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Thermo-economic-environmental multiobjective
optimization of a gas turbine power plant with
preheater using evolutionary algorithm
H. Barzegar Avval1, P. Ahmadi2,,y, A. R. Ghaffarizadeh3 and M. H. Saidi2
1
SUMMARY
In this study, the gas turbine power plant with preheater is modeled and the simulation results are compared with
one of the gas turbine power plants in Iran namely Yazd Gas Turbine. Moreover, multiobjective optimization has
been performed to nd the best design variables. The design parameters of the present study are selected as: air
compressor pressure ratio (rAC), compressor isentropic efciency (ZAC), gas turbine isentropic efciency (ZGT),
combustion chamber inlet temperature (T3) and gas turbine inlet temperature. In the optimization approach, the
exergetic, economic and environmental aspects have been considered. In multiobjective optimization, the three
objective functions, including the gas turbine exergy efciency, total cost rate of the system production including
cost rate of environmental impact and CO2 emission, have been considered. The thermoenvironomic objective
function is minimized while power plant exergy efciency is maximized using a genetic algorithm. To have a good
insight into this study, a sensitivity analysis of the results to the interest rate as well as fuel cost has been performed.
In addition, the results showed that at the lower exergetic efciency in which the weight of thermoenvironomic
objective is higher, the sensitivity of the optimal solutions to the fuel cost is much higher than the location of Pareto
Frontier with the lower weight of thermoenvironomic objective. Copyright r 2010 John Wiley & Sons, Ltd.
KEY WORDS
multiobjective optimization; gas turbine plant; exergy analysis; thermoeconomics; thermal modeling; exergy destruction; genetic
algorithm
Correspondence
P. Ahmadi, Center of Excellence in Energy Conversion, School of Mechanical Engineering, Sharif University of Technology (SUT), PO
Box 11155-9567, Tehran, Iran.
y
E-mail: Pouryaahmadi81@gmail.com, Pouria_ahmadi@mech.sharif.ir
Received 29 July 2009; Revised 17 January 2010; Accepted 26 January 2010
1. INTRODUCTION
The optimization of power generation systems is one of
the most important subjects in the energy engineering
eld. Due to the high prices of energy and the
decreasing fossil fuel recourses, the optimum application of energy and the energy consumption management methods are very important. In the thermal
system engineering, gas turbines (GTs) have been
employed in three applications: rst one is open cycle
GTs, which produces only power, second is cogeneration systems in which heat and power are produced
together and third is combined cycle (CC) systems in
Copyright r 2010 John Wiley & Sons, Ltd.
H. B. Avval et al.
issue in developing strategies and in providing guidelines for more effective use of energy in the existing
power plants [3,4]. Thermoeconomics combines the
exergy analysis with the economic principles and
incorporates the associated costs of the thermodynamic
inefciencies in the total product cost of an energy
system. These costs may conduct designers to understand the cost formation process in an energy system
and it can be utilized in optimization of thermodynamic
systems, in which the task is usually focused on
minimizing the unit cost of the system product [5].
Several researchers carried out the exergy and exergoeconomics in which GT played a signicant part. Sahin
and Ali [6] carried out an optimal performance analysis
of a combined Carnot cycle (two single Carnot cycles in
cascade), including internal irreversibilities for steadystate operation. They obtained the maximum power
and efciency analytically and demonstrated the effects
of irreversibility parameters on maximum power output. Ameri et al. [7] performed the exergy analysis of
the supplementary ring in heat recovery steam
generator in a CC power plant. Their results showed
that if a duct burner is added to heat recovery steam
generator, the rst and second law efciencies are
reduced. Nevertheless, the results show that the CC
power plant output power increases when the duct
burner is used. Although exergy and exergoeconomic
analyses are so important and indispensable in power
generation, they cannot nd the optimal design
parameters in such systems. Therefore, using the
optimization procedure with respect to thermodynamic
laws as well as thermoeconomics is essential. In fact,
objectives in this regard involved in the design
optimization process are as follows [8]: thermodynamic
(e.g. maximum efciency, minimum fuel consumption,
minimum irreversibility and so on), economic (e.g.
