may cause
two labels to be dispensed. On rare occasions, when the light is unable to penetrate
the label liner, both the red and green indicators will blink four times indicating that the
sensor is unable to detect the label.
Whenever a different label is used, the Label Sensor should be calibrated. If the Sensor is not
properly adjusted, multiple labels may be dispensed.
If the sensor cannot be adjusted to accomplish the above, check the sensor to
determine if a piece of label is stuck in the sensor and that the web passes correctly
through the sensors slot. A ratchet handle locks the sensor and its bracket in place.
Properly aligned on the Stripper Plate, the label should be back from the Stripper Plates
edge no more than the gap between labels. Ideally, the labels leading edge should be
at the edge of the Stripper Plate or flagged (extend pass the edge) up to 1/8 inch.
When the sensor and sensor bracket are properly aligned, the web and labels should
pass freely through the sensor without rubbing hard against any surface. Several
problems may occur if the web and labels rub against the side of the sensor.
1. Labels may strip off the liner and remain in the sensor, blocking detection of the
web without a label.
2. The web may tear.
3. Excessive drag may interfere with the operation of the motor.
54
Section Three Maintenance

3.1 Lubrication
All bearings and bushings on the Applier are permanently lubricated. Once every six months
(more often if needed) the applier should be disconnected from its power source and the top
cover removed. The chain should be lightly lubricated with a chain lubricant.
Should the applier make a squeaking sound when operating, it is most likely caused by the
Rewind Spool Slip Clutch. Pull the clutch pad back away from the disc and apply one or two
drops of lightweight machine oil.
Replace the top cover before reconnecting the machine to its power source.
3.2 Cleaning
The amount of cleaning required depends on the environment it is used in, and the type
of label stock used. Excess label adhesive squeezes out from between the labels and
the liner. This adhesive will sometimes build up on surfaces and mechanical parts of
the applier. When this occurs, clean the machine with mineral spirits. Isopropyl alcohol
is a suitable substitute for mineral spirits. Shop towels dampened with mineral spirits
can be used to remove dirt and debris on the outside of the machine. Always
disconnect power from the machine before cleaning. Never submerge or spray water or
solvents on the applier.
Particular attention should be paid to periodic cleaning of the star wheel, drive roller, idler roller,
and all surfaces that come in contact with the label or web. Never use sharp tools to remove
stray labels from roller surfaces as the potential damage can cause a deterioration in machine
performance.
Clean the O-Ring on the Feed Wheel with soapy water or denatured alcohol only. Any other
cleaning agent will cause damage to the O-Ring.
Check the condition of the UHMW of Mylar tape used to reduce friction between the label web
and the stripper plate. Replace this tape if worn or damaged.
Keeping the applier clean and free from adhesive build up will extend its life.
55
3.3 Star Wheel Maintenance

When the star wheel becomes dirty with adhesive or dirt build-up, it might fail to catch the
leading edge of the label. This can result in multiple labels being dispensed due to it not
signaling the machine to stop. To clean, loosen the three screws located on the cover of the
switch plate assembly and remove cover. Remove spring from pin on star wheel arm and pull
arm off shaft. Clean with mineral spirits. Next, oil lightly, making sure wheel turns freely, and
replace.
Figure 23, Star Wheel Maintenance
56
Section Four General Troubleshooting

4.1 Nothing works
1.
Is the applier plugged into a 115 VAC - 60 HZ outlet?

If YES, go to #2.
If NO, plug applier into appropriate outlet.
2.
Does the red pushbutton illuminate when depressed?

If YES, go to #3.
If NO, (a) check the fuse. Replace if blown. If it blows again after replacing, contact the factory
or a service representative.
(b) Check the light in the red power button by popping off
the red "bezel" of the switch and inspect the bulb. If the
bulb is bad replace it. If it still does not illuminate, contact
the factory or a service representative.
NOTE: TURN OFF MACHINE AND DISCONNECT POWER BEFORE PROCEEDING. REMOVE TOP
COVER.
3.
Are all electrical connectors in place and secure?

