Professional Documents
Culture Documents
SECTION NO
[BUILDING CONSTRUCTION]
06
1.0 General
1.1Temporary Services
1.2Safety Measures and Health
1.3Access to Site
1.4Site Security
1.5Programming of the works
1.6Monthly Progress Reports
1.7Construction Programme
1.8Security Requirement
2. Facility for Engineers
09
2.1General
2.2Office for the Engineer(Off-site)
2.3Office for the Engineer(On-site)
2.4Laboratory and Equipments.
2.5Survey Equipment and Assistant
2.6As-Built Drawings
3. Site Preparation, Mobilisation and Demobilisation
11
3.1 General
3.2 Site Preparation
3.3 Mobilisation
4. Site Clearing and Earth Works
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15
19
20
7.1 Drawings
7.2 Cutting and Bending
7.3 Condition
7.4 Tying
7.5 Support of Reinforcement
7.6 Laps and Joints
8. Block Work and Brick Works
21
8.1 General
8.2 Quality and Dimension
8.3 Manufacture of Blocks
8.4 Mortar
8.5 Workmanship
9. Rubble Masonry Construction
23
9.1 General
9.2 Material
9.3 Construction Requirement
10. Waterproofing
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General
10.2
Structure
10.3
Application
10.4
10.5
Roof Structure
11.2
Roof Cover
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GENERAL SPECIFICATIONS
The works under this Contract shall be executed in accordance with the
Specifications given in the following documents issued
for Construction Training
by the Institute
Description
SBD/04
SCA/4 (Vol. I)
SCA/05(Vol. I)
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Chapter 1
General
1.0
General
This Specification shall be read in conjunction with the standard ICTAD
Specification for Building Works. The standard ICTAD Specification and
this Specification shall be treated as complementary documents. In case of any
ambiguity or discrepancy between the standard ICTAD Specification and this
Specification, shall prevail.
1.1
Temporary Services
1.1.1
The Contractor shall provide and maintain temporary services required such as power
(including standby power) water and telephones etc. for the execution of the Works
under the Contract unless otherwise specified as being provided by SLAF. The
Contractor shall make applications and install such services in accordance with the
regulations and requirements of the relevant authorities.
1.2
1.2.1
The Contractor shall provide and maintain the following safety measures in
accordance with the regulations and requirements stipulated by the relevant Statutory
Authorities.
a.
b.
c.
d.
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Safety signs shall be in the Sinhala and English languages. Services of a suitable
qualified and experienced Safety Officer shall be available at the site on a full time
basis. A comprehensive First Aid Box shall be made available at the Site Office by the
Contractor and he shall ensure that at least three of his staff is trained in first-aid
measures. A vehicle suitable for transporting injured personnel shall be made available
at the site by the Contractor. All costs in connection with safety and health mentioned
above shall be borne by the.
1.3
Access to Site
1.3.1
The Contractor shall organize and plan movement of materials and equipment to the
site taking into consideration the factors affecting such movements in order to
minimise delays and disruption to work.
1.4
Site Security
1.4.1
The Contractor shall be responsible for the security of his plant, equipment, materials
etc. brought upon the site for the purpose of the works and shall provide fencing,
shelters, watching, lighting etc, for the safety of such items.
1.5
1.5.1
The Contractor shall furnish in duplicate to SLAF the programme and particulars
called for in the General Conditions of Contract. The programme shall show interalia.
1.6
1.6.1
The Contractor shall submit to SLAF Employer not later than the 5 th of every month a
Progress Report for the previous month which shall include the following items and
information:
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1.7
Construction Programme
1.7.1
The following shall be considered when preparing the Programme and revisions due
to constraints which may be experienced.
a. The necessity of multi-shift working and/or working during week-ends or Public
holidays.
b. Failure to consider the above implications, which are neither necessarily in
the given order of priority nor to be considered as complete shall not entitle the
Contractor to claim for additional time or extra costs whatsoever.
1.8
Security Requirements
1.8.1
The Contractor shall allow for ascertaining and complying with security authorities
requirements and for all costs as necessary incurred in connection herewith. The
Contractor shall also allow for requirements of the security staff of the SLAF.
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Chapter 2
Facilities to be Provided and As-Built drawings
2.1
General
2.1.1
Temporary buildings shall comprise proper sheds etc. for the storage, protection and
safe keeping of materials, goods, tools etc. workshops for the preparation of works
which are to be executed on-site; sheds and mess-rooms for the work people and for
staff and all other offices and amenities in accordance with local Bye-laws, Acts and
Regulations, for the Contractor and the Engineer.
