Professional Documents
Culture Documents
doc
REV R02 of 13/04/05
MASTERYS IP
15-30 kVA
INDEX
1.
2.
SAFETY..............................................................................................................6
2.1.
2.2.
3.
Important .......................................................................................................6
Description of the symbols used on the labels applied to the unit .................7
4.
MODES OF OPERATION.................................................................................22
4.1.
4.2.
4.3.
4.4.
4.5.
5.
6.
ON LINE operation......................................................................................22
Operation in high efficiency mode ...............................................................23
Operation with manual bypass ....................................................................23
Operation in GE configuration .....................................................................23
Energy Saver Mode ..................................................................................24
Identifying the switches and interfaces........................................................25
Functions of the switches ............................................................................26
7.
8.
COMMUNICATION...........................................................................................40
8.1.
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1.
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SAFETY
2.
SAFETY
2.1. Important
This document provides important instructions for the safe use, movement and
connection of the Masterys uninterruptible power systemly unit (UPS).
The unit must be installed and activated only by qualified technical personnel and
authorised by SOCOMEC-SICON UPS.
The unit must remain in a vertical position in all circumstances.
Connect the PE ground conductor first before you make any other connection.
Do not expose the UPS to rain or liquids in general. Do not introduce external bodies.
If the UPS is not equipped with automatic protection against back feed or if the
disconnecting switch is external to the UPS, affix a label bearing the following words
on all the external switches of the UPS power supply:
ISOLATE THE UPS BEFORE
OPERATING ON THIS CIRCUIT
MASTERYS is intended for commercial and industrial use; it is not recommended for
use in medical applications which are essential to the survival of the patient.
2UL02R02.doc
SAFETY
2.2. Description of the symbols used on the labels applied to the unit
DANGER! HIGH VOLTAGE (BLACK/YELLOW)
Ground terminal
Remember to observe all the warnings and indications given on the labels and plates
applied to the inside and outside of the unit.
3.
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The packaging guarantees the stability of the UPS during shipping and physical transfer.
Carry the packaged unit as close as possible to the installation site.
When moving the unit on even slightly sloping surfaces, use the blocking equipment
and breaking devices to ensure that the unit does not topple fall over.
The UPS must remain in a vertical position during all shipping and moving operations.
The unit has wheels that can be used to move it for short distances.
Ensure that the floor is strong enough to support the weight of the UPS and of the
battery cabinet, if used.
CAUTION IF DAMAGED
BATTERIES, NON SPILLABLE
Packages, crushed, punctured, or torn
such that contents are revealed should
be set aside in an isolated area and
inspected by a qualified person. If the
package is deemed to be not shippable,
the contents shall be promptly collected,
segregated, and either the consignor or
consignee shall be contacted
Remove the bands and the protective packaging from the UPS.
Remove the screws securing it to the pallet.
Use suitable equipment to remove the UPS from the pallet.
All packaging material must be recycled in compliance with the laws in force in the country
where the system is installed.
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40 cm
40 cm
The recommended operating temperature, humidity and altitude values are listed in the
technical specification table. Cooling systems may be required to maintain these values.
Avoid dusty environments or areas where there is dust from conductive or corrosive
materials (e.g. metal dust or chemical solutions).
The UPS is not designed for outdoor use.
Do not expose the UPS to direct sunlight or to sources of excessive heat.
A space of at least 40 cm must be left at the back for adequate ventilation, see figure
3.3-1.
The UPS switches are accessed from the front; however, a space of at least 1.5
metres should be left at the front of the UPS for maintenance purposes. It is also
recommended to ensure that the cable connections are sufficiently long and flexible so
that the unit can be extracted during maintenance.
If it is not possible to leave sufficient space at the front, adequate access must be
ensured from both sides.
20 cm
MASTERYS
UPS OR
OTHER
CABINET
Fig. 3.3-1
MASTERYS
UPS
MASTERYS
UPS
1.5 m
MASTERYS
UPS OR
OTHER
CABINET
1.5 m
MASTERYS
UPS OR
OTHER
CABINET
20 cm
Fig. 3.3-2
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Magneto-thermal
input 1 (A)
Magneto-thermal
Aux mains. 1 (A)
Single
Parallel
Single
Parallel2
32 6
40 6
100
125
0,5
40 6
63 6
125
160
0,5
15 3/3
20 3/3
30 3/3
32
40
63
40
63
80
32
40
63
40
63
80
0,5
0,5
0,5
UPS
(kVA)
15 3/1
20 3/1
15 3/1
20 3/1
15 3/3
20 3/3
30 3/3
1
2
3
4
5
Protection
Battery 4(A)
50 Gg
63 Gg
50 Gg
63 Gg
100 Gg
Table 3.4
10
Differential
input (A)
This unit has been designed for connection to an ordinary AC power supply, i.e.
with transient voltage in overvoltage II category.
Should it be necessary to connect the UPS to a higher overvoltage category
(e.g. at the beginning of the installation, or to primary distribution circuits), or
should the UPS risk being exposed to higher transient overvoltages, adequate
external protections must be installed.
