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DRAFT

MALAYSIAN
STANDARD

11L003R0

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STAGE : PUBLIC COMMENT (40.20)


DATE : 01/05/2014 30/06/2014

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Road vehicles - Clutches and brakes Vocabulary

ICS: 43.040.50
Descriptors: road vehicles, clutches, brakes, terms, definitions

Copyright 2014
DEPARTMENT OF STANDARDS MALAYSIA

11L003R0

Contents
Page

Committee representation ..................................................................................................... ii


Foreword ...............................................................................................................................iii

Scope .......................................................................................................................... 1

Classification of terms .................................................................................................. 1

Terms and definitions................................................................................................... 1

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11L003R0

Committee representation

Co-opted members:

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Automobile Association of Malaysia


Department of Environment
Department of Standards Malaysia
Malaysian Automotive Association
Malaysian Automotive Components Parts Manufacturers Association
Malaysian Institute of Road Safety Research
Ministry of Domestic Trade, Co-operatives and Consumerism
Ministry of International Trade and Industry
Motorcycle and Scooter Assemblers and Distributor Association of Malaysia
Polis Diraja Malaysia
PUSPAKOM Sdn Bhd
Road Safety Department Malaysia
Road Transport Department Malaysia
SIRIM Berhad (Secretariat)
Universiti Putra Malaysia
Universiti Teknologi Malaysia

The Industry Standards Committee on Road Vehicles (ISC L) under whose authority this Malaysian Standard was
developed, comprises representatives from the following organisations:

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Motosikal dan Enjin Nasional Sdn Bhd


PERODUA Manufacturing Sdn Bhd
Perusahaan Otomobil Nasional Sdn Bhd

Angkatan Tentera Malaysia

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Automobile Association of Malaysia

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The Technical Committee on Vehicle Powertrain and Fuels Systems which developed this Malaysian Standard
consists of representatives from the following organisations:

Expert

Malaysian Automotive Association

PERODUA Manufacturing Sdn Bhd

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Perusahaan Otomobil Nasional Sdn Bhd


Road Transport Department Malaysia
SIRIM Berhad (Secretariat)

SIRIM QAS International Sdn Bhd


Universiti Teknologi Malaysia
Co-opted members:
Exedy (Malaysia) Sdn Bhd
Perusahaan Otomobil Nasional Sdn Bhd

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11L003R0

Foreword
This Malaysian Standard was developed by the Technical Committee on Vehicle Powertrain
and Fuels Systems under the authority of the Industry Standards Committee on Road Vehicles.

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Compliance with a Malaysian Standard does not of itself confer immunity from legal obligations.

STANDARDS MALAYSIA 2014 - All rights reserved

iii

11L003R0

Road vehicles - Clutches and brakes - Vocabulary


1

Scope

This Malaysian Standard specifies the fundamental terms and definitions of the clutches and
brakes for road vehicles.

Classification of terms

The classification of terms clutches and brakes shall be in accordance with the following:

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a) terms relating to types;


b) terms of components;
terms for actuations; and

c)

Terms and definitions

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d) terms for performances.

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For the purposes of this standard, the following terms and definitions apply.

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11L003R0

Terms related to types

Terms
Band brake
Strap brake

Definitions

Figures

The drum brake which exhibits functions by winding brake band around the
peripheral face of cylinder.

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3.1

The mechanical element having functions to reduce and stop a moving body by the
reciprocal action of the moving body and a stationary body, or to maintain at standstill
conditions.

Centrifugal clutch

The clutch which performs engaging by utilising the centrifugal force.

Clutch

The mechanical element having functions of conducting transmission and


interception of power between the driving side and driven side being located on a
concentric axis.

Cone brake

The friction brake of which engaging face is conical shape.

Cone clutch

The friction clutch of which engaging face is conical shape.

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Brake

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Terms

Definitions

Figures

Disc brake

The friction brake of which engaging face is a circular disc.

Disc clutch

The friction clutch of which engaging face is a circular disc.

Double face single-disc


brake

The brake of which brake plate is one sheet and of which friction faces are two faces.

