Mp1000 (SVC) - Bomba de Infusion

MEDIFUSION
MP-1000
Service Manual
Before using the pump, please carefully read safety precautions.
Daiwha Co., Ltd
Copyright 2002, DAIWHA Corporation, Ltd. All rights reserved.
This Manual describes the usage of an infusion pump(model : MP-1000) manufactured by

Daiwha Co., Ltd
Only the person who is authorized by the company can repair this equipment and change
a circuit. The equipment that is dismantled or repaired without prior permission cannot
receive a post-management service.
Parts and circuits used in this equipment can be changed for better performance and
safety reasons.
After reading this manual, put it in a place with easy access so that everybody can use
it.
If you have any questions or concerns regarding this equipment and user manual, feel
free to contact the company at the number below.
Address: Daiwha Co., Ltd., 733-18 Daiwha Bldg
Yeoksam-dong Kangnam-Ku Seoul, Korea
TEL:
(822) 558 - 17116
FAX:
(822) 554 - 0317
Safety precautions are divided into the following categories depending on the level of the
expected hazard and damage caused by the inappropriate use of the product and the
level of urgency that requires actions.
- Danger : If you do not follow the instruction, it will cause severe injuries or even death.
- Warning : If you do not follow the instruction, it can cause serious injuries or death.
- Caution : If you do not follow the instruction, it can cause minor injuries or damage on
the product.
Table of Contents
1.
Precautions
2.
General Description
3.
Characteristics
4.
Parts Description
5.
Checkout
6.
Theory of Operation
7.
Trouble Shooting
8.
Disassembly and Reassembly
9.
Parts Breakdown
10.
PCB
11.
Schematic
1. Precautions
The following information is provided to help the user operate the pump safely and accurately and
further prevent safety hazard or physical injuries or damage.
Danger
1. Keep the pump away from inflammable anesthetic.
Warning
1. Make sure that an inlet that is connected to the external power stays dry all the time.
2. Do not use a mobile phone, radio set or defibrillator generating high frequency near
the pump.
3. Do not use this pump in MRI rooms, high-presser rooms or places while high
electromagnetic radiation is generated.
4. Be sure not to set the infusion set in a reversed manner to normal pump operation.
The patient's blood will be drawn up into the tubing.
Caution
1. Operate the pump by the designated steps.
2. When external power sources are used, keep in mind the following matters:
1) Use the power cord for the hospital and plug it into a grounded outlet.
2) Prior to use, check the rated voltage and frequency.
3) Be sure to check whether an extension cord is abnormal or not.
3. Use only the person educated about the pump or a skilled hand
4. Attach the pump securely to an infusion stand and ensure its stability. If the pump
happens to be dropped, or given any hard shocks, do not use it. Please call local
agencies or the company.
5. During Infusion, frequently check the infusion line such as a rupture in the filter or
a leak in the line. Check both pump and patient's conditions on a regular basis
while drugs are infused. To ensure good patient connection to the infusion line, a
male-to-female luer-lock type connection is recommended.
Caution
6. Pay close attention to the following matters when the infusion set is used.
1) Use a designated infusion set for infusion pump. If any infusion set other than
specified is used, proper flow rate accuracy and alarm function(air and occlusion)
are not guaranteed. If the designated set is not available, contact company.
2) Do not pull on the tubing with excessive force. Then the intended flow rate may
not be achieved.
3) Fit the tubing inside of the door from bottom to top. Securely set the tubing
along the groove of the Peristaltic device
. If not, free flow or leak can be
occurred.
4) Do not connect an infusion set administrated from an infusion pump to another
infusion line administrated only by the manual roller clamp(gravity infusion) because
this may influence the accuracy of infusion and alarm functions.
5) When drugs are infused for extended time, change the tubing location once every
12 hours to use the tubing within the margin of errors.
6) Do not reuse the infusion set.
7. When the pump is operated under the shown description conditions, the flow rate a
ccuracy may be incorrect.
1) Using drugs of the higher viscosity such as dextrose 50%.
2) Operating under an ambient temperature between +5 and +40, a relative
humidity between 20% and 90%.
8. Pay attention to the following matters when the pump operates on battery.
1) Check the battery use time. (The battery can be used for 2 hours at flow rate 25
ml/h if it is fully charged.)
2) Connect the main power to charge the battery if the indicator that displays Low
Battery Alarm indicator
on the front is turned on or the alarm sounds.
3) Charge the internal battery to full capacity by connecting the pump to an AC

