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Te20

Outdoor Power Enclosure


030-765-B2

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Argus Technologies Ltd.


Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233
Argus Technologies reserves the right to make changes to the products and information contained in this document without notice.
Copyright 2008 Argus Technologies Ltd. Argus is a registered trademark of Argus Technologies Ltd. All Rights Reserved.
Printed in Canada.

Visit www.argus.ca

Te20
Outdoor Power Enclosure
030-765-B2

The following documents and drawings are included in this manual to provide the necessary information required for
installation, routine operation and fault diagnosis of the system.
Specifications:

030-765-B1

CSA/NRTL Equivalence:

048-554-10

Safety and Installation Instructions:

030-765-C0 Rev A

Schematic:

030-765-05

Outline Drawings:

030-765-06

Customer Connections:

030-765-08

Factory Service Information:

048-527-10

Argus Technologies Ltd.


Printed in Canada. 2005 Argus Technologies Ltd. ARGUS is a registered trademark of Argus Technologies Ltd. All Rights Reserved.

030-765-B2 Rev A WC

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Specifications for Argus Te20 Outdoor Power Enclosure


Electrical
Input Voltage:

120/240Vac, 60Hz single phase


120Vac for auxiliary equipment
240Vac for rectifiers

Output Voltage:

20-30Vdc for system with 24V (nominal) rectifiers


42-60Vdc for system with 48V (nominal) rectifiers

Output Power:

31.0kW (10x Cordex 24V rectifiers; Argus #010-572-20)


32.4kW (9x Cordex 48V rectifiers; Argus #010-567-20)

Recommended Feeder Breakers (no integrated ac distribution panel)


Per rectifier (10 max.):
2-pole, 30A (240Vac single phase)
For internal load center:
1-pole, 30A (120Vac single phase)

Mechanical
Dimensions:

2134mm H x 762mm W x 762mm D


(84" H x 30" W x 30" D)

Weight:

410 kg (903 lb.) No batteries, no rectifiers

Mounting:

Pad or platform

Cooling:

Upper compartment is fan cooled (rectifiers and distribution)


Lower compartment is air conditioned (batteries and customer equipment)

Enclosure:

Aluminum, 5052-H32

Internal Rack:

23, 7RU dedicated to customer equipment

Environmental
Operating Temperature:

-40 to +46C
(-40 to 115F)

Storage Temperature:

-40 to +85C
(-40 to +185F)

Humidity:

0 to 95% non-condensing

Elevation:

3600m, see Operating Temperature


(12,000 feet)

Weather Tightness:

NEMA Type 3R

Regulatory Approvals
Enclosure Ratings:

CSA/UL Type 3R

Product Safety:

CSA/UL 60950

The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Specifications are subject to change without notice.

Argus Technologies Ltd.


Printed in Canada. 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.

030-765-B1 Rev B WC

CSA/NRTL MARKS BACKGROUND


What are the CSA and NRTL?

CSA (Canadian Standards Association also known as CSA International) was established in 1919 as
an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally
Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration) in
the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997, 1999,
and 2001. The specific notifications were posted on OSHAs official website as follows:
Federal Register #: 59:40602 - 40609 [08/09/1994]
Federal Register #: 64:60240 - 60241 [11/04/1999]
Federal Register #: 66:35271 - 35278 [07/03/2001]

The product on which either of these marks appear


has been certified by CSA as meeting applicable
Canada/US standards.

When these marks appear with the indicator C and US or NRTL/C it means that the product is
certified for both the US and Canadian markets, to the applicable US and Canadian standards. (1)
Argus rectifier and power system products, bearing the aforementioned CSA marks, are
certified to CSA C22.2 No. 950 and UL 1950, or CSA/UL 60950.
As part of the reciprocal, US/Canada agreement regarding testing laboratories, the Standards Council
of Canada (Canadas national accreditation body) granted Underwriters Laboratories (UL) authority to
certify products for sale in Canada. (2)
Only Underwriters Laboratories may grant a licence for the use of this mark, which indicates compliance
with both Canadian and US requirements. (3)

The product on which this mark


appears has been certified by UL
as meeting applicable Canada/US
standards.

What are NRTLs and what do they do?

NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL
program.
The testing and certifications are based on product safety standards developed by US based standards
developing organizations and are often issued by the American National Standards Institute (ANSI). (4)
The NRTL determines that a product meets the requirements of an appropriate consensus-based
product safety standard either by successfully testing the product itself, or by verifying that a contract
laboratory has done so, and the NRTL certifies that the product meets the requirements of the product
safety standard. (4)

When was the NRTL started and who governs it?

In 1983, in a suit brought on by an independent testing laboratory, OSHA was court ordered to remove
specific references to UL (Underwriters Laboratories) and FMRC (Factory Mutual Research Corporation)
from its regulations.
In 1988, OSHA revised its regulations to remove those references and the NRTL program was
established.
The NRTL Program is both national and international in scope with foreign labs permitted.

References:
Information in this document has been developed from the official websites of the respective
organizations.
(1) www.csa-international.org
(2) www.scc.ca
(3) www.ulc.ca
(4) www.osha.gov

048-554-10-I1 Rev C (2004/02)

argusdcpower.com

IMPORTANT SAFETY INSTRUCTIONS


SAVE THESE INSTRUCTIONS
This section contains important instructions that should be followed during the installation and maintenance of
equipment and batteries. Please read all of the instructions before operating the equipment, and save this
manual for future reference.
A licensed electrician MUST perform connections to the branch circuit of service feed. Installation of the power
supply and batteries must be performed by, or under the direct supervision of service personnel knowledgeable of
the required electrical and battery safety precautions.
If instructions in this manual conflict with local electrical codes, those instructions shall be superseded by the local
code.
The following safety symbols will be found throughout this manual, carefully read all information and abide by the
instructions:

DANGEROUS VOLTAGE
This symbol indicates a dangerous voltage
exists in this area of the product.

GAS HAZARD
This symbol indicates a gas hazard
exists in the area of vented batteries.

NO MATCHES OR OPEN FLAMES


This symbol indicates a fire or explosive hazard
exists in the area of the product.

The following levels of warning will be used with the above symbols:
DANGER:

You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

WARNING:

You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

CAUTION:

You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.

Mechanical Safety
Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically.
Power supplies can reach extreme temperatures under load.
Use caution around sheet metal components and sharp edges.

Electrical Safety
WARNING
Hazardous voltages are present at the input of a power system. The DC output from rectifiers and
batteries, though not dangerous in voltage, has a high short-circuit current capacity that may
cause severe burns and electrical arcing.
Before working with any live battery or power system, the following precautions should be followed:

Remove all metallic jewelry; e.g., watches, rings, eyeglasses, necklaces.


Safety glasses with side shields must be worn at all times.
Tools with insulated handles must be used.

Lethal voltages are present within a power system. Never assume that an electrical connection or conductor is not
energized. Check the circuit with a voltmeter with respect to the grounded portion of the enclosure (both ac and
dc) prior to any installation or removal procedure.
Do not work alone under hazardous conditions.
A licensed electrician is required to install permanently wired equipment. Input voltages can range
up to 240Vac. Ensure that utility power is disabled before beginning installation or removal.
Ensure no liquids or wet clothes contact internal components.
Hazardous electrically live parts inside this unit are energized from batteries even when the ac input power is
disconnected.

Battery Safety
Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel
knowledgeable of batteries and the required safety precautions.
Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all
metallic objects from hands and neck.
Use tools with insulated handles; do not rest tools on top of batteries.
Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Battery post terminals and related accessories contain lead and lead compounds; wash hands
after handling (California Proposition 65).
WARNING
Follow battery manufacturers safety recommendations when working around battery systems.
WARNING
Do not smoke or present an open flame when batteries (especially vented batteries) are on
charge. Batteries vent hydrogen gas when on charge, which creates an explosion hazard.
Batteries are hazardous to the environment and should be disposed of safely at a recycling facility. Consult the
battery manufacturer for recommended local authorized recyclers.

ii

TABLE OF CONTENTS
SECTION
1

INTRODUCTION ............................................................................................................................................................. 1
1.1
1.2

Scope of the Manual ..................................................................................................................................... 1


Product Overview.......................................................................................................................................... 1

FEATURES ................................................................................................................................................................... 2
2.1
2.2
2.3
2.4

PAGE

Power Equipment Compartment................................................................................................................... 2


Battery/Customer Equipment Compartment ................................................................................................. 2
Heating, Ventilating, and Air Conditioning (HVAC)....................................................................................... 3
Security ......................................................................................................................................................... 4

ACCESSORIES .............................................................................................................................................................. 5
3.1
3.2
3.3

Cordex System Controller ............................................................................................................................. 5


Cordex Rectifiers........................................................................................................................................... 5
DC Distribution .............................................................................................................................................. 5

TRANSPORTATION AND STORAGE ................................................................................................................................. 6

ENCLOSURE INSTALLATION .......................................................................................................................................... 7


5.1
5.2
5.3
5.4
5.5

GROUNDING, WIRING AND CONNECTIONS.................................................................................................................... 10


6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8

Preparation/Mounting.................................................................................................................................. 16
Installation of Batteries in Argus Tempest Power Systems ........................................................................ 16

SYSTEM STARTUP ...................................................................................................................................................... 18


8.1
8.2
8.3
8.4

Tools Required............................................................................................................................................ 10
Grounding ................................................................................................................................................... 11
AC Input Power ........................................................................................................................................... 12
DC Power Connections............................................................................................................................... 14
Alarm Connections...................................................................................................................................... 15
Battery Temperature Sensor Cables .......................................................................................................... 15
Customer Equipment Installation ................................................................................................................ 15
Cordex DC Power Set-up............................................................................................................................ 15

BATTERY INSTALLATION ............................................................................................................................................. 16


7.1
7.2

Site Considerations ....................................................................................................................................... 7


Enclosure Preparation................................................................................................................................... 7
Lifting Preparation ......................................................................................................................................... 7
Enclosure Mounting ...................................................................................................................................... 8
Cable Bridge Interface .................................................................................................................................. 9

Check System Connections ........................................................................................................................ 18


Verify AC and Power the Rectifier Shelf ..................................................................................................... 18
Check Battery Polarity and Connect ........................................................................................................... 18
CXCM4 Reset ............................................................................................................................................. 18

HVAC SETTING DEFAULTS/CHANGES ........................................................................................................................ 19


9.1
9.2
9.3
9.4

Air Conditioner ............................................................................................................................................ 19


Enclosure Heater ........................................................................................................................................ 19
Temperature Alarms ................................................................................................................................... 19
Fan Control Temperature............................................................................................................................ 19
iii

10 TEST AND COMMISSIONING (OVERVIEW)...................................................................................................................... 20


10.1
10.2
10.3

System ........................................................................................................................................................ 20
Battery ......................................................................................................................................................... 20
Documentation ............................................................................................................................................ 20

11 MAINTENANCE ........................................................................................................................................................... 21
11.1
11.2
11.3
11.4

Power Equipment Compartment Fan and Filter ......................................................................................... 21


Rectifiers ..................................................................................................................................................... 21
Battery/Customer Equipment Compartment Air Conditioner and Filter...................................................... 22
Batteries ...................................................................................................................................................... 22

12 ARGUS CONVENTIONS ................................................................................................................................................ 23


12.1
12.2

Numbering System...................................................................................................................................... 23
Acronyms and Definitions ........................................................................................................................... 23

FIGURE

PAGE

Figure 1Tempest Te20 Outdoor Power Enclosure......................................................................................................... 1


Figure 2Power equipment compartment ........................................................................................................................ 2
Figure 3Battery/Customer equipment compartment ...................................................................................................... 3
Figure 4Front door interlock ........................................................................................................................................... 4
Figure 5Top rear removable access panel..................................................................................................................... 4
Figure 6Split bus breaker distribution with optional LVD override switch....................................................................... 5
Figure 7Mounting hole layout ......................................................................................................................................... 8
Figure 8Cable bridge interface kit installed on the Te20 ................................................................................................ 9
Figure 9Example of an insulated tool kit....................................................................................................................... 10
Figure 10Site ground wire entry ................................................................................................................................... 11
Figure 11Master ground bus ........................................................................................................................................ 11
Figure 12Input power demarcation............................................................................................................................... 12
Figure 13Rectifier module shelf connections ............................................................................................................... 12
Figure 14Internal load center, cover removed.............................................................................................................. 13
Figure 15DC power load cables for customer equipment ............................................................................................ 14
Figure 16DC power load cables for BTS enclosures ................................................................................................... 14
Figure 17Alarm interface cable..................................................................................................................................... 15
Figure 18Customer equipment installation................................................................................................................... 15
Figure 19Filter for dual fan assembly ........................................................................................................................... 21
Figure 20Air conditioner ............................................................................................................................................... 22

iv

Introduction

1.1

Scope of the Manual


This instruction manual explains the features, installation, startup and maintenance of Argus Technologies
Tempest Te20 Outdoor Power Enclosure.