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N.B.: The neutral is not disconnected as, even in the event of a single fault on the UPS, it
never has high potential when the mains and/or auxiliary power supplies are disconnected
upstream. This is to prevent transformation of the UPS power source every time there is a
power failure.
Should the Neutral potential be very high due to certain error conditions or due to
installations downstream (e.g. ground fault not detected and protected, high dispersion of a
phase, or the IT system), it will be necessary to install either devices that disconnect the
Neutral or alternatively a system that detects, signals and protects against high
neutral/ground potential that could lead to UPS failure.
11
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Q2
Q6
Fig. 3.5-1
b) Open the terminal boards protection panel at the back of the UPS by removing the
four fastening screws A (Fig. 3.5-2).
Switch off the UPS, remove the power, open the switches of any external
battery cabinets, isolate the system and wait for 5 minutes before working on
the terminal board or any internal UPS parts
Fig. 3.5-3
Fig. 3.5-2
Fig. 3.5-4
The terminal board shown in Fig. 3.5-3/4 is the most complete version
including all options. In the basic models or in the versions with internal
batteries the terminal board has fewer terminals. Refer to the names of each
terminal to identify it during connection.
After connection secure the cables with bands to couplings B as shown in the
figure.
The standard configurations have the isolation transformer connect to the output see fig
3.5-5.
To connect the transformer to the mains supply input see fig 3.5-6
To connect the transformer to the auxiliary mains supply input see fig 3.5-7
12
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Warning: check the presence and the right position of the jumper on
terminal socket labelled TRAFO IN/OUT SETTING.
Output transformer
Fig. 3.5-5
Fig. 3.5-6
Fig. 3.5-7
13
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c) Connect the ground lead to the terminal with the corresponding symbol.
d) Connect the input cables to the terminals labelled MAINS SUPPLY L1, L2, L3, N.
(observing the phase cycle direction).
e) Connect the cables of the separate auxiliary power supply to the terminals labelled
AUX MAINS SUPPLY L11, L21, L31, N1 (observing the phase cycle direction).
IIf there is no separate mains for the bypass, it is advisable to obtain one from
the primary mains in one of the two ways set out below.
1)
With distribution external to the UPS as shown in fig. 3.5-8 A.
2)
With a bridge connection as shown in fig. 3.5-8 B and 3.5-8 C.
L11A
Mains
Mains
N1A
AUX Mains
Fig. 3.5-8 A
L1 L2 L3 N
L1 L2 L3 N
f) Connect the output cables to the terminals labelled OUTPUT L12, L22, L32 and
N2.
g) Connect the external battery cables (if present) to the terminals labelled
EXTERNAL BATTERY +B2, -B2, -B1, +B1 (refer to paragraph 3.10).
h) Connect the Power Share cables, to the terminals labelled POWER SHARE L13,
L23, L33, N3, (if the option is available).
i) Divert any control cables from the front (RS232, signalling relay contacts, etc.) into
the appropriate side cable run A shown in Fig. 3.5-9.
A
Fig. 3.5-9
j) Remove the pre-cut detail C of Fig. 3.5-10 and bend details B of Fig. 3.5-10 to pass
the cables.
14
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k) Once the cabling has been completed, secure the terminal board cover with the four
screws.
Secure the cables to the couplings D located on the rack as shown in Fig. 3.510, ensuring that the air vents are not obstructed in any way.
D
B
D
D
D
E
Fig. 3.5-10
Fig. 3.5-11
Once the cabling has been carried out, secure the UPS with the fixing feet (E) as
shown in Fig. 3.5-11.
NOTE:
If the system is installed on a raised floor
(such as in a data processing room):
leave a space of at least 20 cm between
the power and the control cables.
Avoid parallel channelling over long
distances; choose cables crossing at
90 instead.
INCORRECT
CORRECT
A= power cables;
B=
cables
control
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OUT1
DIP 1 2
IN1
IN3
IN2
OUT4
OUT3
Fig. 3.8-1
Up to four operating modes can be selected using the two DIP switches 1 or 2.
Mode 1 STANDARD configuration
Position
Dip1
OFF
Dip2
OFF
IN /
OUT
Description
Out 1
General Alarm
Out 2
IN /
OUT
Description
Filter
level
Out 1
General Alarm
Battery discharging
Out 2
Out 3
Battery Low
& Imminent stop
Out 3
Out 4
UPS on bypass
Out 4
In 1*
E.S.D.
In 1*
E.S.D.
In 2
In 2
In 3
In 3
Management of
energy consumption
OFF
Dip2
ON
IN /
OUT
Description
Out 1
General Alarm
Out 2
Position
Dip1
ON
Dip2
OFF
IN /
OUT
Description
Filter
level
Out 1
General Alarm
E.S.D. activation
Out 2
Over-heating
Out 3
Battery Low
& Imminent stop
Out 3
Overload/
Loss of redundancy
Out 4
E.S.D. activation
Out 4
In 1*
E.S.D.
In 1*
E.S.D.
