.

:,
,r,,

- ,,

o FOR REFERENCE
o FOR APPROVAL
o FOR WORKING

,.. !

,,;
,,
,,,
,
,,,
,

FOR FINAL

HOT WATER CALORIFER

.~

'i'

SHIP NO.

1646-9, S253-6

,-

P.O.RNO.

539

,,
,
,,

CLASS.

BV

DATE

2005.10.06

'I

<

:
,
:

:..
!
,;

>

SEC. NO. SHIP, DESI~t'J,~g~F.!9E,

C3D6

.-:

SHIP_OUTF.IT:TING.DESIGN DEP'T 2
i

"_

TEL NO.

CHECKED

9,200 TEU CLASS CONTAINER

CARRIER
,

SHIP NAME.

CMA CGM FIDELIO IMO 9299642

3709

APPROVED

SHIP TYPE

>----,.

-Y;-S;-HAW . - -

--

Y. E. HONG

NAME'OF-DRAWING- -_.
CALORIFIER

,,i

DRAWN

\
/'

I,.
I
-~

't...

--.

.. - -"-" ...

000

-r

PLAN HISTORY

.
REV NO

DATE

041101
050404
051006

&.
fi\

DESCRIPTION

OWN
J.W.LEE
J.W.LEE
J.S.RYU

FOR APPROVAL
FOR WORKING
FOR FINAL

CHKO

APPD

M.Y.PARK M.Y.PARK
M.Y.PARK M.Y.PARK

~ ~Uv
I

NOTE

..

APP.BY,'1

.4?#
c~
OWN. BY
J.S.RYU

TITLE : HYUNDAI

1646~9.

( 13 SHEETS WITH COVER)

CLASS
S253~6
BV
SCALE
CALORIFIER
1/1(A3)

HOT WATER
(300 L1TER X 15KW)

SUNBO INDUSTRIES CO., LTD.

@E3
DRAWING NO

REV.

S8-CL164600

Lt

DOC NO' SB-CL1646SP

SPECIFICATION OF CALORIFIER
1. SHIP NO

2. TYPE

: 1646-9, S253-6

VERTICAL STORAGE TYPE TANK

3.PARTICULARS
1)TANK CAPACITY
2) FRESH WATER FLOWRATE
3) FRESH WATER TEMPERATURE
-INLET
- OUTLET
4) WATER WORKING PRESSURE
5) WATER DESIGN PRESSURE
6) WATER HYD. PRESSURE
7) STEAM WORKING PRESSURE
8) STEAM DESIGN PRESSURE
9) STEAM HYD. PRESSURE
10) STEAM FLOWRATE
11) HEAT DISSIPATION
12) ELEC. HEATING CAPACITY
13) ELEC. POWER SOURCE
14) ELEC. CONTROL SOURCE

300
2000

L1TER
L1T/H

10 C
70 C
7.0 kg/cm" (6.9 bar)
10.0 kg/cm" ( 9.8 bar)
15.0 kg/cm" ( 14.7 bar)
3.0 kg/cm" ( 2.9bar )
4.0 kg/cm" ( 3.9 bar)
6.0 kg/crn' ( 5.9 bar)
235.2 Kg/H
120000 Kcal/H
15 KW
AC440V, 60Hz, 3P
AC220V 60Hz, 1P

4. ACCESSORIES (SET/SHIP)
1)
2)
3)
4)
5)
6)
7)
8)
9)

PRIMARY PRESS. REGULATION VALVE(10K-25A, SETT.10.0kQ/crn')

PRESS. GAUGE WITH ROOT VALVE(O - 15 kg/cm')
DRAIN VALVE WITH PIPE(15A)
STEAM TEMP. CONTROL VALVE(RANGE: 60C - 80C SETT.70"c)
AUTO THERMOSTAT(ELECTRONIC, 50C ON, 70"c OFF, 90C SAFETY)
CONTROL PANEL(600x450X200) .
AIR VENT VALVE WIT,H PIPE(<lJ10)
Y - STRAINER(1 OK-25A)
STEAM TRAP(1 OK-15A)

5. SPARE PARTS
- REFER TO ATTACHED SPARE PART LIST

6. FINAL PAINTING COlOR

1) BODY
2) CONTROL PANEL

7. WEIGHT(EMPTY/FUlL)

RAL 6019
RAL 6019

ABOUT. 250/550kg

'1

1
~

TO GALLEY
(10K-';OA)

REV NO

OlI.TE

PI

AIR VENT V/V

('10)

CALORIFIER
300 L1TER
~------

"">
/

..../ _-----

H.W.RETURN "NE I----'~--I:>'<:

(10K-';OA)

DESCRIPTION

HISTORY

r.w

OUTLET
(10K-40A)

I
I
I

I
I

I11--

L __

r"C*::J------,i~

c:::.::.L:::::J':>l<:::I I

':J:

,..-------.

STEAM INLET
(lOK-25A)

~::::::::::::::l ~ 1----<>---

STEAM OUTLET
(10K-15A)

&.

HOT.W.ClRC.PUMP

"MAKER SUPPLY SCOPE"

I--L-----e----t>i.olI====I::========~===!

FOR FINAL
FOR WORKING
FOR APPROVAL.

--- --- --n

BY YARD

F.W INLET
(10K-40A)

051000
050G21
041101

SYMBOL

NOTE

1. KIND OF UNE :

t>J<J

GLOBE VALVE

IiiiiiI

STEAM TRAP

TEMP CONTROL VALVE

GLOBE CHECK VALVE

Y-TYPE STRAINER

ANGLE CHECK

WATER PIPE/INSULATION
STEAW PIPE/INSULATION

ELC. UNE

VALVE

NO
".T.PARK
ILY.PMK

.BY

J.5.R'l'U

DESCRIPTIONS
SIZE
MATL
1TTlE : KYUNOAl 1646-8, S25J-8

0'lY

FLOW DIAGRAM (300L)

FOR CALORIFlER

'I
0
REV NO

lDlP. COMT vIV SEHSOR BOSSlPl'l")

110
2-1118 HOlLS

r;
35

380

~
r

lie'

75

~~

"'''

e,

-r[

I
I

PI<!

0
0 "'
en

...

,
,
IL::'\ <: >

fon

N
N

L.