2.1.2
The Contractor shall provide and pay all charges for all air-conditioning, lighting,
attendance etc. and shall allow for paying all rates and other charges which may be
made by local or other authorities in connection with temporary areas and temporary
buildings, necessary and erected or leased for the purposes of the Contract.
2.2
2.2.1
The Contractor shall supply, erect on-site as well as off-site, maintain for the period of
the Contract, and unless otherwise noted, remove upon completion of Contract,
suitable offices for the Engineer and his staff.
2.3
2.3.1
The on-site offices for the Engineer and his staff shall comprise of with basic
requirements.
2.3.2
Other rooms required on-site, which may be used commonly (Engineer Contractor )
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2.5
2.6
2.7
As-Built Drawings
As soon as possible after completion of each as-built drawing, the Contractor shall
deliver to the Engineer's Representative one pint of the drawing for checking. One
additional print shall be provided on request, if the Engineer's Representative finds
errors and wishes to mark up the drawing with necessary amendments. The Engineer
will confirm acceptance of each drawing when satisfied that it correctly records the asbuilt details. At the end of the Contract, contractor will handover the as-built drawing
(three sets of hard copy and one digital copy) to SLAF.
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Chapter 3
Site Preparation, Mobilisation and Demobilisation
3.1
General
This chapter of the Specifications refers to certain particulars of the Contractor's general
obligations under the Condition of Contract hereunder all temporary works, provisions of
construction plants and equipment required for execution of the Works together with other
temporary works and supplies specified in this section.
On completion of the Contract, all temporary works, plants, equipment and surplus
material shall be removed unless otherwise specified and the Contractor shall clean up all
the premises of the Works.
3.2
Site Preparation
3.2.1
General View
Approx site area is 14,350 m with access to existing main road via side road on reserved
site (see attached drawing: Site Plan). The erection of the side road outside the site
boundaries and the preparation of all needed media connections (water, sewage,
electricity, telecom, etc.) are excluded from the Contractors scope of work.
The site area is flat land. Existing trees and bushes on the site have to be rooted out where
necessary. Main trenches for channels, (for building supplying services) potable water, fire
fighting water, electricity etc. will be excavated and backfilled with the soil placed
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3.3
Mobilisation
3.3.1
Working Areas
The working areas include
A. The areas on which new structures shall be erected and their immediate vicinity.
B. Areas for stockpiling of quarry stones and other building materials.
C. Areas for site offices, stores, garage and workshops and for the movement of the
Contractor's equipment at Site.
Contractor may occupy working areas mentioned above at the commencement of the
works and at no cost to him.
3.2.2
3.2.3
Temporary Works
The Contractor shall provide, install and maintain all temporary offices, stores,
workshops, labour camp, housing facilities for his staff together with all temporary roads,
electricity supply, water supply, sanitary installations, telephone services and
communication systems and other utilities required for the proper execution of the work.
3.2.4
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Chapter 4
Site Clearing and Earth Works
4.1
4.2
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4.4
Preservation of Property
Existing roadways, adjacent properties, utilities, services, trees and plants designated for
preservation by the Engineer shall be protected form injury or damage which could result
from the Contractors operation.
4.5
Earth Works
This work shall consist of all the excavation within the limits of the area. The work shall
include hauling and stacking of suitable material, the disposal of unsuitable materials and
trimming and shaping of exposed faces of excavation.
Contractor shall not dispose of surplus material by pushing it some other places of any
excavation in sloping ground without the written consent of the Engineer.
4.6
Construction Method
All excavation shall be performed as specified herein and the completed area shall conform
to the alignment, levels and grades given on the drawings and as required by the Engineer.
Where provided for on the drawing, topsoil encountered in excavation shall be removed to
such a depth as the Engineer may direct. The topsoil shall be removed and sorted in the piles
at locations designated by the Engineer.
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Chapter 5
Concrete Works
5.1
General Requirements
All material shall be in accordance with the standards stated in Clause 5.2 of these
specifications. It is deemed that the Contractor has allowed for all charges for obtaining
materials in conformance to these standards in the Bill of Quantities.
5.2
Material
5.2.1
Cement
The cement used for all reinforced concrete works shall be Ordinary Portland cement
complying with the requirements of SLS 107. All cement shall be supplied with proper
certificates by the manufacturer and be complying with the requirements of the
relevant standards.
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Aggregates
Aggregates shall be in accordance with BS EN 12620:2002+Al:2008, 1192-2007 and
1200-2005 and tested in accordance with BS 812. All aggregates shall be hard, durable
and clean, composed of inert material.
5.2.3
Water
Water used in mixing concrete, mortar, or grout shall be free from lime, sulphates or
other deleterious materials and from a source approved by the Engineer. The Engineer
shall have the right to require that samples of the water shall be subjected to analysis
from time to time.