minimum cost per unit of time, maximum prot per
unit of production) and environmental (e.g. limited
emissions, minimum environmental impact). Some
researchers have carried out the optimization in power
plant and CHP systems. They usually use evolutionary
algorithm in their studies. Sahoo [9] carried out the
exergoeconomic analysis and optimization of a cogeneration system using evolutionary programming. He
considered a cogeneration system, which produced
50 MW of electricity and 15 kg s1 of saturated steam at
2.5 bar. He optimized the unit using exergoeconomic
principles and evolutionary programming. The results
showed that for the optimum case in the exergoeconomic analysis, the cost of electricity and production
cost are 9.9% lower in comparison with the base case.
Sayyaadi and Sabzaligol [10] performed the exergoeconomic optimization of a 1000-MW light water
reactor power generation system using a genetic
algorithm (GA). They considered 10 decision variables.
Moreover, it was shown that by optimization techniques considered in their research although fuel cost of
optimized system is increased in comparison with the
390
H. B. Avval et al.
Air preheater:
m_ a h3 h2 m_ g h5 h6 ZAP
P3
1 DPaph
P2
P4
1 DPcc
P3
Combustion equation is
lCx1 Hy1 1xO2 O2 1xN2 N2 1xH2 O H2 O
1xCO2 CO2 1xAr Ar
! yCO2 CO2 1yN2 N2 1yO2 O2
2. THERMAL MODELING
T2 T1 11
l y1
2
yO2 xO2 l x1
l y1 yCO yNO
4
2
2
yAr xAr
Air compressor:
1
ZAC
a 1=ga
rg
1
c
_ AC m_ a Cpa T2 T1
W
l
1
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
nf
na
Gas turbine:
8
(
T5 T4 1 ZGT
"
1gg =gg #)
P4
1
P5
391
H. B. Avval et al.
_ GT m_ g Cpg T5 T4
W
10
_ GT W
_ AC
_ Net W
W
11
m_ g m_ f 1m_ a
12
16
eph h h T S S
17
i1
21
3. EXERGY ANALYSIS
For gaseous fuel with CxHy, the following experimental equation is used to calculate x [28]
y 0:0698
22
x 1:03310:0169
x
x
In this study, for the exergy analysis of the plant, the
exergy of each line is calculated at all states and the
changes in the exergy are determined for each major
component. The source of exergy destruction (or irreversibility) in combustion chamber is mainly combustion or chemical reaction and thermal losses in the ow
path, respectively [7,23]. However, the exergy destruction in the heat exchanger of the system, i.e. air preheater is due to the large temperature difference
between the hot and cold uids.
The exergy destruction rate and the exergy efciency
for each component in the base case and for the whole
system in the power plant (Figure 1) are summarized in
Table I. The operating conditions for base case of
the GT power plant, such as fuel mass ow rate and
caloric value, output electrical power and efciencies
of compressor and GT, are summarized in Table II.