NOTE: Images contained in this document are for illustrative purposes only and may not exactly match your installation.
System specifications may be found in Argus document #030-765-B1. An explanation of the power system
operation will be provided with the Cordex Controller (CXC) Software manual.

1.2

Product Overview
The Te20 Outdoor Power Enclosure is designed to provide
48Vdc or +24Vdc power to BTS radio enclosures as part of
a wireless network.
The system components are differentiated by list options
(e.g., L0, L4, L105, etc.) for all options; which are configured
in a complete package. Some components retain standard
part numbers as they may or may not be installed in the base
system and can be added later.
The Base system is designated as List 0 of the base part
number 030-765-20. This provides a starting point for
constructing an outdoor power system with a maximum
capacity of ten 24Vdc or nine 48Vdc rectifiers (see note
below) complete with up to three shelves of batteries.
System includes:

Zone 4 (Seismic) enclosure design


Cordex rectifiers and shelves
Cordex system controller
Provision for 7RU of customer equipment
3 battery shelves for various VRLA battery options
Split output bus front access modular distribution center
DC power cabling for up to three BTS enclosures
Rectifier alarm / communications cabling for connection
to BTS enclosure

Figure 1Tempest Te20 Outdoor Power Enclosure


NOTE: Te20 is evaluated with a max. ten Cordex 24Vdc (31kW) or nine Cordex 48Vdc (32.4kW) rectifiers for product safety compliance.

Argus Technologies Ltd.


Printed in Canada. 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.

030-765-C0 Rev A WC
Page 1 of 23

Features

2.1

Power Equipment Compartment


The fan-cooled power equipment compartment includes two rectifier shelves, a modular system controller, DC
distribution center, punch-down alarm wiring block and an ac load center for the air conditioner and the GFCI
convenience outlet (located in lower compartment).
Cooling fan and filter assembly
DC distribution center

AC load center (120Vac)

Rectifier shelf (blank panel)

Modular Cordex system


controller, model CXCM4

Cordex rectifiers

Punch-down alarm wiring block


(not visible)

Figure 2Power equipment compartment

2.2

Battery/Customer Equipment Compartment


The air-conditioned battery/customer equipment compartment is equipped with three battery shelves and battery
string disconnects. See Figure 3 on next page.

2.2.1

Adjustable Battery Shelves


Battery shelves are adjustable to accommodate different battery manufacturers as shown in the following table:
Battery Manufacturer/Number
GNB M12V155FT
Alpha SpaCell SMU-F 155
Alpha SpaCell SMU-F 170
East Penn 12AVR-150ET
C&D TEL12-150

Height (in.)
11.15
11.1
12.2
11.75
12.53

Width (in.)
4.9
4.9
4.92
4.9
4.94

Length (in.)
22
21.9
21.96
22
21.95

Weight (lb.)
119
119
129.8
115
131

Enersys 12V155FS

11.1

4.9

22.1

148

Table ABattery manufacturers

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030-765-C0 Rev A WC
Page 2 of 23

Air conditioner
(mounted on door)

7RU for customer equipment

Battery shelves
with slotted mounting holes for
front to back adjustment

Enclosure ground bar

Individual battery strings are


fused

Figure 3Battery/Customer equipment compartment

2.3

Heating, Ventilating, and Air Conditioning (HVAC)

2.3.1

Power Equipment Compartment


A thermostat-controlled dual fan assembly provides filtered ambient air cooling to the power equipment
compartment. The filter is installed behind the dual fan assembly (see Figure 19).

2.3.2

Battery/Customer Equipment Compartment


A 5000 BTU air conditioner provides battery/customer equipment cooling.

Argus Technologies Ltd.


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030-765-C0 Rev A WC
Page 3 of 23

2.4

Security
All openings are padlockable and all removable panels are secured from the inside of the enclosure. The power
equipment compartment door is interlocked with the battery/customer equipment door as shown below:

Flange used for front door


interlock

Figure 4Front door interlock

Only one padlock is required on the battery/customer equipment front door. An additional padlock is required on
the top rear removable access panel.

Latches used (with padlocks)


for top rear access panel

Figure 5Top rear removable access panel


The bottom rear panel can be removed for installation if necessary. There are interior security fasteners that must
be unlatched before the panel can be removed.

Argus Technologies Ltd.


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030-765-C0 Rev A WC
Page 4 of 23

Accessories

3.1

Cordex System Controller


A modular Cordex system controller (CXCM4) is mounted in the rectifier shelf and provides easy access to
controls and display status.
The CXCM4 provides comprehensive setup, control, monitoring and communication for Argus DC power systems.
CXCM4 features include the following:

3.2

Designed to communicate directly with Cordex rectifiers


Includes battery temperature compensation charging
Battery performance diagnostics
Provides local and remote communications
User definable alarms
Daily logging of power system events and system statistics
Located on rectifier shelf for easy accessibility.

Cordex Rectifiers
See Cordex rectifier manual included with the system documentation package.

3.3

DC Distribution

3.3.1

20-Position Split Bus Breaker Distribution Panel


The Te20 system comes equipped with a 20-position AM style plug-in breaker distribution panel located above
the power equipment in the top compartment. Breakers are bullet style allowing the user to simply plug the
required breakers into, or remove them from, the panel without the need for tools or any extra hardware. The split
bus distribution panel is rated at 600 amps per side. Each side incorporates a shunt and low voltage disconnect
(LVD).

LVD override switch

Drop-down panel door

Figure 6Split bus breaker distribution with optional LVD override switch
3.3.2

LVD Override Switch


An LVD override switch is located inside the breaker distribution panel door on the left hand side and can be used
to maintain the LVD in operational status during maintenance or repair periods. When the switch is operated, a
manual override in alarm is generated.

3.3.3

8-Position GMT Fuse Block


An optional 8-position GMT fuse block may be mounted in the battery/customer equipment compartment. The
fuse block is designed for use in any DC power supply system where the application requires from one to eight
alarm-equipped fused outputs ranging from 0.5 to 10A using GMT type fuses (to a maximum of 30A).

Argus Technologies Ltd.


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030-765-C0 Rev A WC
Page 5 of 23

Transportation and Storage

4.1.1

Packaging
The enclosure and components are shipped on individual pallets and shrink wrapped. The pallet is approximately
0.15m H x 1.22m W x 1.52m D (6 H x 48 W x 60 D) and the overall height including pallet and enclosure is
approximately 2.3m (91). The enclosures and components cannot be stacked.
Batteries may or may not be installed; if they are not, they will be on a separate pallet and packaged per the
manufacturers guidelines.

NOTE: Packaging assemblies and methods are tested to National Safe Transit Association standards.
4.1.2

Storage
The weight of the enclosure is listed in the specifications. The equipment pallet can be moved using a forklift.
Do not hoist/lift enclosure with batteries installed.
If the batteries are installed, the warehouse facility may have to be certified for handling such goods. Typically, the
batteries will be on a separate pallet; the same requirements for certification will apply.

4.1.3

Site Considerations (see Section 5)


It is assumed that the site will be ready for enclosure installation upon arrival. Two able-bodied persons will be
required at the site to lift and place the enclosure and components.

4.1.4

Inspection
Prior to unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and
inspect the exterior for damage. If any damage is observed contact the carrier immediately.
Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the
carrier and contact Argus Technologies for advice on the consequence of any damage.

Verify that you have all the necessary parts per your order for proper assembly.

Call Argus Technologies if you have any questions before you proceed: 1 (888) 462-7487

Argus Technologies Ltd.


Printed in Canada. 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.

030-765-C0 Rev A WC
Page 6 of 23

Enclosure Installation

5.1

Site Considerations
The information in this section is intended as a guideline only; there may be site-specific
requirements and other factors that will require individual attention, such as jurisdictional codes
and construction covenants.

5.1.1

Site Selection
The supporting structure must be designed to support a fully configured enclosure. This will require a concrete
slab and any existing structures to be properly reinforced to support the floor loading. In addition, the mounting
site must be designed and installed in accordance with local building practices and codes.
Site consideration should include the following:
Areas that may receive hot air exhaust from neighboring buildings or structures should be avoided.
Any areas with architectural controls or environmental restrictions should be known.
Areas prone to flooding should be avoided.
A proper grounding system. See next section.

5.1.2

Enclosure Support
A supporting structure (slab, roof top, etc. with a minimum loading capacity of up to 475lb./sq.ft.) is required to
support a fully loaded enclosure (rectifiers, batteries, air conditioning, etc.).

5.2

Enclosure Preparation
Remove the protective covering from the enclosure.

NOTE: Inspect the packing slip to verify that all equipment is there.
If batteries are on a separate pallet, they should not be installed until after the enclosure has been secured. If the
batteries are going to be placed within the enclosure, the inter-unit connectors must be installed.
Inspect moving parts, hardware, connectors, and installed equipment.
NOTE: In case of damage, report it according to procedure.
Remove and properly dispose of all packaging.

5.3

Lifting Preparation
CAUTION
All local safety practices and guidelines must be followed while lifting the enclosure.
Do not lift enclosure with batteries installed.
All personnel involved with lifting and placing the enclosure should wear head and eye protection
and gloves when required.

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030-765-C0 Rev A WC
Page 7 of 23

5.4

Enclosure Mounting
There are two sets of mounting holes in the base of the Te20. The following figure shows the mounting hole
layout with all the battery trays removed:

Inside holes (4PL)

Outside holes (4PL)

Figure 7Mounting hole layout


5.4.1

Concrete Pad
The outside holes are visible and accessible without removing battery trays.
Cast-in-place or pre-cast concrete slabs can be used.
Place the enclosure on the concrete slab and secure with Hilti HSL heavy-duty expansion anchor bolts or
approved equivalent. Secure the enclosure using the specific recommendations from the chosen fastener
manufacturer, taking into account the embedment depth and clear edge distances in order for the securing device
to achieve its full structural capacity. All alternates other than what is provided directly with the enclosure will need
to be reviewed by a registered professional engineer qualified to practice within the area where the enclosure is
being installed.
Alternate installation could be to use a chemical anchoring system such as Hilti HY150 for concrete or HY20 for
masonry along with suitable threaded rods and inserts from the same manufacturer. Spacing and placement
utilizing this method shall be performed as per the manufacturers recommendations.

5.4.2

Steel Platform
To access the inside holes it will be necessary to remove the bottom battery tray. See enclosed drawing for
dimensions.
It is recommended that the mounting bolts be 1.27cm (1/2) diameter A325 structural bolts in conjunction with a
backing plate/clasp to grip the underside of the grating. Once the enclosure is in place, secure on the inside using
appropriate washers and bolts.

Argus Technologies Ltd.


Printed in Canada. 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.

030-765-C0 Rev A WC
Page 8 of 23

5.5

Cable Bridge Interface


The cable bridge interface installation kit can be mounted on either the left or right side of the enclosure. This kit
must be installed prior to installing the adjacent enclosure. See enclosed drawings for interface kit assembly.

Figure 8Cable bridge interface kit installed on the Te20

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030-765-C0 Rev A WC
Page 9 of 23

Grounding, Wiring and Connections


This section is provided for qualified personnel to install and interconnect the power components within the Argus
Outdoor Enclosure. Regarding battery installation, refer primarily to the manufacturers guidelines for more
specific information.

6.1

Tools Required
Various insulated tools are essential for DC power system installation. Use this list as a guide:

Battery lifting apparatus (as required)


Various crimping tools and dies, to match lugs used in installation
Digital voltmeter equipped with test leads
Cable cutters
Torque wrench: 1/4 drive, 0-150 in/lbs
Torque wrench: 3/8 drive, 0-100 ft/lbs
Insulating canvases as required (2 x 2, 1 x 1, 3 x 3, etc.)
Various insulated hand tools (see Figure 9) including:
-Combination wrenches
-Ratchet and socket set
-Various screwdrivers
-Electricians knife
-Fine tipped slot screwdrivers (tweaker)
Battery safety spill kit (required for wet cells only) including:
-Protective clothing
-Face shields
-Gloves
-Baking soda
-Eye wash equipment
Cutters and wire strippers (#14 to #22AWG) [2.5 to 0.34mm2].

Figure 9Example of an insulated tool kit

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030-765-C0 Rev A WC
Page 10 of 23

6.2

Grounding

DANGER
An enclosure that is not properly grounded can present an electrical hazard.
A proper grounding system that meets or exceeds the specifications of the equipment must be designed and
installed prior to or in conjunction with the construction of the mounting scenario. The ground system must be
bonded to the enclosure to ensure a Common or Single-Point Ground; some examples are:
New builds Buried ground ring with bare solid conductor to ground rods.
Rooftop Connection to building steel, water pipes, etc.
Refer to local codes and practices from the local power company. Size to suit.
Only a licensed electrician should connect any ac power and grounding to the enclosure. A dedicated ground rod
is required for the grounding the ac panel.
CAUTION
Do not route ac and dc wiring in the same conduit.
6.2.1

Site Ground Wire Entry


Located at the bottom corners (front and rear) of the enclosure, there are entry/exit points (center punch marks)
for making the external site ground wire connection.

