Sullair LS120

INDUSTRIAL AIR
COMPRESSOR
LS-120 & LS-160

Y-120 & Y-160
40, 1@l 60, 75 & 1OOH P/
37, 45, 55 & 75KW
AIR-COOLED
- & WATER-COOLED
-----------
STD & 24KT
-
OPERATOR'S
MANUAL AND
PARTS LIST
KE EP FOR
FUTURE
REFERENCE
Pa rt Nu mber
02250146-044
S ullair Corporation
AIR CARE
SEMINAR TRAINING
Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation ,
maintenance and service of Sullair equipment. Individual seminars on Industrial com pressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training
facility at Sullair's corporate headquarters in Michigan City, Indiana.
Instruction includes discussion of the function and installation of Sullair service parts, troubleshooti ng of
the most common problems, and actual equipment operation. The seminars are recommended for maintenance and service personnel.
For detailed course outlines, schedule and cost information contact:
Sullair Corporate Training Department
1-888-SULLAIR or 219-879-5451 (ext. 5363)
www.sullair.com
-Or WriteSullair Corporation
3700 E. Michigan Blvd .
Michigan City, IN 46360
Attn: Service Training Department
TABLE OF CONTENTS
OPERATOR IS REQUIRED TO READ

ENTIRE INSTRUCTION MANUAL
Section 1
PAGE
SAFETY
1.1 GENERAL
1.2 PERSONAL PROTECTIVE EQUIPMENT
1.3 PRESSURE RELEASE
2
1.4 FIRE AND EXPLOSION
1.5 MOVING PARTS
1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS
1.7 TOXIC AND IRRITATING SUBSTANCES
1.8 ELECTRICAL SHOCK
1.9 LIFTING
1.10 ENTRAPMENT
2.1 INTRODUCTION
2.2 DESCRIPTION OF COMPONENTS
2.3 SULLAIR COMPRESSOR UNIT,
Section 2
DESCRIPTION
FUNCTIONAL DESCRIPTION
2.4 COMPRESSOR COOLING AND LUBRICATION

SYSTEM , FUNCTIONAL DESCRIPTION
2.5 COMPRESSOR DISCHARGE SYSTEM,

FUNCTIONAL DESCRIPTION
2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTIONSTANDARD ELECTRO-MECHANICAL
13
2.7 CONTROL SYSTEM , FUNCTIONAL DESCRIPTION-
14
2.8 AIR INLET SYSTEM , FUNCTIONAL DESCRIPTION
14
2.9 INSTRUMENT PANEL GROUP, FU NCTIONAL DESCRIPTION
SUPERVISOR CONTROLLER
STANDARD ELECTRO-MECHANI CAL CONTROLLER
Section 3
SPECIFICATIONS
17
3.1 TABLE OF SPECIFICATIONS
18
3.2 LUBRICATION GUIDE
19
3.3 APPLICATION GUIDE
19
3.4 LUBRICATION CHANGE RECOM MENDATIONS AND

MAINTENANCE
TABLE OF CONTENTS
Section 3
PAGE
SPECIFICATIONS
20
Figure 3-2 Identification- LS-120 & LS-160 Electro-mechanical
21
Figure 3-3 Identification- LS-120 Electro-mechanical Dual
(CONTINUED)
Dual Control & Supervisor Controller (Water-cooled)
Control & Supervisor Controller (Air-cooled)

22
Figure 3-4 Identification- LS-120 & LS-160 Electro-mechanical

Dual Control & Supervisor Controller with Enclosure (WC)
23
Figure 3-5 Identification- LS-160 Electro-mechanical Dual

Control & Supervisor Controller with Enclosure (AC)
Section 4
INSTALLATION
25
4.1 MOUNTING OF COMPRESSOR
25
4.2 VENTILATION AND COOLING
25
4.3 SERVICE AIR PIPING
25
4.4 COUPLING ALIGNMENT CHECK
25
4.5 FLUID LEVEL CHECK
25
4.6 ELECTRICAL PREPARATION- STANDARD ELECTROMECHANICAL
27
4.7 ELECTRICAL PREPARATION- SUPERVISOR CONTROLLER
27
4.8 MOTOR ROTATION DIRECTION CHECK- STANDARD

ELECTRO-MECHANICAL
27
4.9 MOTOR ROTATION DIRECTION CHECKSUPERVISOR CONTROLLER
Section 5
OPERATIONELECTRO-MECHANICAL
31
5.1 GENERAL INTRODUCTION- STANDARD ELECTRO-
31
5.2 PURPOSE OF CONTROLS- STANDARD ELECTRO-
MECHANICAL
MECHANICAL
33
5.3 INITIAL START-UP PROCEDURE
33
5.4 SUBSEQUENT START-UP PROCEDURE
33
5.5 SHUTDOWN PROCEDURE
Section 6
OPERATION- SUPERVISOR
CONTROLLER
~
Figure 6-1 Instrument Panel- Supervisor Controller
Section 7
MAINTENANCE
35
7.1 GENERAL
35
7.2 DAILY OPERATION
35
7.3 MAINTENANCE AFTER INITAL 50 HOURS OF OPERATION
TABLE OF CONTENTS
Section 7
PAGE
MAINTENANCE
35
7.4 MAINTENANCE AFTER FIRST 1000 HOURS
(CONTINUED}
35
7.5 FLUID MAINTENANCE
35
7.6 FILTER MAINTENANCE
35
7.7 SEPARATOR MAINTENANCE
35
7.8 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES
Section 8
TROUBLESHOOTINGELECTRO-MECHANICAL
35
FLUID FILTER MAINTENANCE
36
AIR FILTER MAINTENANCE
37
SEPARATOR ELEMENT REPLACEM ENT
38
OIL RETURN/SIGHT GLASS MAI NTENANCE
38
CONTROL SYSTEM ADJUSTMENT
40
PRESSURE REGULATOR ADJU STM ENT
40
DRIVE COUPLING INSTALLATION AND MAINTENANCE
43
8.1 TROUBLESHOOTING - STANDARD ELECTRO-MECHAN ICAL
43
8.2 TROUBLESHOOTING GUIDE- STAN DARD ELECTROMECHANICAL
Section 9
VARIABLE SPEED
DRIVE
47
47
9.2 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION
49
Figure 11-1 Identification- V-120 40-50hp/37kw Air-cooled
50
Figure 11-2 Identification- V-120 60hp/45kw Air-cooled
51
Figure 11-3 Identification- V-120 (40-60hp/37-45kw) &

V-160 (60-100hp/45-75kw) Water-cooled
52
Figure 11-4 Identification- V-160 60-75hp/45-55kw Air-cooled
53
Figure 11-5 Identification- V-160 100hp/75kw Air-cooled
54
Figure 11-6 Piping and Instrumentation- V-120 40-60hp/37 -45kw

Air-cooled with Supervisor Controller
58
Figure 11-7 Piping and Instrumentation- V-120 40-60hp/37 -45kw

Water-cooled with Supervisor Controller
62
Figure 11-8 Piping and Instrumentation- V-160 60-75hp/45-55kw

64
Figure 11-9 Piping and Instrumentation- V-160 100hp/75kw

66
Figure 11-10 Piping and Instrumentation- V-160 60-75hp/45-55kw

68
Figure 11-11 Piping and Instrumentation- V-160 100hp/75kw

TABLE OF CONTENTS
Section 10
ILLUSTRATIONS AND
PARTS LIST
71
10.1 PROCEDURE FOR ORDERING PARTS
71
10.2 RECOMMENDED SPARE PARTS LIST
74
10.3 MOTOR, FRAME , COMPRESSOR AND PARTS LS-120

(40-60HP/ 37-45KW)
78
10.4 MOTOR, FRAME, COMPRESSOR AND PARTS LS-160

(60-100HP/ 45-75KW)
82
10.5 AIR INLET SYSTEM LS-120
84
10.6 AIR INLET SYSTEM LS-160 (AIR-COOLED)
86
10.7 AIR INLET SYSTEM LS-160 (WATER-COOLED)
88
10.8 COOLING AND LUBRICATION SYSTEM (AIR-COOLED)
92
10.9 COOLING AND LUBRICATION SYSTEM LS-120

(WATER-COOLED)
98
10.10 COOLING AND LUBRICATION SYSTEM LS-160
102
10.11 COOLER ASSEMBLY (AIR-COOLED)
106
10.12 COMPRESSOR DISCHARGE SYSTEM (AIR-COOLED)
112
10.13 DISCHARGE SYSTEM (WATER-COOLED)
118
10.14 CONTROL SYSTEM- LS-120 SUPERVISOR CONTROLLER
120
10.15 CONTROL SYSTEM- LS-120 ELECTRO-MECHANICAL
122
(WATER-COOLED)
124
126
10.18 INSTRUMENT PANEL- ELECTRO-MECHANICAL
128
10.19 INSTRUMENT PANEL- SUPERVISOR CONTROLLER
130
10.20 ELECTRICAL BOX- ELECTRO-MECHANICAL
132
10.21 ELECTRICAL BOX- SUPERVISOR CONTROLLER
134
10.22 ELECTRICAL BOX- SUPERVISOR CONTROLLERVSD NON-CE
136
10.23 ELECTRICAL BOX- SUPERVISOR CONTROLLER- VSD CE
138
10.24 CANOPY- AIR-COOLED LS-120 & LS-160 (40-75HP/ 37-55KW)
140
10.25 CANOPY- AIR-COOLED V-120 & V-160 (40-75HP/ 37-55KW)
142
10.26 CANOPY- AIR-COOLED LS-160 (100HP/ 75KW) WITH
144
10.27 CANOPY- AIR-COOLED V-160 (75-100HP/ 55-75KW) WITH
TEFC MOTOR
TEFC MOTOR
146
10.28 CANOPY- WATER-COOLED LS-120 & LS-160

(40-75HP/ 37-55KW)
148
10.29 CANOPY- WATER-COOLED V-120 & V-160
150
10.30 CANOPY- WATER-COOLED LS-160 (100HP/ 75KW)
152
10.31 CANOPY- WATER-COOLED V-160 (100HP/ 75KW)
(40-75HP/ 37-55KW)
TABLE OF CONTENTS
Section 10
ILLUSTRATIONS AND
PARTS LIST {CONT.)
154
10.32 DECAL GROUP
162
10.33 WIRING DIAGRAM- LS-120 & LS-1 60

ELECTRO-MECHANICAL FULL VOLTAGE
163
10.34 WIRING DIAGRAM- LS-120 & LS-160

SUPERVISOR CONTROLLER WYE-DELTA
164
10.35 WIRING DIAGRAM- V-120 & V- 160 SUPERVISOR
165
10.36 WIRING DIAGRAM- V-120 & V- 160 SUPERVISOR
CONTROLLER
CONTROLLER CE
NOTES
Section 1
SAFETY
1.1 GENERAL
Sullair Corporation and its subsidiaries design and
manufacture all of their products so they can be
operated safely. However, the responsibility ~or
safe operation rests with those who use and mamtain these products. The following safety precautions are offered as a guide which, if conscientiously followed, will minimize the possibility of accidents
throughout the useful life of this equipment.
The compressor should be operated only by those

who have been trained and delegated to do so, and
who have read and understood this Operator's
Manual. Failure to follow the instructions, procedures and safety precautions in this manual may
result in accidents and injuries.
NEVER start the compressor unless it is safe to do
so. DO NOT attempt to operate the compressor
with a known unsafe condition. Tag the compressor
and render it inoperative by disconnecting and locking out all power at source or otherwise disabling its
prime mover so others who may not know ~f th~
unsafe condition cannot attempt to operate 1t unt1l
the condition is corrected.
Install, use and operate the compressor only in full

compliance with all pertinent OSHA regulations
and/or any applicable Federal, State, and Local
codes, standards and regulations.
DO NOT modify the compressor and/or controls in
any way except with written factory approval.
While not specifically applicable to all types of compressors with all types of prime movers, most of the
precautionary statements contained herein are
applicable to most compressors and the concepts
behind these statements are generally applicable to
all compressors.
1.2 PERSONAL PROTECTIVE EQUIPMENT
Prior to installing or operating the compressor, owners, employers and users should become familiar
with, and comply with, all applicable OSHA regulations and/or any applicable Federal, State and
Local codes, standards, and regulations relative to
personal protective equipment, such as eye and
face protective equipment, respiratory protective
equipment, equipment intended to protect the
extremities, protective clothing, protective shields
and barriers and electrical protective equipment, as
well as noise exposure administrative and/or engineering controls and/or personal hearing protective
equipment.
1.3 PRESSURE RELEASE
A. Install an appropriate flow-limiting valve between
the service air outlet and the shut-off (throttle)

valve, either at the com pressor or at any other point
along the air line, when an air hose exceeding
13mm inside diameter is to be connected to the
shut-off (throttle) valve , to reduce pressure in case
of hose failure, per OSHA Standard 29 CFR
1926.302(b )(7) and/or any applicable Federal ,
State and Local codes , standards and regulations.
B. When the hose is to be used to supply a manifold, install an additional appropriate flow-limiting
valve between the manifold and each air hose
exceeding13mm inside diameter that is to be connected to the manifold to reduce pressure in case
of hose failure.
C. Provide an appropriate flow-limiting valve at the

beginning of each additional 23m of hose in runs of
air hose exceeding13mm inside diameter to reduce
pressure in case of hose failure.
D. Flow-limiting valves are listed by pipe size and
flow-rated. Select appropriate valves accordingly, in
accordance with their manufacturer's recommendations.
E. DO NOT use air tools that are rated below the
maximum rating of the compressor. Select air tools ,
air hoses, pipes, valves, filters and other fittings
accordingly. DO NOT exceed manufacturer's rated
safe operating pressures for these items.
F. Secure all hose connections by wire , chain or

other suitable retaining device to prevent tools or
hose ends from being accidentally disconnected
and expelled.
G. Open fluid filler cap only when compressor is not
running and is not pressurized . Shut down the
compressor and bleed the sump (receiver) to zero
internal pressure before removing the cap.
H. Vent all internal pressure prior to opening any
line, fitting, hose, valve, drain plug , connection or
other component, such as filters and line oilers, and
before attempting to refill optional air line anti-icer

systems with antifreeze compound.
I. Keep personnel out of line with and away from the
discharge opening of hoses or tools or other points
of compressed air discharge.
J. Use air at pressures less than 2.1 bar for cleaning purposes, and then only with effective ch ip
guarding and personal protective equipment per
OSHA Standard 29 CFR 1910.242 (b) and/or any
applicable Federal, State, and Local codes , standards and regulations .
K. DO NOT engage in horseplay with air hoses as
Section 1
SAFETY
death or serious injury may result.
1.4 FIRE AND EXPLOSION
A. Clean up spills of lubricant or other combustible
substances immediately, if such spills occur.
B. Shut off the compressor and allow it to cool.
Then keep sparks, fla mes and other sources of
ignition away and DO NOT permit smoking in the
vicinity when checki ng or adding lubricant or when
refilling air line anti-icer systems with antifreeze
compound.
C. DO NOT permit fluids, including air line anti-icer
system antifreeze compound or fluid film , to accumulate on , under or around acoustical material, or
on any external su rfaces of the air compressor.
Wipe down using an aq ueous industrial cleaner or
steam clean as required. If necessary, remove
acoustical material , clean all surfaces and then
replace acoustical material. Any acoustical material
with a protective coveri ng that has been torn or
punctured should be replaced immediately to prevent accumulation of liquids or fluid film within the
material. DO NOT use flammable solvents for
cleaning purposes.
1.5 MOVING PARTS

A. Keep hands, arms and other parts of the body
and also clothing away from couplings , fans and
other moving parts.
B. DO NOT attempt to operate the compressor with
the fan , coupling or other guards removed.
C. Wear snug-fitting clothing and confine long hair
when working around this compressor, especially
when exposed to hot or moving parts.
D. Keep access doors, if any, closed except when
making repairs or adjustments .
E. Make sure all personnel are out of and/or clear
of the compressor prior to attempting to start or
operate it.
F. Disconnect and lock out all power at source and

verify at the compressor that all circuits are deenergized to minimize the possibility of accidental
start-up, or operation, prior to attempting repairs or
adjustments. This is especially important when
compressors are remotely controlled .
D. Disconnect and lock out all power at source prior

to attempting any repairs or cleaning of the compressor or of the inside of the enclosure, if any.
G. Keep hands, feet, floors , controls and walking
E. Keep electrical wiring, including all terminals and

pressure connectors in good condition . Replace
any wiring that has cracked, cut, abraded or otherwise degraded insulation, or terminals that are
worn , discolored or corroded. Keep all terminals
and pressure connectors clean and tight.
1.6 HOT SURFACES, SHARP EDGES AND SHARP

CORNERS
A. Avoid bodily contact with hot fluid, hot coolant,
hot surfaces and sharp edges and corners.
F. Keep grounded and/or conductive objects such

as tools away from exposed live electrical parts
such as terminals to avoid arcing which might serve
as a source of ignition.
C. Wear personal protective equipment including

gloves and head covering when working in, on or
around the compressor.
G. Remove any acoustical material or other material that may be damaged by heat or that may support combustion and is in close proximity, prior to
attempting weld repa irs.
H. Keep suitable fully charged Class BC or ABC fire
extinguisher or extinguishers nearby when servicing and operating the compressor.
I. Keep oily rags , tras h, leaves , litter or other combustibles out of and away from the compressor.
J. DO NOT operate the compressor without proper

flow of cooling air or water or with inadequate flow
of lubricant or with degraded lubricant.
K. DO NOT attempt to operate the compressor in
any classification of hazardous
environment unless the compressor has been specially designed and manufactured for that duty.
surfaces clean and free of fluid , water or other liquids to minimize the possibility of slips and falls.
B. Keep all parts of the body away from all points of

air discharge.
D. Keep a first aid kit handy. Seek medical assistance promptly in case of injury. DO NOT ignore
small cuts and burns as they may lead to infection .
1.7 TOXIC AND IRRITATING SUBSTANCES
A. DO NOT use air from this compressor for respiration (breathing) except in full compliance with
OSHA Standards 29 CFR 1910 and/or any applicable Federal, State or Local codes or regulations.
DANGER
Death or serious injury can result from inhaling

compressed air without using proper safety
equipment. See OSHA standards and/or any
applicable Federal, State, and Local codes , standards and regulations on safety equipment.
Section 1
SAFETY
B. DO NOT use air line anti-icer systems in air lines
supplying respirators or other breathing air utilization equipment and DO NOT discharge air from
these systems into unventilated or other confined
areas.
contact any other portion of the compressor when

making adjustments or repairs to exposed live parts
of the electrical system. Make all such adjustments
or repairs with one hand only, so as to minimize the
possibility of creating a current path through the
heart.
C. Operate the compressor only in open or adequately ventilated areas.
C. Attempt repairs in clea n, dry and well lighted and

ventilated areas only.
D. Locate the compressor or provide a remote inlet

so that it is not likely to ingest exhaust fumes or
other toxic, noxious or corrosive fumes or substances.
D. DO NOT leave the compressor unattended with

open electrical enclosures . If necessary to do so,
then disconnect, lock out and tag all power at
source so others will not inadvertently restore
power.
E. Coolants and lubricants used in this compressor

are typical of the industry. Care should be taken to
avoid accidental ingestion and/or skin contact. In
the event of ingestion, seek medical treatment
promptly. Wash with soap and water in the event of
skin contact. Consult Material Safety Data Sheet for
information pertaining to fluid of fill.
F. Wear goggles or a full face shield when adding

antifreeze compound to air line anti-icer systems .
G. If air line anti-icer system antifreeze compound
enters the eyes or if fumes irritate the eyes , they
should be washed with large quantities of clean
water for fifteen minutes. A physician , preferably an
eye specialist, should be contacted immediately.
H. DO NOT store air line anti-icer system antifreeze
compound in confined areas.
I. The antifreeze compound used in air line

antifreeze systems contains methanol and is toxic,
harmful or fatal if swallowed. Avoid contact with the
skin or eyes and avoid breathing the fumes. If swallowed, induce vomiting by administering a tablespoon of salt, in each glass of clean, warm water
until vomit is clear, then administer two teaspoons
of baking soda in a glass of clean water. Have
patient lay down and cover eyes to exclude light.
Call a physician immediately.
1.8 ELECTRICAL SHOCK
A. This compressor should be installed and maintained in full compliance with all applicable Federal,
State and Local codes, standards and regulations,
including those of the National Electrical Code, and
also including those relative to equipment grounding conductors, and only by personnel that are
trained, qualified and delegated to do so.
B. Keep all parts of the body and any hand-held
tools or other conductive objects away from

exposed live parts of electrical system. Maintain dry
footing, stand on insulating surfaces and DO NOT
E. Disconnect, lock out, and tag all power at sou rce

prior to attempting repairs or adjustments to rotati ng
machinery and prior to handling any ungrounded
conductors.
1.9 LIFTING
A. If the compressor is provided with a lifting bail ,
then lift by the bail provi ded. If no bail is provided ,
then lift by sling. Compressors to be air-lifted by helicopter must not be supported by the lifting bail but
by slings instead. In any event, lift and/or handle
only in full compliance with OSHA standards 29
CFR 1910 subpart N and/or any applicable Federal ,
State, and Local codes, standards and regulations.
B. Inspect points of attachment for cracked welds
and for cracked, bent, corroded or otherwise
degraded members and for loose bolts or nuts prior
to lifting.
C. Make sure entire lifti ng, rigging and supporting

structure has been inspected, is in good condition
and has a rated capacity of at least the weight of
the compressor. If you are unsure of the weight ,
then weigh compressor before lifting.
D. Make sure lifting hook has a functional safety
latch or equivalent, and is fully engaged and latched
on the bail or slings.
E. Use guide ropes or eq uivalent to prevent twisting
or swinging of the compressor once it has been lifted clear of the ground.
F. DO NOT attempt to lift in high winds .

G. Keep all personn el out from under and away
from the compressor whenever it is suspended.
H. Lift compressor no higher than necessary.
I. Keep lift operator in constant attendance whenever compressor is suspended.

J. Set compressor down only on a level surface
capable of safely supporting at least its weight and
its loading unit.
Section 1
SAFETY
K. When moving the compressor by forklift truck,
utilize fork pockets if provided. Otherwise, utilize
pallet if provided. If neither fork pockets or pallet are
provided, then make sure compressor is secure
and well balanced on forks before attempting to
raise or transport it any significant distance.
L. Make sure forklift truck forks are fully engaged

and tipped back prior to lifting or transporting the
compressor.
M. Forklift no higher than necessary to clear obstacles at floor level and transport and corner at minimum practical speeds.
N. Make sure pallet-mounted compressors are
firm ly bolted or otherwise secured to the pallet prior
to attempting to forkl ift or transport them. NEVER
attempt to forklift a compressor that is not secured

to its pallet, as uneven floors or sudden stops may
cause the compressor to tumble off, possibly causing serious injury or property damage in the
process.
1.10 ENTRAPMENT
A. If the compressor enclosure, if any, is large
enough to hold a man and if it is necessary to enter
it to perform service adjustments, inform other personnel before doing so, or else secure and tag the
access door in the open position to avoid the possibility of others closing and possibly latching the
door with personnel inside.
B. Make sure all personnel are out of compressor
before closing and latching enclosure doors.
Section 2
DESCRIPTION
2.1 INTRODUCTION
Your new Sullair flood-lubricated rotary screw air
compressor will provide you with a unique experience in improved reliability and greatly reduced
maintenance.
Compared to other types of compressors, the
Sullair rotary screw is unique in mechanical reliability, with "no wear" and "no inspection" required of
the working parts within the compressor unit.
Read Section 7 (Maintenance) to see how to keepyour air compressor in top operating condition.
Refer to Figures 2-1 and 2-2. The components and
assemblies of the air compressor are clearly
shown . The complete package includes compressor, electric motor, starter, compressor inlet system ,
compressor discharge system, compressor lubrication and cooling system, capacity control system,
instrument panel, aftercooler, a combination separator and trap, all mounted on a heavy gauge steel
frame.
On air-cooled models, a fan draws air over the
motor and forces it out through the combined aftercooler and fluid cooler thereby removing the com-
pression heat from the compressed air and the

cooling fluid.
On water-cooled models, a shell and tube heat
exchanger is mounted on the compressor frame .
Fluid is piped into the heat exchanger where compression heat is removed from the fluid. Another
similar heat exchanger cools the compressed ai r.
Both air-cooled and water-cooled versions have
easily accessible items such as the fluid filters and
control valves. The inlet air filter is also easily
accessible for servicing.
2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL
DESCRIPTION
Sullair air compressors feature the Sullair compressor unit, a single-stage, positive displacement, flood lubricated-type compressor. This
unit provides continuous compression to meet your
needs .
NOTE
With a Sullair compressor, there is no maintenance or inspection of t he internal parts of the
compressor unit perm itted in accordance with the
terms of the warranty.
Figure 2-1 Sui/air Rotary Screw Air Compressor -Air-cooled (Typical component layout)
SLOWDOWN
VALVE
SUMP
TANK
INLET
AIR
FILTER
COMPRESSOR
DISCHARGE
AIR INLET
VALVE
Section 2
DESCRIPTION
Figure 2-2 Sui/air Rotary Screw Air Compressor- Water-cooled (Typical component layout)
SUMP
TANK
AIR INLET
VALVE
FLUID
FILTER
COM PRESSOR
DISCHARGE
FLUID
COOLER
COMPRESSOR
UNIT
stator and also between the rotors themselves .

Sullair 24KT compressors are filled with a fluid
which rarely needs to be changed. In the event a
change of fluid is required, use only Sullair 24KT
fluid.
WARNING
Mixing of other lubricants within the compressor

unit will void all warranties
Sui lair recommends that a 24KT sample be taken at

the first filter change and sent to the factory for
analysis. This is a free service. The sample kit with
instructions and self-addressed container is to be
supplied by your Sullair dealer at start-up. The user
will receive an analysis report with recommendations.
Fluid is injected into the compressor unit in large
quantities and mixes directly with the air as the
rotors turn, compressi ng the air. The fluid flow has
three basic functions:
1. As coolant, it controls the rise of air temperature
normally associated with the heat of compression.
2. Seals the clearances between the rotors and the
3. Acts as a lubricating film between the rotors

allowing one rotor to directly drive the other,
which is an idler.
After the air/fluid mixture is discharged from the
compressor unit, the fluid is separated from the air.
At this time, the air flows through an aftercooler and
separator then to your service line while the fluid is
being cooled in preparation for reinjection.
2.4 COMPRESSOR COOLING AND LUBRICATION
SYSTEM, FUNCTIONAL DESCRIPTION
Refer to Figures 2-3 and 2-4. The Cooling and
Lubrication System (air-cooled version) consists
of a fan, fan motor, radiator-type aftercooler/
fluid cooler, full flow fluid filter, thermal valve ,
and interconnecting piping and tubing. For
water-cooled models, two shell and tube heat
exchangers are substituted for the radiator-type
cooler listed above.
The pressure in the
receiver/sump causes fluid flow by forcing the fluid
from the high pressure area of the sump to an area
of lower pressure in the compressor unit.
Fluid flows from the bottom of the receiver/sump to

the thermal valve. The thermal valve is fully open
when the fluid temperature is below 170F (77C)
Section 2
DESCRIPTION
[190F (88C) for 24KT, and rated pressures 150
psig and above]. The fluid passes through the thermal valve, the main filter and directly to the compressor unit where it lubricates, cools and seals the
rotors and the compression chamber.
As the discharge temperature rises above 170aF
(77C), due to the heat of compression, the thermal
valve begins to close and a portion of the fluid then
flows through the cooler. From the cooler the fluid
flows to the main filter and then on to the compressor unit.
A portion of the fluid flowing to the compressor is
routed to the anti-friction bearings which support
the rotors inside the compressor unit. Prior to entering the compressor unit, this fluid is taken through
the fluid filter, thus assuring properly filtered lubricant for bearing supply.
The fluid filter has a replacement element and an
integral pressure bypass valve. A gauge on the
instrument panel shows red when the filter needs
servicing. This gauge has a pressure setting lower
than that of the bypass valve. The gauge should be
checked with compressor running at full system
pressure.
Water-cooled models have a water pressure switch
to prevent operation with inadequate water pressure.
2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION.
Refer to Figures 2-3 and 2-4. The compressor unit
discharges the compressed air/fluid mixture into the
combination receiver/sump.
visual sight glass is located on the return line to

observe this fluid flow. There is also an orifice in
each return line (protected by a strainer) to assure
proper flow. A seconda ry separator element with a
separate return line, strainer, sight glass and orifice
further reduce the fluid carry-over to less than 1
ppm (parts per million ). A gauge, located on the
instrument panel, shows red if abnormal pressure
drop through the separator develops. At this time ,
separator element repl acement is necessary. This
gauge must be checked with the compressor running fully loaded.
A minimum pressure/check valve, located downstream from the sepa rator, assures a minimum
receiver pressure of 50 psig (3.4 bar) during loaded
conditions. This pressure is necessary for proper
air/fluid separation and proper fluid circ~lation.
A terminal check valve is incorporated into the minimum pressure/check valve to prevent compressed
air in the service line fro m bleeding back into the
receiver on shutdown and during operation of the
compressor in an unloaded condition .
A pressure relief valve (located on the wet side of
the separator) is set to open if the sump pressure
exceeds the sump tan k rati ng. A temperature switch
will shut down the com pressor if the discharge temperature reaches 235F (1 13C).
WARNING
DO NOT remove caps, plugs, and/or other components when compressor is ru nning or pressurized.
Stop compressor and relieve all internal pressure
before doing so.
The receiver has three basic functions:

1. It acts as a primary fluid separator.
2. Serves as the compressor fluid sump.
3. Houses the final fluid separator.
The compressed air/fluid mixture enters the receiver and is directed against the internal baffle. The
direction of movement is changed and its velocity
significantly reduced, thus causing large droplets of
fluid to form and fall to the bottom of the
receiver/sump. The fractional percentage of fluid
remaining in the compressed air collects on the surface of the separator element as the compressed
air flows through the separator. Return lines (or
scavenge tubes) lead from the bottom of the separator element to the inlet region of the compressor
unit. Fluid collecting on the bottom of the separator
is returned to the compressor by a pressure differential between the receiver and the compressor. A
Fluid is added to the sump via a capped fluid filler

opening, placed low on the tank to prevent overfilling of the sump. A sig ht glass enables the operator
to visually monitor the sump fluid level.
2.6 CONTROL SYSTEM , FUNCTIONAL DESCRIPTION- STANDARD ELECTRO-MECHANICAL
Refer to Figures 2-5A, 2-5 8 anq 2-5C. The purpose
of the compressor control system is to regulate the
compressor air intake to match the amount of compressed air being used. At approximately 10 psig
(0.7 bar) air line over-pressure , the control system
will automatically blow down the compressor and
greatly reduce the unload power consumption.
The Control System con sists of an inlet valve ,
(located on the compressor air i_
nlet), blowdown
valve, solenoid valve, pressure switch , and a
pressure regulator. The functional descriptions of
the Control System are given below in four distinct
Section 2
DESCRIPTION
Figure 2-3 Compressor Fluid Cooling/ Lubrication and Discharge System- Air-cooled
MOISTURE
SEPARATOR
,_.FLUID
c:=> AIR
SEPARATOR
ELEMENT
~ FLUID/AIR
phases of compressor operation. The following

guidelines apply to all 120 and 160 Series compressors. For variable speed drive packages refer
to Section 9 for additional control information. For
explanatory purposes this description will apply to a
compressor with an operating pressure range of
125 to 135 psig (8.6 to 9.3 bar). A compressor with
any other pressure ra nge would operate in the
same manner except for stated pressures.
START - 0 TO 50 PSIG (0 TO 3.5 BAR)
When the compressor START button is depressed,
the sump pressure wi ll quickly rise from 0 to 50 psig
(0 to 3.5 bar). During th is period both the pressure
regulator and the solenoid valve are closed, the

inlet valve is fully open due to inlet air flow, and the
compressor pumps at full rated capacity. The rising
compressor air pressure is isolated from the service
line in this phase by the minimum pressure valve,
set at approximately 50 psig (3.5 bar).
NORMAL OPERATING MODE- 50 TO 125 PSIG
(3.5 TO 8.6 BAR)
When the pressure air rises above 50 psig (3.5 bar),
the minimum pressure/check valve opens and
delivers compressed air to the service line. From
this point on, the line air pressure is continually
monitored by a line pressure gauge and a pressure
Section 2
DESCRIPTION
Figure 2-4 Compressor Fluid Cooling/ Lubrication and Discharge System- Water-cooled
FLUID
FILTER
MINIMUM PRESSURE/
CHECK VALVE
AFTER COOLER
SUMP TANK
WATER
CONTROL
VALVE
(OPTIONAL)
FLUID
COOLER
ELEMENT
.... FLUID
c::::> AIR
i2ZZ> FLUID/AIR
MOISTURE
SEPARATOR
Section 2
DESCRIPTION
Figure 2-5A Control System- Electro-mechanical
120 SERIES
TO
SEPARATOR
dP GAUGE
SLOWDOWN
VALVE
SUMP
TANK
TO
SEPARATOR
dP GAUGE
160 Series
10
Section 2
DESCRIPTION
Figure 2-58 Control System- 120 Series with Supervisor Controller
AIR INLET
VALVE
120 Series
PRESSURE
REGULATOR
VALVE~
switch usually set at 135 psig (9.3 bar). The pressure regulator and the solenoid valve remain closed
during this phase. The inlet valve remains fully open
for maximum capacity.
MODULATING MODE -125 TO 135 PSIG (8.6 TO

9.3 BAR)
If less than the rated capacity of compressed air is
being used, the service line pressure will rise above
125 psig (8.6 bar). The pressure regulator valve
gradually opens, applying air pressure through the
control line to the inlet valve piston. This causes the
inlet valve to partially close reducing the amount of
air entering the compressor until it matches the

amount of air being used. The control system functions continually in this manner, between the limits
of 125 to 135 psig (8.6 to 9.3 bar), in response to
varying demands fro m the service line .