power supply for at least 15 hours.
4) When external(AC/DC) power is supplied, 3 lamps of the Battery capacity
indicator
is turned on, no concern with battery capacity.
9. Never connect both AC and DC power sources to the infusion pump at the same
time. Using the DC power, be sure to check the polarity of the DC jack.
10. Do not sterilize the pump with autoclave or E.O gas. Do not wipe the pump with
thinner, solvent, benzene, ammonia, acetone, etc. Use a wet cloth to clean it.
11. The infusion set used for all the tests in the IEC60601-2-24 and this manual is
Korea Vaccine Type T Code 243.
12. Do not dismantle the pump.
2. General Description
2.1 Introduction
This manual provides service information for the Medifusion
MP-1000 Volumetric Infusion
Pump for qualified engineers and service personnel. Refer to the pump's User Manual for
detailed operating instructions.
2.2 Technical Specifications

Product Name
Model Name
Infusion Principle
Volumetric infusion pump

MP-1000
Peristaltic semi-transit finger
Range of
0.1 ~ 99.9 ml/h : Increase and decrease by 0.1 ml/h
Flow Rate
100 ~ 999 ml/h : Increase and decrease by 1 ml/h
Accuracy
5% (Korea Vaccine type T : Code 243)
Range of
1~9999 ml or
Total Volume
Range of
Infused Volume
Purge Rate
Purge volume
1 ~ 9999 ml : Increase and decrease
Indefinite
0.1 ~ 9999 ml
by 1 ml
0.0 ~ 99.9 ml : Increase by 0.1 ml
100 ~ 9999 ml : Increase by 1 ml
700 ml/h (Subject to change)

3 ml (Subject to change)
K.V.O Rate
1 ml/h (Subject to change)
Display
7 segment (4 digit * 2 line)
Battery
Used time - 2 hours or more (at flow rate 25 ml/h)

Charging time - Approximately 15 hours
Visible and audible alarm
* Door open
* Occlusion (Detection range : 100~950 mmHg)
Alarm
- Down-Stream Occl. 3 steps are adjustable.

* Air(Bubble) detection
* Low battery
* Infusion complete
Power supply
Power consumption
Classification
Dimensions(DWH)
Weight
* Alarm for abnormal operation

* 100~240 VAC, 50/60Hz (Fuse : 250V, T3.15A)
* 12 VDC
30 VA
Class , Type BF, IPX 1(Drip-proof)
125166258 mm
Approximately 3.2 kg
3. Characteristics
3.1 Memory function
1) The last used flow rate, total volume and options of the setting mode are saved when the
pump is selected by pressing the START key .
2) The saved data are preserved semi-permanently by the inner memory.
3.2 Characteristics of the occlusion detection

1) This test was performed according to the IEC 60601-2-24.
2) The characteristics about the maximum time, pressure generated and bolus volume for
activation of the occlusion alarm when the pump is operating at the flow rate 1ml/h and
25ml/h. For each flow rate, the occlusion pressure detection level was set to each of the 3
different levels (Low, Middle, High).
3) Infusion set : KOREA VACCINE TYPE T CODE 243
Flow rate
(ml/h)
1
25
Occlusion
level
Low
Middle
High
Low
Middle
High
Occlusion
Pressure
(mmHg)
371
570
950
285
535
921
Time to
alarm
18min 20sec
39min 15sec
1h 30min
30sec
1min
2min 50sec
Bolus
volume
(ml)
0.18
0.38
0.51
0.15
0.28
0.73
Each pump can be a numerical difference.
3.3 Function of the Drop sensor (Option)