In 2
In 2
In 3
In 3
Position
Dip1
ON
Dip2
ON
*if the external E.S.D. button is not used, always insert a jumper to short circuit input IN 1
(Fig 3.8-1)
The filter level indicates:
1 immediate activation (1 sec. Minimum communication time)
2 10 second delay
3 30 second delay
16
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Description of signals
General Alarm
Battery discharging
Battery Low
& Imminent stop
UPS on bypass
E.S.D.
Supply from GenSet.
Isolation controller
Power safe plug 1
Power safe plug 2
Power safe plug 3
Management of
consumption
E.S.D. activation
Over-heating
Overload/
Loss of redundancy
17
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General
18
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RECOMMENDED PARALLEL
CONFIGURATION.
MAX 25m
B
I
Id
B
I
MAX 15m
F
G
A
B
C
D
E
F
G
Output switch
System shutdown switch
Distribution
I
L
R
Fig. 3.9.3-1
Only activate circuit breaker D after carrying out the procedure for switching
onto the manual bypass, paragraph 7.1.4
19
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LEFT
Fig.3.9.4-1
A: control cables cable run.
B: "parallel bus" cable; leave approx. a 20cm cable length at the exit of the cable run.
C: label for unit positioning.
20
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!
!
BATTERY CABINETS
Fig. 3.10-1
21
MODES OF OPERATION
4.
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MODES OF OPERATION
4.1. ON LINE operation
A special feature of the MASTERYS series is the "ON LINE" double conversion
operation in conjunction with mains absorption with very low distortion.
With ON LINE mode, the UPS is able to supply a voltage that is fully stabilised in
frequency and amplitude, regardless of any interference in the mains power supply within
the most stringent classification of UPS regulations.
ON LINE operation provides three operating modes according to mains and load
conditions:
"Normal" mode
This is the most frequent operating condition: the energy is drawn from the primary
mains power supply and is converted and used by the inverter to generate the output
voltage to power the loads connected.
The inverter is constantly synchronised in frequency with the auxiliary mains to enable
load transfer (due to an overload or inverter shutdown) without any break in the power
supply to the load.
The battery charger supplies the energy required to maintain or recharge the battery.
"Bypass" mode
In case of inverter failure, the load is automatically transferred onto the auxiliary mains
without any interruption in the power supply.
This procedure may occur in the following situations:
When the voltage generated by the inverter falls outside the tolerance limits
due to a major overload or a fault on the inverter.
When the internal temperature exceeds the maximum value allowed.
" Battery" mode
In the event of a mains failure (micro interruptions or extended blackouts), the UPS
continues to power the load using the energy stored in the battery.
The Expert Battery System keeps the user constantly informed on the battery status
and on the back-up time available.
The disconnection of non-mission critical applications during battery discharge can be
programmed (after a certain laps of time) by using the Power Share option, so that the
battery resources can be reserved for the most critical applications.
22
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MODES OF OPERATION
23
MODES OF OPERATION
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Load sharing
24
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5.
ACCESS
TO
INTERFACES
CONTROLS
AND
COMMUNICATION
This chapter identifies the electromechanical switches, described below, used for start-up,
shutdown and maintenance bypass procedures.
Access to the control area is from the front by opening the upper door using the red handle
as shown in the figure. The control area also contains the communication interface
connectors and the slots for the optional signalling cards. Please refer to the relevant chapter
for more details on the connection and use of the related communication interfaces/cards.
Q1
Q2
Q6
C1
S1
S2
C2
Fig. 5.1-1
Configuration with common mains
T1
Q2
1
Q1
Legend
B = Internal batteries
B1 = External batteries
S = Mimic panel
S1 = Options slot 1
S2 = Options slot 2
C1 = Serial connector RS232 for Modem
C2 = Serial connector RS232/485
C3 = LAN connector RJ45 for Ethernet
Q1 = Battery switch (for internal batteries)
Q2 = Input circuit breaker
Q6 = Output disconnecting switch (E.S.D.)
Q6 T1
B1
T1
Q6 T1
2
T1
Q2
Q1
B
B1
25
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26
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6.
MIMIC PANEL
MIMIC PANEL
The LCD mimic panel located on the upper part of the UPS provides all the information on
operating status, electrical measurements, and access to controls and configuration
parameters.
The graphic medium of the advanced mimic panel offers information in various languages
with some operation statistics menus and the concentrator function.
The information shown on the mimic panel is displayed in three areas:
1. Ideograms that identify the subsets and the energy flow.
2. Multicoloured luminous bar that identifies the condition of the power supply to the load.
3. Alphanumeric information that uses a menu layout to provide details on any alarms
that may occur and on the measurements, controls and parameters.
Use of the buttons:
Button
Description
ESC
P1 Exit from the current menu/parameter/action
UP
P2 Scrolls the available menus/values upwards. It increases the value
each time it is pressed when changing a parameter.
DOWN
P3 Scrolls the available menus/values downwards. It decreases the value
each time it is pressed when changing a parameter.
ENTER
P4 Enters the menu displayed on the screen to confirm the
choice/changes made
D2
LOAD PROTECTED
BATTERY OK
P1
P2
P3
P4
BL
27
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MIMIC PANEL
6.1.1.