5.2.4
Admixtures
Admixtures may be used if approved and when so required. The plasticizer shall be
transported to the Site under cover in sound and properly sealed bags or in the
manufacturers containers, and shall be stored off the ground in a proper watertight
shed of an approved design. The plasticizer shall be stored completely separated from
all other materials to the approval of the Engineer.
5.3
Concrete Mixes
5.3.1
Grade designation
Grades of concrete shall be denoted by the 28 day test cube strength in Newtons per
square millimetre (N/mm2).
5.3.2
Mix
Concrete mix shall be in accordance with Clause 5.3.3 and the grades approved
appropriate to the work.
the Contractor shall submit the slump factor he proposes for approval before work
commences. Neither trial mixes nor strength tests are required or prescribed mixes.
The concrete shall have sufficient workability to enable it to be placed and compacted
by the methods used in.
5.3.3
Designed mix
The Contractor shall meet the requirements for the minimum cement content and other
properties in his design mix. The Engineer may require to ensure durability etc.
Designed mixes shall be in accordance with grades indicated in the drawings.
5.3.4
Trial mixes
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Workability
The workability of each batch of the trial mixes shall be determined by the slump test
as described in BS 1881-103:1993 or by an alternative approved method.
5.4
5.4.1
5.4.2
Curing Concrete
Concrete shall be protected against harmful effects of weather, running water and
drying out. One of the following methods appropriated to the particular situation. A
liquid curing compound shall be applied to the concrete surface by a low pressure
spray until a continuous visible covering is achieved. The concrete surface shall be
covered with Hessian, sacking, canvas or other absorbent material agreed by the
Engineer. The concrete surface shall be covered with polyethylene sheets. If concrete
surfaces which have become dry shall be thoroughly wetted before the sheeting is
placed. The minimum curing period shall be seven (07) days.
5.5
5.5.1
Sampling
Concrete shall be sampled in accordance with BS 1881-1993.
5.5.2
Workability
The workability of concrete shall be determined by the slump test as described in BS
1881-1993 or by an alternative approved method.
5.5.3
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Standard of acceptance
The standard of acceptance of the works cubes shall be in accordance with BS 8500-12002 or as otherwise approved.
5.6
Reinforcement
5.6.1
General
The type of reinforcement used in each part of the work shall as described on the
drawings. All reinforcement used throughout the works shall be from one manufacturer.
Bars designated R shall be mild steel plain round bars having yield strength of
250N/mm2 complying with BS 8666:2005 and Bars designated T shall be high yield
(deformed type 2) bars having yield strength of 460 N/mm2.
5.6.2
Welding of reinforcement
Welded joints and welding procedures shall be carried out in accordance with BS EN
1856-2:2004.
5.7
Applicable standards
The following Standards and Codes of Practice are referred to in this specification and
fully or partly incorporated herein as specified.
Designation
BS 12-1996
(BS EN 197-1:2000)
BS 882-1992
(BS EN 12,620:2002)
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BS 3148-1980
BS 4449-2005
BS 8666:2005
BS
5075,
Part Concrete admixtures
3:1985,Part 1-2: 1982
BS 8500-1-2002, BS Method of specifying Concrete mixers.
8500-2-2002
BS EN 197-1:2000
Specification for Portland pulverised-fuel ash cement
BS 8110, Parts 1:1997, Structural use of concrete
Part 2,3 : 1985
ASTM C 40-2004
Organic impurities in fine aggregates for concrete
Chapter 6
Formwork
6.1
Construction of Formwork
The Contractor shall be totally responsible for designing the formwork and supporting
props required to construct the structure in accordance with the drawings. He shall
submit drawings of his proposals to the Engineer for approval before the work is put in
hand. Formwork shall be constructed from timber, steel or other approved materials such
that the surface finish of the moulded concrete presents a smooth uniform face free from
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Preparation of Formwork
Before concrete is placed, the formwork shall be cleaned of all dirt and construction
debris to the satisfaction of the Engineer. All surfaces shall be coated with approved
mineral mould oil before concrete is placed and excess oil shall be removed.
6.3
Removal of Formwork
The approval of the Engineer shall be required before the removal of any formwork. All
formwork shall be removed without occurring damage to the concrete. The use of mould
oil or other material to facilitate removal shall be subject to the approval of the Engineer.
Chapter 7
Reinforcement
7.1
Drawings
The Contractor shall supply and fix all reinforcement of diameters and shapes as shown
on the drawings. In case reinforcement is not shown but when the nature and / or purpose
of the relevant element distinctly and obviously required the incorporation of
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7.3
Condition
All reinforcement shall when placed be free from rust, scale, grease, clay, salt deposits
and other coatings or deleterious material that would destroy or reduce the bond with
the concrete and all reinforcement in store, on Site and in use shall be protected and/or
cleaned as often as may be necessary.