1) The drop sensor alarm is activated in the case of accidental free flow, flow error or empty
container. If it occurs, the pump is stopped.
2) It is recommended that the drop sensor be used for additional safety.
3) When using the drop sensor, drop volume of the infusion set should be selected rightly at
the Infusion set Setting mode. And options of Drop Sensor set ON. (See the 7. Setting
mode).
4) Attach the drop sensor on the chamber of the infusion set by squeezing the drop sensor
with your fingers. The drop sensor should be located between the drop nozzle of chamber
and the surface of the solution. Ensure that the drop sensor is located between the drop
nozzle of drop chamber and the surface of the solution as to avoid any incorrect detection.
5) When the drop sensor is attached, position the drop chamber vertically. If positioned
inclined, correct drop sensor alarm is not ensured.
6) Ensure that the drop sensor is not exposed to direct sunlight.
7) Always maintain clean the surface of the chamber of the infusion set located the drop
sensor inside.
3.4 Flow rate accuracy

1) This test was performed according to the IEC 60601-2-24.
2) The test is devised to characterize the steady-state flow and to identify errors both in the
mean flow and in variations about the mean flow. The graphs, START-UP CURVE and
TRUMPET CURVE, are shown to illustrate the whole and instant flow rate accuracy of the
pump. The measured flow rates are flow rate 1 and 25ml/h. And a used infusion set is Korea
Vaccine Type T Code 243.
3) These graphs are related to the performance of the infusion set. So, the graphs can only
serve as a representation of the performance of the combination of infusion set and pump.
3.4.1. START-UP CURVE
3.00
Flow rate, Qi(ml/h)
Flow rate, Qi(ml/h)
The graph of time (horizontal axis) versus flow rate (vertical axis) give a clear and
simple picture of the general stability with time. This is generated during the stabilization
period and produces the so-called START-UP CURVE. The start-up time to reach the
desired flow rate decreases as the desired flow rate is increased.
2.50
2.00
50
45
40
35
30
1.50
25
20
1.00
15
10
0.50
5
0.00
0
0
10 15
20 25 30
35 40 45
50 55
60 65 70
75 80 85
90 95 100 105 110 115 120
10
15 20 25 30 35 40 45 50 55
60 65 70 75 80 85 90 95 100 105 110 115 120
Test period, t(min)
Test period, t(min)
Flow rate : 1 ml/h
Flow rate : 25 ml/h
3.4.2. TRUMPET CURVE

The graph of observation interval (horizontal axis) versus percentage error (vertical axis)
is processed to integrate flow over a range of time periods. The maximum positive and
negative errors occurring within these time periods are plotted. The end of the trumpet
curve shows the regularity of the flow rate as measured for the 2, 5, 11, 19, and
31-minute window. The end of the trumpet curve becomes smaller as the flow rate is
increased.
10.0
Percentage error of flow
Percentage error of flow
80.0
60.0
40.0
20.0
0.0
9.0
8.0
7.0
6.0
5.0
-20.0
4.0
-40.0
3.0
-60.0
2.0
-80.0
1.0
-100.0
0.0
2
11
19
31
O b s e r v a t i o n i n t e r v a l (mi n )
Flow rate : 1 ml/h
11
19
31
O b s e r v a t i o n i n t e r v a l (mi n )
Flow rate : 25 ml/h
4. Parts Description
4.1. Front
Item
No.
Function
1) Handle
2) Door
Protects pumping unit, sensor, infusion set etc.,
3) Door handle
Opens and closes pump door.
4.2. Key
Item
1) Purge key
No.
8
Function
This key is used for purge. The total purge volume will be
infused automatically at the set up purge flow rate each time the
key is pressed. (Note : It does not sense air and occlusion.)
- During setting : This key is used to set up the total volume,
2) Select key
3) Mode key
10
4) Fast up/down
key
5) Slow up/down
11
infused volume and flow rate.

- During infusion : This key is used to view the total volume and
the infused volume.
This key is used to convert the options for the pump.
This key is used to set up the total volume or the flow rate. The
number increases in increments of 10 each time the key is
pressed. The number rapidly increases while the key is being held
down.
This key is used to set up the total volume or the flow rate. The
12
number increases by one each time the key is pressed. The
6) Start key
13
number rapidly increases while the key is being held down.