The pressure regulator has an orifice which vents a
small amount of air to the atmosphere when the
pressure regulator controls the inlet valve . The orifice also bleeds any accu mulated moisture from the
control lines.
UNLOAD - IN EXCESS OF 135 PSIG (9.3 BAR)

LINE PRESSURE
When a relatively small amount or no air is being
used, the service line pressure rises to the setting
(cut-out pressure) of the pressure switch. The pressure switch opens, interrupting the electrical power
to the solenoid valve. At this time , the solenoid

valve allows dry sum p tank air pressure or service
air pressure through a shuttle valve to be applied
11
Section 2
DESCRIPTION
Figure 2-5C Control System- 160 Series with Supervisor Controller
AIR INLET
VALVE
160 Series
MINIMUM
PRESSURE/
CHECK VALVE
SUMP
TANK
PRESSURE
REGULATOR
VALVE--
directly to the inlet valve piston and keep it closed.

Simultaneously, the solenoid valve sends a pneumatic signal to the blowdown valve. The blowdown
valve opens the sump to the compressor intake
reducing the sump pressure to approximately 20
psig (1.4 bar). The check valve in the air service line
12
pressure prevents line pressure from returning to

the sump.
When the line pressure drops to the low setting
(cut-in pressure; usually 100 psig [6 .9 bar] on low
pressure ["L"] compressors and 125 psig [8 .6 bar]
on high pressure ["H "] compressors, 150 psig [1 0.3
Section 2
DESCRIPTION
bar] on ["HH"] compressors, 175 psig [12.0 bar]
["XH"]), the pressure switch closes, re-energizing
the 3-way solenoid valve and allowing the blowdown valve to close. The re-energized solenoid
valve again prevents pressure from reaching the
inlet valve. The inlet valve is fully open and the compressor delivers full rated capacity. Should the pressure begin to rise, the pressure regulator will
resume its normal function as previously described.
To accommodate varied periods of time when there
are not any air requirements, "Dual-Control" is utilized. This feature allows you to set the compressor
in an automatic position whereby the compressor
will shut down when no compressed air requirement is present and restart as compressed air is
needed.
2.7 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION- SUPERVISOR CONTROLLER

Refer to Figures 2-58 and 2-5C. The purpose of
the compressor control system is to regulate the
amount of air being compressed to match the
amount of compressed air being used. The capacity control system consists of a solenoid valve,
regulator valve and an inlet valve. The functional
description of the control system is described (as
follows) in four distinct phases of operation. The following description text applies to all 120 and 160
Series compressors with optional Supervisor
Controller. For variable speed drive packages refer
to Section 9 for additional control information. For
explanatory purposes, this description will apply to
a compressor with an operating range of 100 to 11 0
psig (6.9 to 7.6 bar). A compressor with any other
pressure range would operate in the same manner
except stated pressures.
START MODE - 0 TO 50 PSIG (0 TO 3.5 BAR)
g .
When the compressor ..

(START) pad is
depressed, the sump pressure will quickly rise from
0 to 50 psig (0 - 3.4 bar). The compressor initially
starts unloaded, then switches to full load when full
rpm has been achieved. During this period, both
the pressure regulator and the solenoid valve are
closed, the inlet valve is fully open and the compressor pumps at full rated capacity. The rising
compressor air pressure is isolated from the service
line in this phase by the minimum pressure valve
set at approximately 50 psig (3.4 bar).
FULL LOAD MODE- 50 TO 100 PSIG (3.4 TO 6.9
BAR)
When the compressed air pressure rises above 50
psig (3.4 bar), the minimum pressure valve opens
allowing compressed air to flow into the service line.
From this point on, the line air pressure is continually monitored by the Supervisor Controller. The
pressure regulator and the solenoid valve remain
closed during this phase. The inlet valve is in the
fully open position as long as the compressor is
running at 100 psig ( 6.9 bar) or below.
MODULATING MODE - 100 TO 110 PSIG (6.9 TO

7.6 BAR)
If less than the rated capacity of compressed air is
being used, the service line pressure will rise above
100 psig (6.9 bar). The pressure regulator valve
gradually opens, directing air pressure to the inlet
control valve, reducing air entering the compressor
until it matches the amount of air being used. The
control system functions continually in this manner
between the limits of 100 to 110 psig (6.9 to 7.6 bar)
in response to varying demands from the service
line.
pressure regulator controls the inlet control valve.
The orifice also bleeds any accumulated moisture
from the pressure reg ulator.
UNLOAD MODE- IN EXCESS OF 110 PSIG (7.6

BAR)
used , the service line pressure continues to rise.
When it exceeds 110 psig (7.6 bar), the Supervisor
Control System de-energizes the solenoid valve
allowing sump air pressure to be supplied directly to
close the inlet valve. Simultaneously, the solenoid
valve sends a pneumatic signal to the blowdown
valve. The blowdown valve opens to the atmosphere, reducing the su mp pressure to approximately 20 psig (1.4 bar). The check valve in the air service line prevents line pressure from returning to the
sump.
(cut-in pressure; usually 100 psig [6.9 bar] on low
pressure ["L"] compressors and 125 psig [8.6 bar]
on high pressure ["H "] compressors, 150 psig [1 0.3
bar] on ["HH"] compressors, 175 psig [12.0 bar]
["XH "]) . Supervisor Controller energizes the solenoid valve and allows the blowdown valve to close .
The re-energized solenoid valve again prevents line
pressure from reach ing the inlet control valve.
Should the pressure begi n to rise, the pressure regulator will resume its normal function as previously
described.
AUTOMATIC OPERATION
For applications with varied periods of time when
there are no air requi rements, Supervisor's AUTO-
13
Section 2
DESCRIPTION
MATIC mode allows the compressor to shutdown
(time delayed) when no compressed air requirement is present and restart as compressed air is
needed.
Figure 2-6 Air Inlet System
~~------------~------------------------
2.8 AIR INLET SYSTEM , FUNCTIONAL DESCRIP-
TION
Refer to Figure 2-6. The Compressor Inlet
System consists of a dry-type air filter, a restriction gauge and an ai r inlet valve.
The restriction gauge (located on the instrument
panel), indicates the condition of the air filter by
showing red when filter maintenance is required.
The poppet-type mod ulating air inlet valve directly
controls the amount of air intake to the compressor
in response to the operation of the pressure regulator (see Modulating Mode, Section 2.6 [Standard
Electro-Mechanical] or Section 2.7 [Supervisor
Controller]). The inlet valve also acts as a check
valve , thus preventing reverse rotation when the
compressor is shut down .
WARNING
" The Plastic Pipe Institute recommends against

the use of thermoplastic pipe to transport compressed air or other compressed gases in
exposed above ground locations, e.g. in exposed
plant piping." (I)
PVC piping should not be used with Sullube systems . It may affect the bond at cemented joints.
Certain other plastic materials may also be affected.
(I) Plastic Pipe Institute, Recommendation B,
Adopted January 19, 1972.
2.9 INSTRUMENT PANEL GROUP, FUNCTIONAL DESCRIPTION- STANDA RD ELECTRO-MECHANICAL CONTROLLER

Refer to Figure 2-7 for specific location of parts
described. For information on Supervisor Controller
panel group , consu lt the Supervisor Controller
Manual.
The Electro-mechanical Controller Instrument
Panel Group consists of a panel containing the
line pressure , sum p pressure and discharge
temperature gauges , the air filter, the separator
element and the flu id filter restriction gauges,
g .
along with START ..

and STOP .. [!) . push
buttons and an hourmeter.
Refer to Figure 2-7 for locations of the following
ind icators and controls:
The line (termina l) pressure gauge is connected at the discharge of the package
14
160 SERIES
valve and continually monitors the air pressure.

The sump pressure gauge continually
monitors the sump pressure at the various
load and/or unload conditions.
The discharge temperature gauge monitors the temperature of the air leaving the
compressor unit. For both air-cooled and
water-cooled compressors the normal reading is approximately 180F to 205F (82C
to 96C).
The air filter restriction gauge monitors the
condition of the air intake filter and shows in
the red zone (20 to 30" water [51 to 76 em])
when filter service is required. The compressor must be running fully loaded for an
accurate indication .
The START ..
on.
g . pad turns the compressor
Section 2
DESCRIPTION
Figure 2-7 Instrument Panel Group (Electro-mechanical)
DISCHARGE
TEMPERATURE
GAUGE
of operation for the compressor and is useful for planning and logging service operations.
The POWER ON ( '
) LED on the instrument panel indicates when power to the
compressor is supplied .
The ON LED indicates when the compressor
is running.
m.
The AUTO ..
pad
automatic control .
is used to enable
The separator maintenance gauge monitors condition of the separator element and
shows in the red zone when the element
restriction is excessive.
AIR FILTER
MAINTENANCE
GAUGE
AUTO MODE
PAD
The fluid filter maintenance gauge monitors the condition of the bearing lube filter
element and shows in the red zone when
the element should be changed.
The red light on the instrument panel indicates when power to the compressor is supplied .
I!J . pad turns the compressor
The green light indicates when the compressor is running .
The hourmeter records accumulative hours
The amber light indicates when the compressor is in AUTO mode.
The STOP ..
off.
15
NOTES
16
Section 3
SPECIFICATIONS
3.1 TABLE OF SPECIFICATIONS
LS-12 SERIES 50 Hz
MODEL (I)
KW
LENGTH
MM
WIDTH
MM
HEIGHT(II)
MM
WEIGHT KG
OPEN/ENCLOSED
H,HH,XH
HH,XH
37
45
1829
1829
1219
1219
1524
1524
1043/1220
1134/1311
LS-12 SERIES 60 Hz
MODEL (I)
HP
LENGTH
IN
WIDTH
IN
HEIGHT(II)
IN
WEIGHT LB
OPEN/ENCLOSED
L,H,HH
L,H,HH,XH
H,HH,XH
40
50
72
72
72
48
48
48
60
60
60
2270/2660
23002690
2500/2890
60
LS-16 SERIES 50 Hz
MODEL (I)
KW
LENGTH
MM
WIDTH
MM
HEIGHT(II)
MM
WEIGHT KG
OPEN/ENCLOSED
H,HH,XH
H,HH,XH
L,H
45
56
1829
1829
1829
1219
1219
1588
1588
1219
1588
1220/1442
1233/1456
1243/1546
75
LS-16 SERIES 60 Hz
MODEL (I)
HP
LENGTH
IN
WIDTH
IN
HEIGHT(II)
IN
WEIGHT LB
OPEN/ENCLOSED
L, H, HH
L, H, HH, XH
L, H
60
75
100
72
72
72
48
48
48
60
60
59.4
2690/3180
2720/3210
2740/3410
NOTE
For latest sound test data, consult Sullair Factory.
(I) Includes standard and 24KT. Rated pressure designations appearing after model number are as follows :
"L"- 100 psig /6.9 bar
"H"- 125 psig/8.6 bar
"HH"- 150 psig/10.3 bar
"XH"- 175 psig/12 bar
Maximum pressure is rated pressure and 10 psig (0 .7 bar).

(II) (Except for 16-100 60Hz models) Height listed is for models without enclosure. Height for enclosed models is 1588 mm/
62.5 in . Add an additional length of 102 mm/ 4 in . (non-enclosed models) or 229 mm/ 9 in. (enclosed models) for servicing the separator.
COMPRESSOR:
Type:
Standard Operating Pressure (Ill):
Bearing Type:
Ambient Temperature (Max.) (IV):
Cooling:
Compressor Fluid:
Sump Capacity:
Control:
STANDARD MODELS
Rotary Screw
100 psig (6.9 bar) (L)
150 psig (1 0.3 bar) (HH)
125 psig (8.6 bar) (H) 175 psig (12 bar) (XH)
Anti-Friction
105oF (41 oc)
Pressurized Fluid
Sullair Sullube
8.0 U.S. gallons (30 liters)
Electro-Pneumatic
Supervisor Controller (optional)
(Ill) Special compressors are available for operation at higher pressures.

(IV) Special compressors are available for operation in higher ambient temperature.
17
Section 3
SPECIFICATIONS
MOTOR (V):
Size:
STANDARD MODELS
40, 50, 60, 75 and 1OOHP/ 37, 45, 56 and 75 KW
Type:
C-Fianged , Open Dripproof, Premium Efficiency

Three Phase, 230/460 60 Hz, 380-415(400) 50 Hz
40oc Maximum Ambient Temperature
Options Available: 200V and 575V

T.E.F.C. Also Available: CE Approved
Starter:
Full Voltage Magnetic, Wye Delta or Solid State

Options Available: 200V and 575V 60 Hz, 220 50 Hz
Speed:
40, 50 , 60HP:
75HP:
100 ("L")HP:
100 ("H")HP:
1780
1775
3560
1780
RPM
RPM
RPM
RPM
(60
(60
(60
(60
Hz)
Hz)
Hz)
Hz)
or
or
or
or
1475
1475
2945
2945
RPM (50 Hz)

RPM (50 Hz)
(50 Hz)
(50 Hz)
(V) Multi-frequency and voltage motors are used. The compressors must be used only with the specified electrical frequency
and voltage.
3.2 LUBRICATION GUIDE

Refer to Figure 3-1 for fluid fill port location. For
best value and longest uninterrupted service, the
120 and 160 Series com pressors are factory filled
and tested with Sullube lubricant as standard fill.
DO NOT MIX DIFFERENT TYPES OF FLUIDS.

Contamination of non-detergent mineral fluids with
traces of detergent motor fluids may lead to operational problems such as foaming , filter plugging , orifice or line plugging.
NOTE
WARNING
Mixing of other lubricants within the compressor

unit will void all warranties
Flush system when switching lubricant brands.
Figure 3-1 Fluid Fill Location
If fluid change is requi red, follow Lubrication Guide

3.4.
WARNING
"The Plastic Pipe Institute recommends against

the use of thermoplastic pipe to transport compressed air or other compressed gases in
plant piping." (I)
PVC piping should not be used with Sullube systems. It may affect the bond at cemented joints.
Maintenance of all other components is still recommended as indicated in the Operator's Manual.
For light-duty high-humidity service where condensed moisture and emulsification (mayonnaise)
may occur, the flu id change interval must be
reduced to 300 hours maximum. A non-detergent
fluid with rust, oxidation and foam inhibitors and
good water separation characteristics should be
used.
18
FLUID
FILL
Section 3
SPECIFICATIONS
When ambient conditions exceed those noted or if
conditions warrant use of "extended" life lubricants
contact Sullair for recommendation .
3.3 APPLICATION GUIDE

Sullair encourages the user to participate in a fluid
analysis program with the fluid suppliers . This could

result in a fluid change interval differing from that
stated in the manual. Contact your Sullair dealer for
details.
3.4 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE

LUBRICANT
Sullube
SRF 1/4000
24KT
CP-4600-32-F
FLUID CHANGE
A,E
B,E
F,E
B,E
FLUID FILTER CHANGE
G,C
G,C
G,C
G,C
SEPARATOR CHANGE
A,D
B,D
A,D
B,D
A- 8,000 Hours or once a year.

B - 4,000 Hours or more frequently if conditions so require.
C -When measured pressure loss exceeds 20 psig (1 .3 bar) .
D- When measured pressure loss exceeds 10 psig (0 .7 bar).
E- When required by fluid analysis or known contamination .
F - Does not require replacement during normal service conditions.
G - Every 1000 hours.
19
I\.)
!1
~
~
<o'
01
~
~
.!...!
c::
Q3
.j:>.
00
"'~
::0
:::J
~
:::--;
()'
[79.5]
!l>
NOTES:
I.
PHYSICAL DIMENSIONS IN INCHES I MILLIMETERS I.
2.
ALLOW 36.00"1 915mm I MINIMUM CLEARANCE ALL AROUND MACHINE FOR ACCESS
AS WELL AS FREE CIRCULATION OF AIR.
3.
A FOUNDATION OR MOUNTING CAPABLE OF SUPPORTING THE WEIG~~ OF THE
PACKAGE , AND RIGID ENOUGH TO MAINTAIN THE COMPRESSOR FRA~E LEVEL
IS REQUIRED.
THE COMPRESSOR FRAME MUST BE LEVELED AND S~CURED
WITH FOUNDATION BOLTS, AND FULL UNIFORM CONTACT MUST BE ~AINTAINED
BETWEEN THE FRAME AND THE FOUNDATION .
NO PIPING LOADS S~ALL
BE TRANSMITTED AT THE EXTERNAL CONNECTION.
4.
ALL DIMENSIONS . 50 " 1 \3mm I.
6-
=7
r~
~
Qo
r~
~
0)
3 . 13
[79 . 5]
[!]
<D
()
s0
~
[22 . 2]
tvO.,JNT I NG HOLES
1-l ~ REO'OI
<D
()
::::;!l>
:::J
()
E/1.1 DUAL CONTROL
:~::::
~RG~~~::
CONTROLLER
MIN l M~~L ~~ESSURE
tJ
c::
~; i~~c68E~~ ~
0
(')
AIR/OIL
SEPARIITCA TANK
0
:::J
WATEA COCLED
0 IL COOLER
~jC~E~o2~~
HE ... VY DUTY
~~~~ TE~IR
Qo
(/)
LO W LEVEL OIL
SIGHT GL ASS
-
<D
59.25
[1504 . 9]
~-
.....
(')
0
:::J
CUSTOMER AIR
e 9~~ /~S'~.
75 HP
2 . 0 .. 100 t-P
1/4 "
COO..... IN:; NA TER OUTLET

3/ 4 '' 50 75 HP
1 1/4" JOO HP
MOISTU R E~
OR"N CO"N .
lOr=-:
l
(zs5 . t]
7.
[tj .s]
4 . 00
(tot .s]
@)
s0
::::::::
<D
.....
~
Cii
";"
II
l___j
l__j
()
0
0
(i)
54 . 0 0 - - - - - - - - - - - ---.1
[~~.;,s_J_ _ _ _ _ _ _ _ _ _ _ _ _-..J
[1828 .8]
-3:
en
en
"'CCD
rna
0 ()"
-:::::s
-n
-w
-0~
z
en
::!:1
1\.)
1\.)
(Q
01
0
t::
(i3
cb
Ol
1\.)
"'::0~
::::::!
::::!:
::::!'!
::::!:
=?
r-
C[J
~
1\.)
[!}
CD
C)
a
:3
CD
g.
Q)
::::::!
1'/2 RNP T
c=;
AIROUTL[T
~
CONTROL
P ANEL
I~
~
()
0
::::::!
~
04 . 5" AIR
tONtUCTION
Qo
INL(T
(/)
-
CD
~...,
(I)
()
0
::::::!
a
&
...,
't=
1-~----32.00
NOTES:
1 . ALLOW .36 " MINIMUM CLEAR AN CE AROUND MA CHINE
FOR ACCESS AND FREE CIRCULAT ION OF AIR .
A FOUNDATION OR MOUNTING CAPABLE OF SUPPORTING
THE WEIGHT OF PACKAGE, AND RIGID ENOUGH TO
MAINTAIN THE CO MPRESSOR FRA ME LEV EL I S REQUIRED.
THE CO~PRESSOR FRAME MUST BE LEVELLED AND SECURED
BETWEEN THE FRAME AND THE FOUNDATION . NO PIPING
LOADS MUST BE PERMITTED AT EXTERNAL CONNECT I ONS.
3
ALL DIMENSIONS ARE o' /2 ".
4. PACKAGE WEIGHT: 2060 LBS .
::;;
C)
25.88-------l
3.75 1--- - - - - - - - -
I\.)
"");
12 480 LBS . WITH ENCLOSURE!.
lf, "NPTCON0[N5 ATE
DRAINCO,.,.NECTION
0
0
(i)
-3:
en
-c
m
--0-n
Ocn
~~.....
-ocs
Z ::l
cn w
N
N
Jl
"'"'
(Q'
Ul
~
~
c:
Cti
_r-----------
Ul
;;u
0
NOTES:
I I DIMENSIONAL TOLERANCE .50 " 112.7mml.
2 1 PH YSICAL DIMENSIONS IN INCHE~ MILLIMETERS I.
3 1 ALLOW 36.00 " 1 915mm I MINIMUM CL EARANCE ALL AROUND MACHINE FOR ACCESS
AS WELL AS FREE CIRCULATION OF AIR .
4 1 A FOUNDATION OR MOUNTING CAPABLE OF SUPPORTING THE WEIGHT OF THE
PACKAGE, AND RIGID ENOUGH TO MAINTAIN THE COMPRESSOR FRAME LEVEL
IS REOUIRED.
THE COMPRESSOR FRAME MUST BE LEV ELED AND SECURED
WITH FOUNDATION BOLTS, AND FULL UNIFORM CONTACT MUST BE MAINTAINED
BETWEEN THE FRAME AND THE FOUNDATI ON .
NO PIPING LOADS SHALL BE
TRANSMITTED AT THE E XTERNAL CONNECTIONS.
-'-:~j:
@)
L5120-40
L5120-50
L5120-60
LS160-60
LS160-75
LS160-l00
A
72.00
72.00
72.00
72.00
72 . 00
78.00
.75
.75
.75
.75
.75
I .25
l .50
l .50
l .50
l .50
l .50
2.00
2845
2845
2845
2845
2845
2845
CFM /
CFM /
CFM /
CFM /
CFM /
CFM /
4850
4850
4850
4850
4850
4850
M3/
M3/
M3/
M3/
M3/
M3/
HR
HR
HR
HR !
HR,
HR !
[,
~0'~
1+~:):
']
~ ~,~;
L..
Bj-
~;;~
()'
Sl>
g:
:
I
EXHAUST AIR
FAN FLOW
~
:::::l
g
MODEL
w
.h
----------------------1
i
I
I
i
=?
---... r-
4( . 25
[1 174 . 7] .
48.00
[1219 . 2]
~ sn
mN
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Q_r.s~
JJ
----------~~l '
:-]-----------_-- - -
0)
!!!
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[22 . 2]
=i'
('!)
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:::rSl>
:::::l
E/ M 0
CONTRO
~
~-
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c:
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0
:::::l
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-
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~-
62 . 25
0
....,
[1 ,s, . 2]
()
0
:::::l
=i'
B" NPT
C " NPT
COOL lNG
WATER OUTLET
AIR OUT
CONNECT ION
t JR INLET
AIR
INLET
C " NPT
COOLING
WATER INLET
<~
1+,;
--
1 / 4 " NPT
MOISTURE ORA IN
CONNECT JON
~~~~
~
....,
~
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c=J
63 " OJ
I NG HOLES
14 -REO ' 0 I
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a-7
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J.IOUNTING HOLES
.62
~-FLACES
ON
BOTTO~oj
FlANGE
C)
3
CD
C)
R JO. 1 4
'""\~~/'~?
AIR FLOW
lVz~-11' /2
AIR OuT
CONNECT !ON
!CPT
PRESSUII:[
::J-
R[L 1(~
VALVE
Q)
::J
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t:J
t::
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0
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s:
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0
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! N5TA! I AT !ON
NOTE :
1
ALLOW 4 FT . CLEARANCE ALL
MACHINE FOR ACCESS .
2 . ALL DIMENSIONS ARE! SO
AR:)UND
.
NOTF
A FOUNDATION OR MOUNTING CAPABLE OF SUPPORTING THE

WEIGHT ( 2,660 LBS l OF THE MA CH INE AND RIGID ENOUGH TO
MAINTAIN THE CO MPRE SSOR FRAME LEVEL AND THE CO MPRE SSOR
IN ALIGNMENT IS REQUIRED.
THE COMPRESSOR FRAME MUST BE
LEVELED AND SECURED WITH FOUNDATION BOLTS, AND FULL
UN IF OR M CONTACT MU ST BE MAINTAINED BETWEEN THE FRAME AND
FOUNDATION
IT IS RECOMMENCED THAT THE FRAME BE GROUT ED
TO THE FOUNDATION.
THE COMPRESSOR UNIT AND DRIVER MUST BE
ALIGNED AFTER
THE
FRAME
INS-ALLATION
IS COMPLETED
AS
SPECIFIED IN THE OPERATORS MANUA L.

NO PIPING LOADS SHALL
BE TRAI"SMITTED TO THE MACHINE BY EXTFRNAL CONN ECTIO N S
<D
-3:
(/)
"'C
--0-n
Ocn
~~.....
-oo
z::s
cnw
NOTES
24
Section 4
INSTALLATION
4.1 MOUNTING OF COMPRESSOR
A foundation or mounting capable of supporting the
weight of the compressor, and rigid enough to maintain the compressor frame level and the compressor in alignment is required. The compressor frame
must be leveled, and full uniform contact must be
maintained between the frame and foundation. No
piping loads shall be transmitted to the compressor
at the external connections.
exposed to temperatures less than 32F(0C).