Km
J

'

@-

"
"

0
0

...

"-

I
I

1
'"
en

If\J,/lIJ\.. "/

ec
0
0

1/

'

"

~/

"

~~

~ dl
........
;

450

on
~

5!~Ie120

e-,
~

on
on

500
O
N

-11-- -11- SECTION

3ffmORAIN V
P.P.REQULATIOH V

CONlRot. PANEl

ELCTRIC HEATER
STEAt.l HEATER

A9

STEAM HEATER F\.AN

ElECT HEATER
H W OUTlT FlAHCE

tll~

INLET FlANGE

FlAT
DRAIN BAR
_
PR[

.....

lA

AIR 'HT V

-{; ~
~ ~)200

"'"
~

~L

~~

235

"'.

Ill'"

-~

"'

:5

,m
'w

"'.,

-----, "'-------\

o,

<Xl

on

120

r-;- Fro""'" ~

7:-,

I
I

'"'"
'"'"

@
,
Q

~
;;

""

CS~----.r~
120

660

/ .r>.

\I

"'
"'

~=-----_:~
r":----6-0-0----71
~

"'...

660
580

4-"" HOt.S

''''(
I.' ,-

;%

"

'l

on

600

~..fi~OO:71~

@.

r-'

L.. __

OESCRIPllON

HISTORY

FltOlll~

_____J

~~60

en

1200

RDlOVAL SPACE
\

on

'"

DATE

'K
\

041101

40 I.,~ 1\ STEEL PLATe

75

'f--~
L. __ -'

fi

....

--<, ,

'\ ,I
I

'"
(4)...

/ /

~~f

i40

SEN~ ~PT>~

U<O TEWP

re. FIIW.
FOR WORKING
fOR NlPRrNN..

"'OOlI
"0''''

A\

""

IlLASSWOOl
SlJS304

'01<-....,.,.....
....
,...

ssec

"181<-151.

.IS 10l(-JOOA
.IS HJ(-JOOA
.IS 101<-15OA

.IS 1(1(-4(lA
.IS 101(-4OA

-, ....
,....
..

-25A

..."

0AlJ~

0-1 I( cm
L leo.7SxGt

'-'

"1.

::Y;~K
w:'~p~~

,,

,,
,

os
os

'MlH OALV.

1
t

IlC8

SUSJ04

,, _1H
_1H

SlJS304
SlJS304
SlJS304
SlJS304
SlJS304

t
t
t

,,
,,

SUSJ04

SlJS304
SlJS304
SlJS304

....,.
....,.
....,.

SWAY SUPPORT
,Ot
UFl1NO WO
BOTTtlW SUPPORT
ssee
12\
F'ClUHDAliON lLG
L1Slt7&xVt
NAWE Pl..AlE
1
ASS
wn,
NO
DSCRIPTlONS
1TTL : tMJN[W lM&-f, S25J0006

sa,

5 PIPE

~PE

WITH SUS PIPE

'OR CASU:

,
Q"1Y

HOT WATER CALORIFIER

(STEAM &: ELEe. TYPE-300UTER)

"""""

I~

1";Ut

1@E1

SUNBO INDUSTRIES CO" LTO. I;:;;:,~ I~

T",(82)05'-260-=, r"".(82)051-260-5522

'\
4

-: I

l-

---

'"

D
-

rJf
SS WELDING
...4 NUT

~
A

I-

[;1

ARGON wt:LDING

---"'~-'
..

------"
,

~
INSULATION(NgO)

1, SOURCE : CV 60Hz 3P

lEFlON PACKING

NOISTURE-PROOF(N01)

SLEEVE(SUS304)

NOISTURE-PROOF(N02)

FLANGE SPEC

HEX BOLT

UT

HEX BOLT

UT

COVER FLANGE

FLANGE

2
1
NO

25C

CABLE GLAND

7
6

NB

SS400

111230

55400

JIS 10K-150

SUS304

GUIDE RING

\11190)(1.5t

SUS304

HEATING ELENANT

'12x2.5Kw

SUS304

",1'L

Q'TV

DESCRIPTIONS

mu: : HYUHOAI

10K-150A

SS400

SIZE
S25J-&

1~.

ELECTRIC HEATER
(15KW)

SUNBO INDUSTRIES CO., LTD.

REw.Rl<
IN

'r-'

r-----:::==--------;:~====:::;__------------~
3 )----------fJ

27 r - - - - - - - - - t t - t i

29

a-RING

NBR

28

LOCK NUT

27
26

ADJUST SCREW
OUT SPRING

C 3602
C 3602

25
24
23

IN SPRING
NUT
SPRING SEAT (UPP)

22

SPRING SEAT (LOW)

SEE
SEE
SUS
SCS
SCS

20
19
18
17

DIAPHRAGM
BOLT
BOLT
SEAT FIXING PLATE
a-RING

NBR
SUS 304
SUS 304
SUS 304
NBR

16
15

STEM GUIDE
a-RING

SEE TABLE
NBR

14
13

GUIDE LINER
a-RING

MAT'L
SIZE
SUS 304 20-80A

12

a-RING

SCS 13
NBR
NBR

11

SEAT

SCS 13

SCS 13

10
9
8
7
6
5

STEM
DISC WASHER
DISC RUBBER
DISC
LOCK NUT
GASKET

SUS
SEE
NBR
SEE
SUS

OUT SPRING MAT'L(26)

28r~------tffiPi'----.