This key is used to start infusion.
This key is used to stop infusion. In addition, when the key is
7) Stop key
14
key
pressed for one or two seconds while setting up the total volume
and flow rate (including the infused volume), the set data will be
cleared off.
This key is used to turn the pump on/off. Press the key for two
8) On/off key
15
or three seconds to turn the pump on/off. If external power is

supplied, the battery will be charged even if the corresponding
indicator is off.
4.3. Display
Item
1) Flow rate display
Window
No.
1
Function
This Window displays the infusion flow rate to the patient. It will
be blinked when a flow rate set up function is selected (by
pressing the SELECT KEY ).
This Window displays the total volume or infused volume to the
patient. It will be turned on along with the Total volume selection
2) Volume display
Window
indicator when a Total volume set up function is selected (by

pressing the SELECT KEY ). However, only the Infused volume
selection indicator will be turned on when the infused volume
3) Total volume
selection indicator
4) Infused volume
selection indicator
is displayed.
This indicator will be turned on when selecting Total volume
3
selection (by pressing the SELECT KEY ). At this time, the total
volume data will be displayed on the Volume display Window .
This indicator will be turned on when infused volume is selected
5) Purge indicator
6) STOP indicator
(by pressing the SELECT KEY ). At this time, Infused volume

data will be displayed on the Volume display Windows .
This indicator will be turned on when purge starts (by pressing
the PURGE key ). It will be turned off when purge stops.
This indicator will be turned on when infusion is stopped. It will
be turned off when infusion starts.
Item
No.
Function
7) Infusion indicator
8) AC/DC indicator
16
This indicator displays the drug infusion state in percentage(%)

This indicator will be turned on when external power(AC/DC) is
9) Battery capacity
indicator
10) Air alarm
indicator
11) Occlusion alarm
indicator
12) Door open

alarm indicator
13) Low Battery

alarm indicator
14) Completion
alarm indicator
15) Micro function
indicator
17
supplied. It will be turned off when operating on batteries.

This indicator displays the battery capacity state in three levels.
When external(AC/DC) power is supplied, 3 lamps of this indicator
is turned on, no concern with battery capacity.
This indicator will be blinked in addition to the alarm sounding
18
when an air(bubble) sensor detects bubbles during the infusion

process.
19
when an up or down occlusion sensor detects the infusion set

being blocked during the infusion process.
when the door is open or somebody opens the door forcefully
20
during the infusion process. However, the indicator will be turned

on without the alarm sounding when the door is open after the
21
22
23
infusion is stopped.
when the battery is exhausted.
when infusion is completed.
This indicator will be turned on only in micro mode (Flow rate :
0.199.9ml/h).
4.4. Rear
Item
No.
Function
Connected to nurse call equipment by nurse call cable, this
1) Nurse call port
26
port transmits warning to the nurse call equipment during the

infusion.
2) Drop sensor port
25
This port is connected to a drop sensor.
3) Power switch
28
This switch is used to turn power on/off.
4) DC power port
27
12 - 15 VDC power can be supplied through this port.
5) AC power port
29
6) Clamp
34
Secures the pump to the pole.
7) Battery cover
35
Easy change to the battery
(option)
100 - 240 VAC and 50/60 Hz can be supplied through this

port.
4.5. Door Inside
Item
1) Up occlusion
detector
2) Lever
3) Pumping unit
4) Down occlusion
detector
5) Air detector
No.
29
30
31
32
33
Function
This part senses whether or not the tubing is blocked on the
upper part of the pump.
Pull down the lever to open the Pumping unit
and push it
back to close it. When the door is closed without pushing the lever
back, the lever will be pushed back automatically..
This part is used to infuse drugs by pressing the tubing on the
infusion set.
This part senses whether or not the tubing is blocked on the
lower part of the pump.
This part is used to prevent air from being infused by detecting
air in the infusion set.
5. Checkout
5.1. Checkout of power

1) Connect the infusion pump to AC power. Unload the set into
door at this time.
2) Verify that AC/DC indicator is on.
3) Turn the power switch on at the rear of the pump.
4) Verify that all of the battery capacity indicators in the front of
5) Verify that AC/DC indicator is off, When the pump disconnect
the battery capacity indicator in the front of the pump is on.
6) Connect the infusion pump to AC power again and Verify that
the pump and close the pump
the pump are on.