4.3 SERVICE AIR PIPING
Service air piping should be installed as shown in
Figure 4-1 . A shut-off valve should be installed to
isolate the compressor from the service line if
required. Also notice that the service line should be
equipped with water legs and condensate drains
throughout the system .
4.2 VENTILATION AND COOLING

For air-cooled compressors, select a location to
permit sufficient unobstructed air flowing in and out
to the compressor to keep the operating temperature stable. The minimum distance that the compressor should -be from surrounding walls is three
(3) feet (1m). To prevent excessive ambient temperature rise, it is imperative to provide adequate
ventilation.
For water-cooled compressors, it is necessary to
check the cooling water supply. The water system
must be capable of supplying the flows shown in
Table 1- Water Supply Requirements (Watercooled) , and must be maintained at all times. These
figures apply to a compressor running at full load
with an aftercooler. For cooler water or a partially
loaded compressor, slightly less water is required.
However, for hotter water the flow requirements are
significantly greater.
Table 2- Ventilation Requirements indicates the

ventilation requirements necessary to keep the
compressor running at a normal operating temperature. The fan air requirement is the volume of air
which must flow through the compressor for proper
ventilation. The specified heat rejection requirement
is the amount of heat that is radiated by the compressor. This heat must be removed to assure a
normal operating temperature. With air-cooled compressors it is possible to use this heat for space
heating, providing no additional pressure drop is
created across the fan. Consult a Sullair office for
assistance in utilizing this heat.
DO NOT install a water-cooled or an aircooled/aftercooled compressor where it will be
WARNING
"The Plastic Pipe Institute recommends against

the use of thermoplastic pipe to transport compressed air or othe r compressed gases in
plant piping." (I)
PVC piping should not be used with Sullube systems. It may affect the bond at cemented joints.
4.4 COUPLING ALIGNMENT CHECK

No coupling alignment is required.
4.5 FLUID LEVEL CHECK
The air compressor is su pplied with the proper
amount of fluid. However, it is necessary to check
the fluid level at installation and subsequently during the operation of the com pressor. The oil level is
checked when the com pressor is in SHUT DOWN
MODE (oil level may not be visible when operating), and by looking at the sight glass on the sump.
If the sump is properly filled, the fluid should be visible in the sight glass. To be able to see the oil
level it may be necessary to start the machine
and build the sump press ure up to 10/20 psi and
then shut down. If no oil level is seen in the sight
glass, add oil to the center of the glass. Do not
overfill in any case. When a complete oil change is
performed fill the sump to the maximum allowable
fluid level (up to the fill plug).
4.6
ELECTRICAL PREPARATION- STANDARD

ELECTRO-MECHANICAL
Interior electrical wiring is performed at the factory.
Required customer wirin g is minimal , but should be
TABLE 1- WATER SUPPLY REQUIREMENTS (WATER-COOLED) (I)

WATER TEMP.
WATER FLOW
GPM (LITERS)
OF (OC)
70 (21)
80 (26.6)
40HP
SOHP (37KW)
60HP (45KW)
75HP (55KW)
1OOHP (75KW)
5.6
8.4
7.0 (26.5)
10.5 (35.7)
9.0 (31.6)
11.5 (41.6)
10.5 (39. 7)
14.0 (51.6)
14.0 (52.5)
18.8 (70.9)
(I) Water pressure should be between 25 and 75 psig (1.7 and 5.2 bar).
25
Section 4
INSTALLATION
TABLE 2- VENTILATION REQUIREMENTS
Cooling Type
Air-Cooled with Aftercooler
Motor HP/KW
40/NA
Fan Air CFM/

M3/Hr (I)
6,ooo; I 6,000/
10,200 I 10,200
Ventilating Air/
Heat Rejection
BTU/Hour
KCAL/HR
Cooling Water/
Heat Rejection
BTU/Hour
KCAL/HR
50/37
I
114,500 152,830
28 ,8oo I 38,510
75/55
60/45
Water-Cooled
I
100/75
40/NA
50/37
60/45
75/55
100/75
2,845/
2,845/
2,845/
2,845/
2,845/
4,850
4,850
4,850
4,850
4,850
10,600
2,670
13,300
3,350
15,800
4,000
19,800
5,000
26,000
6,550
114,500
28,800
153,000
38,600
168,000 210 ,000 275,000

42,300
53,000 69,300
8,500/
8,500/
14,440
14,440
8,500/
14,440
229 ,250
57,770
l 305
,660
77 ,026
I
I
183,400
46,216
I
I
1
(I) Applies to compressors with canopy only (vent fan) .
done by a qualified electrician in compliance with

OSHA, National Electrical Code, and/or any other
applicable State, Federal and local electrical codes
concerning isolation switches, fused disconnects,
etc. Sullair provides a wi ring diagram for use by the
installer.
NOTE
Customer must provide electrical supply power
disconnect within sight of machine.
A few electrical checks should be made to help
Figure 4-1 Service Air Piping with Aftercooler and Optional Air Dryer (Typical)
GATE VALVES
AIR OUTLETS
(NEVER TAKE A IR
FROM BOTTOM OF
PIPE)
SULLAIR
DRY ER
WATER LEG
26
Section 4
INSTALLATION
assure that the first start-up will be trouble-free.
WARNING
Lethal shock hazard inside. Disconnect all power

at source before opening or servicing.
1. Check incoming voltage. Be sure that compressor is wired for the correct incoming voltage.
2. Check starter for correct size, proper overload
relay, and heaters.
3. Check all electrical connections for tightness.
4. "DRY RUN" the electrical controls by disconnecting the three (3) motor leads from the starter.
Energize the control circuits by pressing the
.g .
(START) push button and check all protective devices to be sure that they will de-energize the starter coil when tripped.
5. Reconnect the motor leads and jog the motor for
a direction of rotation check as explained in
Section 4.8.
NOTE
Wiring diagram for standard compressors is
supplied on the inside cover of the Control
Center. Optional compressor wiring diagrams
will vary.
4.7 ELECTRICAL PREPARATION- SUPERVISOR

CONTROLLER
Interior electrical wiring is performed at the factory.
Required customer wiring is minimal, but should be
done by a qualified electrician in compliance with
OSHA, National Electric Code and/or any applicable local electrical code concerning isolation switches, fused disconnects, etc. Sullair provides a wiring
diagram for use by the installer.
An electrical check should be made to help assure
that the first start-up will be trouble-free.
DANGER
Lethal shock hazard inside. Disconnect all power

at source, before opening or servicing.
1. Check incoming voltage. Be sure that the incoming voltage is the same voltage that the compressor was wired for.
Energize the control circuits by pushing the
..g .
(START) pad and check all protective

devices to be sure that they will de-energize the
starter coil when tri pped.
5. Reconnect the three (3) motor leads and jog the

motor for a direction of rotation check, as
explained in Section 4.9.
4.8 MOTOR ROTATION DIRECTION CHECK- STANDARD ELECTRO-MECHANICAL
NOTE
Motor rotation check must be made at compressor start-up. Remove com pressor panel as needed to view motor rotation .
After the electrical wiri ng has been done, it is necessary to check the direction of the motor rotation.
This can be accomplished by toggling between the
.g .
(START) and .. [!] . (STOP) push buttons on

the control panel. Verify proper rotation by observing the motor shaft from the end opposite the compressor unit, the shaft should be turning clockwise.
If the motor shaft is not turn ing clockwise, disconnect the power to the starter and exchange any two
of the three power input leads, then re-check rotation. A "Direction of Rotation" decal is located on the
motor to show proper motor/compressor rotation.
An alternative to this procedu re is to monitor the
g .
sump pressure gauge when pressing the ..

(START) push button. If immediate pressure is
shown on the sump pressure gauge when the compressor is started , then the proper motor rotation
has been achieved. If no pressure is indicated,
press the .. [!J . (STOP) push button immediately.
This indicates improper motor rotation. Disconnect
the power to the starter and exchange any two of
the three power input leads. Recheck rotation as
outlined above.
4.9 MOTOR ROTATION DI RECTION
CHECK -
NOTE
Motor rotation check must be made at compressor start-up. Remove compressor panel as needed to view motor rotati on.
2. Check starter and overload heater sizes.

3. Check all electrical connections for tightness.
4. "DRY RUN" the electrical controls by disconnecting the three (3) motor leads from the starter.
After the electrical wiring has been done, it is necessary to check the direction of the motor rotation.
Pull out the EMERGENCY STOP button and press
27
Section 4
INSTALLATION
once, quickly and in succession, the ..
g .
(START) and .. [!] . (STOP) pads. This action will

bump start the motor for a very short time. When
looking at the motor from the end opposite the compressor unit, the shaft should be turning clockwise .
If the reversed rotation is noted, disconnect the
power to the starter and exchange any two of the
three power input leads, then re-check rotation.
An alternative to this procedure is to set the

Supervisor Controller to display P1 . Pull out the
28
EMERGENCY STOP button and press once, quick-
g.
ly and in succession, the ..

(START) and .. 1!] .
(STOP) pads. This action will bump start the motor
for a very short time. If motor rotation is correct
there will be immediate pressure shown. If no pressure is present, reverse rotation is occurring.
Disconnect the power to the starter and exchange
any two of the three power input leads. Recheck
rotation as outlined above.
NOTES
29
Section 5
OPERATION- ELECTRO-MECHANICAL
Figure 5-1 Instrument Panel- Electro-mechanical Controller
MESSAG E DISPLAY
SYSTEM GRAPHIC DISPLAY
'---'~]]]
~P1
0 ON
0 AUTO
P2
~P2
'
~ @lliJ[S[l&D~.
02250 L 15-914
MESSAGE DISPLAY
30
EMERGENCY STOP
Section 5
5.1 GENERAL INTRODUCTION- STANDARD ELECTRO-MECHANICAL
While Sullair has built into this compressor a comprehensive array of controls and indicators to
assure you that it is operating properly, you will
want to recognize and interpret the reading which
will call for service or indicate the beginning of a

malfunction. Before starting your Sullair compressor, read this section thoroughly and familiarize
yourself with the controls and indicators -their purpose, location and use.
5.2 PURPOSE OF CONTROLS- STANDARD ELECTRO-MECHANICAL

CONTROL OR INDICATOR
EMERGENCY STOP SWITCH
START ..
g . PAD
STOP"(!]" PAD
AUTO"~" PAD
PURPOSE
Pushing in this switch, found adjacent to the controller, cuts all
AC outputs from the latter and de-energizes the starter. A fault
message (E STOP) is displayed by the Supervisor Controller
until the button is pulled out and the "0" pad is depressed.
Depress to turn the compressor ON.
Depress to turn the compressor OFF and reset the common
fault circuit.
To select between continuous (HAND ) operation and automatic stop/start (AUTO) operation. Sh uts off compressor automatically after the compressor runs unloaded for a specified
time (ranging from 3-60 minutes [T1 ]). Restarts compressor
when the pressure switch closes to the load setting. Dual control is enabled by pressing the "AUTO" pad .
HOURMETER
Records cumulative hours of compressor operation; useful for

planning and logging service schedules.
LINE PRESSURE GAUGE
Continually monitors service line air pressure. It is located at

the discharge of the package.
SUMP PRESSURE GAUGE
Continually monitors receiver/su mp pressure at various load

and/or unloaded conditions.
DISCHARGE TEMPERATURE GAUGE
Monitors temperature of the air leaving the compressor unit.

For both air and water-cooled compressors, the normal reading should be approximately 180F to 205F (82C to 96C).
AIR FILTER RESTRICTION GAUGE
Indicates when the air filter element change is required. The

gauge shows the red zone when drop through the filter is
excessive. The compressor must be running full load for an
accurate indication.
FLUID FILTER MAINTENANCE GAUGE
Indicates when a fluid filter element change is required. It

shows red when the pressure drop through the filter is excessive.
SEPARATOR MAINTENANCE GAUGE
Indicates when separator element change is required. Shows

red when the pressure drop th rough the filter is excessive.
The compressor must be running full load for an accurate indication.
31
Section 5
5.2 PURPOSE OF CONTROLS- STANDARD ELECTRO-MECHANICAL (CONTINUED)
PURPOSE
POWER ON ( '-. ) LED
Indicates when the starter is receiving power.
ON LED
Indicates when compressor is in operation:
-SOLID (CONTINU OUS) LIGHT
Indicates that machine is running.
-BLINKING LIGHT
Indicates that machine is in 'standby' mode, and may start at

any moment without any more user intervention.
AUTO LED
32
Indicates when compressor is in auto mode .
SEPARATOR RETURN LINE SIGHT GLASS
Used to indicate fluid flow in the return line. When the compressor is running at full load, fluid flow should be visible in
this sight glass. There may be little or no flow when the compressor is running unloaded, but a sluggish flow at full load
indicates a need to clean the return line strainer.
THERMAL VALVE
Regulates flow of fluid to and around the cooler. It is designed

to maintain a minimum operating temperature of 180F
(82C); use for fast warm-up on start-up.
MINIMUM PRESSURE/C HECK VALVE
Maintains minimum of 55 psig (3.8 bar) in the compressor

sump. Valve piston restricts receiver air discharge from receiver/sump when pressure falls to 55 psig (3.8 bar). Also prevents backflow into the sump during unload conditions and
after shutdown.
COMPRESSOR DISCHARGE
Designed to shut the compressor down when the discharge

TEMPERATURE SWITCH temperature reaches 235F
(113C).
WATER PRESSURE SWITCH

(water-cooled compressors only)
It prevents operation when water pressure of compressor is

inadequate.
PRESSURE RELIEF VALVE
Opens sump pressure to the atmosphere should pressure

inside the sump become too high. Operation of this valve indicates that the high pressure switch is either faulty or out of
adjustment.
MODULATING INLET VALVE
Regulates the amount of air allowed to enter the air compressor. This regulation is determined by the amount of air being
used at the service line. Also acts as a check valve to prevent
reverse compressor rotation at shut down.
PRESSURE REGULATO R
Allows a pressure signal to reach the air inlet valve to control

air delivery according to demand.
SOLENOID VALVE
Bypasses the pressure regulator valve causing the inlet valve

to close when the compressor reaches maximum operating
pressure. Also activates blow-down valve.
Section 5
5.2 PURPOSE OF CONTROLS- STANDARD ELECTRO-MECHANICAL (CONTINUED)
PURPOSE
PRESSURE SWITCH
Senses service line pressure. When line pressure reaches

maximum setting the pressure switch signals the pilot valves
to unload the compressor.
SLOWDOWN VALVE
Vents sump pressure to the atmosphere during unload conditions and shutdown.
5.3 INITIAL START-UP PROCEDURE

The following procedure should be used to make
the initial start-up of the compressor:
1. Read the preceding pages of this manual thoroughly.
necessary, see Control System Adjustment in

the Maintenance Section 7.8 of this manual.
7. Observe the operating temperature. If the operating temperature exceeds 205F (96C), the
cooling system or installation environment
should be checked .
2. Be sure that all preparations and checks

described in the Installation Section have been
made.
8. Observe return line sig ht glass and maintenance

indicators.
3. Crack open the shut off valve to the service line.
9. Open shut-off valve to service line .
4. Start the compressor by pushing the START button.
NOTE
Motor rotation check must have been checked.
5. Check for possible leaks in piping.

6. Slowly close the shut-off valve and check that the
setting on the pressure switch is set correctly. If
set correctly, the compressor will unload at the
desired unload pressure. If adjustments are
10. Reinspect the com pressor for temperature and

leaks the following day.
5.4 SUBSEQUENT START-U P PROCEDURE
On subsequent start-ups, check that fluid level is
visible in the fluid sight glass (refer to Section 4.5)
and simply press the START button. When the
compressor is runnin g, observe the instrument
panel and maintenance indicators.
5.5 SHUTDOWN PROCEDURE
To shut the compressor down, simply press the
STOP pad.
33
Section 6
OPERATION- SUPERVISOR CONTROLLER
Figure 6-1 Instrument Panel- Supervisor Controller
KEYPADS
SYSTEM GRAPHIC DISPLAY
MESSAGE DISPLAY
----------- - ------ ------------------------------------------------
------
SUPERVISOR CONTROLLERTM
:----o: :------::------::------::------::------::------:
:?
I
I
I
::ESC::+-::~::~::~::~:
II
II
II
I
II
II
II
II
II
II
II
II
II
II
II
II
II
II
I
I
I
I_ - - - - _I I _ - - - - _I I _ - - - - _ I I _ - - - - _I I _ - - - - _I I _ - - - - _ I I _ - - - - _I
P2
'
dP2
0[]~[2J
02250130-344
0
0
'-------- --- - ------------------------------ __________________________0
KEYPADS
NOTE
For information concerning all aspects of the Supervisor Controller,
consult the Supervisor Controller manual.
34
Section 7
MAINTENANCE
7.1 GENERAL
As you proceed in reading this section, it will be
easy to see that the Maintenance Program for the
air compressor is quite minimal. The use of the
service indicators provided for the fluid filter, air filter and fluid separator, will alert you when service
maintenance is required. When the maintenance
gauge shows red, maintenance for that specific
item is required. See instructions for each item in
Section 7 .8, Parts Replacement and Adjustment
procedures.
Figure 7-1 Fluid Filter (PIN 02250054-605)
FILTER
~HEAD
GASKET
NOTE
For general locations of machine components,
refer to Figures 2-1, 2-2, 7-10 and 7-11.
7.2 DAILY OPERATION

Prior to starting the compressor, it is necessary to
check the fluid level in the sump. Should the level
be low, simply add the necessary amount. If the
addition of fluid becomes too frequent, a simple
problem has developed which is causing this
excessive loss. See the Troubleshooting Section
under Excessive Fluid Consumption for a probable
cause and remedy.
After a routine start has been made, observe the
instrument panel gauges to be sure they monitor
the correct readings for their particular phase of
operation. After the compressor has warmed up, it
is recommended that a general check on the overall compressor and instrument panel be made to
assure that the compressor is running properly.
WARNING
DO NOT remove caps, plugs, and/or other components when compressor is running or pressurized.
Stop compressor and relieve all internal pressure
before doing so.
7.3 MAINTENANCE AFTER INITIAL 50 HOURS OF

OPERATION
After the initial 50 hours of operation, a few maintenance requirements are needed to clean the system of any foreign materials. Perform the following
maintenance operations to prevent unnecessary
problems.
*Repair Kit P/N 250025-526

to perform the followi ng:
1. Clean the return line strainer. Refer to Control
System in Section 10 for strainer location.
2. Replace the fluid filter element and gasket.
7.5 FLUID MAINTENANCE
Drain the sump and change the compressor fluid
using instructions shown in Sections 3.2, 3.3, and
3.4.
7.6 FILTER MAINTENANCE
Replace your fluid filter element and the gasket
under any of the following conditions, whichever
occurs first:
1. As indicated by the maintenance gauge.
2. Every third change .
7.7 SEPARATOR MAINTENANCE
Replace the separator elements when your separator maintenance gauges show red or after one (1)
year, whichever comes first. The separator elements must be replaced. DO NOT clean the separator elements.
7.8 PARTS REPLACEMENT AND ADJUSTMENT
PROCEDURES
FLUID FILTER MAINTENANCE
Refer to Figure 7-1 .
1. Clean the return line strainer. Refer to Control

System in Section 10 for strainer location.
1. Using a strap wrench, remove the old element

and gasket.
2. Clean the return line orifice.
2. Clean gasket seating surface.
7.4 MAINTENANCE AFTER FIRST 1000 HOURS

After 1000 hours of operation, it will be necessary
3. Apply a light film of fluid to the new gasket.
35
Section 7
MAINTENANCE
Figure 7-2 Air Filter Replacement LS-120 Series (PIN 02250127-683)
LS-160 Series (60-75HPI 45-55KW) (PIN 02250091-634)
WINGNUT
AIR FILTER
ELEMENT*
\
CLAMP
*12 Series Replacment Element P/N 02250127-684

** 16 Series Replacement Element P/N 02250131-499
4. Hand tighten new element until new gasket is
seated in the gasket groove. Avoid any nicks,
cuts or pinches to the gasket.
5. Continue tightening element by hand an additional 1/2 to 3/4 tu rn.
4. Remove element and clean interior of housing

using a damp cloth. DO NOT blow dirt out with
compressed air.
6. Restart compressor and check for leaks.
5. At this time replace the element.
CAUTION
To minimize the possibility of filter element rupture , it is important that ONLY replacement elements identified with the Sullair name, logo and
appropriate part number be used and that substituted elements not be used, due to the fact that
such filters may have inadequate or questionable
working pressure ratings.
AIR FILTER MAINTENANCE

Refer to Figure 7-2 for LS-120, and LS-160 6075HP/ 45-55KW models, and Figure 7-3 for LS-160
1OOHP/ 75KW model. Air filter maintenance should
be performed when the maintenance gauge shows
red with the compressor ru nning full load, or once a
year, whichever comes first. If the filter needs to be
replaced, order replacement elements. Below you
will find procedures on how to replace the air filter
elements.
AIR FILTER ELEM ENT REPLACEMENT- 120
SERIES AND 160 SERIES (60-75HP/ 45-55KW)
1. Clean exterior of ai r filter housing .
2. Release tension on cover clamp assembly.
36
3. Remove air filter element by loosening the

wingnut securing the element.
6. Reassemble in the reverse order of the disassembly.

AIR FILTER ELEMENT REPLACEMENT- 160
SERIES (1 OOHP/ 75KW)
1. Clean exterior of air filter housing.
2. Unscrew the wing nut securing the cover.
3. Carefully remove the element from the housing.
4. Unscrew the wingnut assembly securing the primary element in place.
5. Remove primary element.
6. Loosen the hex nut, and remove the hex nut and
washer securing the secondary element in
place.
7. Carefully replace the secondary filter, making
sure it rests correctly in position.
8. Replace the hex nut and washer; tighten .
9. Replace the primary element, making sure that it
rests correctly in position.
10. Replace the wing nut assembly and tighten to
secure primary element in place.
Section 7
MAINTENANCE
Figure 7-3 Air Filter Replacement LS-160 (100HPI 75KW) (PIN 02250059-096)
\~WASHER
WING NUT
ASSEMBLY
WINGNUT
HEX
NUT
\~R~
~COVER
*Primary Replacement Element P/N 02250046-012

**Secondary Replacement Element P/N 02250046-013
11 . Replace the cover

12. Secure the cover by tightening the wingnut.
ELEMENT INSPECTION
1. Place a bright light inside the element to inspect
for damage or leak holes. Concentrated light will
Figure 7-4 Separator Element Replacement
shine through the element and disclose any

holes.
2. Inspect all gaskets and gasket contact surfaces
of the housing. Should faulty gaskets be evident,
correct the condition immediately.
3. If the clean element is to be stored for later use,
it must be stored in a clean container.
4. After the element has been installed, inspect and
tighten all air inlet conn ections prior to resuming
operation.
SEPARATOR ELEMENT REPLACEMENT

SECONDARY
SEPARATOR
ELEMENT**
PRIMARY
SEPARATOR
ELEMENT*
SUMP TANK
*Replacement Kit for Primary Element P/N 02250100-755

**Replacement Kit for Secondary Element P/N 02250100-756
Refer to Figure 7-4. The separator elements must

be changed when the maintenance gauge shows
red with the compressor run ning full load, or once a
year, whichever occurs first. Follow the procedure
explained below for separator element replacement.
NOTE
Relieve all pressure from the sump tank and all
compressor lines.
1. Disconnect all piping connected to the sump

cover to allow removal (return lines, service
lines, etc.).
2. Loosen and remove th e eight (8) hex head capscrews (5/8 x 2") from the cover plate.
37
Section 7
MAINTENANCE
Figure 7-5 Oil Return/Sight Glass
COJ;~;TO\
FILTER
SIGHT
GLASS/ 1
~~
~~~:~:y*
SIGHT GLASS/
ORIFICE BLOCK
.
_.-----
goo
ITJ
ffi
1. Disconnect the tubes at the tops of the sight

glass assemblies.
2. Unscrew male connector (for left-side glass), or
the straight thread tube connector (for right-side
glass) from sight glass/orifice blocks.
3. Remove used filter assembly, and replace with
new assembly.
BRASS
PLUG
ORIFICE
4. Coat/lubricate the 0-rings will silicone grease.
BRASS
TEE
5. Reattach the connectors to the sight glass/orifice

blocks.
Always performing maintenance on both oil

return/sight glasses at the same time.
MOUNTED TO
~ SUMP TANK LID
BRASS
PLUG ~ !
ORIFICE
y
ELBOW
NOTE
~u
ASSEMB~
~~~6c~
glass is mainly concerned with the condition of the

filter assembly. Order filter assembly no. 02250117782, and use the following instructions as a guide.
FEMALE
TUBE
CONN ECTOR
*Replacement Filter Assembly P/N 02250117-782

3. Lift the cover plate fro m the sump.
4. Remove the separator elements.
5. Inspect the receiver/sum p tank for rust, dirt, etc.
6. Scrape the old gasket material from the cover
and flange on the sump. Be careful not to let the
scraps fall in the sump.
7. Reinsert the separator elements into the sump
taking care not to dent them against the tank
opening.
CONTROL SYSTEM ADJUSTMENT

Refer to Figure 7-6. Prior to adjusting the Control
System, it is necessary to determine the desired
operating pressure range and also the maximum
pressure at which your compressor is to operate.
The pressure must not exceed the maximum operating pressure which is stamped on the compressor
serial number nameplate. The following explanation
applies to a typical installation with a desired
operating range of 125 to 135 psig (8.6 to 9.3 bar).
This information will apply to a compressor with any
Figure 7-6 Pressure Switch
(PIN 040694) 50-75 HP/ 30-55 KW
8. Clean the underside of the receiver/sump tank

cover and remove any rust.
9. Replace the cover plate, washers and capscrews. Torque to 55 ft-lbs. (75 Nm).
10. Reconnect all piping making sure return line
tubes extend to the bottom or 1/4" (6mm) above
the bottom of the separator element. This will
insure proper fluid retu rn flow to the compressor.
12. Clean the return line strainers before restarting
the compressor.
OIL RETURN/SIGHT GLASS MAINTENANCE
Refer to Figure 7-5. The oil return/sight glass subassembly is attached to the separator tank lid. Oil
return/sight glass maintenance should be performed on a routine basis parallel to that of the fluid
filter, or as indicated in the Troubleshooting
Sections (both Supervisor and Maintenance) of this
manual. The maintenance on an oil return/sight
38
TERMINAL
A
RANGE
ADJUSTMENT
Section 7
MAINTENANCE
Figure 7-7 Pressure Regulator Adjustment
of the pressure reg ulator. When the jam nut is

loose, turn the adjusting screw clockwise to
increase or counterclockwise to decrease the
setting .
3. To set the regulator, continue closing the service
valve until the line pressure reaches 126 psig
(8. 7 bar). Turn the adjusting screw on the regulator until air just begins to escape from the control air orifice. The regulator is now properly set.
After adjustment, line pressure and inlet vacuum
should be approximately 126 psig (8. 7 bar) and
1.00 in. Hg (2.54 em Hg) respectively.
4. Next, close the service valve; line pressure will
start rising. When line pressure reaches 135
psig (9.3 bar), the inlet valve will be closed to its
maximum position . The inlet vacuum at this
point will be around 25 in. Hg (63.5 em Hg). The
machine should unload at this point.
other operating range except for the stated pressures.

Remove the cover of the pressure switch. With the
shut-off valve closed (or slightly cracked open) start
the compressor. Observe the line pressure gauge
and pressure switch contacts. When the line pressure reaches 135 psig (9.3 bar), the pressure
switch contacts should open. If the pressure switch
contacts do not open or they open prior to the
desired pressure, the pressure switch setting will
require adjustment (refer to Figure 7-6).
FOR PRESSURE RANGE ADJUSTMENT:
1. Remove cover to pressure switch.
2. Turn the range-adjusting screw to the high pressure setting . Turning the screw counterclockwise lowers both the high and low pressure
equally.
FOR DIFFERENTIAL ADJUSTMENT:
Differential is the difference between the high and
low pressure settings. 10 psig (0.7 bar) is typical.
1. Turn the differential adjusting screw to the lower
(reset) setting (Figure 7-6). Turning the screw
counterclockwise widens the differential by lowering the reset (lower) setting only.
2. When the pressure switch adjustment is complete, the pressure regulator (Figure 7-7) should
be adjusted for the pressure at which modulation of air delivery should begin. This point is
approximately one (1) psi above the load pressure. In this case that pressure will be 126 psig
(8.7 bar). The regulator is adjusted by loosening
the jam nut on the end of the cone shaped cover
5. Open the service valve so the line pressure is

125 psig (8.6 bar). Machine is now set for operation. Recheck the unload pressure by closing
of the service valve . Machine should unload via
the pressure switch at 135 psig (9.3 bar).
After the control pressu res have been adjusted, the
"unloaded" sump pressure should be checked. It
will be necessary to shut the compressor down,
remove the pressure switch cover, and disconnect
one of the two lead wires that are connected to the
micro-switch (contact block). In order to have a correct reading, the air system to which the compressor is connected must be pressurized to at least 80
psig (5.5 bar). After disconnecting the lead , tape the
exposed wire with electrician's tape to make sure
that it does not come in contact with any metallic
surface.
DANGER
DO NOT touch the electrical contacts, terminal or

leads with any metallic object. Severe electrical
shock may occur.
TABLE 7-1: INSTALLATION

SERIES 120 & 160
Coupling
Horsepower
Element
40, 50
(37 KW)
250004-64 1
60, 75, 100
250018-55 1
(45 , 55, 75 KW)
DATA
(40-100HP/30-75KW)
Coupling
Tightening
Hub Gap
Torque (Wet)
1 13/16"
(46mm)
55 ft.-lbs.
(75Nm)
2 1/16"
110 ft.-lbs.
(52mm)
(149Nm)
With the lead taped, you may start the compressor

again. Allow the sump pressure to stabilize.
The sump pressure should read 17 to 23 psig ( 1.2
39
Section 7
MAINTENANCE
Figure 7-8 Drive Coupling "Hub" Gap Check
GAP H
to 1.6 bar).
Once this is checked, sh ut the compressor down
once again and reconnect the taped lead and
repla ce the pressure switch cover. At this time, start
the compressor and cycle the Control System several times and re-check all pressure settings and
adjustments.
DANGER
DO NOT touch the pressure switch, electrical

contacts, terminal board or leads with any part of
the body or any un--insulated metallic object.
Severe electrical shock may occur.
PRESSURE REGULATOR ADJUSTMENT

Refer to Figure 7-7. Start the compressor and
adjust the service valve to achieve service air pressure of one (1) psi above load pressure. For example, achieve service air pressure of 126 psi per a
load pressure of 125 psi. Turn the adjusting screw
on the regulator until air just begins to escape from
the control air orifice . The regulator is now properly set.
DRIVE COUPLING INSTALLATION AND MAINTENANCE
Refer to Figures 7-8 and 7-9. For coupling installation and maintenance the tools required will be a
measuring scale, one set of standard Allen wrenches, and one set of standard socket wrenches.
For installation and maintenance of the drive coupling, follow the steps explained below.
DANGER
Position the motor hub on the motor shaft and let it

float.
STEP 3 - INSTALL THE FLEXIBLE ELEMENT
Insert the flexible element between the two hubs.
compressed prior to insertion. The element can be
compressed by tightening a suitably sized radiator
hose clamp around the outer edge of the element
as shown in Figure 7-9. Slide the ferry head bolts
with lock washers through the holes in the hubs and
element. Torque these bolts as shown in Table 7-1:
Installation Data.
NOTE
DO NOT substitute the ferry head bolts supplied
with the coupling.
After tightening the bolts, tighten the set screws and

remove the hose clamp from the flexible element.
Check the coupling gap as listed in Table 7-1:
Installation Data, and shown in Figure 7-8. At this
time, the coupling is ready for operation .
DRIVE
COUPLING
DISASSEMBLY
AND
REMOVAL
Refer to Figure 7-9. Disassembly and removal of
the drive coupling is done in the following manner:
1. Place a suitably sized radiator hose clamp over
the flexible element as show in Figure 7-9 and
tighten sufficiently to compress the rubber.
2. Remove the ferry head bolts from the hubs and
element.
3. Rotate the element until the studs clear the hubs.