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Exergy destruction
Compressor
ED;AC E1 E2 Ew;AC
Zex;AC
E2 E1
WAC
CC
ED;CC E3 1E9 E4
Zex;CC
E4
E3 1E9
GT
ED;GT EC ED WGT
Zex;GT
WGT
EC ED
AP
ED;AP
E
i;AP
Exergy efficiency
ED;AP
Zex;AP 1 P
E
e;AP
i;AP
Unit
kg s
1
1
kg s
kJ kg1
%
%
%
MW
Value
9.01
352.3
45 059.43
0.83
0.87
0.81
10.59
10.1
106
4. EXERGOECONOMIC ANALYSIS
4.1 Economic model
Due to nite natural resources and world increasing
energy demand by developing countries, it becomes
increasingly important to recognize the mechanisms
that degrade energy and resources and to develop
systematic approaches for improving the design of
energy systems and reducing the impact on the
environment. The second law of thermodynamics
combined with economics represents a very powerful
tool for the systematic study and optimization of
energy systems. This combination forms the basis of the
relatively new eld of thermoeconomics (exergoeconomics). Moreover, the economic model takes into
account the cost of the components including the
amortization and maintenance and the cost of fuel
combustion. To dene a cost function that depends on
optimization parameters of interest, component cost
should be expressed as a function of thermodynamic
design parameters [21]. The rst study in this regard
was proposed in the study called CGAM problem
[2931], which considered the thermoeconomic analysis
of a cogeneration plant to produce 14 kg s1 water at
20 bar. On the contrary, exergy costing involves cost
balance usually formulated for each component separately. A cost balance applied to the kth system
components shows that the sum of cost rates associated
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
H. B. Avval et al.
25
26
27
393
H. B. Avval et al.
31
i11in
11in 1
32
0
3
0
2
0
3
0
c1
6 7 6
7
6 c 7 6 Z_ 7
6 27 6
AC 7
6 7 6
7
6 7 6
7
6 c3 7 6 Z_ AP 7
6 7 6
7
6 7 6
7
6 7 6 _ 7
6 c4 7 6 Zcc 7
6 7 6
7
6 7 6
7
_
6
7
7
c
Z
6
GT 7
6 57 6
6 7 6
7
6 7 6
7
6 c6 7 6 0 7
6 7 6
7
6 7 6
7
6 c7 7 6 0 7
6 7 6
7
6 7 6
7
6 7 6
7
6 c8 7 6 0 7
4 5 4
5
c9
34
Fc
5. THERMOENVIRONOMIC
MODELING
To minimize the environmental impacts, a primary
target is to increase the efciency of energy conversion
processes and, thus, decrease the amount of fuel and
the related overall environmental impacts, especially
the release of carbon dioxide, which is one of the
main components of greenhouse gases. Therefore,
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
35
x a1 1b1 s1c1 s
36
y a2 1b2 s1c2 s2
37
z a3 1b3 s1c3 s2
38
1.0pjp1.6
Constants
0.92pyp2
2pyp3.2
0.92pyp2
2pyp3.2
A
a
b
l
a1
b1
c1
a2
b2
c2
a3
b3
c3
2361.7644
0.1157
0.9489
1.0976
0.0143
0.0553
0.0526
0.3955
0.4417
0.141
0.0052
0.1289
0.0827
2315.752
0.0493
1.1141
1.1807
0.0106
0.045
0.0482
0.5688
0.55
0.1319
0.0108
0.1291
0.0848
916.8261
0.2885
0.1456
3.2771
0.0311
0.078
0.0497
0.0254
0.2602
0.1318
0.0042
0.1781
0.098
1246.1778
0.3819
0.3479
2.0365
0.0361
0.085
0.0517
0.0097
0.502
0.2471
0.017
0.1894
0.1037
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
H. B. Avval et al.
0:15E16t0:5 exp71100=Tpz
P0:05
3 DP3 =P3
39
0:179E99 exp7800=Tpz
P23 tDP3 =P3
40
m_ CO
6. OPTIMIZATION (OBJECTIVE
FUNCTIONS, DESIGN PARAMETERS
AND CONSTRAINTS)
6.1. Definition of the objectives
Three objective functions including exergy efciency
(to be maximized), the total cost rate of product and
environmental impact (to be minimized) and CO2
emission (to be minimized) are considered for multiobjective optimization. The second objective function
expresses the environmental impact as the total
pollution damage (dollar per second) due to CO and
NOx emission by multiplying their respective ow rates
by their corresponding unit damage cost (CCO and
CNOx are equal to 0.02086 dollar per kilogram CO and
6.853 dollar per kilogram NOx) [36]. In the present
study, the cost of pollution damage is assumed to be
added directly to the expenditures that must be paid.