CODE
M1
M2
M3
M4-M7
M8
M9
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19-M28
M29
M30
M31
28
Meaning of ideograms
DESCRIPTION
Load on bypass, in Eco-mode or
Maintenance bypass closed
Automatic bypass alarm
Input rectifier active.
Input rectifier general alarm.
Battery OK.
Battery alarm.
Remaining battery capacity.
Battery recharging
Inverter on
Inverter general alarm.
Output voltage present.
Input mains OK.
Input mains alarm
Inverter on.
Module 1 present.
Module 1 general alarm.
Module 2 present
Module 2 general alarm
Module 3 present
Module 3 general alarm
Module 4 present
Module 4 general alarm
Module 5 present
Module 5 general alarm
Module 6 present
Module 6 general alarm
Load present
overload
Output load indicator
Periodic maintenance alarm/warning
Activation code alarm
General alarm
LAN connection ready (Cable Connected)
Condition
Steady
Flashing
Steady
Flashing
Steady
Flashing
Steps of 25%
Sequence M7 M4
Steady
Flashing
Steady
Steady
Flashing
Steady
Steady
Flashing
Steady
Flashing
Steady
Flashing
Steady
Flashing
Steady
Flashing
Steady
Flashing
Steady
Flashing
Steps of 10%
Flashing
Steady
Flashing
Steady
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MIMIC PANEL
Condition displayed
RED flashing
RED
YELLOW flashing
YELLOW
YELLOW
YELLOW
On automatic bypass
if M1 is on steady
YELLOW
GREEN flashing
GREEN
2.2 STATISTICS
B
min
0.5
avr
5.6
max
15.5 kVA
D
A= current menu
B= active sub menu
C= additional values or information
D= scrolling contextual help line
max
15500
min
500
DAY ENTER FOR PERIOD
E= scroll bar
F= statistical graphics display
29
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MIMIC PANEL
PARALLEL UPS
SINGLE UPS
1 ALARM
SYSTEM
SELECTION INFO
2 MEASUREMENTS
3 COMMANDS
4 PARAMETERS
5 SERVICE
5.1 COMMISSIONING
5.2 SETTING
5.3 SERVICE CODE
MODULE 1
1 ALARM
MODULE 2
2 MEASUREMENTS
MODULE 3
4 PARAMETERS
MODULE 4
MODULE 5
MODULE 6
6.1.3.1
Alarms menu
This is used to display all the alarms that are active at the time of access.
The alarms menu is activated automatically when an alarm condition occurs.
List of alarms:
COD MIMIC PANEL DESCRIPTION
A00 GENERAL ALARM
30
MEANING
A01
BATTERY ALARM
A02
OUTPUT OVERLOAD
A06
A07
OVER TEMPERATURE
A08
Q6 in position 2 (15-40kVA)
A17
A18
A20
WRONG CONFIGURATION
A22
A23
Rectifier fault
A25
Inverter fault
A26
A29
Bypass fault
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MIMIC PANEL
A30
A32
Module 1 failure
A33
Module 2 failure
A34
Module 3 failure
A35
Module 4 failure
A36
Module 5 failure
A37
Module 6 failure
A38
EXTERNAL ALARM 1
A39
EXTERNAL ALARM 2
A40
EXTERNAL ALARM 3
A41
EXTERNAL ALARM 4
A42
A43
REDUNDANCY LOST
A44
A49
BATTERY DISCHARGED
A51
A56
A57
A58
ESD ACTIVATED
A59
A60
FAN FAILURE
A61
6.1.3.2
Measurements menu
This menu is used to display all the measurements relating to the UPS input, output and
to the battery.
In theFor models with single phase input or output, the voltage and current displays are
adjusted automatically
TYPE OF MEASUREMENT
OUTPUT STAR VOLTAGE
VALUE
___ V
VALUE
___ V
VALUE
___ V
___ V
___ V
___ V
__ %
__ %
__ %
OUTPUT LOAD
OUTPUT ACTIVE POWER
___ KW
__._ KVA
OUTPUT CURRENT
OUTPUT FREQUENCY
AUXILIARY VOLTAGE
AUXILIARY FREQUENCY
__._ A
__._ A
___ V
___ V
__._ Hz
___ V
__._ Hz
___ V
___ V
___ V
___ V
___ V
___ V
INPUT FREQUENCY
INPUT APPARENT POWER
NOTE
__._ Hz
__._ KVA
31
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MIMIC PANEL
BATTERY VOLTAGE
B1___ V
CAPACITY
BACKUP
INTERNAL TEMPERATURE
B2___ V
__ %
CHARGING
T___MIN
DISCHARGING
__ C
Statistical measurements
Once a (programmable) reference period has been defined, the system reports
sampling and analysis time intervals are obtained where the performance of certain
characteristic values is processedmeasurements and that are made available in digital
or graphical format until the next update.
The values that are represented graphically can be used to analyse the situation over
the last 24 hours. T; this information, together with the programmed interval information,
provides an enhanced evaluation on the operating mode of use of the equipment in
order to verify whether certain critical operating situations are repetitive, stable over time
or only casual.