Chassis ground (4 PL)

Center punch marks (4 PL)

Figure 10Site ground wire entry


6.2.2

Master Ground Bus (MGB)


The master (main) ground bus is located at the bottom of the enclosure. Terminate to the MGB and to the
external ground ring with either a compression or exothermic connection. Argus recommends a minimum 2/0.

Figure 11Master ground bus


6.2.3

Enclosure Chassis Ground (Factory Installed)


The chassis ground is connected to the enclosure frame and equipment racks and is terminated to the MGB
within the enclosure.

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030-765-C0 Rev A WC
Page 11 of 23

6.3

AC Input Power
Verify electrical codes prior to installation. Codes may vary and contain specific conduit and wire
sizes for connection to the ac load center.
Connection to utility power must be approved by the local utility before installing the power
supply.

AC power wiring entrance


demarcation (top rear of Te20);
center punch marks or
knockouts depending on
version ordered

Figure 12Input power demarcation

Without an ac service panel, the Te20 shall be wired to an external source. Individual 2-pole breakers are
required to feed each rectifier (30A 240Vac). Refer to the rectifier manual specifications.

Rectifier module ac input power


terminal blocks (2 PL)
[shown without top rear
removable panel]

Figure 13Rectifier module shelf connections

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030-765-C0 Rev A WC
Page 12 of 23

The internal ac load center, located in the power equipment compartment in the front bottom left corner, requires
a single pole breaker (30A 120Vac) feed to power auxiliary equipment; such as, air conditioner, cooling fans, and
GFCI convenience outlet.

Knockout for feeder circuit

Figure 14Internal load center, cover removed


Procedure:
1.
2.
3.
4.

Locate the ac load center in the enclosure. Remove cover.


Remove an appropriate knockout on the box to accept the power conduit and cable.
Run conduit and cable into the load center.
Connect to the main terminal lugs located inside load center as follows:
a. Black to L1 (line connection),
b. White to N (neutral connection),
c. Green to equipment ground bar,
d. Jumper wire (same gauge as incoming feeds) between L1 & L2.
5. Replace ac load center cover.

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030-765-C0 Rev A WC
Page 13 of 23

6.4

DC Power Connections
DC power connections include circuit breakers and load cables for BTS enclosures and the customer equipment
section (in the battery/customer equipment compartment). Circuit breakers are labeled on the front panel of the dc
distribution center (Figure 6) and each power load cable set is tagged (shown below).

Battery temperature
compensation cables

DC power load cables for


customer equipment

Figure 15DC power load cables for customer equipment

DC power load cables for BTS equipment are supplied coiled up in rear of top section. When the equipment
lineup is in place, these cables will be routed through the BTS bridge interface to load connection points. Any
unused cables should be removed and stored elsewhere.

Figure 16DC power load cables for BTS enclosures

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030-765-C0 Rev A WC
Page 14 of 23

6.5

Alarm Connections
A BTS alarm interface cable is provided (shown below). Route cable through the bridge interface to the BTS
enclosure. See enclosed schematic for alarm connection details.

66 punch-down wiring block

Alarm interface cable

Figure 17Alarm interface cable


NOTE: If necessary, configurations changes can be made at the 66 punch-down wiring block.

6.6

Battery Temperature Sensor Cables


Battery temperature compensation cables are provided for installation when batteries are installed. See Figure 15.

6.7

Customer Equipment Installation


7RU is allocated to customer equipment in the battery/customer equipment compartment. As noted above dc
power cabling is provided from the dc distribution panel. When there are not enough positions available on the dc
distribution panel, an 8-position GMT fuse block can be added.
Three cable entry boots are provided at the back of the enclosure to provide cable routing from the
battery/customer equipment compartment through the power equipment compartment and the bridge interface for
external termination.

NOTE: When rear access is not available, connections must be made on customers ancillary equipment prior to
mounting on equipment rails.

Figure 18Customer equipment installation

6.8

Cordex DC Power Set-up


See enclosed Cordex rectifier and system controller manuals.

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030-765-C0 Rev A WC
Page 15 of 23

Battery Installation
WARNING
Follow battery manufacturers safety recommendations when working around battery systems
and review the safety instructions provided in this manual.

7.1

Preparation/Mounting
The Outdoor Enclosure must be mounted (Section 5) before installation of the bottom tray of batteries may be
completed.
Batteries should be located in a temperature-controlled environment; i.e., Tempest. The temperature should be
regulated at approx. 25C (77F). Significantly lower temperatures reduce performance and higher temperatures
decrease life expectancy.
Before assembly, clean cells (where applicable) as per the battery manufacturer's recommendations. First
neutralize any acid with a baking soda and water solution. Then wipe the cells with clean water.

7.2

Installation of Batteries in Argus Tempest Power Systems


Verify that all battery breakers, DC circuit breakers, and fuses on the distribution panels are either
in the OFF position or removed. For each of the following steps, verify that the rubber terminal
caps / plastic covers are on and are completely covering the positive and negative terminal
connections.
Use a corrosion-inhibiting agent such as NO-OX or NCP-2 on all battery terminal connections.

1. Check the battery block voltage (typically >12.6V).


2. Disconnect Anderson connectors.
3. Slide the battery blocks onto the battery trays starting at the bottom (four per tray).
NOTE: The Outdoor Enclosure must be mounted before installation of the bottom tray of batteries may be completed.
4. Ensure that the battery output cabling will reach the [+] and [] terminals of the series battery string and that
the batteries are oriented correctly for easy installation of the inter-unit series connectors.
5. Remove any no-oxide A grease from battery terminals.
6. Burnish terminal posts with a non-metallic brush, polishing pad or 3M-type scotch pad.
7. Apply a light coating of no-oxide A grease to the terminal posts.
8. If lead plated inter-unit connectors are used, they should also be burnished and no-oxide A grease applied
as above. Install the inter-unit connectors.
9. Connect the batteries to the pre-installed cables.
10. Install in-line battery fuse on one battery terminal inter-unit connector.
11. Repeat the above installation procedure for each shelf and battery string. For the middle battery tray, install a
temperature probe to each of the negative posts on the center batteries.
12. After all battery connections are completed, torque per battery specifications (typically 100 in-lbs).
13. Verify polarity and voltage at Anderson connectors.
NOTE: See system startup procedure before connecting batteries online.
After assembly, batteries should be numbered and as received readings should be taken; such as, battery
voltage and temperature. Refer to manufacturer's literature for guidelines. See following table for typical
maintenance report.

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030-765-C0 Rev A WC
Page 16 of 23

Company: ________________________________________________ Date: ____________________


Address:____________________________________________________________________________
Battery location and/or number:__________________________________________________________
No. of cells: _______________ Type: __________________________ Date new: ________________
Date installed: _____________ Float voltage: ____________________ Ambient temp.: ____________

Battery Readings
Battery #

Serial #

Voltage

Specific
Gravity

Ohms

Mhos

Observations

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Remarks and recommendations: _________________________________________________________


__________________________________________________________________________________
__________________________________________________________________________________
Readings taken by: _________________________________________

Table BTypical VRLA battery maintenance report

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030-765-C0 Rev A WC
Page 17 of 23

System Startup
After completing the enclosure installation and power system wiring, perform the following startup and test
procedure to ensure proper operation:

8.1

Check System Connections

8.2

Verify AC and Power the Rectifier Shelf

8.3

Install one power module.


Verify ac input voltage is correct and turn on the corresponding feeder breaker.
The power module OK LED should illuminate after a preset start delay.
Using the CXCM4, test functionality of various module alarms and controls.

Check Battery Polarity and Connect

8.4

Ensure ac is off, battery is disconnected, and all power modules are removed from the shelf.
Triple-check the polarity of all connections.

Verify correct battery polarity using a voltmeter (ensuring no cells or batteries are reversed).
Connect battery as required to the output of the system.
Install remaining power modules.
In the adjustments menu of the CXCM4, set float and equalize voltage to the levels specified by the battery
manufacturer.
Using the CXCM4, test functionality of various module alarms and controls. In addition, perform a load test
with the system using a resistive load box as needed.
Enable the temperature compensation (temp comp) feature (Batteries menu) and program the settings for
slope and breakpoints (upper and lower) with respect to the specific batteries used.

CXCM4 Reset
The reset button located on the front panel of the optional CXCM4 is for restarting the microprocessor. When
pressed momentarily, the unit beeps twice then resets. The front-panel LEDs will illuminate temporarily, but will
extinguish after the system has finished its 15-second self-test.

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030-765-C0 Rev A WC
Page 18 of 23

HVAC Setting Defaults/Changes

9.1

Air Conditioner
Setting
Cooling System ON Temperature
Heating System ON Temperature
High Enclosure Temperature Alarm
Low Enclosure Temperature Alarm
Audible and Visual Alarm
Digital Temperature Display Units (C or F)
Filter Maintenance Alarm
High Condensor Temperature Alarm

9.2

9.4

Adjust To
NO CHANGE
NO CHANGE
113F [45C]
34F [1.1C]
OFF
NO CHANGE
0 Days
NO CHANGE

Enclosure Heater
Enclosure Heater Thermostat Setpoint:
(if heater is present)

9.3

Default
80F [26.6C]
50F [10C]
100F [37.8C]
40F [4.4C]
ON
F
30 Days
170F [76.5C]

18.3C (65F)

Temperature Alarms
Battery Compartment Thermostat
High Temperature Alarm (Blue)
Low Temperature Alarm (Red)

Default
N/A
N/A

Adjust To
35C (95F)
-15C (5F)

Power Compartment Thermostat


High Temperature Alarm (Blue)
Low Temperature Alarm (Red)

Default
N/A
N/A

Adjust To
65C (149F)
-15C (5F)

Default
N/A

Adjust To
25C (77F)

Fan Control Temperature


Power Compartment Thermostat
Fan Control Temperature (Blue)

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030-765-C0 Rev A WC
Page 19 of 23

10

Test and Commissioning (Overview)

10.1

System
All Argus power system components undergo thorough factory testing. All levels/alarms are set to predetermined
values as detailed in their individual component manuals except where custom levels are specified. Good
installation practice is to check the operation of all features and alarms and to set the power system levels in
accordance with the specific requirements of your system.

NOTE: The individual system component manuals detail the methodology for testing and calibration of all components.

10.2

Battery
After installation of batteries it is usually necessary to initial charge the batteries to ensure proper operation and
to eliminate plate sulfation. Follow guidelines supplied with the battery and record initial charge readings; i.e.
specific gravity, cell voltage, charge current and temperature.

NOTE: Battery warranty may be void if batteries are not initially charged following the manufacture's guidelines with
proper records maintained.
Some VRLA batteries do not require initial charging if placed on charge within 3-6 months of manufacture, check
with the manufacturer.
After the equalization period battery voltage should be reduced to the recommended float level.
Once the batteries have been initial charged it is suggested to perform a short duration high rate discharge test on
the batteries to verify the connections on the batteries and also to verify that there are no open or failed cells. Cell
voltages should be monitored during this process:

10.3

Discharge for 15 minutes at the C/8 rate.


Record cell voltages every 5 minutes.
Check for overheating connections.

Documentation
Complete all necessary documentation; i.e., battery reports (Table B), DC wiring lists, ac distribution tables, floor
plans, etc. Tag wires, fill out identification strips, and identify circuit breakers.

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030-765-C0 Rev A WC
Page 20 of 23

11

Maintenance
Although very little maintenance is required with Argus systems, routine checks and adjustments are
recommended to ensure optimum system performance. Qualified service personnel should do repairs.
The following table lists a few maintenance procedures for this system. These procedures should be performed at
least once a year.
WARNING: HIGH VOLTAGE AND SHOCK HAZARD.
Use extreme care when working inside the enclosure/shelf while the system is energized.
Do not make contact with live components or parts.
Circuit cards, including RAM chips, can be damaged by static electricity. Always wear a grounded
wrist strap when handling or installing circuit cards.

Procedure
Clean ventilation openings
Inspect all system connections (re-torque as necessary)
Verify alarm/control settings
Verify alarm relay operation

Date Completed

Table CSample maintenance log

11.1

Power Equipment Compartment Fan and Filter


To access the filter for cleaning (every 2 to 6 months), remove the four wing nuts from the dual fan assembly
mounting bracket.

Filter

Mounting bracket

Figure 19Filter for dual fan assembly

11.2

Rectifiers
It is recommended that every five years MOV surge suppressors are replaced (especially in areas of high
lightning activity).
See Cordex rectifier manual for general maintenance information.

