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Michele Sclocchi
Application Engineer
National Semiconductor
The design of a switching power supply has always been considered a kind of magic
and art, for all the engineers that design one for the first time. Fortunately, today the
market offers different tools such as powerful online WEBENCH Power Designer
tool that help designers design and simulate switching power supply systems. New
ultra-fast MOSFETs and synchronous high switching frequency PWM controllers
allow the realization of highly efficient and smaller switching power supply. All these
advantages can be lost if the input filter is not properly designed. An oversized input
filter can unnecessarily add cost, volume and compromise the final performance of
the system.
This document explains how to choose and design the optimal input filter for
switching power supply applications. Starting from your design requirements (Vin,
Vout, Load), WEBENCH Power Designer can be used to generate a components list
for a power supply design, and provide calculated and simulated evaluation of the
design. The component values, plus additional details about your power source, can
then be used as input to the method and Mathcad applications described below, to
design and evaluate an optimized input filter.
The input filter on a switching power supply has two primary functions. One is to
prevent electromagnetic interference, generated by the switching source from
reaching the power line and affecting other equipment. The second purpose of the
input filter is to prevent high frequency voltage on the power line from passing
through the output of the power supply.
A passive L-C filter solution has the characteristic to achieve both filtering
requirements. The goal for the input filter design should be to achieve the best
compromise between total performance of the filter with small size and cost.
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f0 :=
1
2 LC
3 = 0.1
10
Magnitude, dB
1 = 1
10
2 := 0.707
20
30
40
100
1 .10
1 .10
Frequency, Hz
1 .10
One of the critical factors involved in designing a second order filter is the attenuation
characteristics at the corner frequency f0. The gain near the cutoff frequency could be
very large, and amplify the noise at that frequency.
To have a better understanding of the nature of the problem it is necessary to analyze
the transfer function of the filter:
Ffilter1( s) :=
Voutfilter( s)
Vinfilter( s)
=
1 + s
L
2
+ L C s
Rload
The transfer function can be rewritten with the frequency expressed in radians:
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Ffilter1( ) :=
1
2
1 LC + j
L
Rload
1 + j 2
s := j
0 :=
:=
2
2
1
L C
L
2 R LC
0 + 1
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Impedance
100
Ohm
10
0.01
100
1 .10
1 .10
Frequency, Hz
1 .10
Figure 3 : Output impedance of the input filter, and input impedance of the switching power
supply: the two curves should be well separated.
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Zfilter2( s) :=
1
1
Z1 ( s)
s L(1 + Rd Cd s)
s LC Cd Rd + s L(C + Cd ) + s Rd Cd + 1
3
1
1
+
Z2 ( s) Z3 ( s)
Zeq2.3
Z1 + Zeq2.3
1 + Rd Cd s
s LC Cd Rd + s L(C + Cd ) + Rd Cd s + 1
3
Ffilter2( s) :=
1+
L(C + Cd ) s
LC Cd Rd s
(1 + Rd Cd s) (1 + Rd Cd s)
1
L ( n + 1)
s + LC s
1+
n
Rd
1+
LC ( n + 1) s
Rd C ns
LC Cd Rd s
Rd Cd s
Cd := nC
Where
n+1
2 R d L C
It is demonstrated that for a parallel damped filter the peaking is minimized with a
damping factor equal to:
2opt :=
( 2 + n ) ( 4 + 3 n )
2
2 n ( 4 + n )
Combining the last two equations, the optimum damping resistance value Rd is equal
to:
2
Rdopt :=
L n+1
2 n ( 4 + n )
C 2 n
( 2 + n ) ( 4 + 3 n )
with n = 4
C d := 4 C
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With the blocking capacitor Cd equal to four times the filter capacitor C.
Figures 5 and 6 show the output impedance and the transfer function of the parallel
damped filter respectively.