MEASUREMENT
VALUE
OPTION
OPTION
ENTER displays ENTER displays
weekly graphics 24 hr graphics
MORE
THAN
OUTPUT LOAD
NUMBER OF EVENTS
MIN. AVERAGE MAX.
OVERLOAD
SECONDS
TIME
LESS
THAN
OVERLOAD
SECONDS
TIME
MORE
THAN
NUMBER OF EVENTS
NUMBER OF EVENTS
REDUNDANCY LOST
NUMBER OF EVENTS
INTERNAL TEMPERATURE
NUMBER OF HOURS
6.1.3.3
Commands
This is used to send the UPS some immediate commands to activate the UPS or to
activate various operating modes. It can also be used to send extended commands to
define some device UPS settings.
To activate the commands select the command with UP or DOWN, press ENTER,
select YES or NO to execute and press ENTER to confirm.
Immediate commands
COMMAND
START PROCEDURE
32
DESCRIPTION
UPS start-up command
STOP PROCEDURE
NORMAL MODE
ALARM RESET
LEDS TEST
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MIMIC PANEL
DESCRIPTION
Activates the battery test
BATTERY COMMISSION
DISABLE CHECK-UP
6.1.3.4
Parameters menu
Present config
Displays only the configuration parameters set for the UPS.
The messages in this menu are identified by an asterisk in the configurations service
menu.
The parameters can only be changed by entering the service / configurations menu.
Present data
MESSAGGE
MASTERYS 3/3 12KVA
SN.
0000000000
DIGITAL ENGINE
UC RV 000 CKS: 0000
DSP RV 000 CKS: 0000
SYNOPTIC LAN MAC ADDRESS
XXX.XXX.XXX.XXX
6.1.3.5
DESCRIPTION
Identifie the size, the phases configuation input and
output and the serial number of the UPS
Identifie the micro prosessor software version
Identifie the DSP software version
Identifie the mac addres of LAN PCB
Service menu
This is used to change the configuration parameters, insert the warranty activation code
and display the service code.
Activation code menu
During activation of the equipment a warranty activation code, made up of four
characters, is requested to complete the start-up procedure.
MANUFACTURER
WARRANTY
VALIDATION PLEASE INSERT THE
CODE
33
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MIMIC PANEL
The activation code is provided directly by the reference Support Centre upon
communication of the serial number of the equipment which is displayed in the next
message by pressing ENTER.
SEE INSTALLATION
MANUAL FOR PROCEDURE
SN:.1.2.3.4.5.6.7.8.9.0
Inserting the code does not limit the availability of the equipments functionality.
When contact is made with the Support Centre for the activation code, detailed
information can be obtained on the UPS functions available and on the periodic
preventive maintenance programmes.
Once the code is obtained, enter it by pressing ENTER to activate the entry (two
asterisks will appear). Select the first character with the UP/DOWN keys and confirm
with ENTER to accept the character. Then move on to the next character. Pressing the
ENTER key after selecting the fourth character activates code
REFER TO MANUAL
FOR PROCEDURE
CODE = ----
DESCRIPTION
ENG
1-6
X REDUNDANCY LEVEL
from 0 to the
number of
modules less
one
X OUTPUT VOLTAGE
208/220/
230/240
230 V
50/60
50HZ
LANGUAGE
SELECTION
NUMBER
X MODULES
X FREQUENCY
X CONVERTER
YES/NO
NO
X AUTO ON
YES/NO
YES
ECONOMY/
ALWAYS ON
ALWAYS
ON
YES/NO
YES
OUTPUT
HIGH
X MODE
EFFICIENCY
BATTERY AVAILABLE
34
Values for Ni
Cd
VALID
VALUES
STAN
DARD
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BATTERY
STRUCTURE
MIMIC PANEL
YES/NO
NO
X BATTERY TYPE
SEALED,
OPEN VENT,
NI-CD
SEALED
X BATTERY RECHARGE
AUTO,
MAINTENANCE,
2 LEVELS,
INTERMITTENT
AUTO
X BATTERY CAPACITY
6.5 (1000* N.
UPS)
9.5
6,5
(1000* N.
UPS)
9.5
108 144
108
180-228
180
BATTERY
VOLTAGE
PRE-MINIMUM
1.65 1.95
1.80
0.85-1.25 1.11
BATTERY
MINIMUM
1.60 1.0
1.65
BATTERY RECHARGE
2.10 2.50
2.27 V
X CURRENT LIMIT
BATTERY RECHARGE
1 25
20
1 25
20
BATTERY RECHARGE
X LEVEL TWO VOLTAGE
2.20 2.50
2.4 V
1.25-1.7
1.55
X FLOATING-
1 20%
1 20%
BATTERY RECHARGE
X RECHARGE>FLOATING
1 20%
1 20%
BATTERY RECHARGE
2.20 2.70
2.70V
BATTERY RECHARGE
10 20%
10
X EQUALISATION
2.20 2.50
2.35 V
BATTERY RECHARGE
X TEMP.