4. Remove the element from the hubs with the hose
clamp still in place.
5. Loosen the shaft setscrews and remove the
hubs.
Figure 7-9 Drive Coupling

FLEXIBLE
ELEMENT
Disconnect all power at source, before attempting

maintenance or adjustments.
STEP 1 - MOUNT HUBS

Mount the motor hub and the compressor hub on its
respective shaft.
STEP 2 - COUPLING HUB GAP CHECK
Position the compressor hub, on the compressor
shaft, so that the hub is against
the shaft shoulder and tighten the hub setscrew.
40
FLANGE HUB
HOSE CLAMP
FLANGE HUB
Section 7
MAINTENANCE
Figure 7-10 Piping and Instrumentation Diagram- Standard
SUMP
PRESSURE
GAUGE
SEPARATOR
ELEMENT
d p GAUGE
(Dl
CD
ykv~
ALVE .....bl
-~
CONTROL
LINE ORIFICE
AIR
FILTER
GAUGE
MINI~~~c/
~~~te~RE/
CONTROL
PRESSURE
REGULATOR
'-=====V=
A=
LV=E======l~S HU TTLE
)d._VA LVE
STRAINER
r---------i
1------~1-------------i
~~~~~~~~~~
STRA.~
INE R
r;=.===\===jiAi
1
"-.._
GLASS
~0
r1
SIGH T -
SLOWDOWN
/VALVE
==-/ =
(r =
ORIFIC E
THERMAL
;vALVE
,........U.---L.J......I........I.-J..J...I..L.....-,
~ ~ - ~I)
' t---
lb~~~O~R~IF~IC~E~ / ~ ~-,
AIRV~NL~~T
'
i!n~J l\
~
----~[~Je ~R
: ;
,----/-1-/-,.----....
_FL- U-ID___..,
C
'--'
\------1
r-
1-
r-
.__
MOTOR
L.....J
!'---_ /
~CDY
SUMP
TA NK
Lr""""1-
COMPRESSOR
UNIT
FLUID
FILTER
dP GAUGE
DISCHARGE
TEMPERATURE~ ~
U_j
GAUGE
1 - - - - - - -1/
1r
PRESSURE
REL IEF VALVE
,.----------------------1- r - - - - - - - - - i
Flt+~R
/
,.-----
~~C=================~
/1
CDI)=~
~-------------1-
SOLENOID
VALVE
SHUTTLE (~r===============:;-,
WATER COOLED
AFTERCOOLER
( ~A~~Rc~~~~~D
~ IN
II
(C
~rtJJ
I ~ )0:r
/ LJ rJ
WATER CONTROL
VALVE
(OPTIONAL)
PRESSURE
SWITCH
I l4l
LINE
PRESSUR E
GAUGE
~~~ lllll~llf))
m\~A T1
~ ~;~
10
ouT
lrrm-r-n----.
~ ~.~~
~~~~
l-1 -'---/--i---______./
r---
f-1-LL1-LLl----
l
_ ' --
MOISTURE
SEPARATOR
))
- \\- - - - '
AIR COOLED
FLUID AND
AFTERCOOLER
41
Section 7
MAINTENANCE
Figure 7-11 Piping and Instrumentation Diagram- Supervisor Controller
P1 COMPRESSOR
UNIT DISCHARGE
PRESSURE
CONTROL
AIR
SHUTTLE
ORIFICE -.. . . .
VALVE .J(
SOLENOID
VALVE - - - - -
1J"
I
AIR
FILTER
dP SWITCH
SOLENOID
VALVE ""'
STRliNER
PRESSURE
RELIEF ~ALVE
AIR _ _
FILTER
ORIF IC E /
~ I'-
f-----
~~
V
SIGHT- ~ 0
GLASS
AIR INLET
VALVE~
~Jg/ORI? GJll=
--c=::T
I,.L.,..
'--
LJ
r----
WATER COOLE D
AFTER COOLER
WATER COOLED
FLUID COOLER
~~
..
rr
,J
('
~~
:~~~g
~~~~g
THERMAL
VALVE
:Do 0o
~
~
.__
f~
iL
r---.,
1-
r L-
FLUID
FILTER
11
~~Q
FLUID
FILTER
dP SWITCH
P3 FLUID
PRESSURE
'--
'--
./
~ IN
w ~~n'"
/Lf
----------
./
./
OUT
~.0\~
~~1m 1 11
~
rnn{Jm IITIT
P2 PACKAGE
DISCHARGE
PRESSURE
((
II
WATER CONTROL
VALVE
(OPTI ONAL)
_)
,.--
MOISTURE
SEPARATOR
-....._....
42
SLOWDOWN
VALVE
SUMP
TANK
~-_/
COMPRESSOR
UNIT
T1 COMPRESSOR
TEMPERATURE
~
RTD
L..........J
~=
f[
r-
~~~~~~~~~~~~~~
......
r-.
'-
.--
MOTOR
lr
II
f~
I' ~
r-
SHUTTLE
]d._VALVE
I
STRAINER
,-----
CHECK,ALVE
\
r---r----
'
MINIMUM PRESSURE/
CONTROL
PRESSURE
REGULATOR
VALVE
J]
AIR COOLED
FLUID AND
AF TERCOOLER
Section 8
TROUBLESHOOTING- ELECTRO-MECHANICAL
8.1 TROUBLESHOOTING- STANDARD ELECTROMECHANICAL
The information contained in the Standard ElectroMechanical Troubleshooting chart has been compiled from field report data and factory experience.
It contains symptoms and usual causes for the
described problems. However, DO NOT assume
that these are the only problems that may occur. All
available data concerning a problem should be systematically analyzed before undertaking any repairs
or component replacement procedures.
additional damage to the compressor. Always

remember to:
1. Check for loose wiring.
2. Check for damaged piping.
3. Check for parts damaged by heat or an electrical
short circuit, usually apparent by discoloration or
a burnt odor.
Should your problem persist after making the recommended check, consult your nearest Sullair representative.
A detailed visual inspection is worth performing for

almost all problems and may avoid unnecessary
8.2 TROUBLESHOOTING GUIDE-STANDARD ELECTRO-MECHANICAL

SYMPTOM
COMPRESSOR WILL NOT
START
COMPRESSOR SHUTS DOWN

WITH AIR DEMAND PRESENT
PROBABLE CAUSE
REMEDY
Main Disconnect Switch Open
Close switch.
Line Fuse Blown
Replace fuse .
Control Transformer Fuse Blown
Replace fuse.
Motor Starter Overloads Tripped
Reset. Should trou ble persist, check whether

motor starter contacts are functioning properly.
Low Incoming Line Voltage
Check voltage . Should voltage check low,

consult power com pany.
Loss of Control Voltage
Reset. If trou ble persists, check that line

pressure does not exceed maximum operating pressure of the compressor (specified on
nameplate).
Low Incoming Voltage
Consult power com pany.
Excessive Operating Pressure
Defect in line pressure switch ; check pressure

at which contact points open.
Separator requ ires maintenance; check maintenance indicator under full load conditions.
High pressure shutdown switch is defective;
replace.
Defective valve; regulator valve should cause
inlet valve to close when the pressure switch
contacts open. Repair if defective.
Defective blowdown valve ; blowdown valve
should exhaust sump pressure to 10 to 15
psig (0.7 to 1.0 bar) when maximum operating
pressure is reached. Repair if defective.
Discharge Temperature Switch Open
Cooling water temperature too high ; increase

water flow (water-cooled only) .
43
Section 8
8.2 TROUBLESHOOTING GUIDE-STANDARD ELECTRO-MECHANICAL (CONTINUED)
SYMPTOM
PROBABLE CAUSE
REMEDY
COMPRESSOR SHUTS DOWN

WITH AIR DEMAND PRESENT
(CONTINUED)
Discharge Temperature Switch Open

(Continued)
Cooling water flow insufficient; check water

lines and valves (water-cooled only).
Cooler plugged; clean tubes. If plugging persists, install water conditioner (water-cooled
only).
Cooling air flow restricted; clean cooler and
check for proper ventilation.
Ambient temperature is too high; provide sufficient ventilation.
Low fluid level; add fluid.
Clogged filter; change the fluid filter element
and change the bearing filter element if maintenance indicator shows red.
Thermal valve not functioning properly;
replace element.
Water flow regulating valve not functioning
properly; change (water-cooled only).
Defective discharge temperature switch ;
check for a short or open circuit to probe and
correct wiring.
COMPRESSOR WILL NOT

BUILD FULL DISCHARGE PRESSURE
LINE PRESSURE RIS ES ABOVE

CUT-OUT PRESSURE SETTING
ON PRESSURE SWITCH
44
Air Demand is Too Great
Check service lines for leaks or open valves

up.
Dirty Air Filter
Check the filter indicator and inspect and/or

change element if required.
Pressure Regulator Out of

Adjustment
Adjust regulator according to control adjustment instructions in the Maintenance section.
Defective Pressure Regulator
Check diaphragm and replace if necessary

(kit availble ).
Leak in Control System Causing

Loss of Pressure Signals
Check for leaks.
Defective Pressure Switch
Check that diaphragm and contacts are not

damaged. Replace if necessary.
Defective Regulator Valve
Check that air bleeds from control orifice

when the pressure switch contacts open .
Readjust; Repair or replace it if necessary (kit
available).
Plugged Control Line Strainer
Clean strainer (screen and o-ring replacement kit available).
Section 8
8.2 TROUBLESHOOTING GUIDE-STANDARD ELECTRO-MECHANICAL (CONTINUED)
SYMPTOM
PROBABLE CAUSE
REMEDY
LINE PRESSURE RISES ABOVE

CUT-OUT PRESSURE SETTING
ON PRESSURE SWITCH
(CONT.)
Defective Slowdown Valve
Check that sump pressure is exhausted to the

atmosphere when the pressure switch contacts open. Repair or replace if necessary (kit
available).
EXCESSIVE COMPRESSOR
FLUID CONSUMPTION
Clogged Return Line or Orifice
Clean strainer (screen and o-ring replacement kit available).

Clean orifice .
PRESSURE RELIEF VALVE

OPEN REPEATEDLY
LIQUID WATER IN COMPRESSED AIR LINES
Separator Element Damaged or Not

Functioning Properly
Change separator.
Leak in the Lubrication System
Check all pipes, connections and components.
Excess Fluid Foaming
Drain and change.
Fluid Level Too High
Drain and change.
Defective Pressure Relief Valve
Replace.
Plugged Separator
Check separator differential.
Water Vapor Condensation from

Cooling and Compression Occurs
Naturally
Remove the water vapor from compressed air

prior to distribution through the air system.
Check operation of aftercooler and moisture
separator. Install a compressed air dryer
sized for the flow and dryness level required .
(Note: Filters may also be required to
remove particulates, liquid oil aerosols or for
oil vapor removal. Change cartridges as recommended by the filter manufacturer). Check
all drain traps routi nely to insure their proper
operation. Maintain them regulary.
45
NOTES
46
Section 9
VARIABLE SPEED DRIVE
Refer to Figures 2-1 and 2-2. The components and
assemblies of the air compressor are clearly
shown. The complete package includes compressor, electric motor, variable speed drive,
Supervisor Controller, compressor inlet system, compressor discharge system, compressor lubrication and cooling system, capacity
control system, instrument panel, aftercooler,
and combination separator and trap, all mounted
on a heavy gauge steel frame.
On air-cooled models, a fan draws air over the
motor and forces it out through the combined aftercooler and fluid cooler thereby removing the compression heat from the compressed air and the
cooling fluid.
On water-cooled models, a shell and tube heat
exchanger is mounted on the compressor frame.
Fluid is piped into the heat exchanger where compression heat is removed from the fluid. Another
similar heat exchanger cools the compressed air.
Both air-cooled and water-cooled versions have
easily accessible items such as the fluid filters and
control valves. The inlet air filter is also easily
accessible for servicing.
9.2 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION
Refer to Figures 2-58 and 2-5C. The purpose of the
compressor control system is to regulate the
amount of the air being compressed to match the
amount of compressed air being used. The
Capacity Control System consist of variable
speed drive, solenoid valve, regulating valve,
and the inlet valve. The functional description of
the control system is described below in six distinct
phases of operation. The following description text
applies to V-120 and V-160 series variable speed
drive compressors with Supervisor Controller.
Depending on the model, the compressor can
be operated at a setpoint pressure from 60 to
175 psig (4.1 to 12.1 bar). Refer to the nameplate
for operating pressure range. The Supervisor
Controller will automatically set the frequency
range based on the selected pressure. For
explanatory purposes, this description will apply to
a compressor with an operating pressure of 100
psig (6.9 bar). A compressor with any other pressure range would operate in the same manner
except stated pressures.
START MODE- 0 -50 PSIG (0 TO 3.5 BAR)
When the Supervisor Controller ..
g, (START) but-
ton is depressed, the VS D ramps the motor to full

speed and the sump pressure will quickly rise from
0 to 50 psig ( 0-3.4 bar). During this period, both the
regulator and solenoid valves are closed, the inlet
valve is fully open and the air-end delivers full
capacity to the sump tank. The rising compressor
air pressure is isolated from the service line in this
phase by the minimum pressure valve set at
approximately 50 psig (3.4 bar).
FULL LOAD MODE- 50 TO 100 PSIG (3.4 TO 6.9
BAR)
When the compressed air pressure rises over 50
psig (3.4 bar) the minimum pressure valve opens
allowing compressed air to flow into the service line.
From this point on the line pressure is continually
monitored by the Supervisor Controller, which controls the variable speed drive. The pressure regulator and solenoid valve remain closed with the inlet
valve fully open runni ng at 100 psig (6.9 bar) or
below.
VARIABLE SPEED DRIVE PART LOAD CONTROL
If less than rated capacity of compressed air is
being used, the service line pressure will rise
Consequently, the
above 100 psig (6.9 bar).
Variable Speed Drive will begin to decelerate the
motor, thereby reduci ng the output capacity to
match demand. The drive will continuously adjust
the motor speed (accelerate or decelerate) to maintain a line pressure of 100 psig (6.9 bar). In this
mode the VSD will operate within the appropriate
frequency range determi ned by the Supervisor
Controller.
MODULATING MODE- 100 (6.9 BAR) PSIG TO
106 PSIG (7 .3 BAR)
During low demand period s and with the Variable
Speed Drive at minimum speed, the line pressure
can continue to rise. When the line pressure reaches 101-102 psig (approximately 7 bar), the regulator valve (Figure 7-7) gradually opens, directing air
pressure to the inlet control valve piston. This action
causes the inlet valve to partially close , thereby
reducing the air entering the compressor until it
matches the amount of air being used. The control
system functions con tin ually in this manner
between the limits of > 101 psig (7.0 bar) to 106
psig (7.3 bar), in respon se to varying flow demand.
pressure regulator controls the inlet valve. The orifice also bleeds any accumulated moisture from the
control line. When the discharge pressure rises
47
Section 9
above 106 psig (7 .3 bar), or alternatively set unload
pressure the compressor unloads.
NOTE
The modulation regu lator valve should be set 1.0
- 2.0 psig above the setpoint pressure (applies to
non-spiral valve com pressors only).
UNLOAD MODE- IN EXCESS OF 106 PSIG (7.3

BAR)
used, the service line pressure continues to rise.
When it exceeds 106 psig (7 .3 bar), or alternatively set unload pressure, the Supervisor control system de-energizes the solenoid valve allowing sump
air pressure to be supplied directly to close the inlet
48
valve. Simultaneously, the solenoid valve sends a

pneumatic signal to the blow down valve. The blowdown valve opens to the atmosphere, reducing the
sump pressure. The check valve in the air service
line prevents line pressure from returning to the
sump. The compressor will shut down after the
unload time setting expires if programmed (the
default setting is zero [0] seconds for an immediate
shutdown upon unload).
pressure of 100 psig (6.9 bar) The Supervisor
Controller starts the motor and energizes the solenoid valve which closes the blow down valve. The
re-energized solenoid valve prevents line pressure
from reaching the inlet control valve, thereby allowing it to fully open.
g
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en
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C ~-PLACES I
NOTES :
1.
4FT . MIN . CLEARANCE ALL AROUND

ACCESS , AS WELL AS FREE CIRCULATION OF AIR .
AL~OW
EO~
2 . AL_ DIMENSIONS ARE

3 . PA:KAGE WEIGHT : HP
. 5 INCH .
WITH ENCLOSURE
-------------
40
+;:.
<.0
so
2 700
I bs
2768 lbs
W/ 0 ENCLOSURE
--------
2311
2378
I bs
I bs
INSTAllATION NOTE
WEIGHT ( SE E NOTE 3 ) OF THE MACHINE AND RIGID EN OUGH TO
MAINTAIN THE COMPRESSOR FRAME LEVEL AND THE COMPRESSOR
IN ALIGNMENT IS REQUIRED .
THE COMPRESSOR FRAME MU ST BE
LEVELED AND SECURED WITH FOUNDATION BOLTS , AND FULL
UNI FORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND
FOUNDATION .
IT IS RECOMMENDED THAT THE FRAME BE GROUTED
TO THE FOUNDATION .
ALIGNED AFTER THE FRAME INSTALLATION IS COMPLETED AS
SPECIFIED IN THE OPERATORS MANUAL.
BE TRANSMITTED TO THE MACHINE BY EXTERNAL CONNECTIONS .
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ca
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1 . ALLOW 4 FT . MIN . CLEARANCE ALL AROUND

FOR ACCESS,AS WELL AS FREE CIRCULATION OF AIR .
2 . ALL DIMENSIONS ARE
60
~ . 5
II I
,\U
~ ~~~~ lt~~l ~OLES
NOTES :
3 . PACKAGE WEIGHT : HP
INCH .
WITH ENCLOSURE
-------------2968 I bs
W/ 0 ENCLOSURE
- - ------- ---2578
I bs
INSTA ll ATION NOTE

A FOUNDAT[ON OR MOUNTING CAPABLE OF SUPPORT!NG THE
WEIGHT ( SEE NOTE 3J OF THE MACHINE AND R!GlD ENOUGH TO
MAINTA!N THE COMPRESSOR FRAME LEVEL AND THE COMPRESSOR
IN AL!GN MENT IS REQUIRED .
THE CO MPRESSOR FRAME MUST BE
LEVELED AND SECURED WITH FOUNDAT[ON BOLTS , AND FULL
UNIFORM CONTACT MUST BE MA!NTAINED BETWEEN THE FRAME AN D
FOUNDAT!ON .
TO THE FOUNDATION .
THE COMPRESSOR UNIT AND DR!VER MUST BE
ALIGNED AFTER THE FRAME lNSTALLATJON IS COMPLETED AS
SPECIF!ED [N THE OPERATORS MANUAL .
NO P!P ! NG LOADS SHA LL
BE TRANSM!TTED TO THE MACH!NE BY EXTERNAL CONNECTIONS .
m~
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n~/o
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PAR TI AL LEF T HAND VIEW
0)
a
a
a
....
I
INPuT PO WER
f"RCt.I CL.JS l CJ,jER
CUST QI.IE~t I A
COt-INE CT I Otc
1-1/2 -
2 , 0"
OUl
' / 2 " NP T..
Il l I
lJJ
150-7511-P
100HP
::::r
~
~
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I
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(J'1
:::s:;--
c:=:::::J
~
1/ 4 - I.IOJSluRE
CONN(Ct lOti
ORA!t>~
(i)
~
(')
0
0
NOTES :
1 . ALLOW 4FT . MIN . CLEARANCE ALL AROUND
FOR ACCESS , AS WELL AS FREE C IRCULATION OF AIR .
()1
....lo.
. 5 INCH .
INSTAllATION NOTE
A FOUNDATION OR MOUNTING CAPABLE OF SU PPORTING THE
WEIGHT OF THE MACHINE AND RIGID ENOUGH TO
IN ALIGNMENT IS REQUIRED . THE COMPRESSOR FRAME MUST BE
LEVELED AND SECURED WIT H FOUNDATION BOLTS, AND FULL
UNIFORM CONTAC T MUST BE MAINTAINED BETWEEN THE FRAME AND
FOUNDATION .
TO THE FOUNDATION .
THE CO MPRESSOR UNIT AND DRI VER MUST BE
SPECIFIED IN THE OPERATORS MANUAL .
BE TRANSMITTED TO THE MA CH INE BY EXTERNAL CONNECTIONS .
(i)
Q
:::0
)>
m
r-
m
en
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n~~o---'---tt--+---A
6~X~~
II I
R))
,------i--,
l_____j.-J
.6J" .u_OPUL~TCI[~G ~Ol[S
NOTES:
1 . ALLOW 4FT . MIN. CLEARANCE ALL AROUND
FOR ACCE SS , AS WELL AS FREE CIRCULATION OF AIR.
3 . PACKAGE WEIGHT: HP
60
75
. 5 INCH.
WITH ENCLOSURE
-------------3257
3288
I bs
lbs
W/ 0 ENCLOSURE
------------2768
2798
I bs
lbs
]NSTAI I AT]ON NOTE

A FOUNDATION OR MOUNTING CAPABLE OF SUPPORTING TH E
WEIGHT < SEE NOTE 31 OF THE MACHINE AND RIGID E~OUGH TO
MAINTAIN THE COMPRESSOR FRAME LEVEL AND THE COMFRESSOR
IN ALIGNMENT IS REQUIRED . THE COMPRESS OR FRAME MUST BE
UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND
FOUNDATION .
IT I S RECOMMENDED THAT THE FRAME BE GROUTED
TO THE FOUNDATION . THE COMPRESSOR UNIT AND DRI \E R MUST BE
ALIGNED AFTER THE FRAME IN STALLATION IS COMPL ETED AS
SPECIFIED IN THE OPERATORS MANUAL . NO PIPING LCADS SHALL
BE TRANSMITTED TO THE MA CHINE BY EXTERNAL CONNECTIONS .
)> (5"
47:87
::a
0
0
~g>
en
""C
m
m
c
c
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::::s
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;;187
ml"
11 1
m~l;
II I
,~
:::0
:;;:
m
I
m
1/2 H ~~p 1
SuuP ORAIN
6~ -
!.OUNI l NG HOLES
1 4- PLACE SI
NOTES :
ALLOW 4 FT . MIN . CLEARANCE ALL AROUND
FOR ACCESS,AS WELL AS FREE CIRCULATION OF AIR .
(Jl
ALL DIMENSIONS ARE
3.
PAOAGE WEIGHT : HP
100
.5
INCH .
WITH ENCLOSURE
-------------3538 lbs
W / 0 ENCLOSURE
----------2868 I bs
INSTAllATION NOTE
WEIGHT I SEE NOTE 3 I OF THE MACHINE AND RIGID ENOUGH TO
IN ALIGN MENT IS REQU I RED . THE COMPRESSOR FRAME MUST BE
UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND
FOUNDATION .
TO THE FOUNDATION.
SPECIFIED IN THE OPERATORS MANUAL.
BE TRANSMITTED TO THE MACHINE BY EXTERNAL CONNECTIONS
en
-c
m
men
Cm
n
:::Co
c~
-::::s
<
m(C
Section 9
Figure 11-6 Piping and Instrumentation- V-120 40-60hp/37-45kw Air-cooled with Supervisor Controller
- -<]- -- -
~- -
- - - --
-<>------------------
-<]-
- --------- ----------4--- -
t
21r---------------H--------------
27
04
:. -- - -~~ -- - - - - -~. - - - -- ~
[]
~ ----
___._
'
'
22
GUS TOMER
CONNEC T I ON
1. 5 " NPT
AIR OUT
-<]-:p
1/2 " H OSE

--------- _B_
!-_- ---- ----<]-------
20
25
19
[3:Fi0~/-~
'-- ----------------{>--
MOISTURE
ORA IN
1/ 4 " NPT
09
32
06
08
32
06
08
1/ 4" SS
1"
TUBE
1/ 4" 55 TUBE
HOSE
05
:r-=----~~-----~
03
::
PSW1
:, 1
1/ 4"
TUBE
ss
i- -- QJ -----: 02
PJ
T1
':,,I,
OPS WI
INLET FILTER VACUUM SWIT CH

' SET
!! 2 2 " we 1
WET SUMP PRESSURE
L IN ~S~~E~~~R~ACE OF ORDER!
INJECTION FLUID PRESSURE
WET DISCHARGE TEMPERATURE
(PRESET @ 235 F I
P1
2
04
= = ~-----~-----~ = = ~---:~-----~~
::
'
DPSW1
FLUl~R~~~lE~ gJF~~~~~TIAL PRESSURE SWIT CH
SOL1
SOL4
SOLS
SOL?
LOAD / UNLOAD SOLE NOID VALVE

SEQUENCING VALVE
ELECTRIC DRA I N/ SCD DRAIN SOLENOID VALVE
EES SOLENOID VA LVE (QPTIONALI
1" HOSE
', I
~L-----~::-~ = = ~-----~-----~ = ~-----~_- ____j
01
,-------------------------------,
NOTES :
----------CUSTOMER FURNISHED LINE

------ --f;>- ------- WATER
OF ORDER FOR ACTU AL PARTS
LINE
CO NTR OL/ MOISTURE DRAIN LINES ARE

1/ 4 " TUBING EXCEPT AS NOTED .
--------1>-------- CONTROL L !N E
OPTIO NAL HEAT TRA CE IS APPLIED ONLY TO CONTROL AND

MOI STURE DRA IN LINES AND USED ONLY WITH STAINLESS
S TEEL TUB I NG .
FLUI D LINE
-------1 ::.--- - - -
PART NUMBERS ARE FOR REFERENCE ONLY .
~ REFER TO B I LL OF MATER I LA AND / OR FA CE
A I R/F LU I D Ll NE
-- - - -- - - -- - - -- TEM P.CONTROL
PART VARIES BY MODEL .
PROBE
- - - 1 > - - - - - - AIR LIN E
L __________ _____ __ _____________

~~--
----
---~---------------rr---
"
"
"
II
11
II
HEA TE R
+__.._
28
FROST FRE E TRAP
02250145-409R01
54
--
---------ll
EE S SOLENOID VALVE
HEATER
II
I -- 1r
29
SUMP HEATER
II
i6L7
"
II
II
II
il
_____ __ ____________ ____ ll

"
35 1 SOL s 1
30
i --tll-
-<>---
II
::
II
~~---
A & B TO PNEUMATI C
II CYL INDER S ON EES

::DAMPER S
II
Q:
.--------------,
SCD DRAIN
T~
il
Section 9
key
number
description
part
number
quantity
01
xdcr, press 0-250psi 1-5vdc n4
02250078-933
02
sw, diff press 20psid 12ft or
02250050-154
03
fltr, fl 1-5/8"SAE str thrd con
02250054-605
&
04
cooler, air SAE ports 60hp
02250096-706
&
04
cooler, air SAE ports 40hp & 50hp
02250 142-507
05
thermal valve element
049542
06
glass, sight sighUorifice blk SAE
02250 126-129
07
strainer, v type 1/4"
24 1771
08
filter, assy genesis
02250 117-782
09
valve, ball 3/4 SAE- m x 1/2 npt
02250098-303
10
glass, oil level 1-7/8 SAE
02250097-611
11
tank, sep ls12
02250 109-524
12
compressor
13
valve, assy 3" poppet air inlet
02250 143-374
14
filter, air 9"(plastic) donaldson
02250 127-683
15
sw, vacuum 22"wc n4 - 6 ft cable
02250078-249
16
motor
17
p, rtd 100 ohm platinum 12ft
18
valve, rlf 3/4" 200# 550scfm w/tefl
02250097-349
19
02250078-933
20
valve, 2-way pneumatic 1/2"npt
02250 100-042
21
orifice, .040 x 1/4npt x 1/4mnpt
02250091-395
22
valve, shuttle 1/4" (dbl chk)
23
&
&
COM P VAR
various
250039-909
408893
valve, pressure regulator
02250084-027
24
valve,sol 3wno 1/4 235# n4
02250 125-657
25
valve, 1-7/8 SAE min press chk
02250097-598
&
26
separator, water 60hp
02250 144-633
&
26
02250 144-635
27
02250078-933
28
heater, trap 70watt 120vac
02250087-631
29
heater, sump 12/16 120v
02250 103-588
30
valve, ball 1/4"npt
047 115
(Continued on page 57 )
55
Section 9
~.
I;?
'~; ~ ; ~ ~
.!:.
':.~
"& :
~
SO L I
-----------------(}--- - . f. - - - .+.
------
27
04
t. -----~
~ ---- --+-
22
2 1 r------------~------
CUSTOMER
CONNECT I ON
1. 5" NPT
AIR our
--(}-------:p
1/2 " HOSE