MAT'L
SW
SUP 9

23J-----I-~=ijl::::;l

26~====1t1ftiirrffi
25\-

SIZE
20-25A
32-150A

IN SPRING MAT'L(25)
MAT'L
I

2)-------+

SW
SUP 9

SIZE
20-80A
100-150A

24
STEM GUIDE MAT'L(16)

MAT'L

SIZE

SUS 304 20-50A

SCS'13 65-150A
DISC WASHER MAT'L(9)

65-100A

DISC MAT'L(7)
MAT'L
SIZE
SUS 304 20-50A
SCS 13 65-150A

SETT'G: 1O.Ok9/ crrf

Q'TY

NO

20A

20
25

155
155
175
175

62

255

100

75

14

4-15

9.2

62
70
70

266

125
135
140

90
100
105

14
16
16

4-19
4-19
4-19

10.5
17.0

185

75

345

120
140

16

40A

32
40

335
335

17.5
20.0

65A

50
65

100

405

18

4-19
4-19

80A

80

225
245

155
175

100

420

185

'150

18

8-19

100A
125A

100
125

295

125
150

475

210

365

585'

175
210

18
20

8-19
8-23

110.0

150A

150

395

160

615

250
280

240

22

8-23

125.5

50A

BC 6
BC 6

(EA)

32.5

35.0
62.0

PART NAME
DES

CHE

10 kgf/cm2

PRIMARY PRESSURE
REGULATING VALVE

~
""i!"" JOKWANG I.L.I.CO.,LTD
J .K

50-150A

Q'TY REMARK

MATERIAL
APP

2000.11.27

SCALE
D..G NAME

32-150A

TABLE
304

BONNET
BODY

W.T

Hl

304
TABLE

PTFE
BC 6
BC 6

(Kg)

13
13

PLUG
CAP

2
1

304

4
3

FLANGE JIS B 2210 10K FF

N-H
D
C
T

SIZE

25A
32A

-P 21

TABLE
TABLE

N.S
MODEL NO

JKRG-LT
D..G NO
JKS-2311007

SENSOR POCKET

-~I+--Fr---122
JH
PT

1 ..

+--+~24

-ti

o
eo

N
'<t

10

I,

i,

13

"

1.q,28.0
SENSOR TEMP. RANGE
;EliI8l!I~

UI

40'C-60'C

,e---

8
70'C

50'C-70'C

80'C

60'C-80'C

90'C

70'C-9D'C

1DD'C

8D'C-l00'C

110'C

100'C-135'C

140'C

DIMENSION

UNIT: mm

405

2000

5000

400

25.4

68

405

2000

5000

400

25.4

146

68

405

2000

5000

400

25.4

32

156

87

420

2000

5000

400

25.4

40

156

87

420

2000

5000

400

25.4

H1

132

68

20

136

25A

25

32A
40A

SIZE

~d

15A

15

20A

JK Bill/ID

FlANGED

JOKwANG I.L.I.CO.,LTD.

Q'TY(Set)

25 TEMP. INDICATOR
AI
COPPER
24 TEMP. SENSOR
23 SENSING CONNECTOR C 3604
COPPER
22 CAPILLARY TUBE
21 BELLOWS
C 5212P
SPCC
20 BELLOWS COVER
19 ADJUST SPRING
SW
C 3604
18 ADJUST SCREW
17 ADJUST WHEEL
AC 4C
16 FRAME
AC 4C
NON-ASBESTOS
15 PLUG GASKET
FC 200
14 PLUG
PTFE
13 BONNET GASKET
12 NUT
SUS 304
C 3771
11 GLAND NUT
C 3604
10 PACKING GLAND
PTFE
9 PACKING
8 NUT
C 3604
SUS 304
7 STEM
6 DISC HOLDER
SUS 304
SUS 304
5 SEAT(LOW)
SUS 304
4 SEAT(UP)
SCS 13
3 DISC ASS'y
2 BONNET
FC 200
FC 200
1 BODY

PART NAME

NO
DES

J.Y.LEE

CHE

J.G.KIM

D.W.G NAME

'llt ~

1
1
1
1

1
1
1
1
1
1
1
1
1
4
1
1
1
1
1

1
1
1
1

Q'TY REMARK

MATERIAL

APP

8.W.MUN

10kgf/cm2

220'C

TEMPERATURE CONTROL VALVE

1
1

DATE

2002.09.10

SCALE

NS
MODEL NO

JTC-DF12
(JKTR-2F)

D.W.G NO

-===- JOKWANG I.L.I.CO.,LTD. JKS-8141008

J .K

REV.
0

. A4(Z97xZl0

I'

N-~H

SPECIFICATIONS

1.
2.
3.
4.
5.

- ---

- - - f-

-----------

- - ----~

"-"
/Sic

-,

0000

- l-r- -- -

riit

Unit : mm
FLANGE JIS B 2210 10K FF
L

t
0.5

Is

ds

N-0H

W.T

Q'TY

(Kg)

(EA)

15A

15.0

125.0

60.0

34.3

23.0

95.0

70.0

16.0

4-015

2.0

20A

20.0

140.0

75.0

49.0

28.0

100.0

75.0

18.0

4-015

2.6

25A

25.0

165.0

85.0

630

38.0

125.0

90.0

18.0

4-019

4.3

32A

32.0

178.0

95.0

66.0

46.0

135.0

100.0

20.0

4-019

5.4

40A

40.0

195.0

105.0

75.5

51.0

140.0

105.0

20.0

4-019

6.2

50A

50.0

220.0

115.0

87.5

59.0

155.0

120.0

20.0

4-019

8.1

03.0

4.0

GASKET

NON-ASBESTOS

SCREEN

SUS 304

CAP

FC 20

BOOY

FC 20

NO

PART NAME
DES

JOKWANG IND.CO.,LTD.

CHE

1 SEE TABLE

Q'TY REMARK

MATERIAL
APP
DATE

1998.12.10
.

SCALE
D.W.G NAME

10 Kgf/Cm2

'Y" TYPE STRAINER

\ I,
"........

J :K
JK B 111/0

PUNCHING HOLE PITCH

DIMENSION

-s

4 - --- I-

i>

SIZE
15A-50A

1
,

SIZE

SCREEN HOLDER DIMENSION

---.,

.~'

NOMINAL PRESSURE : 10 kg/cm2

DESIGN TEMPERATURE : 220 'C
APPLICABLE STD. : KS B 1538
STEAM & lIQUID(WATER & OIL)
APPLICABLE FLUID
HYDROSTATIC PRESSURE
20 kg/cm2
(Holding Time : Min. 5 Minute)

JOKWANG IND.CO.,LTD.

N S
MODEL NO

FST-F
D.W.G NO

REV.