with AC power. And verify that
AC/DC indicator is on.
5.2. Self test

1) Press the on/off key at the front of the pump for 2 seconds and check that the pump
performs the following self test.
2) The following displays illuminate momentarily;
Alarm indicators,
Infusion indicators.
Total volume indicator and infused volume indicator, purge indicator, stop indicator and
battery capacity indicator
3) All segments of the flow rate display window and volume display window illuminate
momentarily.
4) Press the on/off key at the front of the pump for 2 seconds and verify that display turn off.
5.3. Accuracy test

1) Turn the pump on and load an infusion set without air in the tubing
2) Program a flow rate of 100 ml/h and a total volume of 100 ml and verify that infused volume
is 0 ml.
3) Start infusion by pressing the START key. While the pump is running, check for the normal
operation without occlusion and that no bubbles are seen in the tubing.
4) When the pump has delivered the selected volume, the pump activates an audible alarm,
illuminates the completion alarm LED, and switches to a KVO(Keep vein Open) rate.
5) To stop the infusion, press the STOP key and verify infusion time and infused volume.
5.4. Door open alarm test

2) Verify that the door open alarm LED is on when the door is opening.
3) Close the door and press the START key
4) Open the pump door. Verify that the door open alarm indicator flashes and the audible alarm
is activated.
5) To stop the door open alarm, press the STOP.
6) Verify that Door open indicator is on.
5.5. Air alarm test

1) Turn the pump on and load an infusion set without air in the tubing.
2) Start infusion by pressing the START key.

3) Introduce an air into the infusion set. The air size should be greater than 3 mm
(Approximately 30 ul).
4) When the air sensor detects air bubble, the air alarm indicator flashes and the audible alarm
is activated.
5) To stop the AIR alarm, press the STOP.
6) Verify that the AIR alarm indicator is on.
5.6. Down stream occlusion alarm test

3) Fold and completely pinch the tubing just below the pump.
4) When the occlusion alarm is activated, the occlusion alarm indicator flashes and the audible
alarm are activated.
5) To stop the occlusion alarm, press the STOP. And verify that the occlusion alarm indicator is
on.
5.7. Up stream occlusion alarm test

3) Fold and completely pinch the tubing just above the pump.
4) When the occlusion alarm is activated, the occlusion alarm indicator flashes and the audible
alarm is activated.
5) To stop the occlusion alarm, press the STOP. And verify that the occlusion alarm indicator is
on.
5.8. Low battery alarm test

2) Program a flow rate of 10 ml/h and a total volume of 100 ml and verify that infused volume
is 0 ml
3) Start infusion by pressing the START key. Verify that the micro function indicator is on and
the stop indicator is off and the infusion indicator is blink.
4) Disconnect the infusion pump to AC power. No change in pumping should occur, but the
AC/DC indicator should turn off within a few seconds.
5) IF low battery alarm is activated, plug the pump back in. Operation should continue without
interruption, the AC/DC indicator should turn on and low battery alarm turn off.
5.9. Test mode

1) Turn the pump on
2) Press the MODE Key when infusion is stopped and then Program Version will be displayed.
At this time, press the MODE Key one more time to enter into the <test mode>
3) Check that the voltages displayed in the volume display window are within specification. the
voltages displayed display the input voltage of A/D converter.
Description
Display
Specification
Remark
Air sensor
(VAIR)
Low Battery
(VLB)
(hexadecimal)
Above 50H
00H 2H
E4H 2H
91H 2H
Up stream occlusion
(VUP)
9AH 2H
When tubing not set
(VDOWN) 9AH 2H
When tubing not set
Down stream occlusion
When
When
When
When
tubing set
tubing not set
the pump connect with AC power
the low battery alarm is activated
Note) Hexadecimal display
5.10. Electrical Safety Test

Test the pump's leakage current and ground impedance with IEC 60601-1. Leakage current
should not exceed 1mA. Ground impedance should not exceed 0.1 using 25A
5.11. User maintenance