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030-765-C0 Rev A WC
Page 21 of 23

11.3

Battery/Customer Equipment Compartment Air Conditioner and Filter

Control panel/display cover plate

Air conditioner filter and holder

Figure 20Air conditioner


11.3.1 Air Conditioner Settings
The air conditioner is programmed with the factory default settings. Refer to the air conditioner manual (supplied
with the unit) for operation and maintenance details.
To access the controller for adjustments, remove the screws from the control panel cover plate (shown above).
11.3.2 Air Conditioner Filter
Air conditioners fail due to lack of maintenance, specifically dirty filters. Initially this filter should be checked
frequently until a proper maintenance schedule is developed.
IMPORTANT
It is recommended that filter maintenance be promptly scheduled, to eliminate failure possibilities.
To access the filter for cleaning (every 2 to 6 months), remove the screws from the filter holder on the side of the
air conditioner (shown above).
11.3.3 High Temperature Alarms and Air Conditioner Failures
The air conditioner is factory programmed however not every unit is checked for continual operation. If the air
conditioner is failing, refer to the air conditioner manual and check settings.
If the air conditioner is working and a "Hi-Temp" alarm is reported to the OMC, check that the enclosure's HiTemp alarm thermostat (in the battery compartment) is set to 35C (95F).

11.4

Batteries
It is recommended that checks are made every six months for battery voltage, conductance, temperature,
impedance, connections, etc.
See battery manual for general maintenance information.

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030-765-C0 Rev A WC
Page 22 of 23

12

Argus Conventions

12.1

Numbering System
Argus Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three
digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence
in which the product number was allocated in a particular category. The last two digits indicate the type of
drawing, for example:
-06
-08
-20

Outline Drawing
Customer Connections
Main Assembly

Argus uses an eight-digit part numbering system for all components and sub assemblies. Each part is covered by
its own unique number. Due to the quantity, categories will not be listed within this manual.

12.2

Acronyms and Definitions


AC
AWG
BTU
CSA
CX
DC
HVAC
LED
LVD
MOV
NEMA
RAM
RU
UL

Alternating current
American Wire Gauge
British thermal unit
Canadian Standards Association
Cordex series; e.g., CXC for Cordex System Controller
Direct current
Heating, ventilating, and air conditioning
Light emitting diode
Low voltage disconnect
Metal oxide varistor
National Electrical Manufacturers Association
Random access memory
Rack unit (1.75)
Underwriters Laboratories

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030-765-C0 Rev A WC
Page 23 of 23

REVISION
LTR

AC POWER DISTRIBUTION WIRING:


LIST 35: AC LOADCENTRE, 70A, 120/240V, 1PH, 2 POS, MAIN LUGS
POWER COMPARTMENT DUAL-COOLING
FAN POWER CONTROL SWITCH

MOLEX CONNECTOR

POWER COMPARTMENT DUAL-COOLING FAN ASSEMBLY

P1

J1

BLK - #18 AWG

BLK - #14 AWG

BLK - #18 AWG

WHT - #14 AWG

GRN/YEL
#18 AWG

GRN - #14 AWG

COM

60C

0C

N.O.

* SEE NOTE 2

BLK - #14 AWG


WHT - #14 AWG

GROUNDING
SCREW
BLK - #14 AWG

NEU

GRN/YEL - #18 AWG

BLK

WHT

P2

GRN

GRN

GND
GRN

RETURN AIR

15A/125V

BONDING
SCREW

BLK - #14AWG

'UTILITY BOX'

WHT

BLK

GRN - #14AWG

ORG

Time: 5:53:00 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET1.SCHDOC

BLK - #14AWG
GRN

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

'UTILITY BOX'

TEST
RESET

WHT - #14AWG

BONDING
SCREW

WHT
* SEE NOTE 2

J4

GRN - #14AWG

GRN

J2

LINE
TERMINALS

HOT

'WHT'
NEU

EQUIP.
GROUND
BAR
GRN

BLK

ORG

GRN

BLK

J3

WHT - #14AWG

WHT

RED

YEL

WHT
WHT

CB2
15A

GRN

BLK

N
CB1
15A

BLK

N.C.

BLK

COM

WHT

GRN

L2

'TANDEM
BREAKER'

ORG

MOLEX
CONNECTOR

STATUS ALARM
OUTPUT

L1

GRN - #14 AWG

BLK

GND

WHT - #14 AWG

GRN - #14 AWG

N.O.

BLK - #14 AWG

WHT - #14 AWG

WHT - #14 AWG

NEU

GFCI RECEPTACLE OUTLET

* SEE NOTE 2

ADD JUMPER WIRE


(CUSTOMER
INSTALLED)

16/3 SJT
POWER CORD

LINE

GRN - #14 AWG

BLK - #14 AWG

BLK - #14 AWG

WHT - #14 AWG


ORG

COM

* SEE NOTE 2

SUPPLY AIR

BLK

BATTERY COMPARTMENT
AIR CONDITIONER
POWER CONTROL SWITCH

SW3

BLK - #14 AWG

WHT

BLK

GRN

WHT

AC LOADCENTRE

N.O.

* NOTE: A 30 AMP, 1 POLE FEEDER CIRCUIT


BREAKER IS RECOMMENDED
AHEAD OF THIS LOADCENTRE.

GND

BLK - #18 AWG

BATTERY COMPARTMENT
5000 BTU/Hr
AIR CONDITIONER UNIT

120V SINGLE PHASE AC POWER INPUT


(CUSTOMER CONNECTION)

LINE

WHT - #14 AWG


BLK - #18 AWG

AC POWER
INPUT
120VAC, 60Hz

APPD

M.E.
M.E.

SW1

GROUNDING
SCREW

120VAC / 60 Hz

DATE

05/05
05/06
05/12

30C

120VAC / 60 Hz

DESCRIPTION

P/B 48V CONFIGURATION ADDED


P/C GMT FUSE ALARM WIRE ADDED
P/D ADD AC PANELBOARD OPTION

POWER COMPARTMENT
DUAL-COOLING FAN
CONTROL THERMOSTAT

BLK - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

GRN - #14 AWG


WHT

BLK

RED

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

TO PIN 38

COM

TO PIN 39

N.C.

TO PIN 40

1.) USE 14/3 SJ FLEXIBLE CORD FOR WIRING UNLESS OTHERWISE INDICATED.
2.) USE BLACK ELECTRICAL TAPE AROUND WHITE WIRES NEAR ENDS TO
IDENTIFY
THEM AS 'HOT' CONDUCTORS.

FINISH
D

SCALE

NOTES:
ON ALARM WIRING PUNCH-DOWN BLOCK
* REFER TO SHEET 4 (FOR 24V SYS.) OR SHEET 5 (FOR 48V SYS.)

MATERIAL

TOLERANCES

Title
N.O.

05/05
05/05
05/05
05/05

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

1 of 14
Rev

P/D

REVISION

POWER RECTIFIER MODULE SHELF & DC POWER DISTRIBUTION PANEL WIRING:


LIST 1: + 24V SYSTEM
LIST 35: AC LOADCENTRE, 70A, 120/240V, 1PH,
2 POS, MAIN LUGS

LTR

'SYSTEM DC OUTPUT BUS BARS'

DESCRIPTION

DATE

APPD

DC POWER OUTPUT LOAD CABLES

+24V
GND
+24V
GND

1200A, 20 POS 'AM' BREAKER DC DISTRIBUTION


PANEL ASSEMBLY - P/N 020-689-20
(REFER TO SHEET 10 FOR WIRING DIAGRAM)

+24V

BREAKER OUTPUT
TERMINATIONS

GND
+24V
GND
+24V
GND
+24V
GND

(+)

72

BLK - #2/0 AWG

72

73

BLK - #2/0 AWG

73

74

BLK - #2/0 AWG

74

75

BLK - #2/0 AWG

75

76

BLK - #2/0 AWG

76

77

BLK - #2/0 AWG

77

78

BLK - #10 AWG

78

79

BLK - #10 AWG

79

80

BLK - #10 AWG

80

81

BLK - #10 AWG

81

82

BLK - #10 AWG

82

83

BLK - #10 AWG

83

TO NOKIA GSM EQUIPMENT #1


(FROM CB1)

TO NOKIA GSM EQUIPMENT #2


(FROM CB2)

TO NOKIA GSM EQUIPMENT #3


(FROM CB3)

CUSTOMER TERMINATIONS

TO CUSTOMER EQUIPMENT #1
(FROM CB4)

TO CUSTOMER EQUIPMENT #2
(FROM CB5)

TO CUSTOMER EQUIPMENT #3
(FROM CB6)

(-)

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (UPPER)


(P/N 030-736-20)
TB
MOD #1
MOD #2

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)

MOD #3

L1
L2
L1
L2
L1
L2

TB

RECTIFIER
MODULE #6
(OPTIONAL)

L1
L2
L1
L2
L1
L2

GND (PE)

MOD #6
MOD #5
MOD #4

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)

GND (PE)

J8
CAN BUS OUTPUT
J7
CAN BUS INPUT
C

(+)

CABLE ASSEMBLY P/N 877-176-28

(-)

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (LOWER)


(P/N 030-736-20)
TB
MOD #1
MOD #2

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)

MOD #3

L1
L2
L1
L2
L1
L2

GND (PE)

RECTIFIER
MODULE #1

RECTIFIER
MODULE #2

CXCM4
SYSTEM
CONTROLLER
MODULE

RECTIFIER
MODULE #3
(OPTIONAL)

RECTIFIER
MODULE #4
(OPTIONAL)

RECTIFIER
MODULE #5
(OPTIONAL)

Time: 5:53:52 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET2.SCHDOC

TB
L1
L2
L1
L2
L1
L2

MOD #6
MOD #5
MOD #4

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

GND (PE)

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

J8
CAN BUS OUTPUT

SCALE
Title

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

FINISH
D

CAN BUS INPUT

MATERIAL

TOLERANCES

J7

05/05
05/05
05/05
05/05

S5

030-765-05
6

2 of 14
Rev

P/D

REVISION

POWER RECTIFIER MODULE SHELF & DC POWER DISTRIBUTION PANEL WIRING:


LIST 2: - 48V SYSTEM
LIST 35: AC LOADCENTRE, 70A, 120/240V, 1PH,
2 POS, MAIN LUGS

LTR

'SYSTEM DC OUTPUT BUS BARS'

DESCRIPTION

DATE

APPD

DC POWER OUTPUT LOAD CABLES

GND
-48V
GND
-48V
GND

1200A, 20 POS 'AM' BREAKER DC DISTRIBUTION


PANEL ASSEMBLY - P/N 020-689-20

BREAKER OUTPUT
TERMINATIONS

(REFER TO SHEET 11 FOR WIRING DIAGRAM)

-48V
GND
-48V
GND
-48V
GND
-48V

(-)

72

BLK - #2 AWG

72

73

BLK - #2 AWG

73

74

BLK - #2 AWG

74

75

BLK - #2 AWG

75

76

BLK - #2 AWG

76

77

BLK - #2 AWG

77

78

BLK - #10 AWG

78

79

BLK - #10 AWG

79

80

BLK - #10 AWG

80

81

BLK - #10 AWG

81

82

BLK - #10 AWG

82

83

BLK - #10 AWG

83

TO NOKIA GSM EQUIPMENT #1


(FROM CB1)

TO NOKIA GSM EQUIPMENT #2


(FROM CB2)

TO NOKIA GSM EQUIPMENT #3


(FROM CB3)

CUSTOMER TERMINATIONS

TO CUSTOMER EQUIPMENT #1
(FROM CB4)

TO CUSTOMER EQUIPMENT #2
(FROM CB5)

TO CUSTOMER EQUIPMENT #3
(FROM CB6)

(+)

CORDEX 48V-3.6kW POWER RECTIFIER MODULE 23" SHELF (UPPER)


(P/N 030-716-20)
TB
MOD #1
MOD #2

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)

MOD #3

L1
L2
L1
L2
L1
L2

TB

RECTIFIER
MODULE #6
(OPTIONAL)

L1
L2
L1
L2
L1
L2

GND (PE)

MOD #6
MOD #5
MOD #4

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)

GND (PE)

J8
CAN BUS OUTPUT
J7
CAN BUS INPUT
C

(-)

CABLE ASSEMBLY P/N 877-176-28

(+)

CORDEX 48V-3.6kW POWER RECTIFIER MODULE 23" SHELF (LOWER)


(P/N 030-716-20)
TB
MOD #1
MOD #2

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)

MOD #3

L1
L2
L1
L2
L1
L2

GND (PE)

RECTIFIER
MODULE #1

RECTIFIER
MODULE #2

CXCM4
SYSTEM
CONTROLLER
MODULE

RECTIFIER
MODULE #3
(OPTIONAL)

RECTIFIER
MODULE #4
(OPTIONAL)

RECTIFIER
MODULE #5
(OPTIONAL)

Time: 5:54:21 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET3.SCHDOC

TB
L1
L2
L1
L2
L1
L2

MOD #6
MOD #5
MOD #4

AC POWER INPUT TERMINAL BLOCK


(CUSTOMER CONNECTION)
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

GND (PE)

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

J8
CAN BUS OUTPUT

SCALE
Title

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

FINISH
D

CAN BUS INPUT

MATERIAL

TOLERANCES

J7

05/05
05/05
05/05
05/05

S5

030-765-05
6

3 of 14
Rev

P/D

BLU/RED - #22 AWG

RED/GRN - #22 AWG

RED - #22 AWG

RED - #22AWG

GRN - #22 AWG

10

10

GRN - #22AWG

ORG/GRN - #22 AWG

11

11

BLK/WHT/RED - #22 AWG

12

12

13

13

BRN - #22AWG

14

14

BLU - #22AWG

WHT/BLK - #22 AWG

15

15

ORG - #22AWG

RED/BLK - #22 AWG

16

16

YEL - #22AWG

GRN/BLK - #22 AWG

17

17

VIO - #22AWG

ORG/BLK - #22 AWG

18

18

GRY - #22AWG

BLU/BLK - #22 AWG

19

19

PNK - #22AWG

BLK/WHT - #22 AWG

20

20

RED/WHT - #22 AWG

21

21

BLK - #22AWG

22

22

WHT- #22AWG

WHT/BLK/RED - #22 AWG

23

23

TIE BACK ALL UNUSED WIRES OFF TO THE


SIDE WITH OTHER CABLING.