----- --<]--- ----
25
19
[~J!i0~'/_s_
~~~i~URE
---------------i>-
1/ 4"
NPT
12
09
32
06
08
32
06
08
1/4"
SS TUBE
1"
1/4"
HO SE
55 TUBE
05
03
~r------~------=-=-=
::
P SW1
:,1
1/ 4"
TUBE
P1
2
p
P.3
T1
::
ss
-- ~ ---02 OPSWI
1" HO SE
'I
,
,
,,
==~-----~------=-=-= = =~-----~-----""l~
INLET FILTER VACUU M SW IT C H

ISET t'! 22" WCI
WET SU MP PRE SSURE
LIN~S~~E~f~R~ACE
OF ORDER!
I~IJECTION FLUID PRESSURE
WET DISC HAR GE TEMPERATURE
!PRES ET@ 235.FI
DPSWl
FLUl R~~~fE~ ~dF~~n~TIAL
SOL l
SOL4
SOLS
SOL7
LOAD / UNLOAD SOLENOID VALVE

SEQUENC ING VALVE
ELECTRIC DRAIN /SC D DRAIN SOLE NOID VALVE
EES SOL ENOID VALVE IOPT I ONAL I
--------------- ~
- - - - - - - - - - - C U S T O MER
FURN I SHED
/(
LINE
OPTIONAL HEAT TRACE IS APPLIED ONLY TO CONTROL AND

MOISTURE DRAIN LINES AND USED ONLY WITH STAINLESS
STEEL TUBING
LlNE
FLU ID L INE
-- - - -- - - -- - - --TEMP. CONTROL
PROBE
Llf\JE
L __________________________
~~---------~----------------rr-------------11
"
II
It
II
EE SS OLENOIDVALVE
_______________________ "1
.35
II
.--------- -- ---
.34
HEA TER
HEATER
!.-----1---- ~~:OL7
p~A
+----K
28
!!
!!
30
FR OST FREE TRAP
SUMP HEATER
&
A
8 TO P N EU MAT I C
CY L I NDERS ON EES
DAMPERS
ISOL
51
tj :
~ --t*:J-- --o- --:-~---~-t ~

~
It
56
__
PART NUMBERS ARE FOR REFERENCE ONLY
CO NTROL / MOISTURE DRAIN LINES ARE

1/ 4" TUBING EXCEPT AS NOTED .
02250145-409R01
1',,'
1
'
~ REFER TO BILL OF MATERILA AND / OR FACE
-------[>---------CONTROL
- - - - - - r > - - - - - AIR
SWITCH,:
NOTES :
L[NE
OF ORDER FOR ACTUAL PARTS .
AlP
PRESSURE
-------7--------- WATER LINE
FLUID
':
I':
L------~-----~ = ~-----=-----~ = ~-----~----
0 1
,---------------
::
1:,
SCD DRAIN
_ _ _ _ _ _ _ _ _ ____ ~
"
II
!!
!!
II
II
Section 9
(continued)
key
number
description
part
number
31
valve, sol 2wnc 1/4 200# n4
02250125-67 4
32
orifice, plug brass 1/8npt x 1/32"
02250125-77 4
33
orifice, .250 1/4m x 1/4f hex
02250143-403
34
valve, sol 4way 1/4 150# n4
02250125-673
35
drain, electric condensate sed 200
02250111-686
quantity
57
Section 9
Figure 11-7 Piping and Instrumentation- V-120 40-60hp/37-45kw Water-cooled with Supervisor Controller
27~
34
------- ----- - - - - - - - - -<}- - - - " :'-
y
0
22
)------~-{>---
2 1 1 1(------- --- --- ~-- ------- - -- -<l-- --- - - -- --- ~
'
CUSTOMER
CONNE CT I ON
1. 5 " NPT
AIR OUT
B~A- ----- - - --<}- - - -- --
1 / 2 "HOSE
- --- --- - ---- ----- - - --- - ---- --
20
1~
[if i G~~- _s_s:
' ---- --- --------+--
MOISTURE
ORA IN
1/ 4" NPT
12
35
P5W2
~ - - -- --- w
15
PSWI
09
32
08
06
1/ 4" SS
: _______ ___.._ ___ __ ___ _
TUBE
1"
&
WATER INLET
3 / 4" NPT
N
1/ 4" 55 TUBE
HOSE
32
08
06
03
i G~~ s s ~ - - Q;] - - -01
--- - ---- - ------4---;
DPSW1
: 02
----- - - --------------------------------+--
'
Bl
1"
~r=----- ---=-=-=-~~-~
HOSE
::
P SW1
'
'I
I'
PI
P2
P3
Tl
DPSWl
CUS TOMER
------- --!7-- --- - --
WA TER
- -------j)------- -
LINE
NOTES:
LINE
CO NTROL
F LU ID
FURNISHED
SOLl
SOL4
SOLS
SOL6
~L-----~:---~ ==~-----~-----~ ==~-----~_- ____j~
~---------- -- ------ --- - -------- - ---,
- - - - - - - ---
L2...::',.
LINE
A I R / FLUID
-- --e-- -- --e-- - - --e-- --
TE MP . CONTR O L
---{>----
AIR

REFER TO BILL OF MA TERILA A"JD / OR FACE
OF ORDER FOR ACTUAL PARTS.
1\ SECTIO~I BETWEEN LETTERED POINTS ARE TO BE

~R EPLA CED WITH CORRESPO NDING OPT ION PICTURED
BELOW, AS REQUIRED BY FACE CIF ORDER.
LINE
==~------=--=--=-------=-=--= ==~---:~------'l~
INLET FILTER VACUUM SWITCH

::
1 sET @ 2 2 " we 1
ISET @ 10 PSIGI
'
WET SUMP PRESSURE
'
LINE PRESSURE
ISET PER FACE OF OROERI
INJE CTION FLUID PRESSURE
I PRESET @ 235" F I
FLUID FILTER DIFFERENTIAL PRESSURE SWIT CH
!PRESET @ 20 PSIDI
LOAD / UN L OAD SOLENOID VALVE
SEQUENCING VALVE
ELECTRIC DRAIN / SCD DRA I N SOLENO I D VALVE
WATER SHU TOFF SOLENOID VALVE IOPTIONALI
'
PSW 2
'
'
WATER OUTLET
3 / 4 " NPT
CONTROL / MOISTURE DRAIN LINES ARE

1 / 4" TUBING EXCEPT AS NOTED.
LINE
OPTIONAL HEAT TRACE 15 APPL JED ONLY TO CONTROL AND

MOISTURE DRA IN LINES AND US::D ONLY WITH S TA I NLE SS
STEEL TUBING.
PROBE
LINE
L ___ ___ ___ ___ ____ _____ _________ ____
~~ - ----- -- ~--- -- - -- -rr--- - ----~r-------------------- - ----11
"
"
HEATER
,;"~
FROST FREE TRAP
HEATER
~9
SUMP HEATE R
36
SOL
"
~" ~
ii
SOLENOID VA L VE
37
Jo ----0---
c~
58
5I
"
Q~
: - -- -- - -- ----SCD DRAIN
02250145-411 RO 1
I SOL
~-------------
ii
Section 9
key
number
&
&
&
&
description
part
number
quantity
01
02250078-933
02
02250050-154
03
02250054-605
04
clr, oil/water SAE ports
02250094-7 44
05
049542
06
glass, sight sighUorifice blk SAE
02250126-129
07
strainer, v type 1/4"
241 771
08
filter assy genisis
02250117-782
09
valve , ball 3/4 SAE- m x 1/2 npt
02250098-303
10
02250097-611
11
tank, sep ls12
02250109-524
12
compressor
13
various
valve, assy 3" poppet air inlet
02250143-37 4
14
filter, air 9"(plastic) donaldson
02250127-683
15
switch, vacuum 22"wc n4- 6ft cable
02250078-249
16
motor
17
18
various
250039-909
02250097-349
19
02250078-933
20
02250100-042
21
orifice, .040 x 1/4npt x 1/4npt
02250091-395
22
23
408893
02250084-027
24
valve, sol 3wno 1/4 235# n4
02250125-657
25
02250097-598
26
02250145-633
26
02250145-635
27
02250078-933
28
02250087-631
29
02250103-588
30
valve , ball 1/4"npt
31
valve , sol 2wnc mO 1/4 200# n4
02250125-67 4
32
orifice, plug brass 1/8npt x 1/32"
02250125-77 4
33
orifice, .250 1/4m x 1/4f
022501 43-403
0471 15
2
(Continued on page 61)
59
Section 9
'
27
34
'
:-------------------- -<f---- ':'- -- :
------!-- ---:
[5]
>------ -1>- CUSTO ME R

CONNECT I ON
1.
5" NPT
AIR OUT
25
+----------------!>-
MOI STURE
ORA IN
1/ 4" NPT
35
PSW2
------ ~
09
32
08
06
1/4" SS TUBE
1"
HOSE
1/ 4" SS
32
------- -
--- ---.- -----a-
WATER
INLET
3 / 4" NPT
TUBE
08
06
03
iG~~ ss ~ -- QJ ---: 02
01
-------------4--
DPSW1
-------- -+---------- --- +---- - ----- ---- ---- --!>-
~r=---- -- --=--=-=-~---~
1" HOSE
::
,
'I
P1
I,
PZ
P3
Tl
,,
,,
DPSWI
',
:
CUS TOMER
---------t>---------
WATER
::
I''
WETI~Q~p@p~~s~~~~~
LIN7s~~E~f~R~ACE OF
ORDER/
I PRESET @ 23S F I
!PRESET@ 20 PSIDI
LOAD /U NLOAD SO LEN OID VALVE
SEQUENCING VALVE
ELECTRIC DRAIN / SCD DRAIN SOLENOID VALVE
,,
1
WATER SHUTOFF SOLENOID VALVE !OPTIONAL/
1
SO L1
SOL 4
SOLS
SO L6
~L-----~:---~ = = ~-----~--:-~ = = ~-----=-----_J~
LINE
NOTES:
LINE
PART NUMBERS ARE
FOR REFERENCE ONLY.
~REFER TO BILL OF MATERILA AND / OR FACE

OF ORDER FOR ACTUAL PARTS
CON TROL
FLUID
FURNISHED
= = =--=--=-------=-=--=-------~ = = =--=--=----:-=-=---=-------'l~

Is E T @ 2 2 " we 1
PS W2
,----------------------------------,
PSW1
:,
'I
- - - - - - - ---!7--- - - - - - - -
WATER OUTLET
3 / 4" NPT
'
LINE
1\ SECT I ON BETWEEN LETTERED POINTS ARE TO BE

~REPLACED WI TH CORRESPONDING OPTION PICTURED
BELOW , AS REQUIRED BY FACE OF ORDER.
LINE
- c . -- --
AIR/ FLUID
-- ---- -- ---- -- ---- --
TEMP . CONTROL
--[>----
AIR

1/ 4" TUBING EXCEPT AS NOTED.
LINE
OPTIONAL HEA T TRACE IS APPL JED ONL Y TO CONTROL AND

MO I STURE DRA I N LINES AND USED ONLY WI TH STAINLESS
STEEL TUB I NG .
PROBE
PART VARIES BY MODEL.
LINE
L __________________________________
~~- - ------~--------~--------~~--------------------------~
HEATER
HEATER
,;v~
li
~.
FROST FREE TRAP
II
SUMP HEATER
E3 sM,
li
SOLENOID VA LVE
II
:]<SO< _~
i
~ - ~ ----0-- ' ~ - -~ ~ i
: ------------SCD DRAIN
02250145-411 RO 1
60
Section 9
(continued)
key
number
description
part
number
040680
&
34
clr, air/water npt ports 60hp
&
34
clr, air/water npt ports 40hp & 50hp
250017-527
35
switch, pressure- low water
250017-992
36
valve, sol 2wnc 3/4" 250# n4
02250125-668
37
drain, electric condensate sed 200
02250111-686
quantity
61
Section 9
27
04
---<1----
+------ ___._
.;. - -r' ------:~' -----~
22
'>--------~-1>-- CUSTOMER
21r----------- --ttpt
CONNECT ION
1. 5" NPT
A I R OUT
----- ----- --<1-------
112 ,
HOSE
25
Lt ___ _-- -- -- -- ---
MOISTURE
ORA IN
15
PSWl
09
32
06
34
32
06
34
1/ 4" SS TUBE
I"
1/ 4 " SS TUBE
HOSE
OS
('------~-----~
= = ~-----~-----~ = = ~-~:~--------""1~
OJ
PSW1
P1
P2
1 / 4"
ss
TUBE
i--- QJ ----: 02
P3
T1
DPSW I
DPSWI
01
SOL1
SOL4
SOLS
SOL7
'
1" HOSE
INLET F I LTER VACUUM SWITCH

I SET @ 2 2" WC I
WET SUMP PRESSURE
LINE PRESSURE
ISET PER FACE OF ORDER!
I PRESET @ 235' F J
FLU I D FILTER DIFFERENTIAL PRESSURE SW ITCH
!PRESET @ 20 PS I DI
LOAD / UNLOAD SOLENO I D VALVE
SEQUENCING VALVE
ELECTRIC DRAIN/SCD DRAIN SOLENOID VALVE
EES SOLENOID VALVE IOPTIONALI
i:
I
i!
'I
~L-----~-----~ = = ~-----=-----~ = ~-----=-----J~

=
~------------
------------------,
----------CUSTOMER FURNISHED LINE
------ --{>---------
NOTES:
CONTROL LINE

REFER TO BILL OF MATER[LA AND / OR FACE
OF ORDER FOR ACTUAL PARTS .
FLUID L INE
CONTROL/ MOI STURE DRAIN LINES ARE

1/ 4 " TUBING EXCEPT AS NOTED .
----- - - --17----- ---- WATER LINE
~AIR / FL U ID
OPT IONAL HEAT TRACE IS APPLIED ONLY TO CONTROL AND

MOISTURE DRAIN LINE S AND USED ONLY WITH STAINLESS
STEEL TUBING .
L I NE
-- -- -- -- -- -- -- TEMP. CON TROL PROBE
- - - - t > - - - AIR LINE
L _______________________________ ~
rr-
---
----~----------n-------------ll
_______________________ ll
EES SOLENOID VALVE
II
35
HEA TER
HEATER
Jjr---.28
02250145-410R01
62
-e-Jlr
FRO ST FREE TRAP
ISOL 51
---L
29
II
SUMP HEATER
A & B TO PNEUMAT I C
CYL I NOERS ON EES
DAMPERS
SCD DRAIN
Section 9
key
number
&
&
description
part
number
01
02250078-933
02
02250050-154
03
02250054-605
04
clr, air SAE ports
02250096-706
05
06
quantity
049542
glass, sight-24kt 1/4(in-line)
02250 126-129
022501 43-403
07
orifice, .250 x <q1 !4>m x <q1 !4>f hex
08
strainer, v-type 300psix1/4
09
241 771
02250098-303
10
02250097-611
11
tank, sep ls/16
02250 110-502
12
compressor
13
valve, air inlet 4"
02250143-377
14
fltr, inl air hd
02250091-634
15
sw, vacuum 22"wc n4- 6ft cable
02250078-249
16
motor
17
18
02250097-349
19
02250078-933
20
022501 00-042
21
orifice, .040 1/4 fnpt x 1/4 mnpt
02250091-395
22
23
24
valve, sol 3w n.o. 1/4"
022501 25-657
25
valve, 2-1/2" SAE min press chk
022501 09-817
26
separator, water
022501 44-613
27
02250078-933
28
02250087-631
29
022501 03-588
30
valve, ball 1/4"npt
31
valve , sol 1/4" 2-way nc 200#
022501 25-67 4
32
orifice, oil return .03
022501 25-77 4
33
valve, sol 4w 1/4"
022501 25-673
34
0225011 7-782
35
drain, electric condensate scd-400
022501 30-866
various
various
250039-909
408893
25001 7-280
2
047115
63
Section 9
Figure 11-9 Piping and Instrumentation- V-160 100hp/75kw Air-cooled with Supervisor Controller
r . . . . . , . . --;;- . . .. . . .
~;
:, ;
""
Jll .... ~ .. .. ;~ <>c
. .
~!!u.
---.-.- . - . ---- ---- -- -<J-- --- .;. --- .;. ------
22
- ~- -- - -<!- ---- -:
27
04
-~------
[]
)---~-!>-
cus roER
CO NNECT ION
2" NPT
AIR our
:p
1/ 2 " HOSE
------.--- -.- .- ----- ---- _8_
!'_ - ... . ... -<I--.--- -.

20
19
[5} i1I~r- ~;;:
1/ 4" 55 TUBE
06
I "
HOSE
1/ 4"
32
SS TUBE
36
06
:r--- --~~----=-=-=
iG~~
ss
PSW1
QJ ~.-L
P1
P2
02
0ll!hl
P3
Tl
1" HOSE
DPSW1
:~L
SOL 1
SOL 4
SOLS
==~----=--=--=--=-------=-=-= ~ =~- -- -=--=--=--=------~:
INLET FILTER VACUUM SWITC H

!SET 1\l 22 " WCl
WET SUMP PRESSURE
LINE PRESSURE
!SET PER FACE OF ORDERl
IN J ECTION FLUID PRESSURE
WET DI SC HARGE TEMPERATURE
I PRESET @ 235" F l
!PRESET @ 20 PSIDl
SEQUENCING VALVE
ELE CTRI C DRAIN /SC D DRAIN SO LENOID VALVE
l1
j:
~- -----~-=----~ ===-=-=----~~-- ---~ == =-=-=----~~----- - ~

~----------------------------------,
----------CUSTOMER
FURNISHED
--------8>--------- WATE R LINE

-- -----{>-- ----- --CONT ROL
LINE
LINE
NOTES :
& &
b &
~ PART NUMBERS ARE FOR REFERENCE ONLY .
~ REFER TO BILL OF MATERILA AND /O R FA CE

OF ORDER FOR ACTUAL PARTS.
CONTRO L/ MOI S TURE DRAIN L I NES ARE
1/4" TUBING EXCEPT AS NOTED .
FLUI D LINE
~

MOISTURE DRAIN LINES AND USED ONLY WITH STAINLESS
STEEL TUBING .
AIR / FLU ID LINE
- - - -- - - -- - - -- TEMP. CON TROL

AIR
PROBE
PART VAR IES BY MODEL .
LINE
L ___ ___ __________ ___ _____ __________
rr------ - ----n-- -------
-~~- --
------------------------------ --n
"
37
II
II
II
II
II
II
HEATER
+ ---K
28
FRO ST FREE
02250145-413R01
64
II
II
II
II
TRAP II
HEATER
-----+2 9
II
II
II
30
---K --ciJ ---0-- --::--~
II
SUMP HEATER
SCD DRAIN
ISOL 51
Section 9
Figure 11-9 Piping and Instrumentation- V-160 100hp/75kw Air-cooled with Supervisor Controller
key
number
&
&
description
part
number
01
02250078-933
02
02250050-154
03
02250054-605
04
clr, air SAE ports
02250053-915
05
thermal valve assembly
06
quantity
various
02250 126-129
07
orifice, .250 114m x 1/4f hex
02250 143-403
08
strainer, v-type 300psix1 /4
09
02250098-303
10
02250097-611
11
tank, sep Is 16-1 00
02250 11 0-502
12
compressor
13
valve, air inlet 4"
02250 143-377
14
fltr, inl air hd 12"
02250059-096
15
sw, vacuum 22"wc n4- 6ft cable
02250078-249
16
motor
17
18
02250097-349
19
02250078-933
20
250030-276
21
02250091-395
22
241 771
various
various
250039-909
408893
23
2500 17-280
24
02250 125-657
25
02250 109-817
26
separator, water
02250 144-632
27
02250078-933
28
heater, trap 50watt 120v spcl
02250094-222
29
02250094-223
30
valve, ball 1/4"npt
31
valve, sol 1/4" 2-way nc 200#
02250 125-674
32
02250 125-774
34
element, sep air/oil primary
02250 100-7 53
35
element, sep air/oil secondary
02250 100-754
36
02250 117-782
37
drain, electric condensate scd400
02250 130-866
047115
65
Section 9
.'S'~ ~
s6~42
'--~
~ ~
......
22~-----: ____ ---~~!---c>-;----:

2
24
23
SOL I
:'
'
::
:
27
34
~-----------------------<}----- J!~--- --:~
y
; ----------- ----~ ------------- --<)--------- --~
E)
------ -'j'------:
)--------+--{>-
211 11
1/2___________
' HOSE
________ ,., ________________
_
CUS TD>AE R
CO NNE CT I ON
1. 5 " NPT
A I R OUT
30
KL'
08
--
J1
SO LS
' ------- +--
>AOISTuRE
DRAIN
1/ 4"
NPT
35
P5W2
-------W
15
P5 W1
09
32
1/ 4" 55 TUBE
33
06
: ------- -+- --- -+- -- ---a0
1"
&
WATER INLET
3/ 4" NPT
1/ 4" SS TUBE
HOSE
32
33
06
03
1/ 4" 55
TUBE
t -- ~ ---: 02 DPSW1
- +-- ----- ------ +-- ----- o- --- ----111--- +-w
01]
1"
&
WATE R OUTLET
3 / 4" NPT
HOSE
~r=------~~---~;; ~-----~-----~;; ~---~~-----~~
,,
''
PSW2
:
,'
,'
PI
P2
P3
Tl
---- - -----{>----------
----~~ ~
WATER LINE
&&
CONTR OL LINE
& &
WET ~G ~P~~P~~s~0~~~
::
OPSW1
:
,
,,
,,
SOL I
SOL4
SOLS
SO L 6
FLU~bR~T~h~ ~f~~~~ENTIAL
,,
,,
I'
:
',
',
I''
PRE SSU RE SWITCH::

I PRESET @ 20 p 5 I D I
LOAD/UNLOA D SOLENOID VA L VE
:
SEQUEN CI NG VALVE
,
ELE CTR I C ORAIN / SCD DRAIN SOLENOID VAL VE
''
WATER SHUTOFF SOLENOID VALVE !OP TI ONAL>
''
I'
~L-----~: ---~;; ~-----~-----~; "~---~~-----_j~
CUST OMER FURNISHED LINE

-- --------f7----------
INLET FILTER VAC UUM SWIT CH

I 5 E T I! 2 2 " WC I
1
lINE PRESSURE
ISE T PER FACE OF ORDERI
INJECT I ON F LU I D PRESSURE
WET DI SC HARGE TEMPERATURE
'I
'
'I
,------------------ --- -------------~
PSWI
'I
NOTES:
1\
PART
NUMBER S ARE FOR REFERENCE ONL Y

TO BILL OF MATERILA AND / OR FACE
ORDER FOR ACTUAL PART S .
~ REFER
OF
1\
FL UID LINE
S EC TION BET WEEN LETTERED POINTS ARE TO BE

~REPLACED WITH CORRESPOND I NG OP T ION PI C TURED
BELOW, AS REQUIRED BY FA C E OF ORDER .
AIR/F LUID LINE
1\ CO NTROL / MOISTURE DRAIN LINES

~ 1/ 4" TUBING EXCEPT AS NOTED .
ARE
OP TIONA L HEAT TRACE I S APPLIED ONLY TO CONTROL AND

J\ MOISTUR E DRAIN LINE S AND USED ONLY WITH STAINLESS
~S TEEL TUBING .
-- -- -- --- -- --- -- TEMP.CONTROL PR OBE

AIR LINE
~PART
VA RIE S B Y MODEL.
L ___ - ------------------------------ _j
rr----- ---- -~~----------~~----------~~------------------r---------------------------11
"
"
"
"
"
38
I SO L S I
"
:;; , :T:R , ~' ~ .... ~~ , ~ ~ ~ :~:~ c

9
FROST FRE E TRAP !!
02250145-412R01
66
SUMP HEATER
SOLENOID VALVE !! WATER REGULATOR VALVE
SCD DRAIN
-------------
Section 9
key
number
&
&
description
part
number
quantity
01
02250078-933
02
02250050-154
03
02250091-634
04
02250094-7 44
05
049542
06
02250126-129
07
orifice, .250 114m x 1/4f hex
02250143-403
08
strainer, v-type 300psix1/4
09
02250098-303
10
02250097-611
11
tank, sep Is 16
02250110-502
241771
12
compressor
various
13
valve, air inlet 4"
02250143-377
14
fltr, inl air hd
02250091-634
15
02250078-249
16
motor
17
18
valve rlf 3/4" 200# 550scfm w/tefl
02250097-349
19
02250078-933
20
022501 00-042
21
02250091-395
22
23
24
various
250039-909
408893
250017-280
02250125-657
25
022501 09-817
26
separator, water
02250144-633
27
02250078-933
28
02250087-631
29
02250103-588
30
valve, ball 1/4"npt
31
02250125-67 4
32
02250125-774
33
02250117-782
34
clr, air/water npt ports
35
switch, pressure- low water
36
valve, solenoid -shut off
37
valve, water regulator 3/4" 160-230f
38
drain, electric condensate scd-400
047115
040680
250017-992
02250125-668
047398
02250130-866
67
Section 9
Figure 11-11 Piping and Instrumentation- V-160 100hp/75kw Water-cooled with Supervisor Controller
'~ ~ ~ ~~ ~ ~'~' ~ ~ ~ --4 ~ ~ ~ ~, ~ ~ ~~~ ~---- ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~~ ~ ~~ ~ ~ ~
~ --~--:--------~~:--{>----------
.-~
24
SOL 4
22
;-
if
23
24
SOL 1
27~
34
---- -------- -<1---- - .:, --- ":'------ ":---- --;
)-----~-{>- CUSTO ~ER
22
CO NNE CT I ON
2 .0" NPT
-------- ~- --- -- -- -- -- -<1-
AIR OUT
: p
1/2 " HOSE
---- --
_B_~ ':-_ ------- -<1- --- ----;

20
25
:
'
19
rDl 1/ 4" ss :
L.!J T\JSC--; :
--------- +-MOI S TURE

ORA IN
1/4" NPT
07+
35
PSW2
~- --- ---- ~
15
PSW1
09
32
33
06
1/ 4"
55 TUBE
------- -- --- ---- --- ~~i;~ . ~~w

OffiN
I "
1/ 4"
HOSE
32
55 TUBE
33
06
03
1/ 4 ..
55
TUBE
~ -- QJ : 02 DPSWI
01
I"
HOSE
r---- --~-----~~~~~~~-----~-----~~~~::~----- ~-----~1
'
PSWl
PSW2
P1
PZ
PJ
T1
:.'I
::
, ----------------------------------,
- - - - - - - ---CUST OMER FURNI SHED
- ------~-------
WAT ER
WATER OU TLET
1-1/ 4" NPT
---------- +---- ------ - -- - +----- --------- -------+---
'
LINE
DPSW1
SO L1
SOL 4
SOLS
SO L6

I S ET @ 2 2 " WC l
'
1:,
wET G~P@P~~s~Gk~'
::
L INTs~~E~f~R~ACE oF oRDERl
~
INJECTION FL UID PRESSURE
IPRESET@2J5.F)
I'
FLU)8R~~~~E: ~6 F~~7B~TIAL PRE SSU RE SWITCH:
~
SEOU ENC I NG VALVE
ELECTRI C DRAIN /SCD DRAIN SOLENOID VALVE
WATER SHUTOFF SOLENOID VALVE IOPTIONALl
,
1:.',
L------~------~~~~=~-----~------ ~~~~~~-----~----_Jj
LINE
NOTES:
- --------{>--- ----- -CONTRO L LINE
FLUI D LINE
1\

REFER TO BILL OF MATERJLA AND / OR FACE
OF ORDER FOR ACTU AL PARTS
SEC TION BETWEEN L E TTERED POINTS ARE
TO BE
~ REPLACED WITH COR RE SPONDIN G OPTION PICTURED
AIR / FLUID
-- - - -- - - -- - - --
TEM P . CONTROL
AIR
BELOW,
L INE
AS REQUIRED BY FACE OF ORDER

1/4" TUBING EXCEPT AS NOTED.
PROBE

MOI STURE DRAIN LINES AND U SED ONLY WITH STAINLESS
STEEL TUB lNG.
LI NE
L _______ _________ ___ _______________
PART VARIES BY MODEL.
rr-------~~-- ----- ----rr------------n------------- - - - --- - ----- -11
::
::
HEAT ER
02250145-414R01
68
30
-+-
FROST FREE TRAP
~
~ --tl1-- ~ --:- ~ ---~- ----
HEATER
-1--+28
::
::
SUMP HEATER
29
SOLENOID VALVE
SCD DRAIN
Section 9
Figure 11-11 Piping and Instrumentation- V-160 100hp/75kw Water-cooled with Supervisor Controller
key
number
&
&
description
part
number
quantity
01
xdcr,press 0-250psi 1-5vdc n4
02250078-933
02
sw,diff press 20psid 12ft or
02250050-154
03
fltr,fl 1-5/8"SAE str thrd con
02250091-634
04
022501 20-863
05
049542
06
glass, sight-24kt 1/4(in-line )
02250126-129
07
orifice, .250 1/4m x 1/4f hex
022501 43-403
08
strainer, v-type 300psix1 /4
09
241 771
valve,ball 3/4 SAE- m x 1/2 npt
02250098-303
10
02250097-611
11
tank, sep ls16
0225011 0-502
12
compressor
13
valve, air inlet 4"
022501 43-377
14
fltr,inl air hd
02250091-634
15
02250078-249
16
motor
va rious
various
17
18
valve,rlf 3/4" 200# 550scfm w/tefl
02250097-349
19
02250078-933
20
valve,2-way pneumatic 1/2"npt
022501 00-042
21
orifice,.040 1/4 fnpt x 1/4 mnpt
02250091-395
22
23
24
250039-909
408893
250017-280
02250 125-657
25
02250 109-817
26
separator, water
02250 144-632
27
02250078-933
28
02250087-631
29
02250 103-588
30
valve, ball 1/4"npt
31
02250 125-674
32
02250 125-774
33
02250 117-782
34
clr, air/water npt ports
35
switch , pressure- low water
36
valve, solenoid -shut off
02250 125-668
37
drain,electric condensate scd400
02250 130-866
047115
1
043008
250017-992
69
NOTES
70
Section 10
ILLUSTRATIONS AND PARTS LIST
10.1 PROCEDURE FOR ORDERING PARTS
Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly
at the addresses, fax or phone numbers below.
When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill
of Lading for the compressor or from the Serial Number Plate located on the com pressor.
SULLAIR ASIA, LTD.
SULLAIR CORPORATION
SULLAIR EUROPE, S.A.
Sullair Road, No. 1

Chiwan, Shekou
Shenzhen, Guangdong PRV.
PRC POST CODE 518068
Telephone: 755-6851686
Fax: 755-6853473
www.sullair-asia.com
3700 East Michigan Boulevard

Michigan City, Indiana 46360 U.S.A.
Zone Des Granges BP 82

42602 Montbrison Cedex, France
Telephone: 33-477968470
Fax: 33-477968499
www.sullaireurope.com
www.sullair.com
Telephone: 1-800-SULLAIR (U.S.A. Only)
or 1-219-879-5451
Fax: (219) 874-1273
PARTS DEPARTMENT
1-888-SULLAIR (U.S.A. Only)
Fax: (219) 874-1835
www.sullair.com
SERVICE DEPARTMENT
Fax: (219) 874-1205
www.sullaircompressors.com
10.2 RECOMMENDED SPARE PARTS LIST

DESCRIPTION
KIT NUMBER
QTY
element, compressor fluid filter 02250054-605 (40-75HP/ 37-55KW)
250025-526
element, heavy duty air filter 02250127-683 (120 Series)
022501 27-684
element, heavy duty air filter 02250091-634

(160 Series 60-75HP/ 45-55KW)
022501 31 -499
02250046-012
element, secondary heavy duty air filter 02250059-096

(160 Series 100HP/ 75KW)
02250046-013
element, primary replacement for separator 02250100-753
022501 00-755
element, secondary replacement for separator 022501 00-7 54
022501 00-756
25001 8-456
kit, cap for minimum pressure valve 02250109-817
02250044-355
kit, o-ring for minimum pressure valve 02250109-817
02250048-365
kit, piston for minimum pressure valve 02250109-817
02250051-336
022501 10-727
kit, cap for minimum pressure/check valve 02250097-598
02250046-396
kit, o-ring for minimum pressure/check valve 02250097-598
02250048-363
kit, piston for minimum pressure/check valve 02250097-598
02250051 -337
element, primary heavy duty air filter 02250059-096

(160 Series 1OOHP/ 75KW)
kit repair for minimum pressure valve 02250109-817
kit, repair for minimum pressure/check valve 02250097-598

PLEASE NOTE: WHEN ORDERING PARTS, ALWAYS INDICATE SERIAL NUMBER OF COMPRESSOR
71
Section 10
10.2 RECOMMENDED SPARE PARTS LIST (CONTINUED)
DESCRIPTION
KIT NUMBER
QTY
kit, repair for therm al valve 049542 (I)
022501 05-553
kit, repair for therm al valve 250028-762 (II)
02250112-709
kit, repair for pressure regulator 02250084-027 ( 120 Series)
250019-453
kit, repair for pressure regulator 250017-280 (160 Series)
250019-453
kit, repair for blowdown valve 02250100-042
02250100-042
kit, repair for solenoid valve 02250125-657
02250125-829
kit, replacement for solenoid valve coil 02250125-657
02250125-861
250031-438
02250143-380
250029-249
02250143-381
kit, repair for v-type strainer 241771
241772
kit, repair for shaft sea l ( 120 Series)
02250050-363
kit, repair for shaft seal (160 Series)
02250050-364
kit, repair for shaft sea l installation
602542-001
filter, scavenge line 02250117-782
02250117-782
kit, element, replacement for separator/trap 02250144-635

(40, 50HP/ 37KW)
02250144-735
kit, repair for moisture separator 02250144-633

(60-75HP/ 45-55KW)
02250144-732
kit, repair for moisture separator 02250144-632

(1 OOHP/ 75KW)
02250144-732
consult factory
fluid, SRF 1/4000 (5 gal/ 19 liter)
250019-662
(IV)
lubricant, Sullube (Std. ) (5 gal/ 19 liter)
250022-669
(IV)
02250051-053
(IV)
lubricant, Sullube (Std. ) (5 gal/ 19 liter)
250022-669
(IV)
lubricant, Food Grade CP-4600-32-F (5 gall 19 liter)