If YES, go to # 4.
If NO, connect and secure any loose connections, replace cover
and try applier.
4.
Are any wires frayed, chaffed, or broken?

If YES, repair or replace damaged wire. Replace cover and try applier.
If NO, contact manufacturer or a service representative for further assistance.
4.2 Have power and motor runs, but applier does not operate
1.
Is something covering or blocking the photo electric eye?

If YES, remove obstruction. (Label may have stuck to the lens of the photo eye).
If NO, go to #2.
NOTE: TURN OFF MACHINE AND DISCONNECT POWER BEFORE PROCEEDING. REMOVE TOP
COVER.
2.
Is the power module securely pressed into its socket?

If YES, go to #3.
If NO, press the power module firmly into its socket. Replace the
cover and try the applier.
3.
Is the chain correctly on the sprockets and tensioned properly?

If YES, go to #4.
If NO, correct deficiency, replace the cover and try the applier.
4.
Are all set screws in the sprockets directly over the "flats" on the
shaft, and tight?
If YES, go to #5.
If NO, correct deficiency, replace the cover and try the applier.
5.
Are the setscrews in the drive roller directly over the flats on
the drive shaft tight?
57

If YES, contact manufacturer or a service representative.
If NO, secure the set screws directly over the flats on the drive
shaft, replace cover and try applier.
4.3 More than one label dispenses at a time

1.
Is the applier properly webbed with a portion of the labels passing between the
star wheel and the stripper plate?
If YES, go to #2.
If NO, web the machine as described in Section 2.2 Installing
The Labels. Insure that the label passes between the star wheel
and the stripper plate.
2.
Is the star wheel adjusted properly?

If YES, contact the manufacturer or a service representative.
If NO, adjust the star wheel as described in Section 2.4
Adjusting The Star Wheel.
4.4 Take up wheel does not rewind waste web

1.
Is the setscrew in the take up wheel tightened directly over the flat on the take up wheel shaft?
If YES, go to #2.
If NO, tighten the setscrew directly over the flat on the take up
wheel shaft.
NOTE: DISCONNECT POWER BEFORE CONTINUING. REMOVE TOP COVER.

2.
Is the clutch pad in place?

If YES, go to #3.
If NO, replace clutch pad as may be required. Replace cover and
try applier.
3.
Is the setscrew in the clutch disc tightened?

If YES, go to #4.
If NO, tighten setscrew directly over the flat on the take up
wheel shaft. Replace cover and try applier.
4.
Is there sufficient tension on the spring that presses the clutch pad to the disc?
If YES, contact the manufacturer or a service representative.
If NO, adjust the tension on the take up wheel clutch as described in the "Adjustments" section of
this manual. Replace
cover and try applier.
58
Section Five Assembly Drawings

5.1 Contents
DESCRIPTION
DRAWING NUMBER
Standard Feed Wheel Assembly

Extra-wide Feed Wheel Assembly
Break-away Feed Wheel Assembly
Rewind Spool Assembly)
X-Wide Rewind Spool Assembly
Base Plate Assembly
Inboard Side Panel Assembly
Front Panel Assembly
Rear Panel Assembly
Pinch Roller Tension Assembly
Main Body Subassembly
Chain Tensioner Assembly
Label Sensing Assembly
Wire Harness Assembly
Main Harness Schematic
Label Sensor Assembly (Option)
Main Body Assembly Sht 1 of 2
Main Body Assembly Sht 2 of 2
802339
802448
802488
800305
800324
800099
800094
800102
800829
800108
800107
801041
800097
800103-100
800103-300
900238
802974
802974
59
5.2 Assembly Drawings

802339, Standard Feed Wheel Assembly
60
802448, Extra-Wide Feed Wheel Assembly
61
802488, Break-away Feed Wheel Assembly
62
802489, Extra-Wide Break-away Feed Wheel Assembly
63
800305, Rewind Spool Assembly
64
800324, X-Wide Rewind Spool Assembly (Option)
65
800099, Base Plate Assembly