Therefore, the second objective function is sum of the
thermodynamic and environomic objectives. Due to the
importance of environmental effects, the third objective
function is considered as CO2 emission, which is
produced in the combustion chamber. This amount of
CO2 (kg MWh1) emission is obtained from combustion equation discussed in Section 2.
The objective function for this analysis is considered as:
GT power plant exergy efciency:
_ Net
W
ZTotal
41
m_ f;cc LHV x
where WNet, mf,cc and x are GT net output power, mass
ow rate of fuel injected to the combustion chamber,
respectively, and x 1:03310:0169y=x0:0698=x for
gaseous fuel with CxHy formula.
Total cost rate:
X
C_ Tot C_ f 1
42
Z_ k 1C_ D 1C_ env
k
where
C_ env CCO m_ CO 1CNOx m_ NOx
C_ f cf m_ f LHV
43
H. B. Avval et al.
Reason
TITo1550 K
P2/P1o20
ZACo0.9
T74400 1K
8 i 1; 2; . . . ; NPar such as
45
hk xp0
8 k 1; 2; . . . ; k
46
47
48
396
49
j1
7. CASE STUDY
To have a good verication results from our simulation
code, the results in this study are compared with the
actual running GT power plant in Yazd Power Plant,
Iran. This power plant is located near the Yazd city,
one of the middle provinces in Iran. The schematic
diagram of this power plant is shown in Figure 1. From
the power plant data gathered in 2006, the incoming air
has a temperature of 17.11C and a pressure of
0.874 bar. The pressure increases to 10.593 bar through
the compressor, which has an isentropic efciency of
83%. The turbine inlet temperature is 10731C. The
turbine has an isentropic efciency of 87%. The
regenerative heat exchanger has an effectiveness of
81%. The pressure drop through the air preheater is
considered 4% of the inlet pressure for both the ow
streams and through the combustion chamber is 3% of
H. B. Avval et al.
1C
1C
1C
kg s1
%
342.92
593.5
414.48
352.20
27.16%
1.4
6.5
7.48
0.020
10.27
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Figure 3. Pareto frontier: best trade off values for the objective
functions.
397
H. B. Avval et al.
Unit
%
$ h1
kg MWh1
$ h1
39.59
1227.1
201.5
16.92
43.5
1354.6
183.4
11.88
43.89
2309.6
181.8
11.78
Figure 5. Pareto frontier for total cost rate versus CO2 emission.
Unit
Case study
Optimized
Differences
%
$ h1
kg MWh1
$ h1
24.63
8031.3
320.27
17.2
43.5
6105.8
183.4
11.88
143.4%
31.53%
42.73 %
44.78 %
Case study
Optimization results
10.59
0.83
0.87
1346.15
763.56
13.93
0.86
0.91
1351.23
790.46
rComp
ZComp
ZGT
TIT (1K)
T3 (1K)
H. B. Avval et al.
Table IX. Comparison of thermoeconomic parameters of the different components in a power plant for base case and final selected
optimum solution.
ED (MW)
Component
AC
CC
GT
AP
Total
CD ($ h1)
ED/ED,Tot
Z/(Z1CD)
BC
Opt
BC
Opt
BC
Opt
BC
Opt
7.8
86.46
12.65
9.9
116.81
2.48
73.5
7.7
6.06
89.74
6.67
74.01
10.82
8.47
100
2.76
81.90
8.58
6.75
100
88.2
1028.6
180.7
131.1
1428.5
55
927.7
145.4
125.5
1253
61.33
0.86
46.9
34.57
32.79
90.04
0.64
91.47
57.58
62.24
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
399
H. B. Avval et al.
400
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
9. CONCLUSION
In this study, the thermodynamic modeling and multiobjective optimization of a GT power plant with
preheater are performed. In addition, to have a good
thermodynamic modeling, the results from the simulation code were compared with data obtained from the
actual running GT power plant in Iran. The results
showed that the average of differences between the
numerical and the measured values of parameters is
about 5.134% with maximum of 10.27% in cycle
exergy efciency. On the contrary, for the optimization
procedure, an alternative to previously presented
calculus-based optimization approaches, namely evolutionary algorithm (i.e. GA), was utilized for multiobjective optimization of typical GT power plant. The
proposed evolutionary algorithm was shown to be a
powerful and effective tool in nding the set of the
optimal solutions for the choice of optimum design
variables in the power plant in comparison with the
conventional mathematical optimization algorithms.