5.11.1. Replacement of fuse of power inlet
1) Remove the AC power from the pump
2) Remove fuse box from the power inlet
3) Replace with a new fuse of the same value, type and voltage.(250V, T3.15A)
4) Reassemble fuse box and perform the electrical safety test to verify proper grounding
impedance.
5.11.2. Replacement Of Battery
1) Turn off and unplug the pump
2) Remove battery cover and disconnect the connector from battery terminals
3) Reassembly the battery into the pump in reverse order and reassembly battery cover
4) Be careful with the polarities of the female connectors
5.11.3. Battery charging
The battery is recharged whenever the pump is plugged in regardless of whether the pump
is on or off. To charge the battery, simply plug the pump into a 100-240 VAC outlet. The
battery must be stored in a charged condition and should be recharged at least once a
month.
5.11.4. Cleaning
The pump should be cleaned as soon as possible after each use to minimize the
accumulation and harming of spilled solutions . Case and panel may be cleaned with a soft
cloth moistened with cold or warm water.
Before cleaning the pump, be sure to turn off the pump by Power switch
disconnect the AC power port
or DC power port
, and
from the pump. Do not sterilize the
pump with autoclave or E.O gas and do not use thinner, solvent, benzene, ammonia or
acetone.
6. Theory of Operation
6.1 Block Diagram
ROM
Power
Battery
Charger
Battery
Oscillator Of
Air Sensor
EEPROM
Oscillator Of
CPU
Detector Of
Power
Power
Controller
Air Sensor
Display
Controller
CPU
A/D Converter
Amplifier
& Rectifier
Receiver Of
Air Sensor
Display
(7 Segment
& LED)
Motor
Controller
Buzzer
Controller
Amplifier
Down Straem
Occlusion
Sensor
Key Controller
Pumping
Base
Buzzer Driver
Amplifier
Up Straem
Occlusion
Sensor
Key Pad
Detector Of
Rotation
Nurse Call
Driver
Nurse Call
Detector Of
Door
Sensor
Controller
Detector Of
Drop
6.2. Power supply part

Power supply part consists of SMPS and 5V regulator, battery, and battery charger.
The AC power inputs into inlet with EMC/EMI filter. SMPS converts from DC power. Whenever
the
SMPS is activated by AC power, the AC/DC indicator on the front is lit. SMPS (Switching
Mode Power Supply) converts AC power (100~240VAC, 50/60Hz) into DC power(15VDC, 2.3A).
The SMPS has over-voltage and over-current protection. Two 3.15A slow blow replacement
fuses are required for AC. Battery charger will charge the battery as long as the pump is
connected to a specified AC power.
5V regulator circuit on the main rear board generates 5V(Vcc) for electronic components from
the output of SMPS and internal battery. .
6.3. CPU part

CPU part consists of controller(CPU) and EPROM, EEPROM, address decoder and oscillator,
reset circuit.
The controller(CPU) controls all pump function and gather data from the key controller, A/D
converter, EEPROM and alarm controller. The controller utilizes 16 address line and 8 data line.
Program reserved at the EPROM make the system work and main data will be maintained at
the serial EEPROM
Oscillator generates 12MHz clock and pulse divider generates a pulse for the A/D converter.
6.4. Key control part

Key control part consists of keypad and key controller. The key is multiplexed 4 x 4 array,
which is scanned by key controller. One of 4 select lines determine which four keys are read.
All normal key depressions are decoded by this matrix.
6.5. Display part

Display part consists of display controller and two 7-segments with 4digits and several LED.
Two-display controller manages display and displays are turned on in order. Alarm/operation
indicators are managed by the controller, while AC/DC indicator are managed by its own circuit.
6.6. Motor control part