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Double face single-disc


clutch

The clutch of which clutch plate is one sheet, and of which friction faces are two
faces.

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Drum brake

The friction brake of which engaging face is cylindrical shape.

12

Drum clutch

The friction clutch of which engaging face is cylindrical shape.

13

Electromagnetic brake

The brake which exhibits functions by electromagnetic actuation.

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Electromagnetic clutch

The clutch which exhibits functions by electromagnetic actuation.

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No.

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No.

Terms

Definitions

Figures

The brake which exhibits functions mainly by traction force.

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Friction clutch

The clutch which performs engaging by traction force.

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Gear clutch

The positive clutch (see 29) which performs engaging by an external gear and internal
gear.

18

Hydraulic brake

Braking system in which the control and energy are transmitted from the point of
application to the brake(s) by hydraulic actuation.

19

Hydraulic clutch

Clutch system in which the control and energy are transmitted by hydraulic actuation.

20

Jaw clutch

The positive clutch (see 29) which performs engaging by concave and convex parts of
angled shape, radial shape or else locating at confronting cylinder end faces.

21

Mechanical brake

The brake which exhibits functions by mechanical actuation.

22

Mechanical clutch

The clutch which exhibits functions by mechanical actuation.

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Friction brake

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Terms

Definitions

Figures

Multiple disc brake


(multi-disc brake)

The brake of which friction faces are two discs or more.

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Multiple disc clutch


(multi-disc clutch)

The clutch of which friction faces are two discs or more.

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Multiple tooth clutch

The positive clutch which performs engaging by multiple tooth parts located on
confronting cylinder end faces.

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One way clutch

The clutch which transmits power only in one direction.

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No.

Over running clutch


Freewheeling clutch
Air brake

Braking system in which the control and energy are transmitted from the point of
application to the brake(s) by pneumatic actuation.

Pneumatic clutch

Clutch system in which the control and energy are transmitted by pneumatic actuation.

Air clutch

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Pneumatic brake

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Terms

29

Positive clutch

The clutch which performs engaging by mechanical interlocking.

30

Retarder

A device to assist braking for the purpose of reducing or restricting the velocity of a
vehicle.

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Single disc brake

The brake of which friction face is one disc.

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Single disc clutch

The clutch of which friction face is one disc.

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Vacuum brake

The brake which exhibits functions by negative pressure of air.

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Vacuum clutch

The clutch which exhibits functions by negative pressure of air.

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Terms for components

Figures
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Auto-slack adjuster

The mechanism that automatically regulates the increase of the gap between the
friction faces due to wear. It is also called auto-adjuster, auto-gap adjuster or autoslack adjuster.

Brake band

An element to be wrapped around the brake drum for it to function.

Brake disc

A circular plate that allows the brake to function.

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Brake plate

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Auto-gap mechanism

Definitions

Terms

Brake drum

A cylinder shaped component that allows brake to function.

Brake lining

A friction material which is pressed against the drum or disc, respectively, to enhance
the friction force.

Brake pad

A friction material which is pressed against the disc to perform the braking.

Brake shoe

A drum brake component that consists brake lining assembly which actuated upon the
brake drum in order to perform braking.

Caliper

A mechanism used as an actuator to perform braking.

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No.

Figures

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3.2

Definitions

No.

Terms

Definitions

Figures

Clutch disc

A circular plate that allows the clutch to function.

Clutch plate
Clutch facing

The clutch lining surface side that is in contact with the disc face or cylinder end face to
engage the clutch.

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Clutch lining

A friction material which is pressed against the drum or disc, respectively, to enhance
the friction force.

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Lining pad

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Friction pad
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Coil spring clutch

A kind of one way clutch, which allows the torque to transmit only in one direction by
means of the rolling-in of the coil shaped spring.

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Sprag

The cocoon shaped component of the one way clutch, which allows the torque to
function lead-in only one direction.

14

Wrap spring

The spring which transmits and interrupts the torque, being assembled with the input
hub and output hub located on the concentric axis.

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No.

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3.3

Terms for function


No.