4
3
2
10
1
PARTS LIST
ITEM QTY PART NO.
DESCRIPTION
1
1
700095 BASE PLATE
1
2
800659 TRANSFORMER ASSEMBLY
3
5
300178 BUTTON HEAD No. 8 - 32 - 1/4
4
6
5
1
800100 BEARING SUPPORT ASSEMBLY
6
2
300194 SHCS #8-32 x 0.625 LG
7
1
103004 RELAY BASE
8
2
300193 BUTTON HEAD No. 8 - 32 - 5/8
1
9
103064 RELAY, 8 PIN 24VDC
10
3
124014 CABLE TIE MOUNT
11
1
300002 SHCS #10-24 x 0.25 LG
1
12
2
10
E
E
9
10
4
11
12
3
10
5
9
6
5
11
10
12
NEXT ASSY
REQD


800107
66
2788
06OCT2014 ITEM #9 CHANGED TO 24VDC RELAY.
2555
25JUL2013 DRAWN IN INVENTOR.
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
DS
DS
BY
DESCRIPTION
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
BASE PLATE ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
800099
1
OF
800094, Inboard Side Panel Assembly

4
1
PARTS LIST
ITE QT PART NO.
DESCRIPTION
1
1
700096 SIDE PANEL, INBOARD
1
2
315053 BEARING, DOUBLE SHIELDED 3/8 ID
3
1
315029 BEARING - FLANGED 3/8" ID
4
1
210005 GROMMET, 3/16"ID X 1/2"OD 5/16"HOLE
5
1
700101 STRIPPER PLATE
6
2
300012 SHCS #10-24 x 0.625 LG
7
4
4
8
306003 WASHER, #10 FLAT X .050 THK
9
3
700112 SPACER, MOTOR MOUNTING
10 1
800096 DRIVE MOTOR ASSEMBLY
11 3
300031 FLATHEAD #10-32 X 2.25 LG
12 1
801041 CHAIN TENSIONER ASSEMBLY
13 1
300013 FLATHEAD #10-24 X 0.75 LG
14 1
304048 HEX NUT 10 - 24
15 1
700119 SHAFT, LONG PINCH ROLL
16 2
304002 HEX NUT 1/4 - 20
17 2
306006 LOCK WASHER 1/4
18 2
305016 E-CLIP 3/8"
19 1
700680 IDLER ROLLER, WIDE
20 2
212004 SPRING COLLAR
21 1
800097 LABEL SENSING ASSEMBLY
22 2
300010 SHCS #10-24 x 0.5 LG
23 1
702077 CORNER BRACE
24 2
300085 FLATHEAD 1/4-20 X 0.5 LG
25 1
800108 PINCH ROLLER ASSEMBLY
10
CONNECTOR FOR STARWHEEL HARNESS NOT

INSTALLED UNTIL CABLE INSERTED
THROUGH GROMMET ON SIDE PANEL.
9
12
23
22
8
7
18
21
19
5
20
18
14
13
15
21
? USE 606009 (GREEN LOCTITE #609) ON

PRESSED BEARINGS
24
? NOTE: MACHINES BUILT PRIOR TO 03/12/02

USED #800095 CHAIN TENSIONER
ASSEMBLY.
A
25
NEXT ASSY
24
11
4
800107
REQD

2
3
67
2555
REV
E.C.N. NO.
DS
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
INBOARD SIDE PANEL ASSEMBLY
SIZE
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
800094
1
OF
800102, Front Panel Assembly

4
1
PARTS LIST
ITEM QTY PART NO.
DESCRIPTION
1
1
706010
SILKSCREEN, FRONT PANEL
2
1
112023
SWITCH, PUSHBUTTON
1
3
700064
RUBBER BACKING
4
1 800103-100 MAIN WIRING HARNESS
5
2
306019
LOCK WASHER No.6
6
2
304017
HEX NUT 6 - 32
7
1 800576-100 CIRCUIT BOARD, POWER MODULE
1
8
702082
RETENTION CLIP
1
9
305166
STANDOFF, 6-32 X 1/2"LG
7
2
NOTE: WIRING HARNESS NOT SHOWN.
2
1
2
1
5
4
NEXT ASSY
802974
REQD