JKS-4111006

"

DRAIN V1J..VE 1

.10 BITE

RIVET

"
13
SIZE

PRESSURE
(FlANGE)

5K FF
15A ..,.,.. 'OK FF,16K FF
'OK RF,16K RF
5K FF
20A
10K FF,'6K FF
'OK RF,'6K RF
5K FF
10K FF,'6K FF
25A
,OK RF,16K RF

H'

H2

15
15
15
20
20
20
25
25
25

130
136
,36
132
140
140
142
150
150

53
53
53
56
56
56
58
58
58

60
60
60
62
62
62
66
66
66

80
95
95
85
100
100
95
125
125

60
70
70
65
75
75
75
90
90

FlANGE JIS B 2210,

g
T
f

51

56

67

s
12
12
10
14
14
10
14
14

1
1
-

N-H
4'-12
4-15
4 15
4-12
4 15
4-15
4-12
4-19
4-19

w'T

Q1Y

(Kg)

(Set)

NAME PLATE
GASKET
GASKET
GASKET
STRAINER CJ,P

12
11
10
7

SCREEN

5 . SEAT
DISC

3
2
1

CAP
INSULATION CAP

NO

P.dT N~
CBI

eoO'l

DIB

COPPER
SUS 304

PTF!
PTF!

C 3604
SUS 304

SUS ""0
SUS 0420.12

C Jn1
SUS 304
FeD .. so
IUTIlRLlL
>PP

D...

BC.WI
D.".O.HAMI

oisc TYPE STEAM TRAP

1
1
1
2
1
1
1
1
1
1
1
1
RIlWlI<

1998.04.1I!1
N

o
JKD-AV4
D.....O. NO

*,JOKWANG IND,CO.LTD.

SUNBO INDUSTRIES CO. LTO.

JKS-3t11-102

'1
It\.

600

NPl

NP5

NP6

HP"

HP?

NP8

BOL7~

. ,~
0

0>

NFB

1-+

(JOA)

SENSORC15B)

I
I
I

5
I
I
I

T
,
I
,

I.._~-'"

I
I

~OTE"V. ~

'1

040708

FOR APPROVAl

DATE

DESCRIPTION

1) ENCLOSURE:

IP22

2) PAINllNG COLOR : RAL 6019

3)TERMINAL CAP COLOR [
.

ClPTR

"
F4

.
..

.,
)05'

AU,!'V'.:.~
.AN.

l00VA

CABLE GLAND fOR 1011<

>
>

o
REV NO

+4O/220V

\4-.12 HOLrs

CABLE GLAND
fOR PDWER(25C)

~III

. ..

nn

~~

CABLE GLAND
fOR HEATER(25C)

.,

.,

~
EARTH

FOR WORKING

200

rn

liJ liJ liJ ~

lil lil J J

NP2 NP3

FOR ANAl.

0!l0407

HISTORY

400

051006

SOURCE
AC cV
3P,60Hz

I,

.,

tu.,

I' I ea

I
I
I

I,

I-~

., ., i:~t
, i
I ~P8'
., .':70"0: (rOH
l..r~_J

fp.,

12

pnoo

I 13

I--

TIC~
I
I

f--

II'

rlI.
I

I,

l--

it

, 'M.. '"

" "

HEATER
15 KW.3P

SOURCE

"" Rl ,
, , "

GL

O'vtRTEWP.

HEATtR ON

R: REO
S:WHITE
T:BLACK

.,

TIC

.. ,

OVERTDlP./RESET

.. 2

R1

HEAlER OH

HEAlER CONTROl.

TnlPERAlURE

OH/rsT

CONTROl.

4)I'IEIGHT: ABOUT 30 KG

NO.
NPl
NP2
NP3
NP4
NP5
NP6
NP7
NPB
NP9

"'-..../'.

NAME PLATE
TYPE
CONTROL PANEL fOR CALORlflE
SOURCE
W.L
HEATER ON
G.L
OVERTEMP.
R.L
AUTO-MANUAL
CS,
HEATER ON
P.B 1
HEATER Off
P.B 2
OVERTEMP. RESET
P.B 3
TEMP. CONTROLLER
DX9

Ul

V1

W1

rt

T2

T3 T4

T5

T6

SOURCE

HEATER

AC cV

15 KW,3P

TIC MAIN

CONTROL
50'0 I ON

3P,60Hz

NO

OESCRIPTlONS

I ::~.~

'~~p.:c

TIC SAFE1'I

TIC UWlT

CONTROL
70'0 I Off

SIZE

SAFETY
90'0 I Off

WATL

TJTI.: HYUNDAI 184e-g ok ~-6

CONTROL PANEL
FOR ELEC. HEATER

Q'TY If

~
REWAAK

Isv:'

E3
SUNBO INDUSTRIES CO" LTD,I';:;'.4806 .

