Professional Documents
Culture Documents
Bayardo Matern
educated at the Cauca University, Popayn, Colombia (1960) and Purdue
University, Indiana ,USA(1965) where he received his degrees in Civil
Engineering and MSc in Civil Engineering respectively. Since the completion of
the Alto Achicay CFRD in 1974 he has been involved with many leading
engineering organizations in the field of design and construction of rockfill dams.
He participated in the design and construction of the world highest CFRDs including Alto Anchicaya,
Salvajina, Porce III, Ranchera (Colombia); Foz do Areia , Xingo, Segredo, Ita, Itapebi, Machadinho,
Campos Novos, Barra Grande ( Brazil); Aguamilpa and El Cajon, La Parota and La Yesca
(Mxico);Antamina, Torata ( Per);Caracoles, Punta Negra (Argentina); Messochora (Greece);
Kannaviou (Cyprus), Bakun (Malaysia); Mohale ( Lesotho), Tiangshenqiao(China), Krahnjkar
(Iceland), Berg River and Braamhoek ( South Africa), Siah Bishe ( Iran) and Merowe, Sudan. He is now
a Consultant Engineer working in the field of design and construction of Rockfill Dams and the President
of CFRD Int. Society.
1 Introduction
The development of concrete face rockfill dams is well commented in the technical
literature. Cooke [1]. Initially dumped rockfill was used with problems of leakage and
deformation of the rockfill which caused excessive stresses in the concrete face slab and
rupture of the compression joints.
The transition to compacted rockfill occurred during early 60s when in Europe was
developed the vibratory compactor roller. Some concrete and asphalt face dams were
built with compacted rockfill and excellent performance.
This article reviews the progress of the high compacted rockfill concrete face dams since
1960 to present, commenting recent observations in dams related with the compression
joints. The article also refers to the design of the joints of high CFRDs and gives
recommendations for future projects of this type.
3.5t
roller
3.0t
Tamping plate
5.0t
Tamping plate
5.0t
Vibratory roller
However, the vibratory compactors were developed in the 60s when the increase of
compacted concrete face dams was growing up. The vibratory roller compactors opened
the door to increase density of the rockfill and to use different kinds of materials in an
economical and efficient manner.
Nowadays, there are different types of vibratory compactors ranging between 6t to 15t.
The definition of a vibratory roller is always referred to the load acting on the smooth
drum and not to the total weight of the roller. This weight per meter of drum must be
higher than 5t/m, to obtain required densities with vibration ranging between 14001800VPM.
HEIGHT M
COUNTRY
FACE SLAB
YEAR OF
REMARKS
AREA M
COMPLETION
HIGHEST PERIOD
Cethana
110m
Australia
30.000
1971
1971-1974
Alto Anchicaya
140m
Colombia
22.000
1974
1974-1980
Mohale
145m
Lesotho
87.000
2002
Highest in Africa
Salvajina
148m
Colombia
57.500
1983
Highest in gravels
150m
Brazil
13.500
1994
Messochora
150m
Greece
51.000
1995
Highest in Europe
Porce III
155m
Colombia
57.000
2010
U.C.
Foz do Areia
160m
Brazil
139.000
1980
1980-1993
Tankeng
161m
China
68.000
2006
178m
China
180.000
1999
Highest in Asia
Hongjiadu
182m
China
76.000
2007
U.C.
Barra Grande
185m
Brazil
108.000
2006
Mazar
185m
Ecuador
45.000
2008
U.C.
Sanbanxi
186m
China
94.000
2008
U.C.
Aguamilpa
187m
Mexico
137.000
1993
1993-2006
El Cajn
189m
Mexico
99.000
2006
Complete
Krahnjkar
196m
Iceland
93.000
2007
U.C.
Campos Novos
202m
Brazil
106.000
2006
2006 Highest
Bakun
205m
Malaysia
127.000
2007
U.C.