7.4
Tying
All knots in tying wire shall be located within the reinforcement cage and shall not be
located closer to the surface of finished concrete than the specified minimum cover.
Ensure that reinforcement cannot cause any rust staining to surfaces intended to be
kept clean.
7.5
Support of Reinforcement
The Contractor shall supply and install chairs, ties, spacers, supports etc., as necessary
to fix the reinforcement and maintain it in correct position during placing and
vibration of concrete. Only precast concrete spacers shall be used in the formwork to
maintain the required cover, their frequency and location shall be subject to the
approval of the Engineer.
7.6
Chapter 8
Block Work and Brick Work
8.1
General
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All walls located at perimeter of the air-conditioned spaces shall be made of insulated
cavity walls and should consist with;
- 100mm thick solid cement block for outer layer + 50mm thick insulation layer +
150mm thick hollow cement block for inner layer when walls are to be made as
external walls.
- 100mmthick solid block for outer and inner layers + 50mm thick insulation layer
when walls are to be made as internal walls.
8.1.2
Internal partition walls shall be 150m thick hollow block or 100 mm thick solid block
work according to the Architectural and/ or Structural requirements.
8.1.3
Walls in the bathroom areas shall be of 225mm thick brick work if its outside surface
is exposed to a non air-conditioned area. If a bathroom wall is constructed at the
perimeter of an air-conditioned zone, the inner layer of the cavity wall (layer at
bathroom side) shall be of 115 mm thick brick work.
Internal walls of a bathroom area should be made with 115 mm thick brick works or
water proofed partitioned according to the SLAF requirements.
8.1.4
Proprietary type galvanised ties shall be used to connect two masonry leaf of cavity
walls at specified spacings.
8.2
8.2.1
Concrete blocks (solid or hollow) for walls shall comply with BS 6073 Part 2: 2008.
8.2.2
Bricks, to be used for brickwork walls, shall be solid common clay bricks, complying
with SLS 39: 1978(2008), and shall have an average compressive strength of not less
than 5 N/mm2.
8.2.3
Nominal brick sizes shall be 225mm long, 115mm wide and 70mm thick.
8.2.4
Nominal block sizes shall be 400mm long, 200mm high and 100mm, 150mm, 200mm
thick, solid or hollow as indicated on the specifications and shall have an average
compressive strength of not less than 5 N/mm2.
8.3
Manufacture of Blocks
8.4
8.4.1
Mortar for laying blocks and bricks shall consist of one part of Ordinary Portland
Cement: five parts of sand and relevant admixtures to improve the workability.
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Ordinary Portland Cement for mortar shall comply in all respects with BS 12, 1978.
Cement shall be delivered in the manufacturers original sealed bags and shall be stored
in a proper manner to prevent deterioration.
8.4.3
Sand for mortar shall be naturally occurring sand/approved sea sand or shall consist of
crushed rock or gravel or a combination thereof with naturally occurring sand hard clean,
free from adherent coatings. It shall comply in all respects with BS 1200, 1976 and be
well graded from 5 mm down.
8.4.4
Water for mortar shall be clean and free from acids, vegetable or other deleterious matter
and comply with the requirements of BS 3148, 1980.
8.4.5
No admixtures to mortar will be allowed without prior approval of the Engineer, but if
allowed shall agree with the requirements of BS 4887 part 1, 1986.
8.4.6
All material shall be obtained from approved sources of supply or approved suppliers.
Cement mortar shall be used within two hours of mixing. Any mortar kept longer shall
be discarded. Retempering or re-mixing of mortars is not permitted. All gauging,
handling and mixing equipment shall be kept clean and free of deleterious materials.
Mortar boards and other absorbent surfaces shall be dampened with clean water, and
mortar not in use shall be covered in drying conditions.
8.5
Workmanship
8.5.1
Blocks shall be wetted as necessary prior to laying and kept wet for three days after in
storage shall be protected from rain.
8.5.2
All surfaces on which block work is to be built shall be clean. All block work shall be
built uniform, true and level with all pretends vertical and in line.
8.5.3
All walls shall be laid in stretcher bond unless otherwise indicated. Joints shall not be
less than 10mm and not exceed 12mm.
8.5.4
No damaged blocks shall be used and any non-standard sized blocks required to maintain
bond shall be cut or sawn, true and even; in the case of hollow block walls from solid
block.