COMPENSATION
YES/NO
NO
0 - 180
90
STANDARD/
EMERGENCY
LIGHTING/
REMAINING TIME/
STANDARD
BATTERY
ELEMENTS
X ONE BRANCH
VOLTAGE
X FLOATING VOLTAGE
BATTERY RECHARGE
>RECHARGE
X FORMING VOLTAGE
X FORMING CURRENT
BATTERY RECHARGE
VOLTAGE
BATTERY
X EVERY XX DAYS
POWER SHARE
X PLUG1 TYPE
TEST
0.8-1.2
1.0
1.25-1.55 1.41
1.25-1.70 1.70
1-20
10
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MIMIC PANEL
RESIDUAL
CAPACITY
POWER SHARE
X PXLUG1 VALUE
POWER SHARE
X PLUG2 TYPE
POWER SHARE
X PLUG2 VALUE
POWER SHARE
X PLUG3 TYPE
POWER SHARE
X PLUG3 VALUE
SERIAL LINK
X BAUD RATE
SERIAL LINK
X PARITY
SERIAL LINK
X BIT NUMBER
SERIAL LINK
X STOP BITS
SERIAL LINK
1200/4800/960
0
9600
odd/even/none
8-9
0-1
1/15
X EXTENDED COMMAND
YES/NO
YES
X REMOTE COMMAND
YES/NO
YES
YES/NO
0/100
YES
90
1/10
1/6
1-60 MINUTES
20-80%
50%
BUZZER
LCD CONTRAST
X STATISTICS PERIOD
SYNOPTIC CAN NODE
36
E-SERVICE TYPE
E-SERVICE
TELEPHONE NUMBER
DD/MM/YY
HH:MM
NO
MODEM, SMS
MAX 20
CHARACTERS
NONE
/
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MIMIC PANEL
37
OPERATING PROCEDURES
7.
2UL02R02.doc
OPERATING PROCEDURES
This chapter defines the operating procedures to be followed to activate and manage the
UPS.
For UPSs in parallel:
Carry out the procedures on all the UPSs before going on to the next operation.
Each procedure should be carried out on all the UPSs within 30 seconds.
The mimic panel operations are carried out on the concentrator.
Put Set switch Q1 and/or the external batteries disconnecting switches to position 1
(battery circuit closed).
Supply the primary and auxiliary mainsApply voltage to the UPS.
Set Put switch Q2 to position 1 (input mains ON).
Wait for the mimic panel to start up.
Activate the start procedure from the commands menu on the mimic panel.
Set disconnecting Put switch Q6 to position 1 (continuous output).
The load is now powered and protected by the UPS.
7.2. Shutdown
Shutdown interrupts the power supply to the load and stops the UPS and the battery
charger.
Activate the stop procedure from the commands menu on the mimic panel, wait
approx. 2 minutes for shutdown (the controlled shutdown of any servers is managed
via the shutdown software).
Set disconnecting Put switch Q6 Q6 to position 0 (inverter in output OFF).
Set Put switch Q1 and/or battery disconnecting switches to position 0 (battery circuit
open).
Set Put switch Q2 to position 0 (input mains OFF).
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OPERATING PROCEDURES
From the mimic panel set the NORMAL OPERATION command from the
COMMANDS > IMMEDIATE COMMANDS menu.
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COMMUNICATION
8.
COMMUNICATION
8.1. Multi-Level Communication
Masterys is able to manage a variety of serial, contact and Ethernet communication
channels simultaneously.
The various cards and signalling accessories are inserted in the two standard built-in
communication slots. This gives Masterys immediate interfacing and integration flexibility
as soon as the unit is installed and with noout the need for trained personnel.
The following table indicates the communication resources available for the various series
and models:
Refer to figure 5.1-1.
IP 3/1
IP 3/3
RS232/485
(C2)
X
X
Slot 1
(S1)
X
X
Slot 2
(S2)
X
X
2nd RS232
(C1)
X
X
RJ45 10base
T (C3)
X
X
The table below lists the possible connections between the communication channels (see
previous table) and external devices
RS232/485
Slot 1
Slot 2
RS232
RJ45 10Base T
Jbus protocol Depends on the Depends on the Jbus protocol IP/TCP/HTTP
9600 baud
card installed
card installed
9600 baud
(SNMP optional)
(4)
Remote panel ADC
ADC
Modem
LAN Ethernet
UniVision-Pro
GSS(2)
GSS(2)
BMS(1)
Uni Vision Pro(5)
BMS(1)
NetVision(3)
NetVision(3)
SMS via GSM BMS(1) (5)
(1)
Building Management System
(2)
Available only on MC 3/3 models,
(3)
Ethernet adapter with Web/SNMP 10/100Mb functions (E-service via Web required)
(4)
For E-service via telephone network.
(5)
by jbus tunnelling on TCP/IP
As each channel is independent, simultaneous connections can be made to satisfy the
different levels of signalling and remote monitoring.
See the options paragraph to assess access the detailed functions of the cards installed in
the slots.
5 communication levels*
* Please note that two Net Vision cards or two GGS cards cannot be connected
simultaneously.