~~

PART
NO

Q'1Y
SKETCH

NAME

I --

~~~

1\\\\\\
\l\lU \

SPRING

~ ~ ~

,\
'J

FOR
SWOSC-V .

I-'

PRIMARY PRESS.
REGULATION

5A

GREEN

WHITH

10K-300A

10K-150A

v/V

,I

30

(J:TIr

GLOVE

PILOT LAMP

REMARK

SPARE

I--..

0]

I.
3

-<;

WORK

100

FUSE

MATERIAL

[P
/FPARE
BOX
NAMEPLATE

SPARE BOX

/-s?
El

SS400

IY
NON-

-$-

PACKING

450x450xl00
(WITH LOCK & KEY)

ASBESTOS
NONASBESTOS

APP.BY
M.Y.PARK
CHD. BY
M.Y.PARK
DWN. BY
J.S.RYU

TITLE

HYUNDAI

1646~9,

REF.

S253~6

SPARE PART FOR

HOT WATER CALORIFIER

SUNBO INDUSTRIES CO., LTD.

SCALE
NONE(M)
DATE
051006
DRAWING NO REV.

.SB-C1164607

ADD : 11517-2, OADAE-DONG, SAHA-KU. PUSAN, -KOREA

TEl./FAX: 051) 260 - 5525/ 051) 260 - 5522

INSTRUCTION MANUAL

I. INTRODUCTION

2. MAJOR PARTS

3. OPERATING INSTRUCTION

4. FUNCTION
( 1 ) TEMP. CONTROLLER
( 2 ) THERMOMETER
( 3 ) SAFETY VALVE
( 4 ) SUPPORTS
( 5 ) INSULATION
( 6 ) CONTROL PANEL ( FOR ELEC. HEATER)

5. MAINTENANCE
,

6. REPAIR AND RENEW

12

I. INTRODUCTION
It is recommended that this manual should be read and understood for installation, operation,

handling and maintenance prior to using or operating.

This manual covers all types of sunbo calorilier even though it
different model.

2. MAJOR PARTS
(I)
( 2)
( 3)
( 4)

Tank
Heating tube or coil
Safety valve
Temperature control valve

( 5) Thermostat
(6) Nozzle
( 7) Electric heater
( 8) Press. gauge
( 9) Thermometer
( 10) Y-type strainer
( II ) Steam trap

( 12) Control panel

13

IS

some

3. OPERATING INSTRUCTION
( I ) CALORIFIER HEATED BY STEAM
First, check the water level in the system.
Second, open the valves in the fresh water and hot water line as necessary.
In circulating system, start the hot water circulating pump.
After, open the outlet stop valve steam line, open the inlet stop valve gradually III
order to expel the drainage in the heater and the pipe line and in order to prevent
the water hammer induced by accumulated drainage.
Then, the hot water circulates in the line, the steam heater .heats water, and the
temperature regulating valve regulates steam quantity as required and produces hot
water at constant temperature.
To stop the operation, the process mentioned above is to be carried out in the
reverse order.

( 2 ) CALORIFIER HEATED BY ELECTRICITY

First, confirm that the tank and pipe line are filled with water.
The electric heater designed for water heating will be broken in several minutes
when electrified in the air.
Next, open the valves in fresh water and hot water line as necessary.
In circulating system, start the hot water circulating pump also.
Then, after confmning the setting point of thermostat to be at adequate temperature,
turn the switch of electric source on, and push the start button on the control panel.
When operating manually, turn the auto.
- off - man selector switch to the manual position.
It is important for hot water temperature not to exceed 80 degrees. in celsius, since
the thermostat is not in operation at manual condition:
To stop the operation push the off - button on the control panel or set the auto,
- off - man.
Switch at off - position, stop the hot water circulation pump, and turn off electric
source.

14

4. FUNCTION

( 1 ) TEMP. CONTROLLER
The accuracy of temperature control depends on the setting of temp.controller and the
switching arrangement for the heaters.
There may be a series in the cylinder or set at different temperatures to operate at
various stages of heating. (For more information, please refer the page 17 to 25 which
is attached.)

( 2 ) THERMOMETER
The thermometer is located near the top of a storage calorifier to measure the
temperature of water reaching the outlet.
The control thermostat is normally lower down to activate the heater before all the
hot water has been drawn off.
Dial type thermostats can be ordered to indicate the temperature at control levels.

( 3 ) SAFETY VALVE
An automatic pressure relieving device actuated by the static pressure upstream of

the valve, which opens in proportion to exceeding pressure compare with opening
pressure.
It is used primarily for liquid service.

( 4 ) SUPPORTS

Practically all calorifiers have their legs or cradles permanently fixed to the shell
before delivery.
This is to assist handling and to offer greater protection against damage, particularly
when the control panel is attached.

( 5 ) INSULATION
Adequate thermal insulation is essential to prevent heat losses from storage calorifiers,
which may be standing for many hours at working temperature.

15

Lagging consists of glass wool encased in galvanized steel and coated with gloss paint.
This insulation is fitted before delivery and abides risk of damage to the control panel
or cables due to attempts to the mally insulate the equipment on site.

( 6 ) CONTROL PANEL
Wiring between the sensors, the heaters and the control panel is carried out before
delivery from the factory.
Connections between the heaters and control panel use magnetic contractor.
A neutral link is always included and earth leakage protection to the panel can be
fitted if specified.
The control circuit normally uses line to neutral supply voltage but a transformer can
be fitted for a different control voltage.
Individual fused sub - circuits- are included for the heater assembly, with high rupturing
capacity fuses that are easily replaced.
The control circuits are also fused.
All panels have a heater on indicator lamp and selector switch for man/off/auto settings.
The test circuit allows each stage to be checked for operation with the switching
contractor in coifed position.
The standard panel enclosure is fabricated from sheet steel which is stove enameled.
Wiring diagrams covering the complete package systems are enclosed with the panel
together with data _on cable size selection.

5. MAINTENANCE

Regular inspection must be done once in every two months.

Sections of checking are relief of safety valve, press. gauge, electric heater, control
panel, thermostat, these parts are checked to be operated, smoothly.

6. REPAIR AND RENEW

'-

It should be renewed and/or repaired in case that are malfunction or damaged of

thermometer, thermostat, pressure gauge, heating elements, fuse etc.

When the operation of safety valve is not removed- well, please make an exchange
of spring supplied as spare parts.

16

DX series
MODEL

PJD. Control with Auto-tuning

Microprocessor based digital temperature/process controllers.

DX9

Appearan~e

..

'~. ;

. '....

. ~

...

96 X 96mm(1 / 4 DIN ), mounting depth : toornrn

72 X 72mm, mounting depth : loomm

Thermo couple( K J. R). R T.D.( DIN/ JIS Pt 1000 ),

mV & mA

( Setting accuracy )

T/ C : Within (0.5% of SV+ 1 digit ) or 3'C(S' F) (Which ever is larqerj.

R l nput : 0- 199'C (0 -399 ' F) With in 5'C (10 ' F)
R T. D:Within 10.5% of SV+ l digit) or 1'C ( 3 'F ) (Whichever is larg er) .

(Display accuracy )

Same as setting accuracy.

100- 240VAC 1000/o (SO/ 60Hz)

P. I. D(Auto- tu ning function) . ON /OFF. p . Pt PD