24

24

25

25

26

26

27

27

28

28

29

29

30

30

31

31

32

32

33

33

34

34

35

35

36

36

37

37

38

38

WHT

39

39

BLK

40

40

RED

41

41

42

42

43

43

44

44

45

45

46

46

47

47

48

48

49

49

50

50

TB5
37

DATE

APPD

28

29

30

31

24

25

TO J4 ON 1200 AMP
DC DISTRIBUTION PANEL
ASS'Y - P/N 020-689-20
(REFER TO SHEET 10)

35

P4

NOT USED

J4

'AIR COND.
STATUS ALARM'

26

N.C.

27

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

P9
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

N.O.
COM

TB4

J2
1
2
3
4
5
6
7
8
9
10
11
12

26
27

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

26
27

TB11

TB12

49

50

51

52

53

SYSTEM INPUTS

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

54

55

56

LVD CONTROL (K1)

RELAY OUTPUTS

P1

43
42
41
40

TB10

48

47
46
45
44

- POWER
33

TAN - #22AWG

GRN/WHT - #22 AWG

NOTE:

34

BLU - #22 AWG

* PLEASE REFER TO
SHEET 6 FOR OTHER
ALARM
CONNECTIONS NOT
SHOWN HERE.

36

TB6
+ POWER
32

ORG - #22 AWG

RED/BLK/WHT - #22 AWG

37

N.O.

DESCRIPTION

I/O EXTENSION BOARD - P/N 707-449-20

N.C.

COM

ORG/RED - #22 AWG

I2 -

WHT/RED - #22 AWG

LTR

BLK - #18AWG

I2 +

I1 -

I1 +

BLK/RED - #22 AWG

V1 -

V1 +

SYSTEM INPUT/OUTPUT SIGNAL & ALARM INTERFACE WIRING:


I/O EXTENSION WIRE HARNESS - P/N 877-406-20
LIST 1: + 24V SYSTEM

BLK - #18AWG

WHT - #22 AWG


BLU/WHT - #22 AWG

K2

COM

K4
K5
K6
K7

27

K8
K0

N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.

K3

26

TB1

N.C.

10

11

12

13

14

15

16

17

18

'LVD MANUAL OVERRIDE IN ALARM' (K2)


'TEMPERATURE ALARM' (K3)

BRN - #22AWG
BLU - #22AWG

'RECTIFIER FAIL [MINOR] ALARM' (K4)

ORG - #22AWG
YEL - #22AWG

'RECTIFIER FAIL [MAJOR] ALARM' (K5)

VIO - #22AWG
GRY - #22AWG

'DISTRIBUTION BREAKER ALARM' (K6)

PNK - #22AWG
TAN - #22AWG

'SYSTEM HI/LO VOLTAGE ALARM' (K7)

19

20

21

22

23

24

GENERAL
PURPOSE INPUTS

BLK - #22AWG
WHT- #22AWG
RED - #22AWG
GRN - #22AWG

DIGITAL INPUTS

'DIST BREAKER ALARM'


'LVD MANUAL OVERRIDE IN ALARM'

GP1 +
GP1 GP2 +
GP2 GP3 +
GP3 GP4 +
GP4 D1_1
D1_2
D2_1
D2_2
D3_1
D3_2
D4_1
D4_2

27

BLK - #18AWG
BLK - #18AWG

26

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

TO J9 ON CXCM4 BACKPLANE BOARD


ON RECTIFIER SHELF

NOKIA BTS ALARM INTERFACE CABLE ASS'Y - P/N 877-309-20


(CUSTOMER CONNECTION)

BLK - #22 AWG

REVISION

TB1 - ALARM WIRING PUNCH-DOWN BLOCK

TO P4 ON CXCM4 BACKPLANE BOARD


ON RECTIFIER SHELF

39

38

37

36

TB2

35

34

33

TB13

32

31

30

29

TB3

28

27

26

25

24

TB14
C

BLK - #18AWG
BLK - #18AWG

35

34
26

27

Time: 5:54:38 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET4.SCHDOC

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

CABLE ASS'Y - P/N 877-398-20

05/05
05/05
05/05
05/05

MATERIAL

FINISH

TOLERANCES

CABLE ASSEMBLY - P/N 877-397-20

SCALE
Title

CABLE ASSEMBLY - P/N 877-413-20


ISSUE
DATE

FROM AIR CONDITIONER ALARM CABLE


(REFER TO SHEET 1 OR 13)
3

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20
Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

4 of 14
Rev

P/D

BLU/RED - #22 AWG

RED/GRN - #22 AWG

RED - #22 AWG

RED - #22AWG

GRN - #22 AWG

10

10

GRN - #22AWG

ORG/GRN - #22 AWG

11

11

BLK/WHT/RED - #22 AWG

12

12

13

13

BRN - #22AWG

14

14

BLU - #22AWG

WHT/BLK - #22 AWG

15

15

ORG - #22AWG

RED/BLK - #22 AWG

16

16

YEL - #22AWG

GRN/BLK - #22 AWG

17

17

VIO - #22AWG

ORG/BLK - #22 AWG

18

18

GRY - #22AWG

BLU/BLK - #22 AWG

19

19

PNK - #22AWG

BLK/WHT - #22 AWG

20

20

RED/WHT - #22 AWG

21

21

BLK - #22AWG

22

22

WHT- #22AWG

WHT/BLK/RED - #22 AWG

23

23

TIE BACK ALL UNUSED WIRES OFF TO THE


SIDE WITH OTHER CABLING.

24

24

25

25

26

26

27

27

28

28

29

29

30

30

31

31

32

32

33

33

34

34

35

35

36

36

37

37

38

38

WHT

39

39

BLK

40

40

RED

41

41

42

42

43

43

44

44

45

45

46

46

47

47

48

48

49

49

50

50

DATE

APPD

29

28

31

30

24

25

TO J4 ON 1200 AMP
DC DISTRIBUTION PANEL
ASS'Y - P/N 020-689-20
(REFER TO SHEET 11)

34

P4

26

N.C.

27

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

NOT USED

P9
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

N.O.
COM

TB4

J2
1
2
3
4
5
6
7
8
9
10
11
12

26
27

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

26
27

TB11

TB12

49

50

51

52

53

SYSTEM INPUTS

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

54

55

56

LVD CONTROL (K1)


TB1

RELAY OUTPUTS

P1

43
42
41
40

TB10

48

47
46
45
44

- POWER
33

J4

'AIR COND.
STATUS ALARM'

35
TB5

TAN - #22AWG

GRN/WHT - #22 AWG

NOTE:

32

BLU - #22 AWG

* PLEASE REFER TO
SHEET 6 FOR OTHER
ALARM
CONNECTIONS NOT
SHOWN HERE.

37

TB6
+ POWER

37

ORG - #22 AWG

RED/BLK/WHT - #22 AWG

36

N.O.

DESCRIPTION

I/O EXTENSION BOARD - P/N 707-449-20

N.C.

COM

ORG/RED - #22 AWG

I2 -

WHT/RED - #22 AWG

LTR

BLK - #18AWG

I2 +

I1 -

I1 +

BLK/RED - #22 AWG

V1 -

V1 +

SYSTEM INPUT/OUTPUT SIGNAL & ALARM INTERFACE WIRING:


LIST 2: - 48V SYSTEM
I/O EXTENSION WIRE HARNESS - P/N 877-406-20

BLK - #18AWG

WHT - #22 AWG


BLU/WHT - #22 AWG

K2

COM

K4
K5
K6
K7

27

K8
K0

N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.

K3

26

N.C.

10

11

12

13

14

15

16

17

18

'LVD MANUAL OVERRIDE IN ALARM' (K2)


'TEMPERATURE ALARM' (K3)

BRN - #22AWG
BLU - #22AWG

'RECTIFIER FAIL [MINOR] ALARM' (K4)

ORG - #22AWG
YEL - #22AWG

'RECTIFIER FAIL [MAJOR] ALARM' (K5)

VIO - #22AWG
GRY - #22AWG

'DISTRIBUTION BREAKER ALARM' (K6)

PNK - #22AWG
TAN - #22AWG

'SYSTEM HI/LO VOLTAGE ALARM' (K7)

19

20

21

22

23

24

GENERAL
PURPOSE INPUTS

BLK - #22AWG
WHT- #22AWG
RED - #22AWG
GRN - #22AWG

DIGITAL INPUTS

'DIST BREAKER ALARM'


'LVD MANUAL OVERRIDE IN ALARM'

GP1 +
GP1 GP2 +
GP2 GP3 +
GP3 GP4 +
GP4 D1_1
D1_2
D2_1
D2_2
D3_1
D3_2
D4_1
D4_2

27

BLK - #18AWG
BLK - #18AWG

26

13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1

TO J9 ON CXCM4 BACKPLANE BOARD


ON RECTIFIER SHELF

NOKIA BTS ALARM INTERFACE CABLE ASS'Y - P/N 877-309-20


(CUSTOMER CONNECTION)

BLK - #22 AWG

REVISION

TB1 - ALARM WIRING PUNCH-DOWN BLOCK

TO P4 ON CXCM4 BACKPLANE BOARD


ON RECTIFIER SHELF

39

38

37

36

TB2

35

34

33

TB13

32

31

30

29

TB3

28

27

26

25

24

TB14
C

BLK - #18AWG
BLK - #18AWG

35

34
26

27

Time: 5:55:01 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET5.SCHDOC

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

CABLE ASS'Y - P/N 877-398-20

05/05
05/05
05/05
05/05

MATERIAL

FINISH

TOLERANCES

CABLE ASSEMBLY - P/N 877-397-20

SCALE
Title

CABLE ASSEMBLY - P/N 877-413-20


ISSUE
DATE

FROM AIR CONDITIONER ALARM CABLE


(REFER TO SHEET 1 OR 13)
3

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20
Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

5 of 14
Rev

P/D

REVISION
LTR

+ POWER

TB5

47
46
45
44

- POWER

RED
BLK
5

TB4

DATE

APPD

GENERAL
PURPOSE INPUTS

PART OF I/O EXTENSION BOARD


ASS'Y - P/N 707-449-20
* REFER TO SHEET 4 (FOR 24V SYS.) OR SHEET 5 (FOR 48V SYS.)

DIGITAL INPUTS

'LOW TEMP ALARM'


'HIGH TEMP ALARM'

GP1 +
GP1 GP2 +
GP2 GP3 +
GP3 GP4 +
GP4 D1_1
D1_2
D2_1
D2_2
D3_1
D3_2
D4_1
D4_2

DESCRIPTION

SYSTEM MONITORING & ALARM SENSOR WIRING:

39

38

37

36

TB2

43
42
41
40

35

34

33

32

31

TB13

30

29

28

27

TB3

26

25

24

TB14

POWER COMPARTMENT
HIGH TEMPERATURE
ALARM THERMOSTAT

PROBE #2

PROBE #1

RED

BLK

BLK

BLK - #18AWG
7

BATTERY TEMPERATURE
MONITORING PROBES

POWER COMPARTMENT
LOW TEMPERATURE
ALARM THERMOSTAT

50C

BATTERY COMPARTMENT
HIGH TEMPERATURE
ALARM THERMOSTAT

15C

BATTERY COMPARTMENT
LOW TEMPERATURE
ALARM THERMOSTAT

50C

15C

* CONNECT TO NEGATIVE TERMINAL


IN THE MIDDLE OF BATTERY STRING

20C

80C

-15C

45C

20C

80C

-15C

45C

RED

CABLE ASSEMBLY - P/N 747-095-20-072 x2

RED

11

15

13

17

12

16

14

18

BLK

BLK

RED

RED
BLK
YEL
GRN

GRN
YEL
BLK

GRN

TB1 - ALARM WIRING PUNCH-DOWN BLOCK


* PART OF - REFER TO SHEET 4 (FOR 24V SYS.)
OR SHEET 5 (FOR 48V SYS.)