8.5.5
Newly laid block work shall be protected from the harmful effects of sunshine, rain,
drying wind, running and surface water and shocks. Any work that is damaged shall be
taken down and re-built or the joints raked out and pointed as directed by the Engineer.
Costs incurred in carrying out such remedial works shall be borne by the Contractor.
Scaffold boards shall be turned back during heavy rain and at night in order to minimise
the possibility of staining the block work. All block work shall be kept clean. Rubbing or
staining will not be allowed.
Chapter 9
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General
This work shall consist of construction, in Random Rubble masonry walls, drains and
other structures. Work shall be carried out to the lines and dimensions shown in the
drawings or as directed by the engineer.
9.2
Materials
Stones for rubble masonry shall be obtained from approved quarries, and be approved
by the Engineer. They shall be hard, durable, fresh rock free from fractures and other
imperfections and shall be of maximum dimension not exceeding 450 mm.
Unless otherwise specified the mix proportions for the mortar shall be 1 part of cement
to 6 part of sand by volume.
9.3
Construction Requirements
All stones used in rubble masonry shall be cleaned before use to ensure clean surfaces
to facilitate adherence of mortar to them and shall be wetted before laying. Every
stone shall be set flush in cement mortar of 1:6 or any other approved mix proportions,
and there shall be no dry work or hollow spaces left. The stones shall be laid to
roughly fit the spaces between the larger stones and ships and spalls shall be wedged
in where necessary to prevent thick beds of mortar. The face joints may vary in
thickness from 16 mm to 40 mm. Small stones shall be carefully selected to roughly fit
the spaces between the larger ones. Chips and spalls shall be wedged into the work
where necessary to prevent thick beds of mortar.
The top surface of rubble masonry shall be finished with mortar topping as directed by
the Engineer. All rubble masonry work shall be maintained in constantly wet condition
for a period of at least 3 days commencing from the time of final setting of the cement.
Chapter 10
Democratic Socialist Republic of Sri Lanka
CECB DEC
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Waterproofing
10.1
General
10.1.1
Insulation and water proofing shall be applied in accordance with the directions of the
manufacturer of the materials and components, and the complete systems shall be fitted
in the works by experienced specialist crew.
10.1.2
Notwithstanding maintenance requirements for the works, the Contractor shall warrant
the SLAFr with the assurance of a reputable local insurance company that roofs, walls of
source well, basement and toilets shall remain waterproof, vapour proof and damp-proof
in respect of workmanship and materials for a minimum period of 10 years calculated
from the time that the works are certified as substantially completed.
10.1.3
The form of guarantee offered by the specialist, applicator shall be submitted for the
Engineer's approval prior to commencement of waterproofing. This guarantee shall in no
way indemnify against the improper performance of the waterproofing system.
10.1.4
All structural components that retained or exclude water or any other liquid should be
applied with approved water proofing material.
10.1.5
Roof slabs should be externally water proofed and insulated by an agent approved by the
Consultant.
10.2.
Structure
10.2.1
It shall be the Contractor's responsibility to ensure that the specialist applicator takes note
of the type of the structure, nature and the location of waterproofing to be applied,
including any movement joints provided, when designing his water proofing system.
10.2.2
The laying of a water proofing system on a concrete surface will be taken as signifying
the acceptance of that surface, both in terms of surface quality, spacing and arrangement
of movement joints and the construction joints by the Contractor and his specialist
applicator.
10.3
Application
10.3.1
Where applicable, toilets, bathrooms, helipad area and roof slabs shall be incorporated,
corrected finished and uniformly lined.
10.3.2
The water proofing system shall be dressed up all pipes and other penetrations to a
minimum height of 250 above the top of the concrete slab.
10.3.3
Sharp corners are to be filled with screed or other fillets and water proofing should be
laid with generous over lap as per manufacturer's instructions.
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10.3.5
Where finishes such as concrete paving or tiles are specified and to be laid over water
proofing membrane of concrete floor, the floor shall be tested for water - tightness prior
to laying of these tiles/paving. The structures such as source well shall also be tested
after the application of water proofing systems. The cost of carrying out these tests
including that of blocking any outlets shall be borne by the Contractor. Where it is seen
that water tightness has not been achieved, the Contractor shall take whatever remedial
measures as are ordered by the Engineer and the cost of all such measures shall be borne
by the Contractor.
10.4
10.4.1
10.4.1.1
Before laying the levelling screed, the concrete surface shall be cleaned by removal of
loose materials to the entire satisfaction of the Consultant. Concrete which is
contaminated by oil or grease shall be chiselled away and refilled.
10.4.1.2
Concrete slab shall be grouted with a cement / water slurry before the laying of
levelling screed.