Output impedance
100
Undamped filter
10
0.1
0.01
100
Parallel damped
filter
1 .10
1 .10
Frequency, Hz
4
1 .10
1 .10
Transfer function
20
Undamped filter
10
Gain, Db
Parallel damped
filter
10
20
30
40
100
1 .10
Frequency, Hz
1 .10
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Zfilter3( s ) :=
1
Z1( s )
s L ( Rd + Ld s )
Z 2( s )
Rd + ( L + Ld) s + L C Rd s + L Ld C s
=
3
Z3( s )
sL
=
1+
Ffilter3( s ) :=
Rd C
( n + 1)
s + s L C
Z2
Z2 + Zeq1.3
n
n+1
Rd + s ( L + Ld)
Rd + ( L + Ld) s + L C Rd s + L Ld C s
2
=
3
=
1+
Rd C
( n + 1)
s + s L C
where Ld := n L
n+1
From the approximated transfer function of the series damped filter, the damping
factor can be calculated as:
3 :=
C
1 Rd
2 ( n + 1) L
n( 3 + 4 n) ( 1 + 2 n)
2 ( 1 + 4n)
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Rd := 2 3opt ( n + 1)
with
n :=
2
15
The disadvantage of this damped filter is that the high frequency attenuation is
degraded. (See figure 10)
Zm1( s ) Zm2( s )
+ Zm3( s ) Zm4( s )
Zm1( s ) + Zm2( s )
=
Zfilter4( s ) :=
Zm1( s ) Zm2( s )
Zm1( s ) + Zm2( s )
+ Zm3( s ) + Zm4( s )
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Rd + s(L2 + Ld) + s Rd(L1 + L2) C2 + L1C1 + s C2L1(L2 + Ld) + L2Ld + L1C1(L2 + Ld) + s L1L2C1C2Rd + s L1L2LdC1C2
2
Ffilter4( s ) :=
Zm4( s )
Zm1( s ) Zm2( s )
Zm1( s ) + Zm2( s )
+ Zm3( s ) + Zm4( s )
Zm2( s )
Zm1( s ) + Zm2( s )
Figures 9 and 10 show the output impedance and the transfer function of the series
damped filter compared with the undamped one.
The two-stage filter has been optimized with the following ratios:
L1 :=
L
2
L2 := 7 L1
Ld4 :=
L2
2
C2 := 4 C1
Rd4 :=
L1
4 C 1
The filter provides an attenuation of 80dB with a peak filter output impedance lower
than 2.
Output impedance
100
Undamped filter
10
Two stage
filter
Series
damped filter
0.1
0.01
10
100
3
1 .10
Frequency, Hz
1 .10
1 .10
Figure 9 : Output impedance of the series damped filter, and two-stage damped filter.
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Transfer function
20
Undamped filter
10
0
Series
damped filter
Gain, Db
10
20
30
Two stage
filter
40
50
60
70
80
100
1 .10
1 .10
Frequency, Hz
4
1 .10
1 .10
Figure 10 : Transfer function of the series damped filter, and two-stage damped filter.
The switching power supply rejects noise for frequencies below the crossover
frequency of the feedback control loop and higher frequencies should be rejected from
the input filter.
To be able to meet the forward filtering with a small solution, the input filter has to
have the corner frequency around one decade below the bandwidth of the feedback
loop.
CAPACITOR AND INDUCTOR SELECTION
Another important issue affecting the final performance of the filter is the right
selection of capacitors and inductors. For high frequency attenuation, capacitors with
low ESL and low ESR for ripple current capability must be selected. The most
common capacitors used are the aluminum electrolytic type.
To achieve low ESR and ESL the output capacitor could be split into different smaller
capacitors put in parallel to achieve the same total value.
Filter inductors should be designed to reduce parasitic capacitance as much as
possible, the input and output leads should be kept as far apart as possible and single
layer or banked windings are preferred.
At the National Semiconductor power web site, National.com/power, one can find all
the information and tools needed to design a complete switching power supply
solution. On the web site are datasheets, application notes, selection guides, and the
WEBENCH Power Designer supply design software.
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REFERENCES
1. Rudolf P. Severns, Gordon E. Bloom Modern DC to DC Switchmode Power
Converter Circuits
2. R.D. Middlebrook, Design Techniques for Preventing Input Filter Oscillations in
Switched-Mode Regulators
3. Robert W. Erickson Optimal Single Resistor Damping of Input Filters.
4. H. Dean Venable Minimizing Input Filter
5. Jim Riche Feedback Loop Stabilization on Switching Power Supply
6. Bruce W. Carsten Design Techniques for the Inherent of Power Converter EMI
Input parameters
Results
Maximum input voltage:
Vinput := 40V
Output current:
Iout := 1 A
Output voltage:
Vout := 5V
Output inductor:
Lo := 66H
DC resistance:
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RL := 0.088
Output capacitor:
Co := 68F
ESR := 0.09
Duty cycle:
D := 0.458
Output impedance:
Vout
Ro :=
Iout
Ro = 5
i := 1 .. 2000
( i200)
500
f i := 100
wi := f i
rad
s
si := 2 j wi
Lo
2
Ro + ESR
1 + si
+ ESR +
Co + ( si) LoCo
Ro
R
Ro
R
Ro + RL
Ro
+
R
+
+
L
L
L
Zii :=
2
1 + si( Ro + ESR) Co
D
Input impedance
100
10
0.1
1
10
100
1 .10
Frequency, Hz
1 .10
1 .10
To meet the noise filtering requirements the input filter has to have the corner frequency
around one decade below the bandwidth of the feedback loop of the power supply.