11

11

RED

12

12

BLK 10

38

38

39

39

40

40

41

41

42

42

43

43

7
8

RED

44

44

BLK

45

45

5
6

RED

46

46

BLK

47

47

48

48

49

49

50

50

RED

RED
BLK
YEL
GRN

'INTRUSION
ALARM'

YEL

N.C.
COM

RED
BLK

RED

19

BLK

11
12
13
14
15
16
17
18
10

BLK

23

COM

RED
RED
BLK
BLK
BLK
RED

RED

BLK
21

RED
RED
YEL
YEL
BLK
BLK
GRN
GRN

RED

19

N.O.

SW2

23

COM

POWER COMPARTMENT
FRONT DOOR INTRUSION
ALARM SWITCH

19

N.O.

SW4

BATTERY COMPARTMENT
FRONT DOOR INTRUSION
ALARM SWITCH

Time: 5:55:23 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET6.SCHDOC

9
19

MOLEX CONNECTOR
P3

20
21
22

J3

RED

RED

BLK

BLK

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

RED

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

BLK
20

22

05/05
05/05
05/05
05/05

MATERIAL

FINISH

TOLERANCES

SCALE

NOTES:

COM

1.) #22 AWG, 4 CONDUCTOR CABLE IS USED FOR WIRING ON THIS SHEET UNLESS OTHERWISE INDICATED.

SW5

N.O.

POWER COMPARTMENT
REAR LIFT-OFF ACCESS PANEL
INTRUSION ALARM SWITCH

Title

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

6 of 14
Rev

P/D

REVISION
LTR

VRLA BATTERY STRING CABLING:


LIST 1: + 24V SYSTEM

DESCRIPTION

DATE

APPD

BLK - #2 AWG FLEX


BLK - #2 AWG FLEX
BLK - #2 AWG FLEX

BLK - #2 AWG FLEX


BLK - #2 AWG FLEX
BLK - #2 AWG FLEX
GRN - #2/0AWG FLEX

69

65

61

68

64

60

62

66

70

63

67

71

56

TO ENCLOSURE MASTER GROUND BAR


(REFER TO SHEET 9)

56

BLK - #2 AWG FLEX


BLK - #2 AWG FLEX
BLK - #2 AWG FLEX

BLK - #2 AWG FLEX


BLK - #2 AWG FLEX
BLK - #2 AWG FLEX

'SYSTEM DC OUTPUT BUS BARS'


(FRONT VIEW)

(+)

(-)

BATTERY STRING # 5
68

F5

69

70

250A

BATTERY STRING # 3
64

BATTERY STRING # 1
60

BATTERY STRING # 6

71

250A

F3

65

66

250A

F6

F4

Time: 5:55:45 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET7.SCHDOC

BATTERY STRING # 4

67

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

250A

F1

61

250A

62

F2

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

BATTERY STRING # 2

Title

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

FINISH

SCALE

250A

(ANDERSON STYLE CONNECTOR)

MATERIAL

TOLERANCES

63

BATTERY STRING DISCONNECTS

05/05
05/05
05/05
05/05

S5

030-765-05
6

7 of 14
Rev

P/D

REVISION
LTR

VRLA BATTERY STRING CABLING:


LIST 2: - 48V SYSTEM

DESCRIPTION

DATE

APPD

BLK - #2 AWG FLEX


BLK - #2 AWG FLEX
BLK - #2 AWG FLEX

BLK - #2 AWG FLEX


BLK - #2 AWG FLEX
BLK - #2 AWG FLEX
GRN - #2/0 AWG FLEX

64

62

60

65

63

61

56

TO ENCLOSURE MASTER GROUND BAR


(REFER TO SHEET 9)

56

'SYSTEM DC OUTPUT BUS BARS'


(FRONT VIEW)

(-)

(+)

64

BATTERY STRING # 3
F1

65

250A

Time: 5:56:05 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET8.SCHDOC

BATTERY STRING # 2
F2

62

63

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

250A

BATTERY STRING # 1
D

F3

60

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

FINISH
D

61

SCALE
Title

(ANDERSON STYLE CONNECTOR)

Sheet

SIZE TYPE DWG NO.

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

BATTERY STRING DISCONNECTS

MATERIAL

TOLERANCES

250A

05/05
05/05
05/05
05/05

S5

030-765-05
6

8 of 14
Rev

P/D

REVISION
LTR

DESCRIPTION

DATE

APPD

ENCLOSURE MASTER GROUND BAR TERMINATIONS:

50

GRN - #6 AWG

50

51

GRN - #6 AWG

51

52

GRN - #6 AWG

52

53

GRN - #6 AWG

53

56

GRN - #2/0 AWG

56

TO AC LOADCENTRE/PANELBOARD EQUIPMENT GROUND BUS BAR


TO ENCLOSURE FRAME/CHASSIS
TO POWER COMPARTMENT EQUIPMENT RACK
TO BATTERY COMPARTMENT EQUIPMENT RACK

TO EXTERNAL SITE GROUND (CUSTOMER INSTALLED)


C

TO DC SYSTEM RETURN BUS BAR

Time: 5:56:21 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET9.SCHDOC

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

05/05
05/05
05/05
05/05

MATERIAL

FINISH

TOLERANCES

SCALE
Title

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

9 of 14
Rev

P/D

REVISION

DC POWER DISTRIBUTION PANEL WIRING (P/N 020-689-20):


LIST 1: + 24V SYSTEM

LTR

DESCRIPTION

DATE

APPD

WIRE HARNESS ASSEMBLY - P/N 877-407-20

'DC INPUT BUS BARS'


1

10

18

20

( + ) 24V

TB1
POS >>>

10

10

11

18

12

WIRE HARNESS ASSEMBLY - P/N 877-412-20

20

BLK - #18 AWG


BLK - #18 AWG

J4

( - ) GND

BLK - #18 AWG

18

10

BLK - #18 AWG


BLK - #18 AWG

BLK - #18 AWG


BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG


BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

SHUNT #1
800A / 50mV

SHUNT #2
800A / 50mV

20

10

FROM I/O EXTENSION WIRE


HARNESS ASSEMBLY
(P/N 877-408-20) ON I/O
EXTENSION BOARD ASS'Y
* REFER TO SHEET 4 [24V]
OR SHEET 5 [48V]

D1
6

10

11

12

12

1N4005

12

11

14

K1
CONTACTOR #1
600A / 24V

K2
CONTACTOR #2
600A / 24V
BLK - #18 AWG

BLK - #18 AWG

P3
LVD #1 DRIVE

P1
1

13

BREAKER
ALARM INPUT

LVD AUTO CONTROL IN

TB1
1

PRIMARY ALARM INPUT

WIRE HARNESS ASSEMBLY - P/N 877-406-20

2
3 COMMON
4

LVD #2 DRIVE

P2
1

LVD #2 OUTPUT

P5

BREAKER
ALARM INPUT

D2

19

BLK - #18 AWG

P4

14

16

WIRE HARNESS ASSEMBLY P/N 877-405-20

COIL

18

BREAKER
ALARM OUTPUT LVD #1 OUTPUT
LVD OVERRIDE
ALARM OUTPUT

'CUSTOMER LOAD CIRCUIT


BREAKER OUTPUT TERMINATIONS'

( - ) GND

BLK - #18 AWG

BLK - #18 AWG

15

1N4005

CB POS -->

#1

#2

#3

#4

#5

#6

#7
CB1
200A

17

#8

#9

#10
CB2
200A

#11

#12

#13

#14

CB3
200A

#15

#16

#17

#18
CB4
10A

#19
CB5
5A

#20
CB6
5A

BREAKER ALARM
STRIP

( + ) 24V

( + ) 24V

Time: 5:56:43 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET10.SCHDOC

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

05/05
05/05
05/05
05/05

MATERIAL

FINISH

TOLERANCES

SCALE

BLK - #18 AWG


LVD OVERRIDE/ALARM BOARD ASSEMBLY
P/N 707-307-20-040

Title

BLK - #18 AWG

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

BLK - #18 AWG

Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

10of 14
Rev

P/D

REVISION

DC POWER DISTRIBUTION PANEL WIRING (P/N 020-689-20):


LIST 2: - 48V SYSTEM

LTR

DESCRIPTION

DATE

APPD

WIRE HARNESS ASSEMBLY - P/N 877-407-20

'DC INPUT BUS BARS'


1

10

18

20

( - ) 48V

TB1
POS >>>

10

10

11

18

12

WIRE HARNESS ASSEMBLY - P/N 877-412-20

20

BLK - #18 AWG


BLK - #18 AWG

J4

( + ) GND

BLK - #18 AWG

18

10

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG


BLK - #18 AWG

BLK - #18 AWG


BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

SHUNT #1
800A / 50mV

SHUNT #2
800A / 50mV

20

10

D1

10

11

12

12

1N4005

12

11

K2
CONTACTOR #2
600A / 48V
BLK - #18 AWG

P3
LVD #1 DRIVE

P1
1

13

P4

LVD AUTO CONTROL IN

TB1
PRIMARY ALARM INPUT

WIRE HARNESS ASSEMBLY - P/N 877-406-20

2
3 COMMON
LVD #2 DRIVE

P2
1

LVD #2 OUTPUT

P5

BREAKER
ALARM INPUT

14

16

BREAKER
ALARM INPUT

WIRE HARNESS ASSEMBLY P/N 877-405-20

LVD OVERRIDE
ALARM OUTPUT

COIL

18

BREAKER
ALARM OUTPUT LVD #1 OUTPUT

19

BLK - #18 AWG

'CUSTOMER LOAD CIRCUIT


BREAKER OUTPUT TERMINATIONS'

(+ ) GND

BLK - #18 AWG

BLK - #18 AWG

15

BLK - #18 AWG

FROM I/O EXTENSION WIRE


HARNESS ASSEMBLY
(P/N 877-408-20) ON I/O
EXTENSION BOARD ASS'Y
* REFER TO SHEET 4 [24V]
OR SHEET 5 [48V]

14

K1
CONTACTOR #1
600A / 48V

CB POS -->
17

#1

#2

#3

#4

#5

#6

CB1
100A

CB2
100A

CB3
100A

CB4
10A

CB5
5A

CB6
5A

#7

#8

#9

#10

#11

#12

#13

#14

#15

#16

#17

#18

#19

#20
BREAKER ALARM
STRIP

( - ) 48V

( - ) 48V

D2
1N4005

Time: 5:57:04 PM
Date: 2005-Dec-14
File: 03076505PD__SHEET11.SCHDOC

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

05/05
05/05
05/05
05/05

MATERIAL

FINISH

TOLERANCES

SCALE

BLK - #18 AWG


LVD OVERRIDE/ALARM BOARD ASSEMBLY
P/N 707-307-20-041

Title

BLK - #18 AWG

1200A, 24 NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

BLK - #18 AWG

Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

11of 14
Rev

P/D

REVISION

AC POWER DISTRIBUTION WIRING:


LIST 34: AC PANELBOARD, 200A, 120/240V, 1PH, 18 POS w/ GENERATOR RECEPTACLE

LTR

DESCRIPTION

DATE

APPD

AC PANELBOARD, 200A, 120/240V


(P/N 020-653-10)
A

BLK - #3/0 AWG

TO RECTIFIER SHELF TB POSITION #2 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #3 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #4 (REFER TO SHEET 14)


TO POWER COMPARTMENT COOLING FANS (REFER TO SHEET 13)
TO BATT. COMPARTMENT GFCI RECEPTACLE OUTLET (REFER TO SHEET 13)

LINE1

25A

CB1

BLK - #10 AWG

LINE2

BLK - #10 AWG

LINE1

25A

CB2

BLK - #10 AWG

LINE2

BLK - #10 AWG

LINE1

25A

CB3

BLK - #10 AWG

LINE2

BLK - #10 AWG

LINE1

25A

CB4

BLK - #10 AWG

LINE2

BLK - #14 AWG

LINE

15A

CB5

10

11

12

13

14

15

16

17

18

CB6

CB7

GRN - #3 AWG
30A

120/240V, 200A, 1PH, 60Hz


3W + GND
(MATING PLUG PROVIDED BY CUSTOMER)

TVSS
AC INPUT
GND
NEU
L1
L2

BLK - #14 AWG


BLK - #14 AWG

25A

AC SURGE PROTECTION UNIT (OPTIONAL)

BLK - #10 AWG


BLK - #10 AWG

CB8

25A

BLK - #10 AWG


BLK - #10 AWG

CB9

25A

BLK - #10 AWG


BLK - #10 AWG

CB10

15A

BLK - #14 AWG

BLK - #14 AWG

LINE

NEU

GENERATOR RECEPTACLE (OPTIONAL)