68
2555
31JUL2013
REV
E.C.N. NO.
DATE
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
MODEL
DRAWN IN INVENTOR.
DS
DESCRIPTION
BY
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
FRONT PANEL ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
800102
1
OF
800829, Rear Panel Assembly
69
800108, Pinch Roller Assembly

4
1
PARTS LIST
ITEM QTY PART NO.
DESCRIPTION
1
1
700119 SHAFT, LONG PINCH ROLL
2
2
700122 LINK, PINCH ROLLER SHAFT
1
3
700120 BAR, SPACER
4
2
300053 FLATHEAD #10-32 X 0.75 LG
5
1
700121 MOUNTING BLOCK
1
6
308041 ROLL PIN, 3/16" X 2" LG
7
1
300052 SHCS #10-32 x 0.625 LG
1
8
306001 STAR WASHER No. 10. Carbon Steel
1
9
700118 SHAFT, SHORT PINCH ROLLER
10
1
800012 LOWER IDLER ROLLER ASSEMBLY
11
2
306054 .385ID .75OD .062TH NYLON
12
4
305016 E-CLIP 3/8"
1
13
700123 STUD, THREADED
14
1
204027 COMPRESSION SPRING
15
1
304051 NUT, NYLOCK, 10-32
1
16
306000 WASHER No. 10 - narrow - Type B
10
11
3
9
7
1
6
15
16
14
10
10
11
12
11
12
12
4
5
3
2
6
13
5
13
15
16
14
NEXT ASSY

800094
REQD

70
2555
17JUL2013
REV
E.C.N. NO.
DATE
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
MODEL
DRAWN IN INVENTOR.
DS
DESCRIPTION
BY
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
PINCH ROLLER ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
800108
1
OF
800107, Main Body Subassembly

4
1
PARTS LIST
DESCRIPTION
BASE PLATE ASSEMBLY
INBOARD SIDE PANEL ASSEMBLY
SHCS #8-32 x 0.625 LG
DRIVE SHAFT
DRIVE SPROCKET
SET SCREW, 10-32 X 1/8"
COLLAR - 3/8"
DRIVE ROLLER, 3 INCH
SET SCREW, 10-32 X 3/8"
B
SWITCH COVER, RIGHT HAND
INBOARD SIDE PANEL ASSY
W/LABEL SENSOR
ITEM QTY PART NO.

1
1
800099
2
1
800094
4
3
300194
4
1
700103
5
1
700109
6
2
305035
7
1
212011
1
8
700012
9
2
305038
*10 1
700019
*11 1
802995
* ITEM #11, NOT SHOWN, REPLACES ITEM #2

WHEN LABEL SENSOR IS SPECIFIED. ITEM #10
NOT USED WHEN ITEM #11 IS USED.
*10
*10
5
6
1
A
4
8
9
6

71
2555
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
1
ANGULAR: 2
DS
30JUL2013 DRAWN IN INVENTOR. CHANGED NAME & REVISED BOM.
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
MAIN BODY SUBASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
800107
1
OF
801041, Chain Tensioner Assembly

4
1
PARTS LIST
ITEM QTY PART NUMBER

1
1 702493
1 702494
2
3
1 305162
4
1 304023
5
1 800093
6
1 302034
7
1 302038
1 306006
8
9
1 306004
9
8
DESCRIPTION
TENSION ARM, MODIFIED
TENSION ARM BRACKET
FLAT SS 8-32 UNC-32 X 0.5
HEX NUT 8 - 32
SPROCKET ASSEMBLY, CHAIN TENSIONER
SHOULDER BOLT, 1/4" DIA X 5/8"LG
SHOULDER BOLT, 1/4" DIA X 3/8"LG
LOCK WASHER 1/4
FLAT WASHER 1/4 - narrow - Type A
5
7
1
6
6
4
2
3
NEXT ASSY
REQD


800094
72
2555
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
DS
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
CHAIN TENSIONER ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
801041
1
OF
800097, Label Sensing Assembly