250029-008
(IV)
kit, repair inlet valve 02250143-374 (120 Series)

kit, repair inlet check valve assembly (120 Series)
kit, repair inlet valve 02250143-377 (160 Series)
kit, repair inlet check valve assembly (160 Series)
manual, Sequencing & Protocol (Ill)
lubricant, 24 KT (5 gal/ 19 liter)
(I) Used on standard compressors , and compressors < 150 psi/ 10.3 bar.
(II) Used on all 24KT and high pressure compressors~ 150 psi/ 10.3 bar.
(Ill) This document is required to program your personal computer to communicate with the Supervisor
Controller panel.
(IV) For proper amount of fluid fill, please consult Lubrication Guide in Section 3, Specifications.
CAUTION .
Mixing of other lubricants within the comperssor uit will void all warranties.
PLEASE NOTE: WH EN ORDERING PARTS, ALWAYS INDICATE SERIAL NUMBER OF COMPRESSOR
72
Section 10
NOTES
73
Section 10
10.3 MOTOR, FRAME, COMPRESSOR AND PARTS LS-120 (40-60HP/37-45KW)
29
~2
JL\ 21
1
23
32
74
22
Section 10
key
number
part
number
description
quantity
washer, reg pltd 5/8"
83821 0-112
washer, reg pltd 1/2" (I)
838208-112
washer, springlock 5/8"
83781 0-156
washer, spring lock 1/2" (I)
837808-125
capscrew, hex GR5 5/8-11x 1 1/4"
82911 0-125
capscrew, hex GR5 1/2"-13 x 1 1/4" (I)
829108-125
capscrew, hex GR5 5/8-11x 1 1/4"
82911 0-125
support, motor (40, 50HP/ 37KW)
25001 7-490
support, motor (60HP/ 45KW)
25001 8-536
1
2
3
support, motor (40, 50HP/ 37KW) (I)
02250051-099
support, motor (60HP/ 45KW) (I)
02250073-416
83781 0-156
nut, hex 5/8"-11
86651 0-559
motor (40, 50HP/ 37KW)
con sult factory
motor (60HP/ 45KW)
consult factory
adapter, compressor/motor
25001 4-882
10
capscrew, hex GR5 3/8"-16 x 2 1/4"
829106-225
10
11
82911 0-150
12
guard, coupling
25001 8-412
13
screw, hex ser washer 5/16" x 3/4"
829705-075
14
hub, coupling 1 7/8" x 1/2" (40, 50HP/ 37KW)
25001 8-005
hub, coupling
15
16
17
(60HP/ 45KW)
25001 8-008
element, coupling (40, 50HP/ 37KW)
250004-641
element, coupling (60HP/ 45KW)
25001 8-551
hub, coupling 1 3/4" x 3/8"
250004-642
hub, coupling (60HP)
25001 8-006
capscrew, ferry hd 1/2"-13 x 2 1/2" (40, 50HP/ 37KW)
867308-250
capscrew, ferry hd 5/8"-11 x 2 3/4" (60HP/ 45KW)
86731 0-275
washer, springlock 1/2" (40, 50HP/ 37KW)
837808-125
washer, springlock 5/8" (60HP/ 45KW)
83781 0-156
19
837806-094
10
20
nut, hex 3/8"-16
866506-337
10
18

(I) Used on compressors with vibration mounts.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
75
Section 10
76
Section 10
10.3 MOTOR, FRAME, COMPRESSOR AND PARTS LS-120 (40-60HP/37-45KW) (CONTINUED)
key
number
description
part
number
quantity
21
washer, reg 1/2"
838208-112
22
837808-125
23
829 108-150
24
support, compressor
250017-489
support, compressor (I)
02250051-04 7
25
frame, main
02250142-585
26
insert, 5/16" (I)
02250043-765
27
mount, vibration (I)
02250045-677
8
4
28
screw, hex ser washer 5/16" x 3/4" (I)
829705-075
29
unit, compressor (II)
30
adapter, SAE 3 dxx12
31
decal, sign, warning sever fan
046855
32
decal, fork lifting
24 1814
consult factory
250016-605

(II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair
distributors or the factory at less cost than the owner could repair the unit. For information regarding the
unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
The shaft seal is not considered part of the compressor unit in regard to the two year warranty, but the normal Sullair parts warranty applies. For shaft seal repairs order repair kit no. 02250050-363.
77
Section 10
12-----------
32
78
Section 10
10.4 MOTOR, FRAME, COMPRESSOR AND PARTS LS-160 (60-1 OOHP/ 45-75KW)
key
number
description
part
number
quantity
washer, reg 5/8"
838210-112
washer, reg 1/2" (I)
838208-112
837810-156
washer, spring lock 1/2" (I)
837808-125
8291 10-125
Scapscrew, hex GR5 1/2"-13 x 1 1/4" (I)
829 108-125
8291 10-125
support, motor (75HP/ 55KW)
250017-492
support, 2-pole motor (1 OOHP/ 75KW)
02250110-041
support, motor (I)
02250045-776
837810-156
nut, hex 5/8"
866510-559
motor, 60HP/ 45KW
consult factory
motor, 75HP/ 55KW
consult factory
motor, 100HP 75KW
consult factory
adapter, motor/comp (75-100HP/ 56-75KW)
250014-883
10
829 106-225
12
11
8291 10-150
12
guard, coupling
250018-412
13
829705-075
14
hub, coupling 1 7 /8" x 1/2"

(75-100HP/ 56-75KW)
250018-006
15
element, coupling (75-100HP/ 56-75KW)
250018-551
16
hub, coupling (75-100HP/ 56-75KW)
250018-007
17
capscrew, ferry hd 5/8"-11 x 2 3/4"
867310-275
18
837810-156
19
837806-094
12
20
nut, hex 3/8"-16
866506-337
12
21
washer, reg 1/2"
838208-112
22
washer, spring lock 1/2"
837808-125
23
8291 08-150
(Contin ued on page 81)
79
Section 10
12------
32
80
Section 10
key
number
24
description
support, comp (75-100HP/ 56-75KW)
part
number
quantity
25001 7-491
support, comp (I)
02250045-799
25
frame, main
02250142-585
26
insert, 5/16" (I)
02250043-765
27
mount, vibration (I)
02250045-677
28
screw, hex ser washer 5/16" x 3/4" (I)
829705-075
29
unit, compressor (II)
30
sign, warning sever fan
049855
31
adapter, SAE 2 DXX 16
25001 6-611
32
decal, fork lifting
consult factory
241 814

(II) There is an exchange program whereby a remanufactured compressor unit ca n be obtained from Sullair
distributors or the factory at less cost than the owner could repair the unit. For information regarding the
unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
The shaft seal is not considered part of the compressor unit in regard to the two year warranty, but the normal Sullair parts warranty applies. For shaft seal repairs order repair kit no. 02250050-364 .
81
Section 10
-17
23
//18
22-- -o
15~
14--
82
~~ /
Section 10
key
number
description
part
number
quantity
02250127-683
filter, air g" (I)
elbow, tube-M 1/4" x 1/8"
band, g" air filter
Q4g1Q4
clamp, hose
040642
elbow, rubber goo 4"
040550
gasket, 5 1/4" od (II)
040708
spacer, air connection valve
250022-g5o
82g7Q5-075
support, filter
0225oog8-41g
10
nut, hex flgd 5/16"-18
825305-283
11
82g 106-250
12
washer, reg pltd 3/8"
838206-071
13
837810-156
14
82g 11 0-125
250018-42g
02250143-37 4
15
valve, 3" poppet inlet (Ill)
16
82g 110-150
17
837810-156
18
elbow, 37 fl goo m 1/2 X 1/4
860208-025
1g
connector, tube-M 1/4"T x 1/4"P
250018-428
20
837806-0g4
21
nut, hex 3/8"-16
866506-337
22
a-ring, viton 3 1/2" x 1/8"
826502-238
23
orifice, .25 x 1/4"m x 1/4"f
02250143-403
(I) For maintenance on air filter no. 02250127-683, order replacement element no. 02250127-684.
(II) For maintenance on air inlet, coat gasket no. 040708 with Loctite 5goo or eq uivalent type of sealing
agent before reassembly.
(Ill) For maintenance on inlet poppet valve no. 02250143-374, order repair kit no. 250031-438 . For maintenance on inlet check valve, order repair kit no. 02250143-380.
83
Section 10
LS-160 100HP/75KW
84
Section 10
key
number
description
support, air filter
part
number
quantity
02250098-457
screw, hex ser washer 3/8" x 1"
829706-100
829705-075
825305-283
5A
filter, air inlet (60& 75HP/ 45 & 55KW) (I)
02250091-634
58
filter, air inlet (1 OOHP/ 75KW) (II)
02250059-096
band, mounting 12"
040081
clamp, hose 6"
408153
hose, flexible 5"
02250093-920
tube, air inlet w/ connectors
02250 126-730
10
connector, tube-M 1/4" x 1/8"
2500 18-427
11
plug, pipe 1/8"
807800-005
12
elbow, 37fl 90m 1/2 X 1/4
860208-025
13
elbow, rubber 90 5"
02250061-835
14
valve, air inlet 4" (Ill)
02250 143-377
15
capscrew, hex GR51/2"-13 x 11/2"
8291 08-150
16
837808-125
17
2500 18-428
18
gasket, 5 1/4" OD (IV)
19
orifice, .25" x 1/4"m x 1/4"f
040708
02250 143-403
(II) For maintenance on air filter no. 02250059-096, order primary replacement element no. 02250046-012,
and secondary replacement element no. 02250046-013.
(Ill) For maintenance on air inlet valve no. 02250143-377, order repair kit no. 250029-249. For maintenance
on inlet check valve, order repair kit no. 02250143-381.
(IV) For maintenance on air inlet, coat gasket no. 040708 with Loctite 5900 or eq uivalent type of sealing
85
Section 10
15
~~16
LS-160 100HP/75KW
86
17
Section 10
key
number
description
part
number
quantity
support, air filter
022501 06-704
screw, hex ser washer 3/8" x 1"
829706-100
829106-250
washer, reg 3/8"
838206-071
SA
filter, air inlet (60& 75HP/ 45 & 55KW) (I)
02250091-634
58
filter, air inlet (1 OOHP/ 75KW) (II)
02250059-096
band, mounting 12"
040081
clamp, hose 6"
408 153
hose, flexible 5"
02250093-920
tube, air inlet w/ connectors
022501 26-730
10
25001 8-427
11
plug, pipe 1/8"
807800-005
12
elbow, 37fl 90m 1/2" x 1/4"
860208-025
13
elbow, rubber 90 5"
02250061-835
14
valve, air inlet 4" (Ill)
022501 43-377
15
829108-150
16
837808-125
17
25001 8-428
18
gasket, 5 1/4" 00 (IV)
040708
19
837806-094
20
nut, hex 3/8"
825206-337
21
orifice, .25 x 1/4"m x 1/4"f
022501 43-403
(II) For maintenance on air filter no. 02250059-096, order primary replacement element no. 02250046-012 ,
and secondary replacement element no. 02250046-013.
(Ill) For maintenance on air inlet valve no. 02250143-377, order repair kit no. 250029-249.
(IV) For maintenance on air inlet, coat gasket no. 040708 with Loctite 5900 or equivalent type of sealing
87
Section 10
10.8 COOLING AND LU BRICATION SYSTEM (AIR-COOLED)
12
TO LUID
FILTER GAUGE
MACHINES ONLY
88
Section 10
key
number
2
3
part
number
description
cooler, fluid/after (40, 50HP/ 37KW)
0225QQg6-705
cooler, fluid/after (60-75HP/ 45-55KW)
0225QQg6-706
cooler, fluid/after (1 OOHP/ 75KW)
02250053-g15
quantity
elbow, tube 1" x 1 5/16"
811616-131
elbow, tube (1 OOHP/ 75KW)
811620-162
tube, thermal valve to cooler (40, 50HP/ 37KW)
02250 115-266
tube, thermal valve to cooler (60-75HP/ 45-55KW)
02250 142-5g1
tube, thermal valve to cooler (1 OOHP/ 75KW)
02250 142-6Qg
826502-144
a-ring, viton 21/2"
element, thermal valve 175 (I)

element, thermal valve 1goo (II)
Q4g542
250028-762
seal, U-cup viton
02250 101-372
housing, thermal valve
0225QQg2-g2g
8
g
867306-150
connector, SAE 1" x 1.25"
0225QQg3-806
10
hose, swivel end 1" x 7g"
02250 135-58g
11
adapter, SAE 1 5/8" x 1 5/8"
02250055-015
12
filter, fluid 1 5/8" (Ill)
02250054-605
13
connector, tube-M 1/4" x 1/8" (E/M)
2501 3g-Q24
connector, tube-M 1/4" x 1/8"(Supervisor Controller)
2501 3g-Q24
tubing, stainless steel 1/4" (E/M)
84121 5-004
14.5 ft
tubing, stainless steel 1/4" (Supervisor Controller)
8412 15-004
o.g ft
14
15
hose, swivel end 1" x 35"
0225QQg8-622
16
elbow, SAE 1" goo (50-75HP/ 37-55KW)
02250087-070
elbow, SAE 1 1/4" x 1" goo (100HP/ 75KW)
0225QQg3-804
870020-016
17
reducer, hex 1 1/4" x 1" (50-75HP/ 37-55KW)
18
transducer, pressure 0-250
1g
screw, machine rd hd #8-32 x 1"
20
switch, differential pressure
02250050-154
21
support, differential pressure switch
02250050-500
02250078-g33
831 601-100
(Conti nued on page g1)

(I) For maintenance on thermal valve (< 150 psi/ 10.3 bar), order repair kit no. 02250105-553.
(II) For maintenance on thermal valve
(~
150 psi/ 10.3 bar), order repair kit no. 02250112-?Qg _
(Ill) For maintenance on fluid filter no. 02250054-605, order replacement element no. 250025-526.
8g
Section 10
28
~--------2
~u
12
TO LUID
FILTER GAUGE
MACHINES ONLY
90
Section 10
10.8 COOLING AND LUBRICATION SYSTEM (AIR-COOLED) (CONTINUED)
key
number
description
part
number
quantity
22
829705-050
23
washer, spring lock #1 0
837802-047
24
nut, hex plated #8 x 32
82520 1-130
25
decal, warning mixing fluids
26
decal, warning compressor fluid fill cap
27
decal , Sullube (Ill)
28
reducer, 1 7/8" x 1 5/8" (100HP/ 75KW)
022501 10-891
049685
02250069-389
870024-020
(Ill) Sullube is the standard fill for LS-120 and LS-160 air compressors. If your compressor has an optional
fill, consult Section 10.32, Decal Group (key numbers 20A-20D) for matching fluid decal part number.
91
Section 10
10.9 COOLING AND LU BRICATION SYSTEM LS-120 (WATER-COOLED)
SUPERVISOR CONTRO LL ER
MACHINES ONLY
92
Section 10
10.9 COOLING AND LUBRICATION SYSTEM LS-120 (WATER-COOLED)
key
number
part
number
description
11
o-ring, viton 2-1/2 x 3/32

2
11
element, thermal valve 175-deg (I)

element, thermal valve 190-deg (II)
seal, u-cup viton
826502-144
049542
250028-762
02250101-372
11
capscrew, ferry hd pltd 3/8 -16 x 1-1/2

11
11
11
reducer, hex 1-1/4 x 1 SAE
adapter, SAE 1-5/16 x 1-5/16
plug, pipe 1/4 3000# plated
tee, SAE/npt-oil return
11
11
02250092-929
867306-150
870020-016
02250086-022
11
866900-010
02250085-979
11
10
connector, tube strt thrd 1 x 1-5/16
11
tube, thermal valve- heat exchanger
022501 05-498
12
adapter, SAE 1-5/8 -12 x 1-5/8~~-12
02250055-015
13
14
15
11
connector, SAE x orfs 1 x 1-5/16
11
II
11
filter, fluid 1-5/8 SAE strt thread (Ill)

11
11
connector, tube-m 1/4 x 1/8 s.s. (E-M DC)

11
17
18
19
20
02250093-806
02250054-605
250 139-024
250 139-024
hose, mp orfs f-swvl end 1 x 35
11
02250098-622
hose, mp orfs f-swvl end 1 x 60
11
02250105-496
250018-530
829 106-125
837806-094
16
837806-094
825206-337
11
elbow, tube-m 1/4 x 3/8
11
11
11
capscrew, hex gr5 3/8 -16 x 1-1/4 plated

washer, pl-b reg plated 3/8
11
11
21
washer, springlock reg plated 3/8
22
nut, hex plated 3/8
23
clr, oil/water 5 x 36 1-5/16 SAE
24
bracket, cooler 6 (40, 50HP/ 37KW)
11
11
16
11
11
11
11
bracket, cooler 6 (60-75HP/ 45-55KW)

25
8 11 816-131
11
connector, tube-m 1/4 x 1/8 s.s.

(Supervisor Controller)
16
quantity
elbow, 90-deg SAE x orfs 1
II
02250094-7 44
250019-027
250019-027
02250087-070
(II) For maintenance on thermal valve (.:::_ 150 psi/ 10.3 bar), order repair kit no. 02250112-709.
(Ill) For maintenance on fluid filter no. 02250054-605, order replacement element no. 250025-526.
93
Section 10
'10.9 COOLING AND LUBRICATION SYSTEM LS-120 (WATER-COOLED)
MACHINES ONLY
94
Section 10
10.9 COOLING AND LUBRICATION SYSTEM LS-120 (WATER-COOLED) (CONTINUED)
key
number
26
part
number
description
11
clamp, exhaust 5 (40, 50HP/ 37KW)

clamp, exhaust 5 (60-75HP/ 45-55KW)
11
27
11
washer, pl-b reg plated 1/2 (40, 50HP/ 37KW)

11
washer, pl-b reg plated 1/2 (60HP/ 45KW)

28
11
washer, springlock reg plated 1/2 (40, 50HP/ 37KW)

11
29
tubing, nylon 1/4 black
30
heat exchanger, air/water 5 x 17 (40, 50HP/ 37KW)

11
heat exchanger, air/water 5 x 24 (60HP/ 45KW)

11
31
32
33
11
bushing, reducing 1 x 3/4 steel plated

11
II
11
connector, plastic tube 3/4 x 3/4
11
11
tubing , thermoplastic 3/4 (40, 50HP/ 37KW)

11
tubing, thermoplastic 3/4 (60HP/ 45KW)

11
043364
043364
838208-112
838208-112
837808-125
02250054-861
11
washer, spring lock reg plated 1/2

11
quantity
250017-527
040680
867 104-030
250039-357
250039-353
10.2 ft
250039-353
866316-035
11
34
nipple, pipe 1 x 3-1/2 plated
35
elbow, reducing 1 x 3/4 150# plated
869204-030
36
nipple, pipe xs 3/4 x close plated (IV)
866412-000
37
union, pipe brass seat 3/4 300# plated (IV)
868030-030
38
valve, water regulating 3/4 160-230F (IV)
39
40
41
11
II
11
11
11
11
elbow, pipe 90-deg 3/4 150# plated
866215-030
866312-020
11
11
047398
nipple, pipe 3/4 x 2 plated
250017-234
11
bracket, water connection 3/4 npt

11
11
42
capscrew, hex gr5 1/2 -13 x 1-1/4
43
11
44
nipple, pipe xs 1 x close plated
829 108-125
837808-125
866416-000
II
11
841 115-004
14.5 ft
11
tubing, stainless steel 1/4 (Supervisor Controller)
841 515-004
.75ft
46
screw, mach-rd #1 0-24 x 1
831 602-100
47
switch, pressure differential
45
tubing, stainless steel 1/4 (E/M DC)
II
11
11
02250050-154
829705-050
48
screw, hex ser washer 5/16 x 1/2
49
bracket, support diff press switch
02250050-500
50
washer, springlock reg plated #1 0
837802-047
51
nut, hex plated #1 0-24
825202-130
(IV) This item is an optional part. It used for machines that utilize optional water reg ulating valve no. 04 7398.
95
Section 10
SUPERVISOR CONTROLLE R
MACHINES ONLY
96
Section 10
10.9 COOLING AND LUBRICATION SYSTEM LS-120 (WATER-COOLED) (CONTIN UED)
key
number
description
part
number
52
transducer, pressure 0-250psi n4
02250078-933
53
022501 10-891
54
sign, warning compressor fluid fill cap
55
decal, fluid Sullube (V)
56
decal, "water out"
25001 9-108
57
decal, "water in"
25001 9-107
quantity
049685
02250069-389
(V) Sullube is the standard fill for LS-120 and LS-160 air compressors. If your compressor has an optional
fill, consult Section 10.32, Decal Group (key numbers 20A-20D) for matching fluid decal part number.
97
Section 10
SUPERVISOR CONTROLLE R
MACHINES ONLY
98
Section 10
key
number
part
number
description
a-ring, viton 2-1/2" x 3/32"
element, thermal valve 175-deg (I)
quantity
826502-144
049542
250028-762
element, thermal valve 190-deg (II)

3
seal, u-cup viton
02250101-372
02250092-929
capscrew, ferry hd pltd 3/8"-16 x 1-1 /2"
867306150
decal, "water out"
250019-108
decal, "water in"
250019-107
decal, compressor fluid Sullube (Ill)
10
02250110-891
11
transducer, pressure 0-250 psi n 4
02250078-933
12
adapter, SAE 1-5/8"-12 x 1-5/8"-12
02250055-015
13
connector, SAE x orfs 1" x 1-5/16"
02250093-806
14
filter, fluid 1-5/8" SAE strt thread (IV)
02250054-605
15
connector, tube-m 1/4" x 1/8" s.s. (E/M DC)
250 139-024
connector, tube-m 1/4" x 1/8" s.s. (Supervisor Controller) 250 139-024
16
hose, mp orfs f-swvl end 1 x 35"
02250098-622
17
hose, mp orfs f-swvl end 1 x 60"
022501 05-496
18
elbow, tube-m 1/4" x 3/8"
250018-530
19
capscrew, hex gr5 3/8"-16 x 1-1/4" plated
829 106-125
20
washer, pl-b reg plated 3/8"
837806-094
16
21
washer, springlock reg plated 3/8"
837806-094
22
nut, hex plated 3/8" - 16
825206-337
23
clr, oil/water 5" x 36" 1-5/16"SAE (60-75HP/ 45-55KW)
02250094-7 44
clr, oil/water 5" x 36" 1-5/16"SAE (1 OOHP/ 75KW)
02250120-863
250019-027
24
bracket, cooler 6" (60-75HP/ 45-55KW)
25
elbow, 90-deg SAE x orfs 1"
02250069-389
049685
02250087-070
(Conti nued on page 101)
(II) For maintenance on thermal
valve(~
150 psi/ 10.3 bar), order repair kit no. 02250112-709.
(Ill) Sullube is the standard fill for LS-120 and LS-160 air compressors. If your compressor has an optional
fill, consult Section 10.32, Decal Group (key numbers 20A-20D) for matching fl uid decal part number.
(IV) For maintenance on fluid filter no. 02250054-605, order replacement element no. 250025-526.
99
Section 10
10.10 COOLING AND LU BRICATION SYSTEM LS-160 (WATER-COOLED)
SUPERVISOR CONTRO LLER
MACHINES ONLY
100
Section 10
10.10 COOLING AND LUBRICATION SYSTEM LS-160 (WATER-COOLED) (CONTI NUED)
key
number
26
27
28
29
30
part
number
description
clamp, exhaust 5
11
11
11
11
tubing, nylon 1/4 black

11
11
heat exchanger, air/water 5 x 24 (60-75HP/ 45-55KW)

11
11
heat exchanger, air/water 6 x 36 (1 OOHP/ 75KW)

31
32
33
34
11
bushing, reducing 1 x 3/4 steel plated

II
11
connector, plastic tube 3/4 x 3/4

tubing, thermoplastic 3/4
11
11
11
11
nipple, pipe 1 x 3-1/2 plated
quantity
043364
838208-112
837808-125
02250054-861
040680
043008
8671 04-030
250039-357
250039-353
8663 16-035
11
35
elbow, reducing 1 x 3/4 150# plated
869204-030
36
11
8664 12-000
868030-030
047398
8662 15-030
II
nipple, pipe xs 3/4 x close plated

11
37
union, pipe brass seat 3/4 300# plated
38
valve, water regulating 3/4 160-230F
39
40
41
11
11
elbow, pipe 90-deg 3/4 150# plated

11
11
866312-020
nipple, pipe 3/4 x 2 plated

11
2500 17-234
bracket, water connection 3/4 npt

11
11
42
capscrew, hex gr5 1/2 -13 x 1-1/4
43
11
44
nipple, pipe xs 1 x close plated
8291 08-125
837808-125
866416-000
II
11
841 515-004
14.5 ft
11
tubing, stainless steel 1/4 (Supervisor Controller)
841 515-004
0. 75 ft
46
screw, mach-rd #1 0-24 x 1
831 602-100
47
switch, pressure differential
45
tubing, stainless steel 1/4 (E/M DC)
II
02250050-154
11
48
screw, hex ser washer 5/16 x 1/2
49
bracket, support diff press switch
11
829705-050
02250050-500
101
Section 10
24
l)
Q
\6
8--
LS-120 40 & 50HP ONLY
102
----8
Section 10
key
number
part
number
description
cooler, fluid/aftercooler (60-75HP/ 45-55KW)
02250096-706
cooler, fluid/aftercooler (1 OOHP/ 75KW)
02250053-915
cooler, fluid/aftercooler (40, 50HP/ 37KW)
022501 42-507
adapter, venturi (60-75HP/ 45-55KW)
25001 7-270
adapter, venturi (1 OOHP/ 75KW)
4
5
022501 42-635
adapter, venturi (40, 50HP/ 37KW)
25001 7-271
11
nut, hex flanged plated 5/16 -18 (60-75HP/ 45-55KW)

11
nut, hex flanged plated 5/16 -18 (40, 50HP/ 37KW)
bracket, rear cooler support (60-75HP/ 45-55KW)
bracket, rear cooler support (40, 50HP/ 37KW)
support, cooler 54 1/2
11
support, cooler 51 1/4
11
10
capscrew, hex GR5 3/8~~-18 x 1 (60-75HP/ 45-55KW)
838205-071
825506-198
825505-166
motor, electric-fan 3HP (60-100HP/ 45-75KW)
con sult factory
motor, electric-fan 2HP (40, 50HP/ 37KW)
con sult factory
washer, pl-b reg plated 5/16 (40, 50HP/ 37KW)

11
nut, hex locking plated 3/8 -16 (60-75HP/ 45-55KW)
11
capscrew, hex GR5 3/8 -16 x 1
II
II
11
11
11
guard, fan 26 (60-75HP/ 45-55KW)
829106-100
10
829106-100
838206-071
15
838206-071
13
241 079
11
241 501
11
250006-220
guard, fan 24 (40, 50HP/ 37KW)

guard, fan 26 (1 OOHP/ 75KW)
11
fan, cooling 24 (60-75HP/ 45-55KW)

11
fan, cooling 22 (40, 50HP/ 37KW)

11
fan, cooling 26 (1 OOHP/ 75KW)

18
25001 8-114
17
829105-100
11
capscrew, hex GR5 3/8 -16 x 1
16
022501 42-587
11
15
19
829106-100
11
nut, hex locking 5/16 -18 (40 , 50HP/ 37KW)
14
825305-283
11
13
37
25001 7-631
11
capscrew, hex GR5 5/16 -18 x 1 (40, 50HP/ 37KW)
12
825305-283
25001 7-630
11
11
quantity
11
panel, venturi-cooling fan 24 (60-75HP/45-55KW)
049971
241 390
241 908
25001 7-495
11
25001 7-494
11
25001 8-183
panel, venturi-cooling fan 22 (40, 50HP/ 37KW)

panel, venturi-cooling fan 26 (1 OOHP/ 75KW)
103
Section 10
10.11 COOLER ASSEM BLY (AIR-COOLED)
8--
LS-120 40 & 50HP ONLY
104
Section 10
10.11 COOLER ASSEMBLY (AIR-COOLED) (CONTINUED)
key
number
description
part
number
quantity
19
angle, cooler assembly support (60-75HP/ 45-55KW)

angle, cooler assembly support (40, 50HP/ 37KW)
2500 18-121
20
nut, retainer 5/16"-18
861405-092
21
nut, hex locking 3/8"-16
825506-198
22
washer, springlock 3/8" (60-75HP/ 45-55KW)
837806-094
washer, springlock 3/8" (40, 50HP/ 37KW)
837806-094
13
23
nut, hex plated 3/8"-16
825206-337
24
screw, hex flanged plated 5/16"-18 x 3/4"

829705-075
39
829705-075
23
(60-100HP/ 45-75KW)
02250 142-588

(40, 50HP/ 37KW)
25
26
support, fan motor (60-75HP/ 45-55KW)
2500 17-502
support, fan motor (40, 50HP/ 37KW)
2500 17-499

(60-75HP/ 45-55KW)
829706-075

829706-075
nut, hex flanged plated 3/8"-16 (60-75HP/ 45-55KW)
825306-347
nut, hex flanged plated 3/8"-16 (40, 50HP/ 37KW)
825306-347
(40 , 50HP/ 37KW)

27
28
049855
29
sign, warning sever fan port
049965
30
decal, rotation
250021-564
105
Section 10
61
LS-120 SERIES
106
SUPERVISOR CONTROLLER MACHINES
Section 10
key
number
part
number
description
cooler, fluid aftercooler (LS-120)
022501 42-507
cooler, fluid aftercooler (LS-160 60-75HP/45-55KW)
02250096-706
cooler, fluid aftercooler (1 OOHP/ 75KW)
02250053-915
nipple, pipe 1 1/2" x close
866424-000
coupling, reducing 2" x 1 1/2"
87941 6-012
connector, tube-M 1 1/2" x 1 1/2" (LS-120)
81 0224-150
connector, tube-M 2" x 2" (LS-160)
81 0232-200
tube, MPV to cooler (LS-160)
022501 42-608
tube, MPV to cooler (LS-120)
02250098-4 77
elbow, tube 1 1/2" (LS-120)
81 1624-188
elbow, tube 2" (LS-160)
81 1632-250
25001 8-429
valve, minimum pressure (LS-120) (I)
02250097-598
valve, minimum pressure (LS-160) (II)
022501 09-817
quantity
capscrew, hex GR8 5/8"-11 x 2"
82821 0-200
10
83751 0-156
11
25001 8-430
12
adapter, SAE 1 7/8" x 1 7/8" (LS-120)
02250055-014
adapter, SAE 2 1/2" x 2" (LS-160)
022501 10-661
13
connector, flex 1/4" x 1/4"
020 169
14
tubing, 1/4" stainless steel
84 121 5-004
14.5
15
connector, tube male bulkhead, 1/4"
022501 01-490
16
bracket, mounting support
