Professional Documents
Culture Documents
1989
Nomenclature
a
A
cp
d
h"h
H
Hu (0")
k,
K
L
Nr"
n
N*"
Pu,,n
t
U
V
w
W
Y
Z
I
tl
p
area
volume
heat
diameter
heat transfer coemcient
enthalpy of air
specific
[m'/mt]
[m']
[J/kgK]
[m]
[W/mrK]
[Ukg]
enthalpy of evaporation of water at 0 "C
[Ukg]
thermal conductivity
[W/mK]
mass transfer coefficient
[kg/m2K]
length of cooler
[m]
Lewis factor
number of elements along length of tube
Reynolds number
atmosphenc pressure
[Pa]
temperature
velocity
massflow rate
width of cooler
humidity ratio
height of cooler
coemcient
[m/s]
[kg/s]
[m]
['C]
[W/m2K]
[m]
[kg/m.s]
[kg/m.s]
lkg/m'l
Subscripts
db
f
i
m
mc
o
p
sa
sw
v
w
wb
alr
dry bulb
fouling
inside, inlet
mean
Introduction
The analysis of closed circuit evaporative cooler performance
presents considerably more problems than does the analysis of
*Professor
Department of Mechanical Engineering
**Engineer
Bureau for Mechanical Engineering
University of Stellenbosch
7600 Stellenbosch
much simpler heat transfer devices such as finned tube heat exchangers or direct contact cooling towers. This is due to the
three-fluid character of the device which includes heat and mass
transfer phenomena.
A number of methods of analysing evaporative coolers and
condensers have been presented in the past and they have in
many instances been found to be perfectly adequate for general
industrial design purposes. However, these methods are limited
to cases where the air is in counterflow with the recirculating (or
spray) water and most of them include a number of approximations to simplify calculations. The most frequently used approximations are incorporated in the Merkel method which accounts for the combined heat and mass transfer effect at the airwater interface and the assumption of zero water loss in the
recirculating water. Most gf the methods also use a one dimensional approach, making an analytical solution possible and in
some cases a constant ave rage recirculating water temperature
has been assumed.
The solutions or predictions obtained using the various approximations mentioned above are generally satisfactory for the
design of compact forced draught counterflow units, but fail to
give satisfactory results in larger units, particularly when employed in natural draught situations. In the latter case the air is
not necessarily completely saturated as it leaves the tube banks
and the determination of the exact air density is of prime importance when predicting the performance of the whole natural
draught unit. In such cases it is often necessary from a practical
point of view to use relatively long tube-runs with not many pipe
rows, making a one-dimensional approach less desirable. In addition one-dimensional models are inadequate when applied to
crossflow situations.
The approach described below makes none of the approximations used by most of the previous authors and is a general
numerical procedure which can be applied to virtually any geometry, although different procedures might be required to
achieve convergence. It is also possible to predict accurately the
state of the outlet air making it particularly suitable for natural
draught applications.
Clearly, because of the three dimensional nature of the approach, computing times are generally much longer, but in view
of the applications envisaged this is in some instances justified.
Whereas the one dimensional methods can generally be executed in acceptable run times on a desk top computer, this is
not so in the present case.
Literature Review
Evaporative coolers
One of the earliest useful analytical treatments of close circuit
evaporative coolers was due to Parker and Treybal Ul. The
method was derived before low cost computing facilities were
generally available and used Merkel's approximation for the
Cooling Towers
The number of articles on conventional cooling towers using
Merkel's method are too numerous to mention and are not particularly relevant to the subject under discussion.
Various researchers such as Mesarovic [0], Yadigaroglu and
Pastor UU Nahavandi et al Uzl, Nahavandi and Oelinger [3]
and Sutherland [4] have shown that differences of between 12
and 15% in predicted performance of cooling towers can be
obtained when using the correct thermodynamic heat and mass
transfer and mass conservation equations as opposed to the approximate Merkel method. However it is pointed out by some of
these authors that greater accuracy is obtained with the Merkel
method if the transfer coefficients determined with that method
are used. This point is clearly illustrated by the work of Webb
and Villacres [9].
More recently some very comprehensive programs have been
developed by Majumdar et al [5], Bourillot [6] and Park et al
llTl using a more basic approach first suggested by Poppe [8].
This method uses the basic thermodynamic equations together
with the equations for heat and mass transfer as well as the
conservation of mass equation. It also accounts for the possibility of oversaturation in the air where mist formation occurs.
The present method uses the same basic approach as Bourillot [6] but the equations contain additional terms relating to
the heat transfer between process fluid and the recirculating
water. It does not consider the possibility of dry patches as in the
case of Leidenfrost and Korenic [6, 7] and also differs from their
approach in that a fourth order Runge-Kutta integration procedure is employed.