4
1
PARTS LIST
STARWHEEL HARNESS
PIN OUT
ITEM QTY PART NO.
20
5
16
4
4
8
19
13
11
? DO NOT INSTALL MOLEX CONNECTOR

UNTIL HARNESS CABLE ROUTED INSIDE
MODEL 280 BOX.
20
10
16
14
18
17
18
DESCRIPTION
700102
SWITCH PLATE MTG BRACKET
700047
SWITCH PLATE
300194
SHCS #8-32 x 0.625 LG
304023
HEX NUT 8 - 32
210002
GROMMET, 1/4"ID X 1/2"OD
306025
LOCK WASHER No.8
306023
305002
SPACER, NYLON .115x.25x.12LG
112001
SWITCH, ROLLER
10
300126
11
306015
STAR WASHER No. 4. Carbon Steel
12
700023
SHAFT, STAR WHEEL PIVOT ARM
13
800017
STAR WHEEL ARM ASSEMBLY, RIGHT HAND
14
204012
SPRING, EXTENSION
15
300104
SHCS #6-32 x 0.25 LG
16
700195
IDLER ARM RELEASE BAR 5"
17
300187
18
800363
LABEL TENSIONER ASSEMBLY 2.57"L
19
300142
20
800089
STARWHEEL HARNESS ASSEMBLY
21
124037
CABLE TIE
2
#3 RED
WIRE
3
2
#2 GREEN
WIRE
20
21
15
#1 BLACK
WIRE
2 3
14
10
11
12
9
10
9
NEXT ASSY
11
18
800094
REQD


13
13
73
2555
18JUL2013
REV
E.C.N. NO.
DATE
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
MODEL
DRAWN IN INVENTOR.
DS
DESCRIPTION
BY
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
LABEL SENSING ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
800097
1
OF
800103-100, Wire Harness Assembly
C
C
C
C
C
C
C
C
E
D
NEXT ASSY
800102
NOTICE - THIS DRAWING, INCLUDING THE

PRINCIPLE OF DESIGN, IS THE PROPERTY
OF AND IS SUBMITTED BY AUTO LABE/
AUTO PAK WITH THE AGREEMENT THAT
IT IS NOT TO BE REPRODUCED, COPIED,
OR LOANED, IN PART OR IN WHOLE. IT
IS NOT TO BE USED IN ANY MANNER
THAT MAY CONSTITUTE A DETRIMENT
DIRECTLY OR INDIRECTLY TO AUTO LABE
/AUTO PAK. ACCEPTANCE OF THIS DRAWING WILL BE CONSTRUED AS AN AGREEMENT TO THE ABOVE.
74
REQD
TOLERANCES
(EXCEPT AS NOTED)
DECIMAL
.XX= .010
.XXX= .005
923
12-02-02
00856
11-02-01
XXX
XXXXX
REV
APPROVED
E.C.N. NO.
DATE
DRAWN BY
ADD RESISTOR & CONN. TO CABLE,

DUKE
ADD INFO ON SHTS 1,2,3 TO 1 SHT.
SEE CHANGE REQUEST
DUKE
XXXX-XX-XXXX
DATE
XXXX
CHG'D
BY
DESCRIPTION

3101 INDUSTRIAL AVE. TWO FT. PIERCE, FL 34946
CHK'D
DEV
FRACTIONAL
1
64
ANGULAR
1
2
PROD
MODEL NO.
OLD DWG NO.
280
SCALE
MATERIAL
NOT TO SCALE
DRAWING NO.
SE BM ABOVE
SHEET
1OF 1
REV
800103-300, Main Harness Schematic
75
801996, Top Cover with Fan (Option)
76
900238, Label Sensor Kit (Option)