022501 01-192
17
connector, tube-M str thd 1/4" x 7 /16"
18
sight glass
19
orifice
20
elbow, 1/4"F x 1/4"M
860704-025
21
tee, M 1/4" x 1/4" x 1/4"
869825-025
22
connector, tube-F 1/4" x 1/4"
81 0104-025
81 1804-044
046559
022501 25-77 4

(I) For maintenance on minimum pressure valve no. 02250097-598, order repair kit no. 02250110-727, cap
kit no. 02250046-396, o-ring kit no. 02250048-363, and piston kit no. 0225005 1-337.
(II) For maintenance on minimum pressure valve no. 02250109-817, order repair kit no. 250018-456, cap kit
no. 02250044-355, o-ring kit no. 02250048-365, and piston kit no. 02250051-336.
107
Section 10
LS-120 SERIES
108
Section 10
10.12 COMPRESSOR DISCHARGE SYSTEM (AIR-COOLED) (CONTINUED)
key
number
description
part
number
quantity
23
filter, assy genesis (Ill)
02250117-782
24
separator, air/fluid secondary (IV)
02250100-754
25
separator, air/fluid primary (I)
02250100-753
26
tank, separator 14" (40, 50HP/ 37KW)
022501 09-524
tank, separator 14" (60-100HP/75KW)
0225011 0-502
27
decal, maintenance kit LS120/160
02250144-505
28
plug, o-ring 1 1/4"
29
plug, sight glass 1 7/8"
02250097-611
30
02250110-891
31
decal, compressor fluid Sullube (VI)
02250069-389
32
33
switch, temp 240 3/4" SAE
34
locknut, conduit 1/2"
847200-050
35
coupling, conduit 1/2"
250007-179
36
elbow, conduit 1/2"
846600-050
37
adapter, SAE x NPT 1/2" x 1/4"
811 504-025
38
bushing, reducing 1/4" x 1/8" stl plated
8671 00-005
39
fitting, compression adjustable
250028-635
40
probe, RTD discharge temp
250039-909
41
plug, straight thrd 3/4"-16 SAE viton
250042-623
42
washer, reg 1/2"
838208-112
43
837808-125
44
capscrew, hex GR51/2"-13 x 11/2"
8291 08-150
45
o-ring, viton 2 1/2" x 1/8"
826502-230
040029
049685
022501 00-095
(Ill) For maintenance on genesis filter assembly no. 02250117-782, order replacemenet filter no. 02250117782 (note quantity of two).
(IV) For maintenance on air/fluid separator no. 02250100-754, order secondary repl acement element no.
02250100-756.
(V) For maintenance on air/fluid separator no. 02250100-753, order primary repl acement element no.
02250100-755.
(VI) Sullube is the standard fill for LS-120 and LS-160 air compressors. If your compressor has an optional
fill, consult Section 10.32, Decal Group (key numbers 20A-20D) for matching flu id decal part number.
109
Section 10
5
61
LS-120 SERIES
110
Section 10
10.12 COMPRESSOR DISCHARGE SYSTEM (AIR-COOLED) (CONTINUED)
key
number
description
part
number
quantity
46
adapter, discharge
47
828406-225
48
elbow, tube-M 1/4" x 1/4" SS
250211-005
49
connector, tube-SAE 1/4" x 7/16"
870906-025
50
flange, split 2" kit

a-ring
02250097-526
02250099-415
826502-228
51
tube, flexible
0225011 0-538
52
flange, split 2 1/2" kit
02250099-416
a-ring
53
826502-232
valve, relief 3/4" (50-75HP/ 37-55KW)
02250110-968
valve, relief 3/4" (1 OOHP/ 75KW)
02250097-349
54
250211-013
55
screw, hex ser washer 5/16"-18 x 1"
829705-100
56
nut, hex flange 5/16"-18
825305-283
57
support, water separator
02250 142-589
58
nipple, pipe 1 1/2" x 3 1/2"
866324-035
59
U-bolt, 1/4" x 1 1/2" pipe
868304-150
60
separator, moisture (40, 50HP) (VII)
02250 144-635
separator, moisture (60-75HP/ 45-75KW) (VIII)
02250 144-633
separator, moisture (1 OOHP/ 75KW) (IX)
02250 144-632
61
decal, water drain
250022-810
62
tee, reducing 11/2" x 11/2" x 1/2"
867506-062
63
bushing, reducing hex 1/2" x 1/4"
868902-010
64
elbow, tube 1/4" tube x 1/4 npt
250018-430
(VII) For maintenance on moisture separator no. 02250144-635, order auto-drain repair kit no. 02250144735.
(VIII) For maintenance on moisture separator no. 02250144-633, order auto-drai n re pair kit no. 02250144732.
(IX) For maintenance on moisture separator no. 0225144-632, order auto-drain repair kit no. 02250144-732.
111
Section 10
10.13 COMPRESSOR DISCHARGE SYSTEM (WATER-COOLED)
/
/
\
1~~v
w
64 ~e}100Hpi75KW
~~ad
13
LS160
62
\
~
48
~ij
~ ~
ONLY
~
~1/\~
Q
14
15
~ ~
~(JV
~~6
/7
52 a
/50/
/
62/
LS-120 SERIES
112
Section 10
key
number
description
5
6
7
810524-150
elbow, tube-M 2" x 2" (LS-160)
810532-200
heat exchange (40, 50HP/ 37KW)
250017-527
heat exchange (60-75HP/ 45-55KW)
040680
heat exchange (1 OOHP/ 75KW)
043008
elbow, tube-M 1 1/2" x 1 1/2" w/ 1/4" tap

02250099-81 0
elbow, tube-M (1 OOHP/ 75KW)
02250011 0-165
tube, MPV to cooler (40, 50HP/ 37KW)
022501 05-698
tube, MPV to cooler (60-75HP/ 45-55KW)
02250143-514
tube, MPV to cooler (1 OOHP/ 75KW)
02250046-584
elbow, tube SAE11/2" x 1 7/8" (LS-120)
811615-150
elbow, tube SAE 2" x 2" (LS-160)
811632-250
valve, minimum pressure (LS-120) (I)
02250097-598
valve, minimum pressure (LS-160) (II)
02250 109-817
adapter, SAE 1 7/8" x 1 7/8" (LS-120)
02250055-014
adapter, SAE 2 1/2" x 2" (LS-160)
02250 110-661
2500 18-430
2500 18-429
10
tube, cooler to moisture separator (50-75HP/ 37-55KW) 02250 105-700
11
quantity
elbow, tub e-M 1 1/2" x 1 1/2" (LS-120)
(50-75HP/37-55KW)
part
number
tube, clr to moisture sep (1 OOHP/ 75KW)
02250046-585
decal, maintenance kit LS120/160
02250 144-505
12
connector, flex 1/4" x 1/4"
020169
13
tubing, 1/4" stainless steel
8412 15-004
14.5 ft
14
connector, tube male bulkhead , 1/4"
02250 101-490
15
bracket, mounting support
02250 101-192
(I) For maintenance on minimum pressure/check valve no. 02250097-598, order repair kit no. 02250110727, cap kit no. 02250046-396, a-ring kit no. 02250048-363, and piston kit no. 02250051-337.
(II) For maintenance on minimum pressure valve no. 02250109-817, order repair kit no. 250018-456, cap kit
no. 02250044-355, a-ring kit no. 02250048-365, and piston kit no. 02250051-336.
113
Section 10
62
LS-120 SERIES
114
Section 10
10.13 COMPRESSOR DISCHARGE SYSTEM (WATER-COOLED) (CONTINUED)
key
number
description
part
number
quantity
separator, moisture (40, 50HP/ 37KW) (Ill)
02250144-635
separator, moisture (60-75HP/ 45-75KW) (IV)
02250144-633
separator, moisture (1 OOHP/ 75KW) (V)
02250144-632
17
filter, assembly genesis (VI)
02250117-782
18
orifice
02250125-77 4
19
decal, compressor fluid Sullube (VII)
02250069-389
20
sight glass
046559
21
elbow, 1/4"F x 1/4"M
860704-025
22
tee, M 1/4" x 1/4" x 1/4"
869825-025
23
connector, tube-F 1/4" x 1/4" SS
250 139-044
24
250211-013
25
valve, relief 3/4"
02250097-349
26
flange, split 2" kit
02250099-415
27
tube, flexible
02250097-827
28
flange, split 2 1/2" kit
02250099-416
29
16
870906-025
30
separator, air/fluid secondary (VIII)
02250100-754
31
separator, air/fluid primary (IX)
02250100-753
32
tank, separator 14" (50-75HP/ 37-55KW)
022501 09-524
tank, separator 14" (1 OOHP/ 75KW)
0225011 0-502
33
plug, a-ring 1 1/4"
040029
(Ill) For maintenance on moisture separator no. 02250144-635, order auto-drain repair kit no. 02250144735.
(IV) For maintenance on moisture separator no. 02250144-633, order auto-drain repair kit no. 02250144732.
(V) For maintenance on moisture separator no. 0225144-632, order auto-drain repair kit no. 02250144-732.
(VI) For maintenance on filter assembly no. 02250117-782, order replacement assembly no 02250117-782.
(VII) Sullube is the standard fill for LS-120 and LS-160 air compressors. If you r compressor has an optional
fill, consult Section 10.32, Decal Group (key numbers 20A-20D) for matching fl uid decal part number.
(VIII) For maintenance on air/fluid separator no. 02250100-754, order replacement element no. 02250100756.
(IX) For maintenance on air/fluid separator no. 02250100-753, order replacement element no. 02250100755.
115
Section 10
/
~
1-------~v
62
48
~
~~
~~ad
w
64 ~er100HP!75KW
13
LS 160
ONLY
~
~
l1X~
U
14
15
<>
I\~
~~
~-------6
/7
52
/so/
/
/
62/
LS-120 SERIES
116
Section 10
10.13 COMPRESSOR DISCHARGE SYSTEM (WATER-COOLED) (CONTINUED)
key
number
description
part
number
34
plug, sight glass 1 7/8"
02250097-611
35
switch, temp 240 3/4" SAE
02250100-095
36
coupling, conduit 1/2"
quantity
250007-179
37
locknut, conduit 1/2"
847200-050
38
elbow, conduit 1/2"
846600-050
39
8291 08-150
40
837808-125
41
washer, reg 1/2"
838208-112
42
adapter, discharge
43
o-ring, viton 2 1/2" x 1/8"
826502-230
44
828406-225
45
250211-005
46
capscrew, hex G R5 1/2" -13 x 1 1/2"
8291 08-150
47
837808-125
48
nipple, pipe 1 1/2" x close
866924-000
49
support, air connect/cndnst drn (50-75HP/ 37-55KW)
02250098-148
support, air connecUcondensate drain (1 OOHP/ 75KW)
02250 110-185
1
8
02250097-526
50
837510-156
51
plug, straight thread 3/4"-16 SAE viton
250042-623
52
capscrew, hex GR8 5/8"-11 x 2"
828210-200
53
2500 18-429
54
tube, sep air connect 1 1/2" (50-75HP/ 37-55KW)
02250098-227
tube, separator air connection 2" (1 OOHP/ 75KW)
02250045-594
55
adapter, SAE x NPT 1/2" x 1/4"
811504-025
56
bushing, reducing 1/4" x 1/8" steel plated
8671 00-005
57
fitting, compression adjustable
250028-635
58
probe, RTD discharge temp
250039-909
59
decal, water drain
250022-810
60
61
62
02250 110-891
049685
elbow, tube-M 1 1/2" x 1 1/2" (50-75HP/ 37-55KW)
810524-150
elbow, tube-M 2" x 2" (1 OOHP/ 75KW)
810532-200
63
conn, tube-M str thd 1/4 x 7/16
811804-044
64
coupling, reducing 2" x 1 1/2"
8794 16-012
117
Section 10
~~8
15
/~~---21
6
17
"'J)
I
~---20
I
~mJ~ u=o--19
16--~u y~18
~-8
118
13
14
y~
x/
Section 10
key
number
description
oirifice, .25 x 1/4"m x 1/4"f
(I)
part
number
quantity
02250143-403
elbow, 37 fl goo m 1/2" x 1/4"
860208-025
3
4
hose, med pressure .5" x 32"
24g608-008
250041-084
bulkhead, pipe 1/4"
841 500-004
connector, tube 1/4"T x 1/4"P
250018-428
02250054-861
31 ft .
tubing, nylon .25"
elbow, tube 1/4"T x 1/4"P
250018-430
elbow, pipe goo M 1/2" x 1/2"
860508-050
10
valve, 2-way blowdown 1/2" (I)
022501 00-042
11
switch, vacuum
02250078-24g
12
elbow, 37 fl 1/2" x 1/2"
860208-050
13
87ogo6-025
14
tubing, stainless steel 1/4"
841 215-004
15
valve, solenoid (II)
02250 125-65 7
16
nipple, chase conduit 1/2"
847815-050
17
nipple, pipe hex 1/4" x 1/4"
868504-025
18
valve, pressure regulator (Ill)
02250084-027
1g
orifice
02250101-414
20
tee, male pipe 1/4"
86g825-025
21
valve, shuttle 1/4"
4 08893
22
support, bracket press switch
23
tee, male run 1/4"T x 1/4"P
24
transducer, pressure
25
strainer, v-type (IV)
02250084-823
250038-05g
02250078-g33
241771
For maintenance on blowdown valve no. 02250100-042, order replacement valve no. 02250100-042.
(II) For maintenance on solenoid valve no. 02250125-657, order repair kit no. 02250125-82g , and replacement coil no. 02250125-861.
(Ill) For maintenance on pressure regulator valve no. 02250084-027, order repair kit no. 25001g-453 .
(IV) For maintenance on strainer no. 241771 , order repair kit no. 241772.
11g
Section 10
-6
14
15
y~
x/
120
Section 10
key
number
description
part
number
02250143-403
elbow, 37 fl goo m 1/2" x 1/4"
860208-025
24g608-008
tee, male 1/4"T x 1/4"P
250028-582
strainer, v-type (I)
tubing, nylon .25"
quantity
241771
250018-428
02250054-861
31 ft
250018-430
elbow, pipe goo M 1/2" x 1/2"
860508-050
10
valve, 2-way blowdown 1/2" (II)
11
elbow, 37 fl 1/2" x 1/2"
860208-050
12
838502-047
13
87ogo6-025
14
84 1215-004
15
valve, solenoid (Ill)
02250125-657
16
847815-050
17
250038-05g
18
nipple, pipe hex 1/4" x 1/4"
868504-025
3
2
022501 00-042
1g
valve, shuttle 1/4"
4088g3
20
switch, pressure <=140PSI
0406g4
switch, pressure >=140PSI
407778
83 1602-050
21
screw, machine rd head #1 0-32 x 1/2"
22
orifice (not shown)
02250101-414
23
tee, male pipe 1/4"
86g825-025
24
valve, pressure regulator (IV)
25
bulkhead, pipe 1/4"
26
02250084-823
27
250041-084
28
nut, hex #10
825202-130
02250084-027
84 1500-004
(I) For maintenance on strainer no. 241771, order repair kit no. 241772.
(II)
For maintenance on blowdown valve no. 02250100-042, order replacement valve no. 02250100-042 .
(Ill) For maintenance on solenoid valve no. 02250125-657, order repair kit no. 02250125-82g, and replacement coil no. 02250125-861.
(IV) For maintenance on pressure regulator valve no. 02250084-027, order repair kit no. 25001g-453 .
121
Section 10
-6
14
15
~(fj'
x/
122
Section 10
key
number
description
tubing, nylon .25"
(I)
part
number
02250054-861
connector, 1/4"T x 1/8"P
250018-427
plug, pipe 1/8"
807800-005
elbow, 37 fl 1/4" x 1/2"
860208-025
hose, med pressure .5"
249608-005
250041-084
bulkhead, pipe 1/4"
841 500-004
250018-428
10
250018-430
11
elbow, pipe 90M 1/2" x 1/2"
860508-050
12
elbow, 37 fl 1/2" x 1/2"
860208-050
13
valve, 2-way blowdown 1/2" (I)
14
15
quantity
31 ft
02250143-403
3
7
022501 00-042
870906-025
841 215-004
02250125-657
16
valve, solenoid (II)
17
847815-050
18
valve, pressure regulator (Ill)
250017-280
19
tee, male pipe 1/4"
869825-025
20
valve, shuttle 1/4"
408893
21
orifice
02250091-395
22
02250084-823
23
24
transducer, pressure
25
strainer, v-type (IV)
26
switch, vacuum
250038-059
02250078-933
24 1771
02250078-249
For maintenance on blowdown valve no. 02250100-042, order replacement valve no. 02250100-042.
(II) For maintenance on solenoid valve no. 02250125-657, order repair kit no. 02250125-829, and replacement coil no. 02250125-861.
(Ill) For maintenance on pressure regulator valve no. 250017-280, order repair kit no. 250019-453.
(IV) For maintenance on strainer no. 241771, order repair kit no. 241772.
123
Section 10
__....-6
TO
SEPARATOR
dP
GAlUG~S
TOMINIMUM
PRESSURE/
CHECK VALVE
124
1
\
Section 10
key
number
description
part
number
quantity
02250054-861
31 ft.
connector, 1/4"T x 1/8"P
250018-427
plug, pipe 1/8"
807800-005
elbow, 37 fl 1/4" x 1/2"
860208-025
249608-005
tee, male 1/4"T x 1/4"P
250028-582
strainer, v-type (I)
250018-428
10
250018-430
11
elbow, pipe 90M 1/2" x 1/2"
860508-050
12
elbow, 37 fl 1/2" x 1/2"
860208-050
13
valve, 2-way blowdown 1/2" (II)
14
870906-025
15
841 215-004
16
valve, solenoid (Ill)
02250125-657
17
847815-050
18
250038-059
19
valve, shuttle 1/4"
408893
20
switch, pressure <=140PSI
040694
switch, pressure >=140PSI
407778
tubing, nylon .25"
02250143-403
241771
022501 00-042
21
screw, machine rd head #1 0-32 x 1/2"
831 602-050
22
valve, pressure regulator (IV)
250017-280
23
tee, male pipe 1/4"
869825-025
24
orifice
02250091-395
25
bulkhead, pipe 1/4"
26
02250084-823
841 500-004
27
250041-084
28
nut, hex #10
825202-130
29
838502-047
(I) For maintenance on strainer no. 241771, order repair kit no. 241772.
(II)
For maintenance on blowdown valve no. 02250100-042, order replacement valve no. 02250100-042 .
(Ill) For maintenance on solenoid valve no. 02250125-657, order repair kit no. 02250125-829 , and replacement coil no. 02250125-861 .
(IV) For maintenance on pressure regulator valve no.250017 -280, order repair kit no. 250019-453.
125
Section 10
10.181NSTRUMENT PANEL- ELECTRO-MECHANICAL
TO SIDE OF
SUMP TANK
(HIGH PRESSURE)
TO PRESSURE
SWITCH
TO
FLUID FILTER
TO AIR
INLET SYSTEM
26--
126
AIR-COOLED MODELS
WITHOUT CANOPY
WATER-COOLED MODELS
WITHOUT CANOPY
Section 10
10.18 INSTRUMENT PANEL- ELECTRO-MECHANICAL
key
number
description
part
number
quantity
elbow, 90 1/4"T x 1/8"P
250041-286
tee, adaptor 1/4"T x 1/8"M x 1/8"F
869704-012
250021-379
connector, tube-F 1/4"T x 1/8"P
250139-050
decal, warning auto start (I)
829705-075
829704-075
support, instrument panel (40, 50HP/ 37KW)
02250112-641
support, instrument panel (60-75HP/ 45-55KW)
02250142-586
support, instrument panel (1 OOHP/ 75KW)
02250142-670
041065
825305-283
nut, hex washer 5/16"
10
support, instrument panel
02250044-405
11
angle, instrument panel
02250044-407
12
13
panel, instrument
02250125-351
14
decal, instrument panel
02250051-301
15
gauge, temperature 100-250
022501 00-096
16
gauge, pressure 0-230#
250005-185
17
gauge, differential pressure 0-30PSI
250003-799
18
gauge, differential pressure 0-15PSI
250003-798
19
gauge, vacuum 0-30" water
250003-797
20
plate, serial number
02250059-318
21
rivet, pop 1/8" x 1/2"
843 102-050
22
screw
874404-014
23
controller E/M
02250119-824
24
gasket, panel supervisor
02250048-822
25
switch, push button - red
02250085-504
26
825305-283
27
nameplate, yellow ring
02250081-4 73
28
harness, wiring (domestic) (not shown)
02250120-461
29
harness, wiring (European) (not shown)
02250120-462
825304-236
(I) For additional controller box decal locations for electro-mechanical controllers , consult Section 10. 19,
Instrument Panel- Supervisor Controller (decal part numbers 17-23).
127
Section 10
2
14
8
6
5
10
/~
13
14
~16
CONTROLLER BOX DECAL

LOCATI ONS
19
20
21
22
23
02250138-633ROO
128
Section 10
key
number
description
part
number
quantity
gasket, panel Supervisor II
02250048-822
panel, cover Supervisor II
02250054-854
nameplate, Sullair serial number
02250059-318
gasket, ctl pnl Supervisor II
02250071-093
grip, cord n4 .250-.375 x 1/2"
02250071-381
control, Supervisor display mod
02250 119-330
decal, Supervisor front
022501 30-344
panel, instrument Supervisor
02250 134-463
block, contact 1nc
250027-125
10
switch, per red push/pull e22
250028-588
11
nut, hex f pltd 5/16-18
825305-283
12
nut, hex metric m4 x .7
825904-070
13
screw, tc-f pan #8-32 x 1/2
835601-050
14
washer, lock ext tooth #8
838401-023
15
washer, spr lock-metric pltd m4
838804-090
16
rivet, pop 1/8 x 3/8
843102-038
17
decal, warning auto start
250017-903
18
041 065
19
decal, LS-120
02250 144-155
decal, LS-160 (not shown)
02250 144-157
20
sign, danger electrocution
049850
21
decal, Sullair 2 1/2" x 20"
02250059-054
22
decal, electrocution hazard intnl/glbl
02250077-4 72
23
decal, ISO 9001
02250057-624
129
Section 10
14
----6
8
'
7
13
I
D
/~::
21
19
11--~
18-19
22
12
130
17
Section 10
key
number
description
part
number
quantity
support, starter LH
250017-978
support, starter RH
250017-977
locknut, conduit 1"
847200-100
nipple, chase 1" conduit
847815-100
825306-337
starter, assy
consult factory
transformer, 250VA univ W/FH
02250083-188
plug, hole 1"
409918-004
capscrew, hex ser washer 3/8"-16 x 1"
829706-100
10
grip, cord
250018-497
11
protector, motor
consult factory
12
block, ground
02250101-721
13
fuse, kldr 2.50
250026-646
14
elbow, 45 Lq-tite
846500-050
15
fuse, KTK 2.0A
250019-756
16
block, terminal KT3
250041-102
17
contactor, AC 3P 18A 120V coil
250025-703
18
starter
consult factory
19
grip, cord
consult factory
20
relay
045496
21
socket
045497
22
decal, warning ground fault
049852
23
decal, danger high voltage
042218
24
decal, V 460/3/60 international (I)
02250069-399
25
decal, protective earth ground
02250075-045
26
decal, PE designation
02250075-540
27
decal, earth ground
02250075-046
28
sign, warning "food grade" lube
250003-144
29
sign, danger air breathing
250027-935
(I) Voltage decals may vary in accordance with machine voltage. For additional voltage decal part numbers, consult Section 10.32, Decal Group (key numbers 7A-7E) for matching voltage decal part number.
131
Section 10
10.21 ELECTRICAL BOX- SU PERVISOR CONTROLLER
8
2---
26
--6
27
7
19
132
Section 10
ILLUSTRATIONS AN D PARTS LIST
10.21 ELECTRICAL BOX- SUPERVISOR CONTROLLER
key
number
description
part
number
quantity
support, starter LH
250017-978
support, starter RH
250017-977
locknut, conduit 1"
847200-100
nipple, chase 1" conduit
847815-100
grip, cord
02250071-380
starter, assy
consult factory
transformer, 250VA univ W/FH
02250083-188
825306-337
capscrew, hex ser washer 3/8"-16 x 1"
829706-100
10
grip, cord
25001 8-497
2
2
11
grip, cord
02250071-379
12
block, ground
0225010 1-721
13
fuse, kldr 2.50
250026-646
14
protector, motor
consult factory
15
fuse, KTK 2.0A
25001 9-756
16
block, terminal KT3
25004 1-102
17
contactor, AC 3P 18A 120V coil
250025-703
18
starter
consult factory
19
grip, cord
consult factory
20
049852
21
decal , danger high voltage
042218
22
decal, V 460/3/60 international (I)
02250069-399
23
decal , protective earth ground
02250075-045
24
decal , PE designation
02250075-540
25
decal, earth ground
02250075-046
26
250003-144
27
250027-935
(I) Voltage decals may vary in accordance with machine voltage. For additional voltage decal part numbers, consult Section 10.32, Decal Group (key numbers 7A-7E) for matching voltage decal part number.
133
Section 10
10.22 ELECTRICAL BOX- SUPERVISOR CONTROLLER- VSD NON-CE
OJ
134
Section 10
10.22 ELECTRICAL BOX- SUPERVISOR CONTROLLER- VSD NON-CE
key
number
description
part
number
quantity
start, man mot prot 1.0 - 1.6
02250056-880
xfrmr, pt 150va univ w/pri fh
02250083-186
bar, ground 5 post c/h
02250 101-721
ctl, Supervisor Ill mod
02250 119-331
5
6
ctl, Supervisor Ill comm module
02250 128-157
xfmr, pt 50va 120-24 50/60
02250 135-283
support, starter rh
2500 17-977
support, starter lh
2500 17-978
fuse, imitron ktk-r 2.00
2500 19-756
10
fuse, limitron ktk-r 2.50
2500 19-757
11
contact, aux 1 no
250023-370
12
contactor, AC 3p 18a 120v
250025-703
13
block, power distribution
consult factory
14
starter, assy
consult factory
15
drive, VSD
consult factory
135
Section 10
I})
I})
136
Section 10
key
number
description
part
number
quantity
start, man mot prot 1.0 - 1.6
02250056-880
xfrmr, pt 150va univ w/o pri fh
02250083-185
bar, ground 5 post c/h
02250101-721
cb, 2.0 a ctl 1p high-inrush
02250131-179
ctl, Supervisor Ill mod
02250119-331
ctl, Supervisor Ill comm module
02250128-157
xfmr, pt 50va 120-24 50/60
02250135-283
support, starter rh
250017-977
support, starter lh
250017-978
10
contact, aux 1 no
250023-370
11
contactor, AC 3p 18a 120v
250025-703
12
block, power distribution
consult factory
13
starter, assy
consult factory
14
drive, VSD
consult factory
137
Section 10
10.24 CANOPY- AIR-COO LED LS-120 & LS-160 (40-75HP/37-55KW)
9--
I
138
23
Section 10
10.24 CANOPY- AIR-COOLED LS-120 & LS-160 (40-75HP/ 37 -55KW)
key
number
description
frame, roof (40, 50HP/37KW)
frame, roof (60-1 OOHP/45-75KW)
angle, seal (40, 50HP/37KW)

angle, seal (60-1 OOHP/45-75KW)

angle, seal (60-100HP/45-75KW)
panel, access roof (40, 50HP/37KW)

panel, access roof (60-1 OOHP/45-75KW)
part
number
quantity
250018-268
02250 142-593
250018-291
02250 142-712
250018-291
02250 142-714
250017-309
022501 42-594
panel, fiberglass (40, 50HP/37KW)
250020-012
grille, enclosure end
25001 8-667
panel, corner - left hand
022501 42-669
8
9
panel, end
panel, corner- right hand
25001 8-646
25001 8-609
1
2
10
screw, hex serrated washer 5/16"-18
829705-075
40
11
nut, hex flanged 5/16"
825305-283
20
12
panel, access side special
25002 1-260
13
panel, front side
14
panel, acess side
15
latch, adjustable trigger lock
16
decal, LS-120 with stripe and logo
022501 44-126
decal, LS-160 with stripe and logo (not shown)
022501 44-128
17
capscrew, hex 1/4"-20
18
clamp, wire
02250099-223
25001 7-310
049764
829104-100
16
043 194
16
16
19
nut, hex 1/4"
824204-226
20
panel, back side
25001 7-312
21
panel, fiberglass door
250020-015
12
22
decal, black 12" x 43.5"
022501 44-131
23
decal, ISO 9001
02250057-624
24
041 065
25
25001 7-903
26
grille, air outlet end
022501 42-592
27
panel, end
022501 42-664
28
decal, black 12" x 14"
022501 44-130
139
Section 10
10.25 CANOPY- AIR-COOLED V-120 & V-160 (40-75HP/ 37-55KW)
28
16
22
9--
1~
~
'VI
1~
\4
1/
I
140
29
Section 10
ILLUSTRATIONS AN D PARTS LIST
10.25 CANOPY- AIR-COOLED V-120 & V-160 (40-75HP/37-55KW)
key
number
description
frame, roof (40, 50HP/37KW)

frame, roof (60-100HP/45-75KW)
2
angle, seal (40 , 50HP/37KW)


panel, access roof (40, 50HP/37KW)

panel , access roof (60-100HP/45-75KW)
panel, fiberglass (40, 50HP/37KW)
part
number
quantity
250018-268
02250142-593
250018-291
022501 42-712
250018-291
02250142-714
250017-309
02250142-594
250020-012
250018-667
02250142-669
panel, corner - left hand
8
9
panel, end
250018-646
250018-609
1
2
10
screw, hex serrated washer 5/16"-18
829705-075
40