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COMMUNICATION
Open an internet browser and key in the address http://XXX.XXX.XXX.XXX and press send (where
xxx.xxx.xxx.xxxx is the IP address read on the mimic panel)
A login and a password will be requested, the default parameters are shown below:
login:
password:
admin
public
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COMMUNICATION
Navigation bar
Consult the on-line guide for details on the meanings ofabout the various icons.
The graphics interface shows a number of icons, each of which is associated to a
specific function:
Connection to the SOCOMEC web site. Regularly check the news that
the SOCOMEC group publishes on the site so as to take full advantage
of the MASTERYS unit.
UPS information: Serial number, type, power, etc.
Alarm present: shows the alarms table.
(This icon appears when the UPS detects an anomaly).
Generator operating mode.
(This icon appears when the UPS is powered by the generator).
Technical support department e-mail address.
This connection opens the e-mail program and automatically fills in the
addressee and subject lines.
Information on the network interface: a help page in html is loaded.
8.2.2.2
Menu bar:
The menu bar displays the connectionslinks to html pages that provide detailed
information on the unit and describe how to configure special options.
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8.2.2.3
COMMUNICATION
List of alarms:
8.2.2.4
Statistics:
The counter folder shows the number of events that have occurred over a given period
of time.
The average minimum and maximum values of a measurement can be seen by clicking
on the measurements folder.
A sampling time from one to 10 weeks can be set by clicking on the period folder.
8.2.2.5
UPS management:
The commands folder shows the commands that can be sent to the UPS.
43
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COMMUNICATION
8.2.2.6
Change language:
Click on the relative flag to choose a different language from that currently in use.
If the desired language is not listed, see if it is downloadable from the Socomec Sicon
web site. Refer to the chapter on software upgrading updating for instructions on how to
install a new language.
8.2.2.7
Local network:
Password: allows the user to change the password to access the html.
To authorise access only to users that have a password.
Insert the new password and remember to make a notewrite it down for future
referencein case of need.
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COMMUNICATION
JBUS TCP/IP Port: used to accept a JBUS frame through LAN tunnelling
Client JBUS IP address to be authorised: if a specific IP address is inserted in this
box, then only that address/user will be able to access the html pages.
If the address 0.0.0.0 is used, all the PCs on the network will be able to access the
supervisor (one client at a time). If the address 255.255.255.255 is inserted, access will
be denied to all users.
Software upgradingupdating: if on, allows the supervisor to be upgradedupdated.
Apply the parameter settings: restarts the monitoring system with the new parameter
settings.
8.2.2.8
Configuring e-mail
This menu lets the user configure parameters for sending e-mails.
Event that will send an e-mail: as required, the e-mail may be deactivated or activated
to send a message in the event of serious alarms or for all alarm conditions.
45
2UL02R02.doc
COMMUNICATION
E-mail server address: insert the IP address IP (xxx.xxx.xxx.xxx) of the SMTP e-mail
server from which you wish to send messages
E-mail account: insert the UPS e-mail (we recommend that an e-mail address be
created for the UPS as if it were a normal e-mail user)
Addressee: insert the e-mail address to which the alarm messages will be sent.
Periodic connection: set the frequency with at which an e-mail is to be sent to verify
the connection. is required to be received.
Force an e-mail to be sent now: by selecting execute a test e-mail will be sent.
8.2.2.9
Modem configuration:
Rings before reply: sets the number of rings before the reply is activated.
Outgoing call: sets the type of outgoing call: SMS or E- service (to activate e-service
you have to open a contract at the nearest post sales dealerto the support centre is
required).
Reason for callout: set the reasons for the call (all alarms or for serious faults).
Installation: text string used to describe the UPS installation site, which and is useful if
there are more than one unit connected (this value is inserted in SMS messages or emails).
Telephone number: insert the number to be called.
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COMMUNICATION
Modem initialisation: initial string to be sent to the modem (for special configurations
or certain types of modem).
Connection period: set the number of days between one two calls and the next even if
no anomaly faults situations occur.
Force an outgoing call: by selecting execute a test connection is immediately carried
out.
8.2.2.10 Software upgrading
This html page is used to update automatically the monitoring software, which could be
useful to add new languages or the SNMP function.
Once the file has been acquired (by requesting it from the support service) select it with
the browse button.
Click on the start update button; once the update has been completed, reload the html
page.
D
A
47
COMMUNICATION
2UL02R02.doc
Java & .NET shutdown Client (JNC) is an optional Java application to be installed on a
server for the automatic shutdown of the computers on the network before the UPS stops
due critical operating conditions (imminent battery failure, overload, etc.).
The main features/functions are:
Use of the TCP/IP standard network protocol
Graphics interface for easy configuration
Minimum use of CPU resources
Personalisation of shutdown parameters and script
Continuous monitoring of the efficiency of the connection to the UPS.
This is supplied as an option and can be associated to the UNI VISION PRO or NET
VISION communication solutions.
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COMMUNICATION
49
PROBLEM SOLVING
9.
2UL02R02.doc
PROBLEM SOLVING
50
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PROBLEM SOLVING
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PROBLEM SOLVING
When replacing the batteries, use the same type and configuration by placing them in the
appropriate containers so as to avoid the risk of acid leakage.