Relay contact : AC 250 V l C( NO- SA!NC-3A) ( Resistive load)
SSR driving : 0 / 12V DC(Constant volt age pulse ) (load resistance more than 800 0)
Curr ent
: 4- 20mA DC (l oad resis t ance less than 600 0 )
Deviation or process setting

Relay contact outp ut : AC 250V D.5A ( Al- 2, LEA). 3A(Al- I )

0- 50 'C(32 -122'F)

* Ambient hu mi dity : 35-85% .RH .

Approx3209

Appr ox 2 509

CURRENT/ SSR
OUTPUT

@p
~

Operation Manual

This manual primarily describes precautions required in installing and wiring the temperature controller.
We herev.ith introduce operation of DX9 for your reference.

1. Func tional De scription

+""~I---- <D

'+"'~J----

@===~illl&~~If===@
~

@
@

<D Process-value(PV) display unit(Green )

Set-value( SV)

display unit (Red )

@ High alarm(AlH) lamp(Red)
@ Low alarm(ALl) lamp(Red)
Control loop break alarm(LBA) action indicating lamp( Red)
Auto-tuni ng(AT) lamp(Green)
~ Control output( OUT) lamp( Green)
Set-value increment key
Set-value' decrement key
@ Mode(SET) key .
.@ Shift key of setting digit

.
2. Operat ion
2.1 Description'of each parameter
When the power is turned ON, the process-value( PV) display unit shows a process-value and the set-value( SV) dis play unit shows a set-va lue. Pressing the (~!) key changes the mode an d the parameter as shown in the following.

PV/ 5V display and 5V set ti ng modes

-c" , ,:;C:: ' __
.
Process value(PV)
..
: ."

~.:' J
~

._

-e-

display unit

"..

..

Se t -value (SV)
'

~dI splay

unit

-,

..

~,

Description

..

'

..

Initial-value prior

to"sh,pn;e"t

oor

Displays process- value.

Process value

Set-va lue(SV)

Set-value (SV)

I : Set-value(SV ) is a control target. It is settable .. tIlin tile input range.

can be

set.' I

o.o"c("F)

....

.-

DX serles

Parameter setting mode

Press the

<)

key continuously for 5

sec.

(If no key ooeration is performed for 1 minute. the controller retums to th e PV/ SV display mode automaticall y)

High alann

Displays high alann set - value.

Low alarm

Displays LDw alann set -value.

Proportional

Set when proportional control is performed.

band

Control becomes ON/OFF action "'th P set to "0" or "0.0 "

Prevents mershoot and/or undershoot caused by integral actio n

Anti -reset ",nd- up

.Integral action is tum ed OFF"'th MNJ set to "0".

Eliminates offset occurring in proportional control.

Integral time

El

Integral action turns OFF with this action set to "0".

Prevents ripples by predicting output change thereby im proving

Derivative time

control stabil ity .

Derivative acnoo- turns OFF "'th this action set to "0".

Control loop break

alarm

Indicates control loop break alann setting.

Proportionin g

Displays manipulated output cycIe(sec.)

C)<:Ie

Relay contac t output : 2lJ sec. Voltage pulse output 2 sec.

Hysteresis
(i n ON/OfF action )

Displays hysteresis of Set-Value for main output

* 2

Full scale limit

Transmitting output signal corresponds to the full scale limit

*3

Under
, scale limit

Transmitti ng output signal 'corresponds to the under scale limit, "

set data lock

Tu:ns the set data lock ON/OFF

* 2/* 3(option) " 'No display

when

Retransmi ssion output is

not attached.

2.2 Each

param~ter

setting
(2) Each parameter(other than SV) se tting procedure

(l) Set-Yalue(SV) settIng procedur e

parameter setting example sho w.; that the proportional

The following are examples of setting the set-value( SV) to

This

7rtC.(PV : 25"e)

band(P ) is set to

<D

Press the ( MOOE) key to enter the SV settin g moo;'- -ine last digit of the
set-vanet sv) display unit starts to

"c ' I , R i HI~

la.a.i{ tir ,
.:. 1 .:.

nicker. The digit ....nich flickers is setta ble.

ii '-.:.

!mOD

.~. -~?I,:;D13
.

- - - ~.

Ne
<D

'

Pressing the(Mooe) key continuously forS

sec. Set 1tle ~tToller to the parameter .
selling mode(olJ1er than 5V) . Thus, the
parameter symbol is sho....., on ~ pro cess-val ue ( pv ) display unit The last
digit also nickers. The digit .....nich is flick erin g is settable,

"'.

:- ,;'!"3,:,;,,:p!~
_: t~ ~,....., ~7t-,

Press tile @) key 10 shift tile digi t

'Mlich ftickers up to the tee d igits-The
digi t 'i'A1ich flickers sh iftS as follo v.s every
tim e tile @) key is pressed :

'.:..la:q.l
IWr
. ,r-:,; .:.

,.'

.--.

Press the (~.:)key to display the pro -

portion al ban d ( P) parameter s;mbol

(P ) on the process -value (PII) displa y
unit

[0-0-0-0]
,

@
Press tile

".' .

key to set "l ",

Pressin g the ~ key digit goes up and
pressin g the
key dig~ comes down.

I!l

Sett in g range : Within input range '

When minus ( - ) sign is set.
Example :
When 70 is changed to - 70. shift tile
.~ digit flickering to the I'M> digits, then
. ~' press tile
key to fo< tile ' di git
=- ooming doY.n in dueorderot 1-0- -1.

._f.~

.* .",

:z... _

~~.:.."'.,i"

,:,..- -

@
Press the @) key ID snft the digit Yot1ich
flicJ<efs up ID the two di gits.
The digi t v.tich flickers shiftS as follows
e'<ef'/ time the @) key is pressed.

[ O-O-O-OJ

I!l

@
After Finishing the setting, press the

@
Press tile @ key to set "Z", Pressing
the @ key,the digit goes up, and pressing
thelYl key, tile digit comes down.

(~~~~) key. All of the set- value digits stop

flickering and as a result. the controller
returns 10 tile PII/ SV display mode.

flthe sellin g ends. pressing the (?

) key con tin uously fo< 5 sec, again
returns tile controller to the PII/SV display mode.
.In additial. if no key opera tial is performed fo< I minute. tile controller
is set to tile PII/SV display mode autDmatica lly.
'

@
Pressing tIle(MOO;) key after the selling
ends shifts tD--~ next parameter. Re -

, B " , !mO D
-s-

'Q

peat the procedures as shown from to

@ to sh ift each parameter in' tum~ .

DX serles

Each parameter sym bol an d settin g range are sno wn in the follov,;ng.

-199 to 177o"CCF) or

RLH

-199.9 to 999.9"CC F)

'
Rc..c..

-199 to 177o"C(.) or
-199.9 to 999.9"C( .)

I to spanC(. ) or 0.1 to spanC(. ) (ON/ OFF action with P set

to 0 or 0 .0 )

1 to spanC( F) or' 0.1 to spanC(F) ( 1 action tums OFF with this

action set to

~O' )

. ,.

1 to 3600 sec. (1 action turns OFF with 1 set to 0 ')

I to 3600 sec. (0 action turns OFF with 0 set to 0')

LbR

1 to 7200 sec. (setti ng below 0 ' cannot be made.)

r'

1 to 100 sec.

c..

H'::15

0.1 to loo.oC(.) or I to looCCF)

F-r

Min. to Max. scale point Instrument.

Ur r

Min. to Ma x. scale point Instrument.

0000 : No set data locked.

0001 .Only the set -value(SV) is changeable with the set data

LoC

locked.

0010/00 11 : set data locked.

3. Main Functions
-

3.1 Control loop break alarm (LBA) function

(1) setting procedure
'
Usually set the set,value of the LBA to a value of twice the integral time (1).
The LBA can also be set by the auto -tuning(AT) function . In this case. the set-value is automatically set to a value of twice the integral time ( 1).
(2) Description of operation

"_

. . ..
ine

LBA fun ction sta rts to measure time from the moment that