11
825305-283
20
12
250021-260
13
panel, front side
14
panel, acess side
15
16
decal, energy savings solution
17
capscrew, hex 1/4"-20
18
clamp, wire
19
02250099-223
250017-310
049764
02250146-267
829104-100
16
043194
16
nut, hex 1/4"
824204-226
16
20
panel, back side
250017-312
21
250020-015
12
decal, VSD supply matches demand
022501 46-359
23
decal, ISO 9001
02250057-624
24
decal , warning auto start
041065
25
250017-903
26
022501 42-592
27
panel, end
02250142-664
28
decal, V-120
02250145-930
decal, V-160 (not shown )
02250145-999
decal, Sulliar 4" x 32"
02250059-060
22
29
141
Section 10
10.26 CANOPY- AIR-COO LED LS-160 (75-1 OOHP/ 55-75KW) WITH TEFC MOTOR
10
13
\
22
142
13
14
Section 10
10.26 CANOPY- AIR-COOLED LS-160 (75-1 OOHP/ 55-75KW) WITH TEFC MOTOR
key
number
description
part
number
quantity
angle, seal
02250142-714
angle, seal
02250142-712
frame, roof
02250142-985
roof, panel assy
02250142-695
panel, corner LH
panel, end
250018-646
panel, corner RH
250018-609
829705-075
40
10
825305-283
16
250018-667
02250142-669
11
door, w/ fluid level
12
panel, front side
13
door, assy
14
latch, adjustable trigger
15
panel, corner extended RH
02250142-993
16
panel, sill
02250111-440
17
panel, corner extended LH
02250111-442
18
clamp, wire
043194
16
19
panel, back side
20
02250144-131
21
02250144-130
22
decal, ISO 9001
02250057-624
23
250027-935
24
250003-144
25
041065
26
250017-903
27
02250142-592
28
panel, end
02250142-664
29
decal , LS-160 with stripe and logo
02250144-128
250026-024
02250099-462
250026-023
049764
250017-312
143
Section 10
10.27 CANOPY- AIR-COOLED V-160 (75-1 OOHP/ 55-75KW) WITH TEFC MOTOR
21
29
20
\13
13--
\
30
144
13
~""'
14
Section 10
10.27 CANOPY- AIR-COOLED V-160 (75-1 OOHP/ 55-75KW) WITH TEFC MOTOR
key
number
description
part
number
quantity
angle, seal
02250 142-714
angle, seal
02250 142-712
frame, roof
02250 142-985
roof, panel assy
02250 142-695
panel, corner LH
panel, end
2500 18-646
panel, corner RH
2500 18-609
829705-075
40
10
825305-283
16
11
door, w/ fluid level
250026-024
12
panel, front side
13
door, assy
14
latch, adjustable trigger
15
2500 18-667
02250 142-669
02250099-462
250026-023
049764
02250 142-993
16
panel, sill
02250111-440
17
02250111-442
18
clamp, wire
043194
16
19
panel, back side
20
02250 146-359
21
decal, V-160
02250 145-999
22
decal, ISO 9001
02250057-624
23
250027-935
24
250003-144
25
26
2500 17-312
04 1065
250017-903
27
02250142-592
28
panel, end
02250142-664
29
decal, engery savings solutions
02250146-267
30
decal, Sullair 4" x 32"
02250059-060
145
Section 10
10.28 CANOPY- WATER-COOLED LS-120 & LS-160 (40-75HP/ 37 -55KW)
17~
15
20
33
146
10
Section 10
10.28 CANOPY- WATER-COOLED LS-120 & LS-160 (40-75HP/37-55KW)
key
number
description
part
number
quantity
motor, .25HP (230, 460V)
250000-031
grip, cord 1/2"
250021-321
wire, neoprene #16-4
850604-016
825305-283
screw, hex serrated washer 5/16" x 3/4"
829705-075
guard, exhaust fan
nut, hex flange 5/16"
825305-283
washer, plain 5/16"
838205-071
fan, vent 18"
10
panel, access roof
250017-309
11
panel, fiberglass roof
250020-012
12
panel, access roof
250017-308
13
829705-075
14
guard, fan 20"
15
panel, corner- left hand
16
41 0179
410358
241137
02250142-669
panel, enclosure end
250018-647
17
250018-609
18
250034-296
19
panel, front side
20
panel, access side
21
22
02250099-223
250017-310
049764
250020-015
12
23
panel, access side
250034-297
24
panel, back side
250017-312
25
02250144-131
26
02250144-130
27
041065
28
250017-903
29
049855
30
049965
31
decal, rotation
32
decal, LS-120
decal, LS-160 (not shown)
02250144-126
02250144-128
33
decal, ISO 9001
02250057-624
250021-564
147
Section 10
10.29 CANOPY- WATER-COOLED V-120 & V-160 (40-75HP/37-55KW)
10
26
17~
15
20
34
148
Section 10
10.29 CANOPY- WATER-COOLED V-120 & V-160 (40-75HP/ 37 -55KW)
key
number
description
part
number
quantity
motor, .25HP (230 , 460V)
250000-031
grip, cord 1/2"
250021 -321
wire , neoprene #16-4
850604-016
825305-283
829705-075
guard , exhaust fan
41 0179
nut, hex flange 5/16"
825305-283
washer, plain 5/16"
838205-071
fan, vent 18"
10
panel, access roof
250017-309
11
panel , fiberglass roof
250020-012
12
panel, access roof
250017-308
13
829705-075
14
guard, fan 20"
15
panel , corner- left hand
16
41 0358
241 137
022501 42-669
25001 8-647
17
25001 8-609
18
250034-296
19
panel , front side
20
panel, access side
21
22
23
02250099-223
250017-310
049764
250020-015
12
panel, access side
250034-297
250017-312
24
panel, back side
25
02250 146-359
26
decal, V-120
decal, V-160 (not shown)
02250 145-930
27
04 1065
28
250017-903
29
049855
30
049965
31
decal, rotation
32
02250 146-267
33
decal , ISO 9001
02250057-624
30
decal , Sullair 4" x 32"
02250059-060
02250 145-999
250021 -564
149
Section 10
10.30 CANOPY- WATER-COOLED LS-160 (100HP/75KW)
22
20-
150
Section 10
10.30 CANOPY- WATER-COOLED LS-160 (1 OOHP/75KW)
description
part
number
guard, fan 20" upper
24 1137
roof, panel assy
250026-022
panel, access roof
2500 17-308
roof, panel assy
fan, 18"
41 0358
guard, fan 20" lower
41 0179
motor
panel, back side
2500 17-312
panel, corner LH
02250 142-669
10
2500 18-647
11
panel , corner RH
2500 18-609
12
829705-075
36
13
nut, hex flanged 5/16"-18
825305-283
28
14
door, assy
250034-320
15
panel, enclosure front side
02250099-462
16
latch, adjust trigger
049764
17
door, assy
250026-023
18
02250 142-993
19
panel, sill
02250111-440
20
02250111-442
21
02250 144-131
22
02250144-130
23
decal, ISO 9001
02250057-624
24
250027-935
25
250003-144
26
250017-903
27
04 1065
28
049855
29
049965
30
decal, rotation
31
decal, LS-160 with stripe and logo
key
number
quantity
02250 123-534
consult factory
250021-564
02250144-128
151
Section 10
10.31 CANOPY- WATER-COOLED V-160 (1 OOHP/75KW)
20-
21
~
\17
\17
32
152
16
Section 10
10.31 CANOPY- WATER-COOLED V-160 (1 OOHP/75KW)
key
number
description
part
number
guard, fan 20" upper
241137
quantity
roof, panel assy
250026-022
panel, access roof
250017-308
roof, panel assy
fan, 18"
4 10358
guard, fan 20" lower
4 10179
motor
panel, back side
250017-312
panel, corner LH
02250142-669
10
250018-647
11
panel, corner RH
250018-609
12
829705-075
36
13
nut, hex flanged 5/16"-18
825305-283
28
14
door, assy
250034-320
15
panel, enclosure front side
16
latch, adjust trigger
17
door, assy
18
02250142-993
19
panel, sill
02250111-440
20
02250111-442
21
02250146-359
22
decal, V-160
02250145-999
23
decal, ISO 9001
02250057-624
24
250027-935
25
250003-144
26
250017-903
27
041065
28
049855
29
049965
30
decal, rotation
31
02250146-267
32
02250059-060
02250123-534
consult factory
02250099-462
049764
250026-023
250021-564
153
Section 10
10.32 DECAL GROUP
I+
241814
460
A DANGER
LIFT HERE
~60Hz
?A
1
~
230
~60Hz
1380/415
~
3 ~50 Hz
200 "
575
A WARNING
12
10
AWARNING
i 3~60 Hz
3~60
Hz
049965
SULLAIR
154
Section 10
10.32 DECAL GROUP
key
number
description
part
number
decal, fork lifting
241 814
decal, electrical component
decal , earth ground
02250075-046
decal, protective earth ground
02250075-045
decal, PE designation
02250075-540
sign, danger electrocution
250038-457
2
049850
?A
decal, V 460/3/60 international
02250069-399
02250069-397
78
7C
decal, V 380-415/3/50 international
02250069-403
70
decal , V 200/3/60 international
02250069-406
7E
02250069-400
decal, Sullair 2 1/2" x 20"
02250059-054
02250059-060
quantity
decal, rotation
250021-564
10
decal, water drain
250022-810
11
049855
12
sign , warning sever fan port
049965
13
049852
155
Section 10
10.32 DECAL GROUP
A WARNING
\
14
17
16
I
15
250017-903
250027-935
208
DANGER
HIGH VOLTAGE '
18
/
20A
200
CAUTION: This machine is equipped with

Automatic Stop I Start Control System.
'
/21
DO NOT ATTEMPT to make any adjustment
&WARNING
without disconnecting both main line and

control circuit electrical ower.
+
156
WATER IN
250019 -1 0 1
Mixing of other fluids

will void warranty.
41065
+
+
1--" 22
23 " '
WATER OUT
Fill cap has an o-ring

seal. Do not use pipe
dope.
0225011 0 891
Section 10
10.32 DECAL GROUP (CONTINUED)
key
number
description
part
number
14
250017-903
15
250003-144
16
sign, warning compressor fluid fill cap
quantity
049685
17
250027-935
18
decal, danger high voltage
042218
19
041065
20A
decal, fluid Sullube
02250069-389
208
decal, fluid 24KT
02250069-395
20C
decal, fluid CP-4600-32-F
02250118-342
200
decal, fluid SAS
02250108-243
21
02250110-891
22
decal, "water in"
250019-107
23
decal, "water out"
250019-108
157
Section 10
10.32 DECAL GROUP
DANGER!
Lethal shock hazard . Disconnect all power at source before
opening or servicing.
MACH. SIN _ _ __ MODEL # - -- CUST. NAME - -- - - -- - -ADDRESS ____ _ __ __ _ __ __

CITY I STATE-------------
------------------DANGER !
Danger martel d'electrocution . Debranchez toute source d'alimentation avant toute ouverture ou intervention de maintenance
de Ia machine.
ZIP-- -
CUST. PRODUCT------ - -BRAND OF FLUID --- - - - -- - -- - -- - HOURS ON MACH.

FLUID _ _
DATE SAMPLE TAKEN : ___________
DISCHARGE TEMP.
AMBIENT TEMP.
FLUID USAGE RATE- GAL I MO. _ __
"F
GEFAHR !
Tod~ch Stromschlaggetahr. Vor jeder 6ttnung o<1er jedem Eingriff am Anlasse rrelms oder am Schaltschrank samtfiche Stromzufuhrenvziehen.
25
PERICOLO!
Pericolo mortale di elettrocuzione. Disinserire tutte le fonti di
alimentazione prima di qualsiasi apertura o di qualsiasi intervente di manutenzione della macchina.
SAMPLE TAKEN FROM: - ----- - - - -- COMMENTS : _ ___________________
iPEUGROI
Pellgro mortal de electrocuci 6n. Desconectar todas las fuentes
de alimentaci6n antes de abrir o de realizar una intervenci6n de
mantenimiento en Ia maquina.
----------------I _t J't
26
02250077- 472
GENU INE
This product was manufactured to the hi~ hest quality Slandarch in an ISO 9001certified quality system.
~~M[Sl!0~.
Cc produlr a er~ fabnqut dans un systeme de qualite crrtifie iSO 900 1 selon les normes de qualite 1e; plus severe.
SERVIC E PA RTS
MODEL:
LS120
LS160
Dieses Produkl "'urde nadl hOChsten Oualitatsanrorderuf1!:en In einem Ouall!~rsystem tcfcrtigt, wck:hes eine Zertifizierung nadliSO 9001 besrtzt.
40HP, 50HP, 60HP

60HP, 7 5 HP & lOOHP
DESCRIPTION:
P/ N
ELEMENT, SEPARATOR PRIMARY

ELEMENT,SEPARATOR SECONDARY
ELEMENT ,AIR FILTER ILS12J
ELEMENT,AIR FILTER ILS16J
60 & 7 5 HP
ELEMENT AIR FILTER ILS16J
100 HP PRIMARY
100 HP SECONDARY
ELEMENT, FLUID FILTER
KI T,THERMO VLV REPAIR 1175 'Fl
KI T,THERMO VLV REPAIR 1190 'Fl
KIT,lNLET VALVE REPA IR ILS12 J
KI T,lNLET VALVE REPA IR ILS1 6J
KIT ,MIN PRESS CHECK REPAIR
KIT ,MIN PRESS CHECK RPR II OOHPJ
KIT,FLUIO RETURN LINE STRAINER
KIT ,PRESSURE REGULATOR REPAIR
0225 01 0 0-755
0225 0100-75 6
02250127-68 4
IS09001
0 22 5 0131 -499
02250046-012
0225 0046-013
2 5 0025-526
0225 0105 -553
0225 0112-709
2 5003 1-438
2 5 0 0 29-249
0225 0110-727
2 5 0018-456
0225 0117-78 2
2 5 0019-453
Questo proc:io(to vtene realrwto ronforme mente ad altissimi standard di qualita in un imo1anto di produ1.ionc ccrtitlcato ISO 9001
Este producto fue fabricado sep;Un los mas altosestandares de calidad en una plantacon certificacioo ISO 9001 .
"' llt ll.l!d!!
STD. COMPRESSOR FLUID OPT IONS:

SRF 1/ 4000 FLUID 15 GAL. J
25 00 19-662
SULLUBE 32 FLUID 15 GAL.J
250022-669
2 4KT FLUID I 5 GAL . l
02250051 I 53
SEE COMPR. FILL DECAL FOR CORRECT FLUID
THE ABOVE PARTS SHOULD BE ORD ERED FROM
A LOCAL SULLAIR DISTR IBUTOR. FOR I NFOR MATION REGARDING THE LOCATION OF YOUR
NEAREST SULLAIR DISTRIBUTOR CONTACT :
SULLAIR CORPORATION TEL.
PARTS DIVISION
1625 E . SECOND ST .
MICHIGAN CITY, IN. 46360
fli ~ ;aj A, ""~A* t.. ~ir ~ Jt-:t. 1-i .a lilT*~ :t t. ii.
IS09001 ll! t iUfW f-O'l ft ~l! t9 11'- liLii ll!.
27
18001 SULLAIR
02250144-505
~! . SULLAIR
LS-120
158
/
29
/
30
LS-120
LS-160
Section 10
key
number
description
part
number
quantity
250022-675
24
decal, fluid sample
25
decal, electrocution hazard intnl/glbl
02250077-472
26
decal, maintenance kit LS 120/160
02250 144-505
27
decal, ISO 9001
02250057-624
28
decal, 24KT 2.5" x 4"
02250061-016
29
decal, LS-120
02250 144-155
30
decal, LS-160
02250 144-157
31
decal, LS-120 w/ stripe and logo
02250 144-126
decal, LS-160 w/ stripe and logo (not shown)
02250 144-128
159
Section 10
10.32 DECAL GROUP
32 ~
33 ~
120
160
ENERGY SAVINGS SOWTIONS

34
35
160
------
Section 10
key
number
description
32
decal, V-120
02250 145-930
33
decal, V-160
02250 145-999
34
02250 146-267
35
02250 146-359
36
decal, instrument pnl universal (not shown)
02250051-301
37
decal, instument pnl universal (not shown)
02250051-303
38
decal, instrument pnl

universal-dual cntrl (not shown)
02250059-41 0
part
number
quantity
161
0)
0
N
N
(.}1
w
w
(!)
:E
-...J
en- ~
::::0
-~~-~~-~~-~~-~~---,
HEATER OPTIONS
Cll
--.J
HEAT
r---~~iRE-Roo;Es~~m;sm~-:
'
TR"CE
STCF'
nnnn~
50 "
STAR-
;;
319
IL7
RCA
C>----j
10~02
G)
5>
It"
f--a
_j
L -----------
'NOT:~
G)
t_"ER~EC_~7:~~/T.:G~ICES i
CUSTOMER IZOVAC SOURCE
Ib~ 0 ~0~~L ~Rg,'N~ F ' UL T
SOLS
r+tF:~
i
~2:
!01
:::0
SCO ORA IN OPT I ON
II
=~
~c~
.!. ,1,1
"'"
.
'XSO
X5J
ELECTRO-MECHANICAL
!j
K52
. . . . .11
~
i,;;v--;<c ,
'""-~'"'"
0
102
I X<~9
\M
lo C
: o--------j f---a
----ii:,: -------- -
t--
I II"
MCR
117
: o--------j f---a
"
--x - _ 2f--t"
:~a_ gg~~~~~~g~ ~8i8~ ~i~~i~~

I FU
TR,NSFORE R SECOND,RY FUSE

E~ERGENCY
STOP PUSH BUTTON
~8~5~" ~ 1g sT6~ ~T~E~
I WATER COOLED ONLY l
0 TO I 6 SEC WJUSTMENT.
POWER FA I LURE AUTOMATIC REST ART ENABLE CON TROL

IREOUIRES PSW31
& ~~T62M~~ ~~A~~~ I~~ ~~65? R~~ ~ RE~t~L 6 ~T~i~~ g65~~~NECT

.&, REMOVE
1-
~ :0AUTO
;.,:-: -ifi,:'l
i
i
:
lOJ
PHASE MONIT OR OPT l ON
~E,"'gx~E;~~~5R~EhB~~~~8C~~~RB~:20B
COMPRESSOR TERM I N'L
298
299
I 98
BASE /LO AOCONTROL
1!6
1!7
t la
FOR CONNECT ION

I ?9
t\9
&
NOT FUAN I SHED ON WC WITHOUT C/I.NOPY.

JUMPER 203206 INSTALLED WHEN 2MOL
NOT PRESENT .
ELECTRIC DRAIN VALVE
IS NOT NEEDED WHEN SCD DRAIN
IS USED .
--j
t-
144
IM
202+t-Z06
10~ ~09
ce:E
>
lJ
--e, .- -<~
I-1--
101
VOLTS
200
220
230
240
380
400
416
440
460
480
500
525
550
575
600
T"PS
HI HZ
HI H2
HI HZ
H I HZ
~
- - - - --- -.. e
HI H3
HI H3
HI H3
HI H4
HI H4
HIH4
HI H5
HI H5
HI H5
HI H5
C::w
m
C')
:::0
3FU
:~
: ____
-~03 _!"t-~~6
s::
C')
:I:
)>
__
IFU
~~: !
~__j_,
102
,...)>
c,...
,...
.,
<
L--------------------~
~lOt
::a
en
m -f
,...
&
&
:~T
~'t'
SECONDARY
VOLTS
TAPS
XI X4
I 10
I 10
XI X3
X I X3
I IS
120
XI X3
I 10
XI X3
XIX3
I 15
XI X3
120
I 10
XI X3
120
XI X3
X IX3
I 15
I 10
XI X4
I 15
X I X4
I 10
XI X3
I 15
X I X3
)>
1\)
-G-102
~c:;
N
.J
IMI-
____SOL_6 __
:::0::1
105
P . F.
:::0
en-
-10
~I(;---(;----(
I I ,...CJJs:: enz
)>
z
c
Qo
,...
CJJ
~
m
CAPAC! TOR
120
FOR RE MOTE STOP / START
3PH 50/60HZ
;-- / :~~~G.,
IM
PRIMARY
[QJ :o /
~2Z__j
!MOL
'
TR"NSFORME R CONNECT I DNS
[[]DoN
-~~
SOL5
JU>APER TO "DO OPT IONS .
REMOVE JU>APER I I 7 I I 4 WHEN CONNEC TI NG
b. FUSES FL.AN I SHED FOR VOL HGE GRE"ER

~THAN 480V .
ffi_
o) TZ ~6
o+~'----~
&
~~:~~~~~~~5:~~:~7~~~ W~
3 TO 60 MIN ADJUSTMENT
BYPASS T I ~ER F OR WATER PRESSURE SWIT CH
0 TO 16 SEC AO.JUSTMENT.
STAR-DELTA TRANS! T I ON TIMER ,
l i.AAINTAINEOJ
I
TEA COOLED ONLY I
SET ~T IOPSI ON DROP
SUMP PRESSURE SWITCH I OPTIONAL l
CPENS ABOVE 5PS I
LNIT DISCHARGE TEMPERATURE SWITCH
SET AT 240"F
SOL\
LOAD CONTROL SOLENOID VALVE
SOL3
S TART CON TROL SOLENOID VALVE !OPTIONAL!
SOL5
ELECTRIC DRAIN SOLENOID VALVE WIT H TIMER MOOULE/SCD DRAIN VALVE
SOL6
WATER SHUT OFF SOLENOID VALVE I WATER COOLED OPTION CNL YI
HCR
CF'TIONAL HEATING DEVICE CONTROL RELAY
MCR
CPTIONI\L ME C INTERFACE RELAY
RCR
CPTIONAL 3 WIRE REMOTE START/STOP
HRN
CPT I ONAL COMJ..A ON FAULT AUO I BL E ALARM
K I
RUN CONTROL RELAY
K2
COMMON fAULT RELAY
K3
BYPASS TIMER RELAY
K4
STAR -DELTA TIMER RELAY
PIN\
RUN STATUS INPUT
PIN3
FAULT PEAMISSIVES INPUT
Plf\.6
LOW SUMP PRESSURE START PERMISSIVE
PIN9
LOAD STATUS INPUT
PINIZ REMOTE STOP/ START
&
T3/.,te
PSW3
&
~
)
__l>_C_L
OVERLOAD CONTACT
FAN ~TOR ST "RTER

FAN ).t]TQR ST 1\RTER OVERLOAD CONTACT
CONTROL POWER TRANSFORMER 110-IZOVAC SECONDARY
SEE TRANSFOR~ER LABEL FOR PROPER CONNECTIONS.
TRANSFORMER PAl MARY FUSES
2FU
SW I
-b-
I CI:LJO
PBI
PSW I
'C GND
SWI
LEGEND
101
_ _ 2Q_L)_ _ _
I
PBl
LINE VOLTAGE
1, 2~~:~~LI i
IM
'
120V N
i_ __
2 ~-: J",;,m
L~--~ - -~------
2M
ZMCL
CPT
c;;:~
" , .. ;
"
,.
'
cs~':'ccg:
PROTECT 1ON :
r ""- ,,,., - -
:~~~~~~~~:
SOL I
-en
n
m
c ...
>
G)
-enr-1
N
N
(]1
~
-..j
;:o
0
(]1
I /0
TRANSFORMER CONNEC T I ONS

PR IM .... R Y
VOL TS
TAPS
HI HZ
200
HI - HZ
220
HI -HZ
230
2 40
380
400
416
440
460
480
500
525
550
575
600
HI -1-12
Hl-1-13
Hl - 1-13
HI -1-13
HI - 1-14
HI -H 4
Hl - 1-14
HI -1-15
HI-H5
HI -H5
Hl-1-15
HlHS
SECONDARY
VOLTS
TAPS
X I- X 4
110
X I -X3
110
X I -X 3
115
120
X I -X 3
11 0
X I -X 3
115
X I X3
120
X 1 -X3
X I -X 3
110
X I -X3
120
115
X 1-X3
X 1 -X4
110
X l -X 4
115
X l -X 3
110
X I -X 3
11 5
X I -X 3
120
o + 24VOC
DDDDDDD
0 GND
C'j?i,SDISot--------,
MODULE
DI SP LA Y
I MODULE
arl
1 -*-
"'" :1...
NET SHIE LD
NET GND
CQEJDD
G)
S ~B
f5CV1 _
t----o l9_2_ _____
,\',-,~>, ~ ~
VO<'
>.Oe>
-- -----
~I>U>
T4
Tl
:E
.--vr-------1
"!o~ tc'MJ ""
)>
G)
1FU
--o-----lTTij-------
2 FU
so
1M~
t[(,~
FAN
'
JFU
3:
I
r-
en
I
w ;w~_____:__.-~
__ .,._Q!\l_~_ , ____ :
: ____ -- --- ------
---
r-
P2
en
CH 558 . 9 MM WC 22 IN WC
lOPS! ! WATER COOLED ONL Y!
S WITCH 20PS I D
PSWJ
I INTEANA.L SEQUENCE RELJI Y CON TACT
KS
K6
!INTERNAL ELECTRIC DRAIN RELA Y CONTACT

I INTERNAL COMMON FAULT RELAY CONTAC T
K7
KS
I INTERNA.L COMt-JON WARNING RELAY CONTACT

! I NTERNAL SPECIAL FUNCTION CONTACT
PMR I OPT ' L POWER MONITOR RELA Y

PF CAP POWER FAC TOR CORRECT I ON CAPAC I TOR
HRN
QPT ' L "UDIBLE ALARM
H CR
oPT ' L HEll TER CON TROL RELAY
HTRI !SUMP HEATER 800W
HTR2 IHEAT TRACE
I OPT ' LJ
'--A
IT4
I T 4
P2
J-+
~---Dt:IID
... . --c:JH-R-~ -----C>
(")
102
11 5
PSWI
_PSW2
CJ~
~~":f~C--'1~~.:._ __ _ _ _ _ _ _ _ _ _j
~- --
s::
~a
ll
f--o----=-tc3
l42el02
lf1
(N)r-9
; RE MOTE STOP / START
b:B
REFER TO SEOUENC I NG
AND PRO TOCOL MANUAL
P I N 02250139-197 . REMO TE STOP/ START MUST

BE AR ~ ED B Y PRE SSING THE REMOTE KEY ON
THE DISPLA Y PANEL
THE REMOTE LED WILL
BE ON WHEN ARMED .
-1
:;o
0
r8 ')-- --}-- -} rm
:;o
I I I
l !NE VOLTAGE
JPH 50 / 60HZ
GND
f----9,_
1 _M#~~ ~~~~ BR~E~NEOTUT
m
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MAS TER CON TR OL
,_-.- --------- ------ ----- -------- -- .. -------- _z _o_7_ ~
~f--o----=-1L1
f--o----=-1L2
c:-:11"
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Cii
\1 -
!!} ___ ___
RE MOTE UNLOAD
NOTE :
"
0
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11J
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PRQV! a:: ~OJI'() f'",o\\..l._T PRQTE CTI

ON Sl..F'PL V CF t-1\ fU..O D E VIC ES
f-----
COMPRE SSOR
MOT OR
II
!CONTROL PANEL HEATER SOW II TTS
TO CUST().IE R
l20VAC POWE:R
en
c
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m
Jo---t~JELD
PJ
HTR3 !TRAP HEATER 70WATTS
SOLJ
ITJ
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SCD DR ELECTRI C CONDENSATE DRAIN VALVE IOP T'L J

WATER SHUTOFF SOLENOID VALVE I OPT'LI
CONT ROL VOLT AGE TRANSFORMER
SUPERVISOR CTL STEPDOWN TRANSFORMER 24 VAC
INTERNAL RUN RELAY CON TAC T
I NTERNAL Y-DELTA RELAY CONTAC T
! I NTERNAL LOAD CONTROL RELAY CONTAC T
0)
101---1 f- I"
SOL 1
SOL4
K4
HTR4
'------"
vo
II
---1 f- 117
1M
202 --:;l---f-2D J
---"
P3
PSW2
DPSWI
SOL I
SOL3
SOL4
SOLS
SOL 6
I XFMR
2XF MR
KI
K2
K3
I MOL
2M
/
K2
Qo
116
Ib--.+ SHIELD
!TRANSFORMER SECONDARY FUSE

lF AN ~OT OR BRANCH FUSES
jWET SWAP PRESSURE SENSOR
144-1 02
1M
2FU
3fU
PI
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~cc--: : ~ ~-!-
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--- ----
0
CONNE
C TION TAB LE
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r
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en
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z
c
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::0CD
NOTES
(j)
ffi
CUSTO ME R TO FURNISH FUSED

OR CIRCUIT BREAKER DISCONNECT
PER LOCAL COOES o
REMOVE ~UMPER FOR

AUXILLIARY E-STOP
STRING DEVICESo
&
FUSES REOUIRED
ABOVE 480Vo
NOT FURNISHED ON WC
WITH OUT CANOPY o
--~~
en-
0
C:::l
en~
-10
WORLDWIDE SALES AND SERVICE
SULLAIR ASIA, LTD.
SULLAIR EU ROPE, S.A.
Sullair Road, No. 1

Chiwan , Shekou
Shenzhen, Guangdong PRV.
PRC POST CODE 518068
Telephone: 755-6851686
Fax: 755-6853473
www.sullair-asia.com
Zone Des Granges BP 82

42602 Montbrison Cedex, France
Telephone: 33-477968470
Fax: 33-477968499
www.sullaireurope.com
SULLAIR CORPORATION
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
www.sullair.com
Telephone: 1-800-SULLAIR (U.S.A. Only)
or 1-219-879-5451
Fax: (219) 87 4-1273
PARTS DEPARTMENT
1-888-SULLAIR (U.S.A. Only)
Fax: (219) 874-1835
www.sullair.com
SERVICE DEPARTMENT
Fax: (219) 874-1205
www.sullaircompressors.com
CE
Printed in the U.S.A.

Specifications Subject To
Change Without Prior Notice
E03EP
DEV

Sullair LS120

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Sullair LS120

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INDUSTRIAL AIR

LS-120 & LS-160

OPERATOR IS REQUIRED TO READ

1.4 FIRE AND EXPLOSION

1.5 MOVING PARTS

1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS

1.7 TOXIC AND IRRITATING SUBSTANCES

1.8 ELECTRICAL SHOCK

2.2 DESCRIPTION OF COMPONENTS

2.3 SULLAIR COMPRESSOR UNIT,

2.4 COMPRESSOR COOLING AND LUBRICATION

2.5 COMPRESSOR DISCHARGE SYSTEM,

2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTIONSTANDARD ELECTRO-MECHANICAL

2.7 CONTROL SYSTEM , FUNCTIONAL DESCRIPTION-

2.8 AIR INLET SYSTEM , FUNCTIONAL DESCRIPTION

2.9 INSTRUMENT PANEL GROUP, FU NCTIONAL DESCRIPTION

STANDARD ELECTRO-MECHANI CAL CONTROLLER

3.1 TABLE OF SPECIFICATIONS

3.2 LUBRICATION GUIDE

3.3 APPLICATION GUIDE

3.4 LUBRICATION CHANGE RECOM MENDATIONS AND

Figure 3-2 Identification- LS-120 & LS-160 Electro-mechanical

Figure 3-3 Identification- LS-120 Electro-mechanical Dual

Dual Control & Supervisor Controller (Water-cooled)

Control & Supervisor Controller (Air-cooled)

Figure 3-4 Identification- LS-120 & LS-160 Electro-mechanical

Figure 3-5 Identification- LS-160 Electro-mechanical Dual

4.1 MOUNTING OF COMPRESSOR

4.2 VENTILATION AND COOLING

4.3 SERVICE AIR PIPING

4.4 COUPLING ALIGNMENT CHECK

4.5 FLUID LEVEL CHECK

4.6 ELECTRICAL PREPARATION- STANDARD ELECTROMECHANICAL

4.7 ELECTRICAL PREPARATION- SUPERVISOR CONTROLLER

4.8 MOTOR ROTATION DIRECTION CHECK- STANDARD

4.9 MOTOR ROTATION DIRECTION CHECKSUPERVISOR CONTROLLER

5.1 GENERAL INTRODUCTION- STANDARD ELECTRO-

5.2 PURPOSE OF CONTROLS- STANDARD ELECTRO-

5.3 INITIAL START-UP PROCEDURE

5.4 SUBSEQUENT START-UP PROCEDURE

5.5 SHUTDOWN PROCEDURE

Figure 6-1 Instrument Panel- Supervisor Controller

7.2 DAILY OPERATION

7.3 MAINTENANCE AFTER INITAL 50 HOURS OF OPERATION

7.4 MAINTENANCE AFTER FIRST 1000 HOURS

7.5 FLUID MAINTENANCE

7.6 FILTER MAINTENANCE

7.7 SEPARATOR MAINTENANCE

7.8 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES

FLUID FILTER MAINTENANCE

AIR FILTER MAINTENANCE

SEPARATOR ELEMENT REPLACEM ENT

OIL RETURN/SIGHT GLASS MAI NTENANCE

CONTROL SYSTEM ADJUSTMENT

PRESSURE REGULATOR ADJU STM ENT

DRIVE COUPLING INSTALLATION AND MAINTENANCE

8.1 TROUBLESHOOTING - STANDARD ELECTRO-MECHAN ICAL

8.2 TROUBLESHOOTING GUIDE- STAN DARD ELECTROMECHANICAL

9.1 DESCRIPTION OF COMPONENTS

9.2 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION

Figure 11-1 Identification- V-120 40-50hp/37kw Air-cooled

Figure 11-2 Identification- V-120 60hp/45kw Air-cooled

Figure 11-3 Identification- V-120 (40-60hp/37-45kw) &

Figure 11-4 Identification- V-160 60-75hp/45-55kw Air-cooled