Basic Theory
Tv
w\r
dTp
Ho
Yo
-r
Tv + dT'd
V/y * dwv
Figure
la -
1989
+
Yo*
Ho
dH 0
dY 0
1989
Ho+ dHo
Yo+ d Yo
Tp + dTp
Tv
\{y
-r
u
I rc
tp
T'r + dT,
\ilv + dwv
Yo
Figure
lb -
The evaporation law of Dalton gives the flow rate of recirculating water evaporating into non-saturated air from the element
(3)
: -K (Y,* Y*) dA
: -
H" dw*
Hu - H" (O")
H* :
cp'.n
(6)
(7)
cpu t,,
t,,
H"
with co*
Yu Hu (O")
co"
(8)
(e)
cp. t"
+ Y, cpu
In the mist
H" :
with co- :
cpco"
t" + Yo Hn (O")
+ Yo cou + (Y" Yi
l0)
(l l)
(
co*
+ h"(t*
(4)
t")
dA
For non-saturated air the following five equations can be derived from equations (l) to (9) to fully describe the processes
that takes place within each element.
dw* - -wa dY"
dY"
- ts (".*
dH"
(13)
Y") dA
(14)
wa
ts
l.oo*
wa-
(H.*
HJ
(Nr. lxY*
Y") H"] dA
(ts)
following relations
(l)
The enthalpies of water vapour and water liquid are given by the
dt* -
:1[-w" dH"
w*
_TT
(5)
wo coo
dto
cp,,
t*
6**1
(I
6)
Cp,,
dto' *(to
wo coo
t*)dA
(17)
Equations (14), (15) and (16) become the following in the mist
(supersaturated) zone.
dA
dY"
1Y.-5
wa
dH"
Y.")
(lg)
y*)
dt*:+[-w"dH"
W*
weceedte
Cp*
H"
(le)
cp* t,,
d**]
(20)
The classical formulation of Merkel contained a number of simplifications in order to obtain easily solvable equations. Firstly
the evaporation of water was ignored in the mass conservation
equation and secondly it was assumed that the Lewis factor is
equal to unity. The extensive availibility of digital computers
makes it unnecessary to make these simplifications, but since
most of the existing design procedures use this method, results
thus obtained were compared with results due to the Poppe
method. By ignoring euaporation and assuming a Lewis faitbr
of unity the following two differential equations controlling the
changes in each element are derived from equations (13) to (16)
and used in combination with equation (17).
dH"
_K
front-to-
Recircutoting
(2t)
wa
dt*
Merkel formulation
dH"
- +
w* Cp* [-w"
wo coo dto]
(22)
dY":ftt'frdA
siqt ats
Figure 2a
(26)
If the equation is employed together with the three Merkel equations the state of the air in each element can be determined, thus
the exit density of the air can be determined without the additional assumption that the exit air is saturated. The amount of
recirculating water evaporating from each element can also be
determined when employing the equation above. It should be
noted that when employing the above equation the simplifying
assumptions of Merkel are still used and that an estimation is
made of the humidity of the air and the amount of water
$stset:
:n\){r:\Lyrl
p
fta
evaporated.
-\"f
lcis"
}L{J',I. -.
l_11 )a l_:
-l J-Vf
-) J\-
1989
Figure 2b
1989
-JlI\L-J
L:AJ
A L:
ts=L<i:
qiHf$lis
9tdjg-"'is
i><l-:
-\bl r-) (! r\
Flgure 2c
START
Set
initiol
coo
Crrsoc
?
at at
\tLt s
Figure 2d
vqlues
ond
en poPonet ens
li^
llll
Recirculoting
etement focing t le
us i ng t he chosen
volue
of
Tu (ih1
Ty (in I
Comoone T,
ond T, lout
tDtEtOrQ.
/-,-/-/--F;.
- {--tf
t't\tt\tt\tt\t
u (in)=Tr(out)
dtk)tk)tQ)tk)l
-tF=(-){-JFrL
r6\r6\16\r6\rft
to)to)to)tt)t ttf,-Y
-
I T, (out I
ln
point found
Pninl nesults
Openoting
STOP
Figure
Flgure 2e
In this
front of
the cooler
the
initial guess for the recirculating water inlet temperature. An iterative solution method
has to be used for the evaluation of a cooler with this process
water flow layout. The solution procedure is shown in figure
4. Firstly a value for the recirculating water inlet temperature is chosen and then an outlet process water temperature
for the elements facing the inlet air stream. The average inlet
process water temperature is determined by evaluating the
START
ond
t/A.Fra
rg al at
l^,,l
9 lvr'r
6 uE >)
v IltU
Co tmPone
c 1nd
TY (in
)= T' [ouf
1.fuT'
T, [our
(inl* T, [out )
T f;r.
rtiv.^
l-? rPlrrlt
lir.
tf
ealarrlalar{l su
bur\urYr
X:t'st'
Conpone Tp (i n.