PlO Computed Value (Outpu t ON time/ cycle) become 0"/<1 or 100",,6,
and detects the amount of Process Value change at each LBA setting time, and determines by the amount of change whether LBA is
to be ON or OFF.
.

(j) When the status at a 100",,6 PlO computed value conti nues bejond the LBA setti ng time, the LBA turns ON if the measured - value
( PV) does not rise by 2"C(.) or more.
.
( In d irect action, the above alarm tums ON if the measured-value does not fall by ';C( F) or more.

@ When the status at 0",,6 PID computed value continues beyond the LBA setti ng time, the LBA tums ON if the measured - value ( PV)
does not fall by 2C("F) or more.
( In direct action, the above alarm turns ON if the measured - value does not rise by 2"C( F) or rnore.)

(3) Causes of activation

The LEA is acti vated under tile following conditions.

<D Controlled objec t

trouble Heater break. no po"",r supply. incooect v.;ring. ete.

5ensor trouble"'5en sor disconnected, shorted, ete.

@ Actuator trou ble Bumt relay contact. incorrect v.;rin g, relay contact not closed, ete.

Output circuit trou ble Bumt intemal relay contact relay con tact not open or closed, ete.

lID Input circuit

trouble-v -The measured -value does not change even if input changes. ete.

* If causes of the above trouble cann ot be iden tified. check the control system.
(4)

Cautions for control loop break alarm (LBA) function

(j) The LEA functio n is actlvated only at tile O"~ .or 100% PlO computed' value.
Therefore, tile time from trouble occurrence till tile activauon of tile LEA function equals tile time until PlO computed value
becomes Il"~ or 100% plus til e LEA settin g time.

The LEA function

is activated wIlile tile auto -timing ( AT) function is activated ,

@ 11)e LEA function is infl uenced by disturbance s ( heat sources, etc.) and as a result may be acnvated even if there is no trouble

in the con trof system.

If LEA setting time is too short or does not match the controlled objec t tile aOO"" alarm may not be tume d ON and OFF or
not be tum ed ON. In such a case, sel the setting of LEA 10 be slightly longer.

3.2 Auto-tuning ' (AT) function

The Auto- tuni ng function automa tically measures, com putes and set tile optimum P.I.O an d ftRW constants. The Auto- tuning function

is activated any time from any process states after power-on, Ydlile temperature is rising and/or when control is stabilized.
(1) Mter fin ish ing setti ngs ottler man PlO and ftRW perform the Auto- tun ing operation.
. ( 2) Press the (~) key and ~ key at the same time .Then, AT indication lamp flashes to start the Auto-tuning function
( 3) If Auto- tun ing function ends, the AT indication lamp stops flash ing automatically.
When checking the auto -tuned value, press the (~) key and conform in tu m.

, 0

( 4) When chan ging the constan ts auto matically set by the Auto-tuning. changes each constant accordi ng to each paramete r setti ng(see item 22).
( 5) When

you want Auto -tuning functio n to be suspen ded. press the

(~~) key and ' ~ key simu ltaneously, then the AT indicatio n

lamp stops fla shin g to release Auto-tun in g function, In this case PJ.O and ftRW values are not changed( Mainta ing the value be fore the Auto-tun in g starts)
( 6) When

you want" to change the SV ( set-value) during Auto-tunin g, suspen d it and perform PlO control using the values before

Auto-tuning starts.

'

3.3 Set eata lock function

lhii'Set data lock function is used to pre",,"t the cha nging of each set-value by the front key and the activation of the auto - tuning
fun ction, Le., prevent misoperation after setting has ended.
For set data lock. display

uc

by pressing the (~) key, then set the followi n g value in accorda nce v,;th Item 22 settin g procedure

thereby enablin g data lock ON or OFF.

* Checking each setting is possible during data lock.

DX serles

3A Alarm function
The action for each alarm becomes as follows :
( ..... : Set-value ( SV) c, : alarm set-value)

ON
All

~FF
Low

ON

OFF

low

l__.:..:;

ON

ALL

ON

OFF

low

AlH

l OFF

Al H

Low

H~

H'gh

OFF

1,---.:::.:.---1

A~L

ON

OFF
H......
AlH
~'

* Band alarm operates only ALH relay.

3.5 Oversc ale and underscale

ill

If a measured value exceeds the high setti ng range

limit due to upscale, etc., measured-value display
"starts flashing.
Further, if it exceeds the high input display range limit,
the rneasured-valuef PV) display unit flashes overscale

3.6 Hold function

After power is applied, the low alarm is tumed on during the temperature rises. If this is not desired, the
low alarm can be suspended after power is applied
until the temperature goes out of the ' alarm setting
range by adding the hold functio n.(Rg. 2)

display r .. 0000 .. J

If a measured-value becomes below the low setting '

range limit due to downscale, etc., measured-value
display
starts flashing.
.
,
Further, if it becomes below the low input display range
limit, the measured-value(PV) display unit flashes
under- scale display r" uu uu " J

.-Freely adjustable hysteresis

4. Circuit Configuration
AS shown in the , follov.nng diagram,

each of the
power,' input, ' MCU and output blocks of the DX9 is

mutually isolated.

DX9 circuit configuration

Adjustable range: 0-100 or O.O-IOO.o"C ( "F, or %)

5. Selection of Initial Set Mode

( 1) Set the Dip switch on the inn er

NORMAL

pes to

(CAUTION)

INITIAl set

Do the setti ng acco rding to the specification s of the con -

you select wrong input or output . it

to the in put or

trailer supplied. If

INITIAL

causes the maifun ctions. Set according

L::ji]

output specif icatio ns as shown inside of front lid .

(2) Tum on the power. th en

5 L: displays on

the Pro-

cess Value displ ay un it(PV). which is in the state of

in itial setting.

5L3------ PV -dlsplay Unit

1[ 1[ ) [ }-. SV,dlsplay Unit

L- Deviation/Process alarm selectable

(3) Push the mode key. then the Parameters will be

changed as follows :

, ;:;

5 u--

'-it":0

Deviation Setting

":;:;t;' 1

Process Setting _

PV-dlsplay Unit
[ ] [ ] [ ] [ ] -- SVCdlsplay Unit

Description

o-;~ Set

(Input mode fixed)

Alarm mode selectable

.-

-,-

Current or Voltage

.~f;!c Set

K (CA)

' -;':~O

Band aiarrn(ALH)

.,:,~~'"

~,- . 't -

JIS pt 1000

Descrlptim;~{

~1.:~ ' ; : .

High and low alarm

DIN pt 1000
Retransmlsslon OUtput(PV:250 St ep) : Option -

L-

R(PR)

: - :s;.tN"

J(IC)

~.

. ,. ._.

_~ __ ,

. "..r~;;t.;:

. O:~:~~~: -

5 L2--1 [ ] [ ] [ ]--

PV,dlsplay Unit

"""""'-t;~ :.!i:

<'

With retra nsmission output

Without retransmission output

Hold function of alarm selectable

L-

;~i~:~~~;~~.:t

".'

~'.Set
~tt;
__. t;...
.... . '':;1:!:fD;S;;ri~

. ''.,
~

','

Indicator

'.

- '

'.,=! , . O, ;,,~J-"
: "

"

fL"'i'";'.

Con troller

, ~

With hold function

Without hoid function

C! "F Selectable
' : ;0"

~,~t~i.~j\;
... PV"~~ .',," "",1J!.'iii.d{f
. ~ ..: .:.
,"",~
Display; ':' DescriptIons

.:::......,un.t:
~~~
-....
..