The replaced batteries must be disposed of at authorised recycling and disposal centres.
Do not open the plastic cover of the batteries as they contain harmful substances
9.3.2. Fans
The life of the fans used to cool the power parts is dependent on the conditions of
useusing and environmental conditions (temperature, dust).
Preventive replacement by an authorised technician is recommended within four years
(of in normal operating conditions)on of the equipment in a suitable environment; this
operation should be carried out by authorised personnel.
When needed, fans, it should be replaced with a fan having the propertiesas per
specifications bed by Socomec Sicon UPS
9.3.3.
Capacitors
The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and
filtering capacitors (used in the output section), whose life is dependent on the conditions of
use andusing and environmental conditions; thus their preventive replacement by authorised
personnel is recommended.
The average expected life of these components is shown below:
Component
Electrolytic capacitors
Filtering capacitors
Period
5 years
7 years
In any case the effective state of the components is verified during preventive
maintenance.
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OPTIONS
10. OPTIONS
10.1. Global Supply System Kit
This kit optimises generator sizing and control when connected to the UPS input.
Follow the wiring layout shown below:
E
D
B
C
G.E.
A
A
B
C
D
E
F
G
H
I
L
M
N
Generator
Connection cable
GSS card
Free slot for the card
UPS Masterys
XJ5 jumper
XJ4 jumper
XJ3 jumper
XJ2 jumper
Jumper for buzzer
Buzzer
External contacts
1 = Common relay
2 = contact relay
3 = Not connected
4 = Input 1(powered by generator)
5 = Not connected
6 = Input 2 (generator working conditions OK)
7 = Input 3 ( generator failure )
8 = Input 4 (generator preventive alarm)
9 = Common inputs
Functions available on the ACD card:
4 external inputs monitor the operating conditions of the system. Each contact is
active on loop closing.
dry contact to start the generator in case of mains failure and/or battery discharging if
the minimum voltage threshold has been reached. The contact can be set as normally
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OPTIONS
open or closed using jumper XJ2. The maximum current and voltage is 500mA to
60Vac
With the NET-VISION option only, the shutdown of the load connected can be
programmed in accordance with the back-up time of the UPS.
On return of the nominal mains parameters, the plug operating conditions are restored.
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OPTIONS
If the UPS is out of service, the power share plug nevertheless powers the load
connected to it by operating in permanent configuration
Maximum current that can be drawn from the power share terminals 16A 250Vac AC3 3phase
XB2
Fig. 10.7.1
The card is mounted on the plastic supports supplied with the card as shown in figure
10.6.2 with the two-way connectors XB1 and XB2 to the rear
XC1
XB2
XB1
Fig. 10.7.2
Connect the lead provided, that is temporarily fixed to the terminal board area, to the XC1
connector (4-way minipanduit). Use the command available in the 2-way connector XB1
and XB2 connecting it as shown in the figures below.
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OPTIONS
Diagram of Principle
Q1
A
B
L1-L2-L3-N
L11-L21-L31-N1
M1
M2
Q1
UPS
M1
T1
L1
L1
L2
L2
L3
L3
Distribution panel
Coil remote switch
Input power source
Backup power source
Input power terminal board
Backup power terminal bd.
Input power disconnecting
switch
Backup power disconnecting
switch
Neutral faston on card above
M1 terminal board
Connector on BKF card
Connector on BKF card
Q2
XF18
B
XB1
BACK
FEED PCB
XB1
XB2
A
Q1
UPS
M1
T1
Q1
M1
T1
L1
L1
L1
L1
L2
L2
L2
L2
L3
L3
L3
L3
B
Q2
B
M2
T2
Q2
T2
M2
L11
L11
L21
L21
L31
L36
L11
L11
N1
N1
N1
N1
B
XB1
BACK
FEED PCB
XB1
BACK
FEED PCB
XB2
XB2
T1 / T2
32 A
45 A
60 A
UPS Model
15 kVA 3/1
20 kVA 3/1
T1
32 A
45 A
T2
45 A
60 A
N.B.: The neutral is not disconnected as, even in the event of a single fault on the UPS, it
never has high potential when the mains and/or auxiliary power supplies are disconnected
upstream. This is to prevent transformation of the UPS power source every time there is a
power failure.
Should the Neutral potential be very high due to certain error conditions or due to
installations downstream (e.g. ground fault not detected nor protected, high dispersion of a
phase, or the IT system), it will be necessary to install either devices that disconnect the
Neutral or alternatively a system that detects, signals and protects against high
neutral/ground potential that could lead to UPS failure.
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TECHNICAL SPECIFICATIONS
15
20
30
Input/Output phases
Input/Output phases
3/1
3/3
3/1
3/3
3/3
Standards
Safety
Type and performance
EMC
Product certification
Protection level
Environment
Operating temperature
Storage temperature
Relative humidity
Max. altitude
Acoustic noise
Required cooling capacity
Max. dissipated power in Watts
Max. dissipated power in BTU
phase
Mechanical characteristics
Weight with standard batteries in Kg
350
370
430
Dimension W x D x H
57