Terms

Definitions

Figures
-

Anti-lock braking
system (ABS)

System which automatically modulates the pressure producing the braking forces to
prevent the wheel from total halting of its rotational motion.

Engaging of clutch

The transmission of torque between the driven and driving side by the actuation of the
clutch.

Engaging process

An action of the transmission of torque between the driven and driving side by the
actuation of the clutch from the start of its operation until its completion.

Negative actuation

The clutch or brake actuates when the disengagement of the operation.

Positive actuation

The clutch or brake actuates during the engagement of the operation.

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Terms for performances


Terms

Definitions

Figures

Allowable braking
energy, allowable
braking work

The allowable friction energy when the braking is actuated by the friction brake.

Allowable continuous
heat dissipation

The allowable work rate when a continuous slipping actuated.

Allowable engaging
energy, allowable
engaging work

The allowable friction energy when the driving and driven side are interlocked.

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3.4

Terms

Definitions

Figures

Allowable normal
(surface) pressure for
friction material

The normal acting force generated on the friction face of the friction material.

Braking force

The force generated during braking.

deceleration

The slowing down of the vehicles motion due to the braking action.

Braking time

The time lapsed from a brake has been actuated until the movement is stopped, or the
time until the deceleration is completed.

Burst test

To determine the capability to withstand under normal condition or applied heat, with or
without load at certain cycles or duration.

Coefficient of dynamic
friction

The ratio of the friction to normal acting force generating on the contact face of
operating relative motion.

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Coefficient of static
friction

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Drag

The ratio of the friction to normal acting force generating on the contact face not from
operating relative motion.
May persist after the control device has returned to the release position.

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Drag torque

Product of the frictional force resulting from the unwanted actuation force.

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Dynamic friction
torque

The product of the frictional force generated on the contact face of operating relative
motion.

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Effective friction radius

In a disc clutch, disc brake or the like, where a frictional force on one point at the
position in radial direction.

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Fade

The temporary degradation of braking effect due to the frictional heat or submersion of
friction face.

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10

No.

Terms

Definitions

Figures

The amount of capability to dissipate heat generated due to friction work and the like.

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Static friction torque

The product of the frictional force generated on the contact face of not from operating
relative motion.

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Shudder, grabbing
chatter

Vibrations and sounds, generated due to the reciprocal action in the system being
engaged with the friction faces thereof.

19

Slipping

The unwanted relative motion on the actuation faces of clutch and brake during
application.

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Squeal

Vibratory sound generates on the friction faces.

21

Rated torque

The working limit of torque on the clutch and brake.

22

Release time

The time lapsed from the operating input for stopping the actuation until the
engagement, or braking is released.

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Total build-up time,


engaging time of
clutch

The time lapsed from a clutch has been actuated until the torque transmission
achieved the stationary condition.

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Wear rate of friction


material

An index for evaluating the wear resistant performance of friction material.

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Heat dissipation
capacity

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16

Acknowledgements
Members of Technical Committee on Vehicle Powertrain and Fuels Systems
Universiti Teknologi Malaysia
SIRIM Berhad
Angkatan Tentera Malaysia
Automobile Association of Malaysia
Expert
Malaysian Automotive Association
PERODUA Manufacturing Sdn Bhd
Perusahaan Otomobil Nasional Sdn Bhd
Road Transport Department Malaysia
SIRIM QAS International Sdn Bhd

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Assoc Prof Dr Kamarul Baharin Tawi


(Chairman)
Ms Nik Aida Azura Nik Md Salleh (Secretary)
Lt Col Ir Mohd Hazani Shafie
Mr Mohd Shahabudin Omar
Mr Mohd Huzaini Haron
Mr Jusri Abu Rahman
Mr Zaidi Md Isa
Mr Azhari Che Hasan
Mr Mohd Fairuz Izani
Mr Mohd Faizar Mustafa

Co-opted members:

Exedy (Malaysia) Sdn Bhd

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Mr Tan Kim Hoe/


Mr Daniel Soo
Mr Md Zainudin Mhapob

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Perusahaan Otomobil Nasional Sdn Bhd

STANDARDS MALAYSIA 2014 - All rights reserved

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