Motor control part consists of motor and motor driver, rotation detector. The motor adopts
bi-polar stepping motor to precise control and is controled by 1/8, 1/4, 1/2 micro step control
in order to precise than control. The motor is shut down when an alarm or failure occurs. The
motor speed range permits infusions from 1 to 999 ml/h
The motor rotation detector assures that pump drive rotation occurs or the motor shuts down.
CPU reads the motor rotation signal via the sensor controller.
6.7. Sensor
1) Air sensor part
The air sensor part consists of an ultrasonic transmitter and receiver mounted on opposite
sides of the tubing path. The transmitter consists of an oscillator and piezo ceramic that
transform electric energy into mechanical energy. The transmitter consists of signal process
part and piezo ceramic that transform mechanical energy into electric energy.
The transducers operate on the principle that air in the tubing transmits ultrasonic energy
much less effectively than fluid. This energy is amplified, rectified, applied to the A/D
converter and than converted into a digital signal. The CPU monitors the signal and activates
an AIR alarm if it detects the absence of a level energy.
2) Occlusion sensor part
The down and up stream occlusion sensor consists of a moving magnet and hall sensor
that detects magnet. As the condition of infusion set, up and down of magnet, which is
tangled by the end of occlusion is sensed by hall sensor. The moving magnet is
spring-loaded against the tubing, when pressure down stream of the pump increase, the
magnet moves from its original position, which in turns change the voltage of the sensor. If
the occlusion is sufficient to cause a specific voltage change, the CPU activates an alarm.
There is a maximum expansion of the tubing beyond which the pump will no longer permit
operation.
3) Low battery detector
The input voltage is sensed by step-downed in use of resistance. The alarm works when
the voltage goes down under base line. When the voltage goes below impracticable figure,
the display and motor stop.
4) Door Open Sensor
When the door is opened, the drop in voltage that is sensed by the distance between the
magnet stuck to the door and hole sensor. After all, the alarm works
7. Trouble Shooting
7.1. Trouble shooting Table
7.1.1. When AC power and battery is abnormal
Table 1. Power & Battery Block
No.
Symptoms
Causes
1.Abnormal AC power
2.Abnormal Fuse and SMPS
3.Abnormal AC/DC indicator
4.Malfunction in power circuit
Corrective Actions
1.Check AC power (100VAC~240VAC)
2.Check power cable and fuse
3.Check AC/DC indicator and D15
4. Check <Chart 1>
1. Check D16
AC/DC indicator is off

while pump is running
on AC
AC/DC indicator is on
while pump is running
on internal battery
1.Abnormal D16
Battery capacity
indicator is off while
power switch is on.
1.Malfunction in power circuit

2.Malfunction in A/D Converter
3.Abnormal Battery capacity
indicator
15. Check <Chart 17>
4.Abnormal operation of display
circuit
5.Abnormal operation of CPU
circuit
Low battery alarm is lit

4 while power switch is
1.Malfunction in A/D Converter 1.Check <Chart 3>
on at AC power.
If battery capacity
1.Abnormal On/off key
1. Check On/off key
in
key
scan
5 indicator is on, on/off 2.Malfunction
2. Check <Chart 7>
key is not accepted
circuit
1.The pump is infusing
1~2. Push the stop key and turn
When the on/off key
2.The alarm is activated
pump off
push, the pump is not
6
3.Error massage is displayed
3. Check <Table 9>
off
4.Abnormal on/off key
4. Check <Table 1-5>
When the power switch
1. Check Power switch
is off, the pump is 1.Abnormal power switch
7
2. Check J12 and cable
not off
When power switch is
1.The battery is not charged
on, battery capacity
1~2.Check <Table 1-11>
2.Malfunction in battery circuit
8
indicators are off on
3.Check <Table 1-3>
3. Same cause as <Table 1-3>
internal battery.
1.The battery charge time is
The Battery capacity insufficient
1.Charging battery during 15 hours
indicators are off after 2.The life span of battery is 2.Replace Battery
9
exhausted
charging.
3.Check <Table 1-4>
3.Same cause as <Table 1-4>
Battery operating time
10
1.Same cause as <Table 1-9> 1.Check <Table 1-9>
is short
1.Abnormal Battery
1.Replace Battery
11 Battery is not charged 2.Malfunction in battery charge
2.Check <Chart 2>
circuit
When
Supplying
DC 1.Abnormal DC jack
1.Replace DC jack
12 power, the pump not 2.Abnormal Connector J19
turn on
3.Abnormal D19
2.Check J12 and cable