10.4.1.3
1:3 cement: sand levelling screed shall be mechanically batch mixed and laid with a
minimum thickness of 25mm; the falls to be achieved are not less than 1:200 or
as
shown on the drawings. Screeds shall be laid with even slopes and internal and
external corners shall have cover fillets with a radius of at least 70mm. The screed
shall be finished with a wooden float.
10.4.1.4
The screed shall be covered with wet saw dust, sand or equal method and kept damp
for 5 days, or as ordered by the Consultant. Screed shall be protected from rainfall.
Waterproofing membrane shall not be applied until the surface is thoroughly dried out.
10.4.2
10.4.2.1
10.4.2.2
10.4.2.3
Waterproofing membrane shall be 4.0mm thick with sand finish on top, UV resistant;
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An interruption of work the edges of the sheets have to be finished in such a manner
that rain water and dust cannot penetrate underneath.
10.4.2.5
10.4.3
10.4.3.1
10.4.3.2
Method should comply with the following standards ASTM D-1622, ASTM C-518,
ASTMD2842 and ASTM D1621-95.
10.4.3.3
The boards shall have rebated / ship lap edges all round for interlocked laying in sizes
of 600x1200mm, tightly laid in stretcher bond.
10.4.3.4
The compressive strength of the insulation boards shall be not less than 40kPa
according to ASTMC165 procedure B.
10.4.3.5
10.4.4
Separation layer
10.4.4.1
10.4.4.2
10.4.5
10.4.5.1
Concrete covering screed of grade 20-25mm thick shall be laid over the gauge 1000
polythene sheet (Separation sheet) as shown on the drawing. 50 x 50mm (3mm dia.)
galvanized steel wire-mesh shall be incorporated in the concrete screed layer. 10mm
thick expansion joints shall be provided in covering screed to limit the concrete screed
panel size approximately to 4.0 Sq.m. Expansion joints shall be coincided with the
joints of the tile layer (if any) above and later filled by the approved joint sealant
(DOW CORNING 790 SILICONE BUILDING SEALANT).
10.4.5.2
Floor tiles with approved colour and quality shall be laid over the screed as the
finishing layer,
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10.5
10.5.1
10.5.1.1
General
This Chapter describes the water proofing of interior as well as exterior concrete slabs
before receiving the ultimate finish such as screed, screed with tiling, screed with
masonry slabs, asphaltic concrete etc.
10.5.1.2
Waterproofing shall be carried out in specified area of the concrete floor slab and up to
300mm minimum and 2m in shower areas above the finished floor level or water level on
masonry walls.
10.5.2
10.5.2.1
The Contractor shall submit jointly prior to acceptance of the work, written certificate
stating that all materials and workmanship in connection with specified work have
been furnished and installed in completed conformance with these specifications and
with the approved manufacturer's requirements for this work.
10.5.2.2
10.5.2.3
The warranty shall provide not only the materials necessary to remedy a problem but
also the labour and equipment to apply the material.
10.5.3
Surface preparation
10.5.3.1
The floor slab shall be thoroughly washed and cleaned to be free of loose mortar
particles, paints, films, damp, laitance, dust and dirt etc. and if contaminated by oil or
grease of whatever nature, the patches shall be chiselled away.
10.5.3.2
Uneven areas, rough areas and chiselled patches to be treaded with an approved epoxyresin based un-pigmented primer, and to be levelled with a homogeneously mixed
approved 2-component epoxy-mortar, applied while the primer is not fully hardened
(wet-in-wet-method).
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The smoothness and evenness of the surfaces of concrete to which the water proofing
system is to be applied shall be to the entire satisfaction of the Consultant.
10.5.3.4
The primer shall be a cement paste (cement + water + resin dispersion) applied as a
grouting for key of the mortar. The mortar shall consist of cement + sand + resin
dispersion. The compressive strength of the fully hardened mortar shall not be less than
20 N/mm.
10.5.3.5
Both primer and mortar shall be of an approved make and be mixed and applied in strict
accordance with the manufacturer's instructions.
10.5.3.6
The mortar to be finished smooth and straight using steel floats in a rotating movement
and under even pressure, with rounded or covered fillets/edges as the position or purpose
dictates.
10.5.3.7
Cement/sand (1:3) mortar plaster 6-15mm thick shall be applied to masonry wall and
form motor fillet at slab/wall joint.
10.5.3.8
The waterproofing liquid membrane shall be applied on the dampened screed surface
and up to 300mm minimum on the cement/sand backing of masonry wall in conformity
with the water proofing material supplier/manufacturer's printed literature and under
the direction of supplier/manufacturer's representative
10.5.3.9
After the waterproofing membrane is sufficiently cured the relevant area shall be
ponded with water for at least 3 days for observation of leaks.