Moreover, the need to quantify the environmental
impacts lead to the introduction of pollution-related
costs in our economic objective function. In this regard,
the environmental objective is transformed to a cost
function encountered the cost of environmental impacts. The new environmental cost function was
merged in thermoeconomic objective and a new
thermoenvironomic function was obtained. On the
contrary, to have a good insight of the CO2 emission in
the plant, the emission of this dangerous gas is
considered as distinguished objective function. It means
that the CO2 emission per MWh of the plant should be
minimized. Hence, the four-objective problem was
transformed to a three-objective optimization problem
facilitating the decision-making process. Furthermore,
the comparison between the optimized plant and the
actual running power plant was performed. The results
of optimization in comparison with actual power plant
showed that the optimization increases the overall
exergoeconomic factor of the system from 32.79 to
62.24%, implying that optimization process mostly
improved the associated cost of thermodynamic inefciencies. The sensitivity of obtained Pareto solutions
to the interest rate and fuel cost were studied. Moreover, it was discussed that selection of the nal
optimum solution from the Pareto Frontier requires a
process of decision-making, which is depending on
preferences and criteria of each decision-maker.
NOMENCLATURE
C
Cp
CDv
Cf
Int. J. Energy Res. 2011; 35:389403 r 2010 John Wiley & Sons, Ltd.
DOI: 10.1002/er
H. B. Avval et al.
E
e
GE
h
E_ D
LHV
m
P
Q
R
S
T
Tpz
W
x
_Z
Zk
5 exergy (kJ)
5 specic exergy (kJ kg1)
5 excess free Gibbs energy (kJ)
5 specic enthalpy (kJ kg1)
5 exergy destruction (kJ)
5 lower heating value (kJ kg1)
5 mass ow rate (kg h1)
5 pressure (bar)
5 heat transfer (kJ)
5 gas constant (kJ kg1 K1)
5 specic entropy (kJ kg1 K1)
5 temperature (1C)
5 adiabatic temperature in the primary zone
of combustion chamber (K)
5 work (kJ)
5 molar fraction
5 capital cost rate ($ s1)
5 purchase cost of the component ($)
Greek symbols
Z
ZGT
ZAC
e
g
j
x
5 efciency
5 gas turbine isentropic efciency
5 air compressor isentropic efciency
5 CO2 emission per net output power
(kgCO2 MWh1)
5 specic heat ratio
5 maintenance factor
5 coefcient of fuel chemical exergy
5 air
5 ambient
5 air preheater
5 air compressor
5 combustion chamber
5 chemical
5 capital recovery factor
5 destruction
5 exit condition
5 environment
5 gas turbine
5 fuel
5 combustion gasses
5 hour
5 interest rate
5 inlet condition
5 component
5 loss
5 optimum
5 physical
5 power plant
5 compressor pressure ratio
5 reference
5 total
5 reference ambient condition
5 rate
401
H. B. Avval et al.
APPENDIX A: PURCHASE
EQUIPMENT COST FUNCTIONS [33]
System
component
AC
CC
GT
AP
Capital or investment
cost functions
c11 m_ a
P2
P2
ZAC
ln
c12 ZAC
P1
P1
!
c21 m_ a
ZCC
11EXPC23 TTIT C24
c22 PP43
c31 m_ g
PC
in
11EXPc33 T3 c34
ZGT
c32 ZT
PD
m_ gh5 h6 0:6
ZAP C41
UDTLMTD
11.
12.
13.
14.
15.
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