Wiring Diagrams

Industrial Generator Sets

Models:

25--150 kW
(GM-Powered Models)

Controllers:
Decision-Makerr 550
Decision-Makerr 3000
Decision-Makerr 6000

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Product Identification Information

Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.

Generator Set Identification Numbers

Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number
Accessory Number

Accessory Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description

Introduction
This manual provides wiring diagrams for the
25--150 kW (GM-powered) generator sets equipped
with one of the following controllers:
D Decision-Makerr 550
D Decision-Makerr 3000

Information in this publication represents data available

at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.

D Decision-Makerr 6000 (100--150 kW)

Service Assistance
For professional advice on generator set power
requirements and conscientious service, please contact
your nearest Kohler distributor or dealer.
D Consult the Yellow Pages under the heading

GeneratorsElectric.
D Visit

the Kohler Power Systems website at

KohlerPower.com.

D Look at the labels and stickers on your Kohler product

or review the appropriate literature or documents

included with the product.
D Call toll free in the US and Canada 1-800-544-2444.
D Outside the US and Canada, call the nearest regional

office.
Headquarters Europe, Middle East, Africa
(EMEA)
Kohler Power Systems
3 rue de Brennus
93200 Saint Denis
France
Phone: (33) 1 49 178300
Fax: (33) 1 49 178301

China
North China Regional Office, Beijing
Phone: (86) 10 6518 7950
(86) 10 6518 7951
(86) 10 6518 7952
Fax: (86) 10 6518 7955
East China Regional Office, Shanghai
Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
India, Bangladesh, Sri Lanka
India Regional Office
Bangalore, India
Phone: (91) 80 3366208
(91) 80 3366231
Fax: (91) 80 3315972
Japan, Korea
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
Latin America
Latin America Regional Office
Lakeland, Florida, USA
Phone: (863) 619-7568
Fax: (863) 701-7131

Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

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Introduction

Notes

Service Assistance

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Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number and the controller type on the Wiring

Diagrams Reference chart to determine the wiring

diagram numbers for your unit. Refer to Controller
Identification for controller type identification, if
necessary.

Wiring Diagram Cross-Reference

Generator
Set Model
No.

Hz

Generator Set
Spec No.

Wiring
Diagram
Version No.

25REZGB

60

GM69415-GA7, -GA9, -GA11

1-1 or 1-2

30REZGB

60

GM69415-GA8, -GA10, -GA12

1-1 or 1-2

40REZGB

60

GM66069-GA1, -GA3, -GA5

1-1 or 1-2

45REZGB

60

GM66069-GA2, -GA4, -GA6

1-1 or 1-2

50REZGB

60

GM79036-GA1, -GA2, -GA3

60REZGB

60

GM79037-GA1, -GA2, -GA3

80REZGD

60

GM81112-GA1, -GA4

80RZGD

60

GM81112-GA3, -GA6

100REZGD

60

GM81112-GA7, -GA9

100RZGD

60

GM81112-GA11, -GA12

125REZGB

60

GM77561-GA1, -GA2

150REZGB

60

GM77562-GA1

150REZGC

60

GM80580-GA1, -GA3

150RZGC

60

GM80580-GA2, -GA4

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Wiring Diagrams

Controller Description
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Accessory Connections
Accessories
Remote Annunciator
Decision-Makerr 3000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Accessory Connections
Accessories
Alternator Reconnections
4-Lead
12-Lead

Version 1-1

Page

Version 1-2

Page

GM63941A-D
GM63941B-D
GM63941C-D

54
55
56

GM77410AGM77410BGM77410C-

61
62
63

ADV-7600A-E
ADV-7600B-E
ADV-7600C-E
ADV-7600D-E
ADV-7600E-E

11
12
13
14
15

ADV-7963AADV-7963BADV-7963CADV-7963DADV-7963E-

20
21
22
23
24

GM16088A-H
GM16088B-H

52
53

GM73379A-B
GM73379B-B
GM73379C-B

58
59
60

GM77411AGM77411BGM77411C-

64
65
66

ADV-7834A-C
ADV-7834B-C
ADV-7834C-C
ADV-7834D-C

16
17
18
19

ADV-7964AADV-7964BADV-7964CADV-7964D-

25
26
27
28

GM67191-B

57

ADV-5875A-M
ADV-5875B-M

9
10

ADV-5875A-M
ADV-5875B-M

9
10

Note: Use Version 1-1 with Control and Harness Module Nos. GM69425-MA1, GM71696-MA3, GM71699-MA3, and
GM72450-MA1. Use Version 1-2 with Control and Harness Module Nos. GM77347-MA1, GM77348-MA1, GM77349-MA3,
and GM77350-MA3. The Module Nos. are listed on a nameplate decal located on the generator set controller or junction box.

Wiring Diagrams

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Controller Description
Decision-Makerr 550
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Decision-Makerr 3000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Alternator Reconnections
4-Lead
12-Lead

Version 2

Page

GM77412AGM77412BGM77412CGM77412D-

67
68
69
70

ADV-7965AADV-7965BADV-7965CADV-7965DADV-7965EADV-7965FADV-7965G-

29
30
31
32
33
34
35

GM77413AGM77413BGM77413CGM77413D-

71
72
73
74

ADV-7966AADV-7966BADV-7966CADV-7966DADV-7966EADV-7966F-

36
37
38
39
40
41

ADV-5875A-M
ADV-5875B-M

9
10

Controller Description
Decision-Makerr 550
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Decision-Makerr 3000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Decision-Makerr 6000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Sheet 8
Sheet 9
Sheet 10
Alternator Reconnections
4-Lead
12-Lead

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Version 3

Page

GM77412AGM77412BGM77412CGM77412D-

67
68
69
70

ADV-7965AADV-7965BADV-7965CADV-7965DADV-7965EADV-7965FADV-7965G-

29
30
31
32
33
34
35

GM77413AGM77413BGM77413CGM77413D-

71
72
73
74

ADV-7966AADV-7966BADV-7966CADV-7966DADV-7966EADV-7966F-

36
37
38
39
40
41

GM79167AGM79167BGM79167CGM79167DGM79167EGM79167FGM79167G-

75
76
77
78
79
80
81

ADV-8018AADV-8018BADV-8018CADV-8018DADV-8018EADV-8018FADV-8018GADV-8018HADV-8018IADV-8018J-

42
43
44
45
46
47
48
49
50
51

ADV-5875A-M
ADV-5875B-M

9
10

Wiring Diagrams

Controller Identification

Decision-Makerr 550 Controller

Decision-Makerr 3000 Controller

Decision-Makerr 6000 Controller

Controller Identification

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KOHLER CO. Kohler, Wisconsin 53044

Phone 920-457-4441, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com

TP-6799 5/11
E 2011 by Kohler Co. All rights reserved.

Kohler Power Systems

Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455