10.5.3.10
A cement sand (1:3) screed shall be laid soon after the water test is completed, taking
care not to disturbed or damage the waterproofing application in any way. For the areas
ceramic floor tiling to be done, cement sand screed (tile bed) shall immediately follow
the water testing using this as the backing. Other areas shall be finished smooth with
neat cement.
10.5.4
Waterproofing
10.5.4.1
10.5.4.2
The material used shall 2 part polymer (acrylic), flexible cementations waterproofing
slurry or equivalent to 1.5mm minimum thickness with sound bond properties to
cement screed/mortar surfaces.
10.5.4.3
Water proofing of concrete slabs before receiving the ultimate finish shall be carried
out as detailed below.
10.5.4.4
In these areas, the prepared concrete floor and abutting up-stands/fillets shall be water
proofed by means of application of Polymer modified cementations water proofing
coatings or other approved method in accordance with the manufacturers instruction.
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The water proofing system shall be applied in strict accordance with the manufacturer's
instructions, including primers etc. The system shall be suitable to receive the screed.
10.5.4.6
The Contractor shall ensure that all penetrations of the relevant floors/slabs shall be water
proofed in a workmanlike manner and as per instructions by the manufacturers or,
lacking that, by the Engineer.
10.5.4.7
The Contractor shall ensure timely submission to the Engineer of details, type, make and
composition of the systems, together with certified proof from the manufacturer in
respect of the suitability of his system.
10.6
10.6.1
General
10.6.1.1
Internal of Floors and walls of all sumps and tanks shall be coated with Polymer
modified cementation water proofing coatings. The method of application and quality of
material shall be to the approval of the Engineer.
10.6.1.2
The surfaces to receive the water proofing shall be smooth, free from dust and dirt.
Splayed or rounded fillets shall be provided between horizontal and vertical surfaces and
at all junctions of vertical or horizontal surfaces.
10.6.1.3
The joints in each application shall overlap one another and shall not coincide with the
joints in previous coats.
10.6.1.4
The Contractor shall ensure that the coatings are not damaged in any way and will
provide protection at all times during the execution of the Works.
10.6.2
Waterproofing
10.6.2.1
General
10.6.2.1
10.6.2.2
10.6.2.3
The Contractors shall ensure that all penetrations for piping, gulleys etc., shall be water
proofed in a workmanlike manner.
10.6.2.4
The Contractor shall satisfy the Engineer that the waterproof coating is not of a toxic
nature, giving no elements toxic to drinking water.
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If the latter should occur, the Contractor shall provide and apply extra coat(s) of nontoxic sealant to walls and floors of drinking water sumps, all in accordance with the
manufacturers' instructions.
Chapter 11
11.0 Steel Roof Construction
11.1
General
Curved shape steel roof shall consist of Aluminium/Zinc Alloy coated steel
claddings and insulation layer supported on galvanized steel C purling and steel
trusses. Roof cladding, purling and roof trusses shall be designed for self weight,
imposed load and wind loads. The design of roof shall be done in such way to
facilitate the rain water harvesting required according to the local regulations. The
slope and the profile shall be selected to facilitate the effective drainage of the roof
to the gutters which are connected to the rainwater sump.
11.2
Steel Trusses
Mild steel trusses shall be designed and installed by the Contractor for the curved
roof. Contractor shall submit the design calculations and shop drawings for the roof
structure with all fixing details for the Engineers approval.
Roof trusses shall be made out of mild steel circular tubes Grade 43 according to BS
4360 and bolts to be Grade 4.6 according to BS 5950. After fabrication, the truss
shall be hot dipped galvanized according to the BS 729. Any connection which will
be fixed after galvanizing shall be bolt connection. No drilling or welding shall be
allowed after galvanizing. After welding the trusses shall be painted with approved
colour. Acid-etch of mordant solution or acid containing etching primer shall be used
prior to painting to enhance adhesion of surface coatings.
Welding electrodes shall comply with BS 639 and structural steel shall comply with
2
BS 4360. Electrode strength E43 on grade 43 steel shall be 215 N/mm . All members
shall be welded along the full length of the perimeter of the connecting plates at
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Purlins
Purlins are COLD formed from hot dipped zinc coated high strength steel strip
which has minimum yield stress of 450 MPa. The standard galvanized coating is
450g/m to BS 2989 on all sides. Minimum thickness of purlins shall be 2.0 mm. C
sections shall be used for simple span construction with the purlin butted at internal
support.