GND

200A

WHT - #3/0 AWG


WHT - #14 AWG

NEUTRAL BUS BAR

GRN - #3 AWG

TO RECTIFIER SHELF TB POSITION #1 (REFER TO SHEET 14)

BLK - #10 AWG

WHT - #3/0 AWG

GENERATOR POWER
MAIN BREAKER

200A

LINE 2

LINE1
LINE2
LINE1
LINE2
LINE1
LINE2
LINE

TO RECTIFIER SHELF TB POSITION #5 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #6 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #7 (REFER TO SHEET 14)


TO EQUIPMENT COMPARTMENT AIR CONDITIONER (REFER TO SHEET 13)

GRN - #14 AWG

COMMERCIAL POWER
MAIN BREAKER

LINE 1

RED - #3/0 AWG

MANUAL TRANSFER SWITCH

N-G BONDING
STRAP/LINK
NEU
NEU

TO BATTERY COMPARTMENT AIR CONDITIONER (REFER TO SHEET 13)

NEU

WHT - #14 AWG

GROUND STUD/
SCREW TERMINAL

WHT - #14 AWG

EQUIPMENT
GROUNDING BUS BAR

TO POWER COMPARTMENT COOLING FANS (REFER TO SHEET 13)


TO BATTERY COMPARTMENT GFCI RECEPTACLE OUTLET (REFER TO SHEET 13)

WHT - #14 AWG


GRN - #14 AWG
GRN - #14 AWG
GRN - #14 AWG
GRN - #10 AWG
GRN - #10 AWG
13

GRN - #6 AWG

GND

TO POWER COMPARTMENT COOLING FANS (REFER TO SHEET 13)

GND

TO BATTERY COMPARTMENT GFCI RECEPTACLE OUTLET (REFER TO SHEET 13)

GND

TO BATTERY COMPARTMENT AIR CONDITIONER (REFER TO SHEET 13)

GND

TO LOWER RECTIFIER MODULE SHELF (REFER TO SHEET 14)

GND

TO UPPER RECTIFIER MODULE SHELF (REFER TO SHEET 14)

GND

TO ENCLOSURE MASTER GROUND BAR


(REFER TO SHEET 9)

SERVICE ENTRANCE CONDUCTORS


(TYPICAL)

AC INPUT POWER CONNECTION


120/240V, 200A, SINGLE PHASE, 60Hz
3W + GND
(CUSTOMER INSTALLED)

Time: 5:57:26 PM
Date: 2005-Dec-14
File: 03076505PD_SHEET12.SCHDOC

LINE1
GROUNDING ELECTRODE CONDUCTOR
(CUSTOMER INSTALLED)

LINE2

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

NEU
WHEN AC PANELBOARD IS USED AS A SERVICE ENTRANCE, CONNECT BONDING STRAP/LINK
BETWEEN THE NEUTRAL ASSEMBLY AND THE ENCLOSURE GROUND STUD/SCREW TERMINAL.
WHEN AC PANELBOARD IS USED AS A SUB-PANEL, CONNECT GROUNDING ELECTRODE
CONDUCTOR TO THE EQUIPMENT GROUNDING BUS BAR/TERMINAL LUG.

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

05/05
05/05
05/05
05/05

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

FINISH

SCALE
Title

MATERIAL

TOLERANCES

GROUNDING ELECTRODE

S5

030-675-05
6

12of 14
Rev

P/D

REVISION
LTR

EQUIPMENT AC POWER DISTRIBUTION WIRING:


LIST 34: AC PANELBOARD, 200A, 120/240V, 1PH, 18 POS w/ GENERATOR RECEPTACLE

APPD

POWER COMPARTMENT
DUAL-COOLING FAN
CONTROL THERMOSTAT

P1

J1

BLK - #18 AWG

BLK - #14 AWG

BLK - #18 AWG

WHT - #14 AWG

GRN/YEL
#18 AWG

GRN - #14 AWG

GROUNDING
SCREW

120VAC / 60 Hz

DATE

MOLEX CONNECTOR

POWER COMPARTMENT DUAL-COOLING FAN ASSEMBLY

120VAC / 60 Hz

DESCRIPTION

POWER COMPARTMENT DUAL-COOLING


FAN POWER CONTROL SWITCH
NEU
GND

30C

TO AC PANELBOARD NEUTRAL BUS BAR (REFER TO SHEET 12)


TO AC PANELBOARD EQUIPMENT GROUND BUS BAR (REFER TO SHEET 12)

* NOTE: THIS CONNECTION IS TO BE MADE


INSIDE AC PANELBOARD.

SW1
COM

ORG

60C

0C

N.O.

GROUNDING
SCREW

BLK - #14 AWG


BLK - #14 AWG

BLK - #18 AWG

WHT - #14 AWG

BLK - #18 AWG


GRN/YEL - #18 AWG

TO AC PANELBOARD BREAKER POS #17 (REFER TO SHEET 12)

LINE

* SEE NOTE 2

WHT - #14 AWG

* SEE NOTE 2

BLK - #14 AWG

BATTERY COMPARTMENT
AIR CONDITIONER
POWER CONTROL SWITCH

SW3

BATTERY COMPARTMENT
5000 BTU/Hr
AIR CONDITIONER UNIT

N.O.

TO AC PANELBOARD BREAKER POS #17 (REFER TO SHEET 12)

LINE

TO AC PANELBOARD NEUTRAL BUS BAR (REFER TO SHEET 12)

NEU

TO AC PANELBOARD EQUIPMENT GROUND BUS BAR (REFER TO SHEET 12)

COM

BLK - #14 AWG


WHT - #14 AWG
GRN - #14 AWG

GND

BLK

GRN

TO AC PANELBOARD EQUIPMENT GROUND BUS BAR (REFER TO SHEET 12)

HOT

'WHT'
NEU
J4

GFCI RECEPTACLE OUTLET

GND
GRN

ORG

BONDING
SCREW

WHT
* SEE NOTE 2

P2

ORG

Time: 5:57:57 PM
Date: 2005-Dec-14
File: 03076505PD_SHEET13.SCHDOC

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

'UTILITY BOX'

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

BLK - #14 AWG


RETURN AIR

WHT - #14 AWG

15A/125V

'UTILITY BOX'

GRN

J2

TEST
RESET

GRN

GND

LINE
TERMINALS

BONDING
SCREW

WHT

RED

TO AC PANELBOARD NEUTRAL BUS BAR (REFER TO SHEET 12)

GRN

BLK

TO AC PANELBOARD BREAKER POS #18 (REFER TO SHEET 12)

NEU

YEL

BLK

N.C.

WHT
BLK

COM

LINE

J3

ORG

MOLEX
CONNECTOR

STATUS ALARM
OUTPUT

GRN - #14 AWG

BLK

GRN - #14 AWG

GND

WHT - #14 AWG

WHT - #14 AWG

NEU

N.O.

BLK - #14 AWG

WHT - #14 AWG

BLK - #14 AWG

LINE

AC POWER
INPUT
120VAC, 60Hz

BLK - #14 AWG

16/3 SJT
POWER CORD

SUPPLY AIR

WHT

* SEE NOTE 2

05/05
05/05
05/05
05/05

FINISH

TOLERANCES

GRN - #14 AWG

MATERIAL

SCALE

WHT

BLK

RED

Title
N.O.

TO PIN 38

COM

TO PIN 39

N.C.

TO PIN 40

NOTES:
ON ALARM WIRING PUNCH-DOWN BLOCK
* REFER TO SHEET 4 (FOR 24V SYS.) OR SHEET 5 (FOR 48V SYS.)

1.) USE 14/3 SJ FLEXIBLE CORD FOR WIRING UNLESS OTHERWISE INDICATED.
2.) USE BLACK ELECTRICAL TAPE AROUND WHITE WIRES NEAR ENDS TO
IDENTIFY
THEM AS 'HOT' CONDUCTORS.

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

S5

030-765-05
6

13of 14
Rev

P/D

REVISION

POWER RECTIFIER MODULE SHELF & DC POWER DISTRIBUTION PANEL WIRING:


LIST 1: - 48V SYSTEM
LIST 34: AC PANELBOARD, 200A, 120/240V, 18 POS
w/ GENERATOR RECEPTACLE

LTR

'SYSTEM DC OUTPUT BUS BARS'

DESCRIPTION

DATE

APPD

DC POWER OUTPUT LOAD CABLES

+24V
GND
+24V
GND

1200A, 20 POS 'AM' BREAKER DC DISTRIBUTION


PANEL ASSEMBLY - P/N 020-689-20
(REFER TO SHEET 10 FOR WIRING DIAGRAM)

+24V

BREAKER OUTPUT
TERMINATIONS

GND
+24V
GND
+24V
GND
+24V
GND

(+)

AC INPUT
TO BREAKER POSITION #10 (REFER TO SHEET 12)
TO BREAKER POSITION #12 (REFER TO SHEET 12)
TO BREAKER POSITION #14 (REFER TO SHEET 12)
TO BREAKER POSITION #16 (REFER TO SHEET 12)

BLK - #10 AWG


BLK - #10 AWG
BLK - #10 AWG
BLK - #10 AWG

LINE1
LINE2
LINE1
LINE2

TB
L1
L2
L1
L2
L1
L2

MOD #1
MOD #2
MOD #3

TO EQUIPMENT GROUND BAR (REFER TO SHEET 12)

GRN - #10 AWG

GND

RECTIFIER
MODULE #6
(OPTIONAL)

BLK - #2 AWG

72

73

BLK - #2 AWG

73

74

BLK - #2 AWG

74

75

BLK - #2 AWG

75

76

BLK - #2 AWG

76

77

BLK - #2 AWG

77

78

BLK - #10 AWG

78

79

BLK - #10 AWG

79

80

BLK - #10 AWG

80

81

BLK - #10 AWG

81

82

BLK - #10 AWG

82

83

BLK - #10 AWG

83

TO NOKIA GSM EQUIPMENT #1


(FROM CB1)

TO NOKIA GSM EQUIPMENT #2


(FROM CB2)

TO NOKIA GSM EQUIPMENT #3


(FROM CB3)

CUSTOMER TERMINATIONS

TO CUSTOMER EQUIPMENT #1
(FROM CB4)

TO CUSTOMER EQUIPMENT #2
(FROM CB5)

TO CUSTOMER EQUIPMENT #3
(FROM CB6)

(-)

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (UPPER)


(P/N 030-736-20)

TO AC PANELBOARD

72

AC INPUT
TB

RECTIFIER
MODULE #7
(OPTIONAL)

L1
L2
L1
L2
L1
L2

GND (PE)

MOD #6
MOD #5
MOD #4

GND (PE)

J8
CAN BUS OUTPUT
J7
CAN BUS INPUT
C

(+)

CABLE ASSEMBLY P/N 877-176-28

(-)

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (LOWER)


(P/N 030-736-20)

TO AC PANELBOARD

AC INPUT

TO BREAKER POSITION #1 (REFER TO SHEET 12)


TO BREAKER POSITION #3 (REFER TO SHEET 12)
TO BREAKER POSITION #5 (REFER TO SHEET 12)
TO BREAKER POSITION #7 (REFER TO SHEET 12)

LINE1
LINE2
LINE1
LINE2

TO EQUIPMENT GROUND BAR (REFER TO SHEET 12)

GND

MOD #1

BLK - #10 AWG


BLK - #10 AWG
BLK - #10 AWG
BLK - #10 AWG

MOD #2
MOD #3

GRN - #10 AWG

TB
L1
L2
L1
L2
L1
L2

GND (PE)

RECTIFIER
MODULE #1

RECTIFIER
MODULE #2

CXCM4
SYSTEM
CONTROLLER
MODULE

RECTIFIER
MODULE #3
(OPTIONAL)

RECTIFIER
MODULE #4
(OPTIONAL)

TO AC PANELBOARD

AC INPUT
RECTIFIER
MODULE #5
(OPTIONAL)

TB
L1
L2
L1
L2
L1
L2

MOD #6
MOD #5
MOD #4

BLK - #10 AWG


BLK - #10 AWG
BLK - #10 AWG
BLK - #10 AWG
BLK - #10 AWG
BLK - #10 AWG

LINE1
LINE2
LINE1
LINE2
LINE1
LINE2

TO BREAKER POSITION #6 (REFER TO SHEET 12)


TO BREAKER POSITION #8 (REFER TO SHEET 12)
TO BREAKER POSITION #13 (REFER TO SHEET 12)
TO BREAKER POSITION #15 (REFER TO SHEET 12)
TO BREAKER POSITION #9 (REFER TO SHEET 12)
TO BREAKER POSITION #11 (REFER TO SHEET 12)

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

GND (PE)

DESIGN
M.E.
DRAWN
M.E.
CHECKED J.K.
APPROVED M.E.