Cut off frequency of the input filter:
fc := 5kHz
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c = 3.142 10 Hz
UNDAMPED LC FILTER
Inductance calculated:
1
L :=
2
c C
L = 0.068 mH
Damping factor:
L
:=
2 Rin LC
= 0.042
Inductor used:
Lf := 33H
Rf := 0.030
Capacitor used:
Cf := 47F
ESRci := 0.150
Cut off frequency of the filter:
1
fcfilter1 :=
2 Lf Cf
fcfilter1 = 4.041kHz
Transfer function:
Z1i := Rf + siLf
1
Z2i := ESRci +
siCf
Z2eqi :=
Z2iRin
Z2i + Rin
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Z2eqi
Z2eqi + Z1i
Filteri := 20 log
Transfer function
20
10
Gain, Db
10
20
30
40
100
1 .10
1 .10
1 .10
Frequency, Hz
Z1iZ2i
Z1i + Z2i
Input impedance
100
10
0.1
0.01
100
1 .10
1 .10
Frequency, Hz
1 .10
In order to avoid oscillations it is important to keep the peak output impedance of the filter
below the input impedance of the converter.
The two curves should not overlap.
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The purpose of Rd is to reduce the output peak impedance of the filter at the cutoff frequency.
The capacitor Cd blocks the DC component of the input voltage.
Damping resistance:
Lf
Cf
Rd = 0.838
Cd := 4 Cf
Cd = 188 F
ESRcd := 0.200
1
Z3i :=
+ ESRcd + Rd
siCd
Rd :=
Z3eq2i :=
Z2eqiZ3i
Z2eqi + Z3i
Transfer function:
Z3eq2i
Z3eq2i + Z1i
Filter2i := 20 log
Transfer function
20
10
Gain, Db
0
10
20
30
40
100
1 .10
1 .10
Frequency, Hz
1 .10
Undumped Filter
Parallel damped filter
Z1iZ3eq2i
Z1i + Z3eq2i
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Output impedance
100
10
0.1
0.01
100
1 .10
1 .10
Frequency, Hz
4
1 .10
1 .10
Undumped filter
Parallel damped filter
Power supply input impedance
sr :=
1
2 Lf Cf
Series inductor:
2
15
Ld := Lf n3
n3 :=
Ld = 4.4 H
Lf
Cf
Rds = 0.838
Z3si := Rds + siLd
Z13i :=
Z1iZ3si
Z1i + Z3si
Transfer function:
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Z2i
Z2i + Z13i
Filter3i := 20 log
Transfer function
20
10
Gain, Db
0
10
20
30
40
100
1 .10
1 .10
1 .10
Frequency, Hz
Undumped Filter
Series damped filter
Parallel damped filter
With the series damped filter the gain at high frequency is attenuated.
Filter output impedance:
Zf3i :=
Z2iZ13i
Z2i + Z13i
Output impedance
100
10
0.1
0.01
100
1 .10
1 .10
Frequency, Hz
1 .10
Undumped filter
Series damped filter
Power supply input impedance
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First LC filter:
Lf
L1 :=
4
L1 = 8.25 H
RL1 := 0.1
Cf
C1 :=
4
C1 = 11.75 F
ESRc1 := 0.120
1
fm1 :=
2 L1C1
fm1 = 16.165 kHz
Second LC filter:
L2 := 7 L1
L2 = 57.75 H
RL2 := 0.1
C2 := 4 C1
C2 = 47 F
ESRc2 := 0.120
1
fm2 :=
2 L2C2
fm2 = 3.055 kHz
L1
C2
Rd4 = 0.419
L1
Ld4 :=
8
Zm1i := siL1 + RL1
Rd4 :=
Zm2i :=
1
+ ESRc1
siC1
Zm3i :=
Zm4i :=
1
+ ESRc2
siC2
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Transfer function:
Zm1i Zm2i
Zm1i + Zm2i
+ Zm3i + Zm4i
Zm1i + Zm2i
Zm4i
Filter4i := 20 log
Zm2i
Transfer function
20
10
0
Gain, Db
10
20
30
40
50
60
100
1 .10
1 .10
1 .10
Frequency, Hz
Zm1i Zm2i
Zm1i + Zm2i
Zm1i Zm2i
Zm1i + Zm2i
Zm3i
+ Zm3i + Zm4i
Output impedance
100
10
0.1
0.01
100
1 .10
1 .10
Frequency, Hz
4
1 .10
1 .10
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