4
1
ITEM QTY PART NO.
1
1
702148
2
1
700681
1
3
306098
4
1
306006
5
1
304002
1
6
703645
7
1
305016
8
2
212004
1
9
703664
10
1
700763
11
2
300048
12
1
202034
1
13
801707
14
1
700195
15
1
300194
1
16
306025
17
1
306023
1
18
800142
1
19
300001
20
1
306000
1
21
306002
22
1
304048
*23 1
700770
18
14
18
15
17
16
5
4
12
11
10
12
2
13
* OPTION NOT SHOWN. USE WHEN SPECIFIED IN SALES ORDER.
13
PARTS LIST
DESCRIPTION
EXTENDED LABEL GUIDE MOUNTING ANGLE
SHAFT, IDLER ROLLER WIDE
FLAT WASHER 1/4 - narrow - Type B
LOCK WASHER 1/4
HEX NUT 1/4 - 20
IDLER ROLLER, WIDE 871
E-CLIP 3/8"
SPRING COLLAR
MOUNT GUIDE RAIL
GUIDE RAIL, WIDE LABEL SENSOR
SHCS #10-32 x 0.5 LG
RATCHET HANDLE - MALE 10-24
LABEL SENSOR ASSY W/MOUNT
IDLER ARM RELEASE BAR 5"
SHCS #8-32 x 0.625 LG
LOCK WASHER No.8
LABEL TENSIONER ASSY 1.62 IN
SHCS #10-24 x 1 LG
WASHER No. 10 - narrow - Type B
LOCK WASHER No.10
HEX NUT 10 - 24
ANGLE, LABEL GUIDE MOUNTING (OPTION)
12
13
11
10
19
19
20
21
22
NEXT ASSY
REQD

? WHEN SOLD SEPARATELY, PROVIDE

PRINTED COPY OF DWG #80299 TO SHOW
INSTALLATION.
802995
77
2597
REV
E.C.N. NO.
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
DS
20AUG2013 DRAWN IN INVENTOR.
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
BY
DESCRIPTION
MODEL
871 280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
LABEL SENSOR KIT ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
900238
1
OF
802974, Main Body Assembly Sht 1 of 2

4
2
ITEM QTY PART NO.
1
21
800102
22
4
300119
1
23
706095
1
24
802339
1
25
300327
1
26
300061
27
2
306006
CONTACT CEMENT
SEE NOTE #2
FLANGED SIDE
OF BUSHING
SEE NOTE #1
DETAIL A
12
20
19
15
14
13
11
10
20
9
8
16
MASTER LINK CLIP THIS SIDE.

CLOSED END OF CLIP TOWARDS
DIRECTION OF MOVEMENT.
16
PARTS LIST
DESCRIPTION
ITEM QTY PART NO.
1
1
FRONT PANEL ASSEMBLY
800107
2
1
800098
4
STICKER, WEB DIAGRAM
3
300143
4
1
800829
FEEDWHEEL ASSY, 13 IN 6-1/2W RH
5
6
300184
SHCS 1/4-20 x 2.25 LG
6
6
306025
SHCS 1/4-20 x 1.25 LG
7
1
700106
LOCK WASHER 1/4
8
1
306052
1
9
204011
1
10
212011
11
1
700110
14
13
1
12
305059
13
1
700111
11
14
1
800105
7
15
1
315081
4
10
1
16
800088
17
1
704462
4
18
300187
19
1
306054
1
20
800305
PARTS LIST
DESCRIPTION
MAIN BODY SUBASSEMBLY
OUTBOARD SIDE PANEL
REAR PANEL ASSEMBLY
SHCS #8-32 x 0.375 LG
LOCK WASHER No.8
REWIND SHAFT
WASHER, 3/8 X 3/4 X .062 OILUBE
COMPRESSION SPRING
COLLAR - 3/8"
CLUTCH HUB
FLAT SS 8-32 UNC-32 X 0.25
CLUTCH PAD
SPROCKET ASSY, REWIND CLUTCH
BUSHING, 3/8" FLANGED
DRIVE CHAIN ASSEMBLY
STIFFENER BAR
.385ID .75OD .062TH NYLON
REWIND SPOOL ASSEMBLY, WIDE
17
6
18
1
21
17
21
22
900546 1
900043 1 900053 1 900055 1 REV E.C.N. NO.
NOTES:
? 1) INSTALL FLANGED SIDE OF BUSHING
TOWARDS DRIVE SPROCKET.
? 2) APPLY CONTACT CEMENT TO CLUTCH
PAD AND CLUTCH HUB FACE THEN PRESS
TOGETHER.