giYen)\
to
(in,
1989
giYen |=
Tr(in, colculoted )
point found
Pnint pesults
Openoiing
STOP
Figure 4 - Flow diagram lor horizontal airflow, process water Back to Front
'
1989
tower.
ny lout )
sS
ess Tu lou t
Evol
Corpone Ty [i
- ond T, [out
Tu
lin ] = T,
TY (in ) *
T' lour
(out
ond Dv [in,
g i ven
citculoted)
Ip
(in,
iven )
lTp[in, colcul
To
[in,
Flgure 5
Flow dlagram lor vertical cooler wlth process water Top to Bottom ol cooler
oted
(25)
r\T
r\ Rea
P" Vu,o,.
d."
(26)
N*"*
t*t Pou, a
'C kg/mt kW
Method
lr"
: 4f
(27)
Merkel
Poppe
l.
n-5
n:l
1989
t*i
'C
Pou, a
kg/mt kW
F*
2k.
h*
9o9o9o9o9o
XoXoXoXoXo
iSTTTSTSTS
:' 2103
(2e)
s!sirlsisg
5959695969
!E!g!E!3!g
XoXoXoXoXo
\\ 0. 622+Y ^ /
Other properties
i3
it it i3i3
I si sI si sEs
as
ISTSISIsIS
TsIsTSTSIs
,\ r
/
sEs!Blsls!
0,622 +Y
TsTSTSTSTS
XoXoXoXoXo
/ (30)
63Et;38333
35
50
Tenperot une
TJ
mixtures
.,15
c
o
C-
E10
E
c,
F
30
-_ 38,1 mm
34,9 mm
2 000 mm
- 2 000 mm
- l0
airflow_
_ 25
side
Flgure
let
vqter inlet
ternp
lemp .
pressure
l0l oC
325 Pa
- 25
-: l9,l 'C
14,573 kg/s
- 3,33
Recirculating water rate
kg/s
- 15 kg/s
Process water flowrate
Process water inlet temperature _ 50 'C
Atmospheric
[oir inlet
(2) Vertical
cooler
34,0 mm
27,6 mm
1,395 m
1989
pressure
Dry bulb temperature
Wet bulb temperature
Airflow rate
Recirculating water flowrate
Process water flowrate
Process water inlet temperature
Atmospheric
- 13
l0l 325 Pa
23,71 "C
6,008 kg/s
4,5833 kg/s
2,778 kg/s
50 'C
2.
Merkel
Poppe
divided
n:5
n:l
t*i
Po a
"C kg/mt kW
29,30 1,144
29,51 I ,143
t*i
'C
Po a
kg/mt kW
29,29 1,144
29,51 I ,143
lg0,6g5
179,232
Conclusion
28 'C
Method'
to 900 kW for the open circuit tower under the same conditions
was found.
1,385 m
20
lg0,7g7
179,343
Mizushina obtained 174 kW for this example but did not state
Anl
rp (in
Evoponot
Flgure
6(out) /
G'
o
c
q
3t
10
Tempenot une
00
-o,02
ve
coo
en
un i t
cooling tower
q'
30' 35'
L.,
o
15
('c
50o
Acknowledgements
We wish to acknowledge the support given to this project by the
c,
References
oyenoge
1968.
l0
7. Leidenfrost, W., Korenic B.: Evaporative Cooling and Heat Transfer Augmentation Related to reduced Condenser Temperatures, Heat Transfer Engineering, Vol. 3, No. 3-4, Jan-June 1982.
8. Bosnjakovic, F.: Technical Thermodynamics, Holt, Rhinehart and Winston,
1965.
9. Webb, R. L.: A Unified Theoretical Treatment for Thermal Analysis of Cooling Tower Evaporative Condensers, and Fluid Coolers, ASHRAE Publication,
84-07, No. 3 (RP-322), 1984.
10. Mesarovic, M. M.: A computer Code
KC
1989
1987.
18. Poppe, M., Rogener, H.: Berechung Von Ruckkuhlwerken, VDI-Wirmteatlas 4, 1984. (Summary of 1973 report).
19. Johannsen, A.: Plotting psychrometric charts by computer, S.A. Mechanical Engineer, Vol. 32, July 1982.
20. ASHRAE Handbook and Product Directory Fundamentals, Ch. 5, New
York,
1972.
21. Schmidt, E.: Properties of Water and Steam in SI units, Springer Verlag,
Berlin,
1969.
22. Singham J. R.: Heat Exchanger Design Handbook, Ch. 3.12,3.2, Cooling
Towers, Hemisphere Publishing Company, 1983.
23. Erens P. J.: Dreyer A. A. An improved Procedure for Caiculating the Performance of Evaporative Closed Circuit Coolers AICheE Symposium Series, Vol.
84,
No.