J8
CAN BUS OUTPUT

05/05
05/05
05/05
05/05

SCALE
Title

1200A, 24V NEG GND OR 48V POS GND


OUTDOOR POWER SYSTEM ENCL.
TEMPEST, Te20

ISSUE
DATE

Sheet

SIZE TYPE DWG NO.

FINISH
D

CAN BUS INPUT

MATERIAL

TOLERANCES

J7

Time: 5:58:33 PM
Date: 2005-Dec-14
File: 03076505PD_SHEET14.SCHDOC

S5

030-765-05
6

14of 14
Rev

P/D

REVISIONS
LTR
B

26.75 679.5

DESCRIPTION
4 MOUNTING HOLES ADDED, SHEET 4

REV BY

DATE

J.U.

2005/06

APPD

1.68 42.5

84.00 2133.6
27.88 708.2

22.79 578.8

FRONT ISOMETRIC VIEW

30.00 762.0
30.00 762.0

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

FRONT VIEW

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED


FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

RIGHT SIDE VIEW

DESIGN

CH/EOF

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

MATERIAL

J.U./EOF

2005/05

M.E.

2005/05

APPROVED

M.E.

2005/05

FINISH

1mm
0.5mm
0.25mm

SCALE

TOLERANCES
X.X
0.04"
X.XX
0.02"
X.XXX 0.01"

c 2005 ARGUS TECHNOLOGIES


O

2005/05

DRAWN
CHECKED

[X]
[X.X]
[X.XX]

PER P.O. and


Doc. 070-024-83

N.T.S.

TITLE

OUTLINE
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-06

REV

REVISIONS
LTR

REAR VIEW

LEFT SIDE VIEW

DESCRIPTION

REV BY

DATE

APPD

REAR ISOMETRIC VIEW

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL:

SCALE

N.T.S.

TITLE

c 2005 ARGUS TECHNOLOGIES


O

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

OUTLINE
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-06

REV

REVISIONS
LTR

DESCRIPTION

REV BY

DATE

APPD

21.45 544.8

25.78 654.7

TOP VIEW
DOOR OPEN
55.92 1420.3

FRONT VIEW
DOOR OPEN

ISOMETRIC FRONT VIEW


DOOR OPEN

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL:

SCALE

N.T.S.

TITLE

TOP VIEW
DOOR CLOSED

c 2005 ARGUS TECHNOLOGIES


O

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

OUTLINE
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-06

REV

REVISIONS
LTR

30.00 762.0
ENCLOSURE DIMS.

DESCRIPTION

REV BY

DATE

APPD

MAX. 1/4" [6.4mm]

PLATFORM MOUNTING:
0.75 19.1
B

HOLE OPENING
ALL CORNERS
4 PLACES
INSTALL
MOUNTING HARDWARE

ARGUS
ENCLOSURE

20.30 515.6

NOKIA
ENCLOSURE
DETAIL
(SCALE 1 : 50)

22.70 576.6

30.00 762.0
ENCLOSURE DIMS

CONCRETE PAD MOUNTING:


0.75 19.1
HOLE OPENING
ALL CORNERS
4 PLACES
DRILL AND INSTALL
CONCRETE ANCHORS (4)
HILTI HSLB-M12/25
(ARGUS P/N 633-066-10)
OR EQUIVALENT

4.85 123.2

4.00 101.6

22.00 558.8

2.80 71.1

24.40 619.8

3.65 92.7

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL:

c 2005 ARGUS TECHNOLOGIES


O

BOTTOM MOUNTING HOLE PATTERN

SCALE

N.T.S.

TITLE

FRONT
DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

OUTLINE
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-06

REV

REVISIONS
LTR

DC POWER LOAD AND


ALARM INTERFACE CABLES
SIDE EXIT PORT

POWER COMPARTMENT
REMOVEABLE ACCESS PANEL

REV BY

DATE

J.U.

2005/07

APPD

OPTIONAL DC POWER
LOAD & ALARM INTERFACE
CABLES SIDE EXIT PORT
(COVER PLATE SHOWN)

(FOR CABLE ROUTING


AND AC POWER WIRING ACCESS)

(NOKIA BTS STYLE CABLE


BRIDGE INTERFACE
ASSEMBLY SHOWN REFER TO SHEET 4 FOR
INSTALLATION DETAILS)

DESCRIPTION
NOKIA BRIDGE UPDATED

AC INPUT POWER CONDUIT ENTRY POINT


(4 x 1.375" [36mm] K.O. AND
3 x 1.125" [28.6mm] K.O. SIZES AVAILABLE)
RECTIFIER SHELF AC POWER WIRING:
REFER TO SHEET 3 AND RECTIFIER
MANUAL P/N 010-572-B2 (24V) OR
P/N 010-567-B2 (48V) FOR AC INPUT
POWER TERMINAL BLOCK CONNECTION
DETAILS.

BATTERY COMPARTMENT
REMOVEABLE PANEL
(FOR ACCESS TO BOTTOM
MOUNTING HOLES)

ENCLOSURE AC LOADCENTER WIRING:


REFER TO SHEET 2 AND SYSTEM WIRING DIAGRAM
P/N 030-765-05 (SHEET 1) FOR AC LOADCENTER
120V FEEDER CIRCUIT CONNECTION DETAILS.

SITE GROUND WIRE ENTRY POINTS FRONT & REAR


(CENTER PUNCHES PROVIDED FOR HOLE DRILLING LOCATION)

LEFT SIDE VIEW

RIGHT SIDE VIEW

REAR VIEW
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

CH/EOF

2005/04

DRAWN

J.U.

2005/05

CHECKED

M.E.

2005/05

APPROVED

M.E.

2005/05

FINISH

1mm
0.5mm
0.25mm

SCALE

DESIGN

TOLERANCES
X.X
0.04"
X.XX
0.02"
X.XXX 0.01"

[X]
[X.X]
[X.XX]

PER P.O. and


Doc. 070-024-83

N.T.S.

TITLE

c 2005 ARGUS TECHNOLOGIES


O

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

CUSTOMER CONNECTION
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-08

REV

REVISIONS
LTR

REV BY

DESCRIPTION

DATE

APPD

CXCM4 SYSTEM CONTROLLER


NETWORK CABLE CONNECTION
JACK (RJ-45)
AC LOADCENTER
(SEE DETAIL PHOTO)

DETAIL A
SCALE 1 : 3

DETAIL - FRONT ISOMETRIC VIEW

FRONT ISOMETRIC VIEW


120VAC FEEDER CIRCUIT CONDUIT ENTRY POINT.
1" CABLE CONNECTOR PROVIDED.
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL: SEE SHEET 1

SCALE

N.T.S.

TITLE

c 2005 ARGUS TECHNOLOGIES


O

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

CUSTOMER CONNECTION
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-08

REV

REVISIONS
LTR

REV BY

DESCRIPTION

DATE

APPD

B
RECTIFIER SHELF #2

RECTIFIER SHELF #1

DETAIL B
SCALE 1 : 6
RECTIFIER SHELF AC INPUT POWER TERMINAL BLOCKS
(2 PLACES PER SHELF-COVER PLATE SHOWN REMOVED)
REFER TO RECTIFIER MANUAL P/N 010-572-B2 (24V)
OR P/N 010-567-B2 (48V) FOR WIRING DETAILS.

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

REAR VIEW

MATERIAL: SEE SHEET 1

(SOME COMPONENTS ARE HIDDEN


FOR CLARITY)

SCALE

N.T.S.

TITLE

c 2005 ARGUS TECHNOLOGIES


O

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

CUSTOMER CONNECTION
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-08

REV

REVISIONS
LTR

REV BY

DESCRIPTION

DATE

APPD

ARGUS Te20
POWER ENCLOSURE

NOKIA BTS
CABINET

4 PLACES

8 PLACES

FRONT VIEW

4 PLACES

NOKIA BTS CABINET


UPPER SECTION
(DETAILS OMITTED
FOR CLARITY)
ITEM

QTY

PART NO.

DESCRIPTION

REVISION

747-263-20

630-175-10

Scrw,Mach, #10-32x1/2", Pnh Phh, SSt

16

633-008-10

Wshr Flat, #10, SAE Styl, SSt

12

633-123-10

Wshr Lock, Split, #10, SSt

12

634-011-10

Nut, Mach, #10-32 Hex, SSt

P/A

Assy., Nokia Cable Bridge Interface

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL: SEE SHEET 1

SCALE

N.T.S.

TITLE

c 2005 ARGUS TECHNOLOGIES


O

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

CUSTOMER CONNECTION
Te20 POWER ENCLOSURE
ISSUE
DATE
SIZE TYPE DWG NO.

B D2

SHEET

OF

030-765-08

REV

FACTORY SERVICE INFORMATION


Technical Support

Technical support staff are available for answering general questions related to installation, operation
and maintenance of Argus products. In Canada and the USA, call Argus toll free 7:30 am to 5:00 pm
Pacific Standard Time at:

+1-888 GO ARGUS
(+1-888-462-7487)

For emergencies, call +1-888-GO-ARGUS 24 hours a day, seven days a week.


Customers outside Canada and the USA, call +1-604-436-5547 for technical support.

Training

Argus offers various levels of product and technical training. These workshops provide a mix of
theory and hands on application for qualified customers. Please consult your sales representative for
course schedules, locations and costs, or visit our website at www.argusdcpower.com.

Factory Repair and Servicing

All service, beyond initial adjustments, should be carried out by qualified factory service personnel.
For these procedures, please contact Argus Technologies at the locations listed to the right.

Product Returns

Before returning any product for service, please obtain a Return Material Authorization (RMA) number
from an Argus factory service representative. The representative will require the model and serial
number, as well as a brief description of the problem prior to issuing the RMA number. All material
must be pre-authorized before being returned.
See document 048-507-10 Warranty and Repair Information for more details.

Moving and Storage

Units must be suitably packed in the original shipping container (or equivalent) prior to re-shipping.
The box should be completely enclosed and constructed of wood or double-wall, corrugated
cardboard. At least 3 of foam or shock absorbing packing material must surround the unit.

Factory Service Centers


Canada and International
Argus Technologies Ltd.
ATTN: RMA Returns
7033 Antrim Avenue
Burnaby, BC, V5J 4M5 Canada
Tel:
+1 604 436 5900
+1 604 436 1233
Fax:
Email: returns@argusdcpower.com
USA
Argus Technologies Inc.
ATTN: RMA Returns
3116 Mercer Avenue
Bellingham, WA, 98225 USA
Tel:
+1-360 756 4904
+1-360 647 0498
Fax:
Email: returns-usa@argusdcpower.com
Asia-Pacific
PCM Electronics (Dong Guan) Co., Ltd.
Hongli Industrial Area, Miaobian, Liaobu Town,
Dongguan City, Guangdong Province,
523400 China
Tel:
+86 755 8895 3310
+86 755 8895 3307
Fax:
Authorized Service Center
Argentina
Argus Technologies de Argentina
Belen 315, Capital Federal, Buenos Aires,
1407l Argentina
Tel:
+54 (11) 4672 4821
+54 (11) 4504 4698
Fax:
Cell:
+54 9 (11) 4993 9996
Email: lkleiman@argus.ca
Asia
Argus Technologies Asia Pte Ltd
Blk 6 Tagore Lane #160
Singapore 787570
Tel:
+65 6458 8900
+65 6458 2122
Fax:
Australia
CPS National
8/376 Newbridge Rd
Moorebank, NSW, 2170 Australia
Tel:
+61 02 9822 8977
+61 02 9822 8077
Fax:
Australia/New Zealand
Alpha Power Systems Pty Ltd
Unit 3, 30 Heathcote Road
Moorebank, NSW, 2170 Australia
Tel:
+61 02 9602 8331
+61 02 9602 9180
Fax:
Century Yuasa
37 - 65 Colbalt Street
Carole Park QLD 4300
Australian Sales & Service
Tel:
+61 07 3361 6587
+61 07 3361 6705
Fax:
New Zealand Sales & Service
Tel:
+64 9 978 6689
+64 9 978 6677
Fax:
Canada
Compower Systems Inc.
118 Tiffield Road
Toronto, ON, M1V 5N2 Canada
Tel:
+1 416 293 3088
+1 416 293 0671
Fax:
Europe
Alpha Technologies Europe Ltd.
Cartel Business Estate
Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel:
+44 1279 422110
+44 1279 423355
Fax:
Mexico & Central America
Technologies Argus First De Mexico SA de CV
Anatole France No. 17
Col. Polanco
Mexico City, 11560 Mexico
Tel:
+52 55 5280 6990
+52 55 5280 6585
Fax:
South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Buenos Aires, 1416 Argentina
Tel:
+54 11 4504 4698
+54 9 11 4993 9996
Cell:
E-pager: 541149939996@nextel.net.ar
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel:
+90 216 317 41 42
+90 216 472 90 66
Fax:

048-527-10-I1 Rev L (09/2007)

Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487)

Outside North America: +1 604 436 5547

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