DecImal mode selectable

~Sit'Ti~~~
. ,'
.... . -. ,'. - . --~:-

':';- Br~;c.--'"

&r1!l2tl'.. .~ "i;.~ ''l~. ' "

:J'~_~, ~rrptl~J1",~~~ :~"

~Si~~;-~

With decimal mode

~ti:;~_L'':

Without decimal mode

.-~;>fI-'

.. ..: _.,.

::- Set

-,- ::'. o.S:rlptlon

Current output

Relay or Voltage. Pulse

.~~~js1:?~~

?~h~. Decimal point

":S ~,
,1J::{ ,- position
" ~~~~A;f:~ selection
'>!"""
Input
"~'-<~~
~ ;ctr.."
'j. '
c; . shift
,
"'~.1"~~;~~J~.' value
, ~.~~.:,~~ Hysteresis of
~5 LS high atarm

-"5 " 5

-~ ~.~,

(Output mode IIxed)

SV_Display ': ~~~J~- ;

-" ., ' Remark
unit
(SettIng range
':(t~~~;:

i-}.-7'.:-=:' - -..""

L-

~._ ,

SV -display Unit

'r. Indlcat... ! Controller Selectable

L-_ _

':':!.~De
~::i'r~S.......te

(Al.H)

' ;- ~' :
., Upper limit
temperature
'<:- of
setting range
Lower limit of
5LB temperature
setting range.
'f

5"...

0-4

If you want 000.0

set 0002 on
sv- display unit

-100-3200
( -199,9-999,9)
- 100- 3200 Use for only
( -199.9-999,9) process alarm
- 100-3200
( - 199.9- 999,9)
- 100-3200
( - 199.9-999.9)

DX serles

Model and Suffix code (OX Series)

cooe,r

t:~~ .... ~.
. -'~ '~11 !:"'";'$i;~' SUFFIX
"::fj" -, ,,'
~
1!o/{MODEIl
~ci::;.~ ~ _. ':"
L'i:i
.. ;:,) S "*...-\..~:;: . ~_ I - ~_ ~+ _. '.f:. ~ :.ff;~ k : 'if " DESCRIPjjON
.;,:.:::<~ . ~~,;." ..:,,S ;- ~. ~ .~.
' -'o ...

DX4

48x 48mm

DX3

96x 48mm( Horizontal )

DX2

D 0

0 0 0

DX7
DX9

P : DIN PtlOOQ

:
:

.........

CONTROL OUTPUT
(FIxed In order)

"

,-. -

..

I- SVDC

ll-3,200"C

4-20mA DC

ll-3,2OO"c

SSR do"" pulse ",Itage( O/ I2V DC)

Voltage(ll-IOY DC)

None( lndicator)

,-

,
..

-199-aXJC

Current( 4-20mA DC)

ALARM
.

D: JS PtlOOQ

- .__.
-

ll-1.700"C

Relay contact

- 50-600"C

R(PR I3% )

- 5O-1,3OO"C

J(IC)

:
:

RANGE

K(CA)

INPUT
( Fixe d in or der )

..

'.-

48x 96mm( Vertical)

96X96mm

~ .~:- ~

72x72mm
"

" , -:;'i"~ '-. ~'~ r-

RETRANSMISSlON OUTPUT
(Option for DX2, DX3 and DX9)

Single alarrn(Only for DX4)

Dual alarrn(not available for DX4)

4-2OmA DC for Process -Value

ll-IOrnA DC for Process-Value

ll-SV DC for Process - Value

1-5V DC'for Process- Value

1-IOY DC for Process- Value

None

CONTROL ACTION

Re""rse action for heating control

Direct action for cooling control