11.4
Insulation
3
Insulation shall be 100 mm thick glass fibre of 24 kg/m density having thermal
0
conductivity of less than 0.035W/mK at mean temperature 25 C , thermal resistance
2
0
(R value) shall be greater than 2.857 m /WC laid on two way reinforced double
sided aluminium foil.
All joints shall be sealed with aluminium vapour sealed tape and thermal insulation
system shall be supported with a 3x3 17 gauge BRC welded roofing galvanized
mesh fixed to the purlins.
11.5
Roof covering
Roof cladding shall be pre-painted steel complying with AS/NZS 2728:1997. The
coated steel shall comply with AS 1397-2001. Minimum yield strengths shall be
G550 (550 MPa) and minimum coating mass shall be AZ 200(200 g/m2). The
maximum recommended support spacing shall be based on testing in accordance
with AS 1562.1-1992. The resistance to concentrated loads of roof claddings shall be
tested in accordance with AS4040.1-1992.
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Chapter 12
External Works
(Roads, Ramps, Vehicle Parking Areas and Storm Water Drainage Works)
12.0
General
The works described in this chapter shall be applicable for internal roads,
vehicle parking areas, elevated vehicle access roads / ramps and storm
water drainage works. The works shall be carried out according to the
Standard Specification for Construction and Maintenance of Roads and Bridges,
12.1
12.1.1
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12.1.2
Method of Construction
The material shall normally be placed in layers not exceeding 225 mm loose
thickness, for compaction using 8-10 ton smooth wheeled roller or any other roller
of comparable compactive effort to density not less than 98% of the maximum dry
density. The compaction shall be carried out at or near the optimum moisture
content. Rolling shall commence at the edge and proceed towards the centre
longitudinally except at super elevated sections where the rolling shall commence at
the lower edge and proceed towards the higher edge.
12.2
12.2.1
Material
The material shall be crushed rock with nominal maximum size of 37.5(40) mm
conforming to following requirement.
The aggregate Impact value (AIV) shall not been greater than 30 %.
The Flakiness Index shall not be grater than 35 %
12.2.2
Method of Construction
The aggregate shall be spread without segregation over the prepared surface of
subgrade and shall be ensured that the thickness of each shall not be less than 75 mm
and not exceed 150 mm. In order to reduce segregation material shall be kept wet
during transporting and spreading. Sufficient water shall be added to facilitate
compaction and the base material shall be compacted using a 8-10 ton roller and
density shall be not less than 100% of maximum dry density as determine by the
standard compaction test.
12.3
12.3.1
Materials
Bitumen
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80 - 100
Softening point C
47 55
Aggregate
(i)
Coarse Aggregate
The coarse aggregate of nominal maximum size 19mm shall also conform to
the following requirements:
The Aggregate Impact Value (AIV) shall not be greater than 30%.
The Los Angeles Abrasion Value (LAAV) shall not be greater than 40%.
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Construction Method
Preparation of Surface
When asphaltic concrete are laid over aggregate bases, prior to construction, the
surface shall be cleaned for extraneous matter and applied with a prime coat using
2
CSS-1 emulsion at a rate of 1 L/m .
Transport of Mix accordance with the Clause 506.5 (f) of Standard Specification for
Construction and Maintenance of Roads and Bridges unless otherwise specified.
Compaction Procedure
Immediately after the mix had been spread as struck off, the surface shall be checked
and any irregularities adjusted. Rolling shall commence as soon as the material will
support the roller without undue displacement or cracking.
The density of all samples taken from the compacted surface course shall be in
between 96% to 98% of the Marshall Density at the point appropriate to the
locations.
Joints
Both longitudinal and transverse joints in successive courses shall be staggered so as
not to be one above the other. As far as practicable, longitudinal joints shall be
arranged so that the joints in the top course shall be at the location of the line
dividing the traffic lanes, and the transverse joints shall be staggered at a minimum
of 250mm and be straight.
Longitudinal and transverse joints shall be made in a careful meaner so that well
bonded sealed joints are provided for the full depth of the course. No mixture shall
be placed against previously rolled material unless the edge is trimmed vertically to
line and the vertical edge applied with a very thin coating of binder just before
additional mix is placed against the previously compacted material.
Paving shall be as nearly continuous as possible and rollers shall pass over the
unprotected end of freshly load mix only when authorized by the Engineer. In all
such cases provision shall be made for a properly bonded and sealed joined with the
new surface for the full depth of the course as specified above. Before placing mix
against them, all contact surfaces of kerbs, gutters, manholes, etc. shall be given a
thin uniform coating of his bitumen and the joints between this structure and the
surface mix shall be effectively sealed by the subsequent spreading, fishing and
compaction operations.
Democratic Socialist Republic of Sri Lanka
CECB DEC
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12.4
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