La Yesca
210m
Mexico
129.000
2010
U.C.
Shuibuya
233m
China
120.000
2009
U.C
Cethana and Alto Anchicaya were dams well compacted without distresses in the face
slab due to the high rockfill modulus of compressibility ranging between 145MPa and
135MPa respectively.
It has been observed that some cracks sub parallel to the plinth are occurring in
compacted dams due to geometry of the abutments. These cracks are similar to those
observed in dumped rock fills with low moduli.
The effect of grading of the rockfill is very significative in the modulus of the
compressibility of the compacted rock. It has been observed that rockfill from basalt, with
uniform grading, results in high void ratio with rockfill moduli ranging between 30 to
60MPa. ( It, Machadinho, Foz do Areia, Mohale, Segredo, Barra Grande, Campos
Novos)
Well graded rockfills result in low void ratio and high moduli of compressibility, ranging
between
140MPa and 400MPa (Cethana, Alto Anchicaya, Aguamilpa, Salvajina).
Gravels fills are in general well graded and gives high modulus of compressibility and low
deformations in the face slab.
2006.
6.1 Rockfill
Generally, compacted rockfill is designed with the international nomenclature indicated in
Fig.1
Zone 2 B: Cushion Material may be compacted in layers of 0.30; 0.40 and 0.50m
depending of the vibratory, compactor roller and the size of the dam. The usual number is
4-6 passes of the 10t vibratory roller, with a static load of 5t/m over the smooth drum.
Zone 3 A: It is built with the same thickness of zone 2B and compacted as described for
zones 2B, Zones 3B, 3C and T use the recommendations indicated in the Table 2.
Table 2 Required Compaction for high CFRDs
Zone
Layer
Vibratory
N.
Water
CU
Observations
Thickness
Compactors
Passes
1.0m
10T
4-6
200l/m
15
0.6-0.8 m
12T
>200
15
1.20
10T
4-6
200l/m
15
0.80
12T
>200l/m
15
1.0
10T
4-6
200l/m
15
0.80
12T
200l/m
15
m
3B
3C
In narrow valleys where A/H 4 the compaction has to be intensified to obtain high
modulus of compressibility, where:
A = Face slab area in m
H = Height of the dam in meters
6.3 Joints
1. Perimetric Joint
Use conventional perimetric joints. Fig. 6 shows the perimetric joint adopted in El Cajn,
189m, Mxico
2. Tension Joints
Use conventional tension joint with copper water stop and mastic on the upper portion of
the slab.
3. Compression Joints
7 Conclusions
(1) The compacted CFRDs are being applied more frequently in increasing high
structures due to progress in the compaction equipment and new construction techniques
such as the extruded curb. Credit is also given to innovative design of the components of
the dam.
(2) Although the concrete face rockfill structure is safe, the design of the compression
joints and central slabs require modifications, as recommended in this article, to cope
with the high compression stress observed recently in high dams.
(3) High concrete face dams should be better compacted as a whole, to increase the
rockfill modulus of compressibility and minimize deformations of the face slab. Thinner
layer thickness, addition of water and more intense compaction will help to obtain denser
rockfills.
References
[1] Cooke J. Barry; the Concrete face rockfill dam; Especial publication edited by J.
Barry Cooke Consulting Engineer San Rafael, California, USA 1984.
[2] Mendez Fidencio; Rapid Construction of the El Cajn CFRD; Hydropower & Dams
Issue One, 2005.
[3] Resende Fernando; Matern Bayardo; It Method-New Construction Technology for
the transition Zone of CFRDs; CFRD 2000 Proceedings International Symposium on
Concrete Faced Rockfill Dams; September 2000; Beijing, China.
[4] Matern Bayardo; Transition Materials in the Highest CFRDs; Hydropower & Dams,
Volume Five, Issue Six, 1998.
[5] Proceedings, Concrete Face Rockfill Dams, Design Construction, and Performance,