? 3) USE 606008 (RED LOCTITE #271)

ON SCREWS WITHOUT LOCK WASHERS
78
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
DS
31JUL2013 RELEASED TO PRODUCTION.
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
DATE
MODEL
BY
DESCRIPTION
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
MAIN BODY ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
802974
1
OF
802974, Main Body Assembly Sht 2 of 2

4
24
25
23
27
26
27

79
TOLERANCES
(EXCEPT AS NOTED)
DIMENSIONAL:
.XX = .01
.XXX = .005
.XXXX = .0001
ANGULAR:
1
2
FRACTIONAL: 64"
TIR .005 / FT
FLAT
.005 / FT
CONCENTRIC .005
MODEL
280
DETAILED BY
DATE
DRAWN BY
DATE
DESC
SIZE
MAIN BODY ASSEMBLY
MATERIAL
DRAWING #
SEE PARTS LIST

REV
SHEET
802974
1
OF

560 Rev E Manual - 10-14

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

560 Rev E Manual - 10-14

Uploaded by

Copyright:

Available Formats

Model 560

3101 Industrial Avenue Two, Fort Pierce, Florida 34946

MODEL 560 OWNERS MANUAL

Thank you for purchasing an Auto Labe Pressure Sensitive Labeling

Thank you for choosing Auto Labe.

MODEL 560 OWNERS MANUAL

Operational Sequence Description ................................................................................................ 10

Section One Component Identification ....................................................................................... 11

Section Two Setup ..................................................................................................................... 16

Section Three Optional Configurations ....................................................................................... 25

Section Four General Troubleshooting ........................................................................................ 26

Section Six Assembly Drawings ................................................................................................... 28

Section One Component Identification ....................................................................................... 51

Section Two Setting up the Applier ............................................................................................. 53

Section Three Maintenance ........................................................................................................ 55

Section Four General Troubleshooting ........................................................................................ 57

Section Five Assembly Drawings ................................................................................................. 59

MODEL 560 OWNERS MANUAL

MODEL 560 OWNERS MANUAL

MODEL 560 OWNERS MANUAL

Machine Serial Number(s):

Booth Manufacturing Company

MODEL 560 OWNERS MANUAL

Parts Return Policy

ALL RETURNS REQUIRE THE FOLLOWING:

DETAILED REASON FOR RETURN

PURCHASER NAME, ADDRESS, PHONE NUMBER, E-MAIL ADDRESS AND PURCHASE

MODEL 560 OWNERS MANUAL

Figure 1, Model 560

MODEL 560 OWNERS MANUAL

Weight: Approx. 62lbs/28kg

MODEL 560 OWNERS MANUAL

Operational Sequence Description

MODEL 560 OWNERS MANUAL

PART ONE 560 BASE UNIT

Figure 3, External Components View 1

MODEL 560 OWNERS MANUAL

Figure 4, External Components View 2

MODEL 560 OWNERS MANUAL

Figure 5, Operator Controls

MODEL 560 OWNERS MANUAL

1.2 Base Unit Internal Components

Figure 6, Internal Components (Top View)

MODEL 560 OWNERS MANUAL

Figure 7, Throttle Valves

MODEL 560 OWNERS MANUAL

Section Two Setup

Figure 8, Feed Wheel Installation

MODEL 560 OWNERS MANUAL

Figure 9, Air Filter Installation

MODEL 560 OWNERS MANUAL

Figure 10, Air Line and Electrical Connections

Locate the unit on a flat level surface for operation.

Initial Setup is complete

MODEL 560 OWNERS MANUAL

2.2 Set Up of Model 560

Figure 11, Webbing the System

MODEL 560 OWNERS MANUAL

Figure 12, Web Alignment

MODEL 560 OWNERS MANUAL

Figure 13, Label on Tamp Head

MODEL 560 OWNERS MANUAL