3.Replace D9
7.1.2. When display is abnormal

Table 2. Display Block
No.
Symptoms
Causes
1.Connector is not properly
Central alarm indicators
connected
1
are abnormal
2.Abnormal alarm indicators
One of volume, flow
1.Display select controller is
rate display segment
2
abnormal
is displayed
One or more flow rate
and volume display
1.Flow rate or volume display
3
segment is not
segment is abnormal
displayed.
1.Flow rate display segment is
Flow rate display
abnormal
4
window is not
2.Display data controller is
displayed.
abnormal
All flow rate display
segment display same
5
abnormal
character.
1.Flow rate display segment is
One or more flow rate
abnormal
display segment is not
6
displayed.
abnormal
Volume display window 1.Volume display segment is
7
is not displayed.
abnormal
All volume display
segment and indicator
8
abnormal
is not displayed.
All volume display
segment display same
9
abnormal
character.
1.Volume display segment is
One or more volume
abnormal
10 display segment is not
displayed.
abnormal
Only Indicators are not
11
1.Abnormal indicator
displayed.
1.Abnormal segment and
The brightness of
indicator.
12
segment is irregularly
2.Abnormal RA3-RA6
Corrective Actions
1.Check J19, J21 and alarm cable
2.Check alarm indicators
1.Check <Chart 6>
1.Check flow rate or volume display

segment
1.Check flow rate display segment

2.Replace U23
1.Replace U23
1.Check flow rate display segment

2.Check <Chart 6>
1.Check volume display segment
1.Replace U25
1.Replace U25
1.Check volume display segment
2.Check <Chart 6>
1.Check indicator
1.Check segment and indicator(LED).
2.Check RA3-RA6
7.1.3. When Key is abnormal

Table 3. Keypad Block
No.
Symptoms
Causes
1.When blinking error massage
All front keys are
disabled.
not accepted.
1.Check <Table 9> list
2.Malfunction in key scan circuit

3.Abnormal key controller enable 2~4.Check <Chart 7>
signal
4.Malfunction in CPU circuit
1.When Infusing
1.Only STOP, START key is usable
2.Alarm is activated
2.Only STOP key is usable
3.When <User mode>
3.Purge, select, start key is not

usable at <User mode>
One or more keys are
Corrective Actions
4.When <Test mode>
4.Only slow up/down key, fast up/

down key is usable at <Test mode>
5.Abnormal key
5.Check key
6.Malfunction in key scan circuit 6.Check <Chart 7>

7.1.4. When Occlusion sensor is abnormal
Table 4. Occlusion Detector
No.
Symptoms
Causes
1.Infusion set other than the
Occlusion sensor is not
detected
specified is used
2.Infusion set is misloading
3.Malfunction in occlusion
sensor circuit
Occlusion alarm is
activated without
occlusion
1.Infusion set is misloading

2.Malfunction in occlusion
sensor circuit
Corrective Actions
1.Use recommend infusion set
2.Reload Infusion set
3.Check occlusion circuit
Up Occlusion=> Check <Chart 15>
Down Occlusion=> Check <Chart16>
1.Reload Infusion set
2.Check occlusion circuit
Up Occlusion=> Check Chart 15
Down Occlusion=> Check Chart 16
7.1.5. When Air sensor is abnormal

Table 5. Air Detector Block
No.
Symptoms
Air sensor is not
detected
Air alarm is activated

without air bubble
Causes
1.Below 2mm air bubble
2.Air sensor is nonsensitive
3.Malfunction in air sensor
Corrective Actions
23.Check <Chart 14>
circuit
1.Misloading Infusion set
1.Reload infusion set
2.Air sensor is sensitive
23.Check Chart 14
3.Malfunction in air sensor

circuit
7.1.6. When Door sensor is abnormal

Table 6. Door Block
No.
Symptoms
When opening door,
the door open alarm
indicator is off.
When closing door, the
door open alarm
indicator is on.
Door open alarm
Causes
1.Abnormal door open alarm
indicator
2.Malfunction in door circuit
2.Check <Chart 8>
3.Malfunction in display circuit
1.Malfunction in door circuit
1.Check <Chart 8>
2.Malfunction in display circuit
occurs while the pump 1.Malfunction in door circuit
Corrective Actions
1.Check door open alarm indicator
1.Check <Chart 8>
is running
7.1.7. When drop sensor s abnormal
Table 7. Free-Drop Detector Block
No.
Symptoms
"F.Err" alarm is
activated When free
flow not occur (When

using drop sensor)
Causes
1.Drop sensor is not properly
attached
2.Abnormal drop sensor plug
2.Check plug
3.Drop sensor is internally
3.Check drop sensor circuit
broken
"F.Err" alarm is not

2
Corrective Actions
1.Properly attach Drop sensor
activated When free
1.Option of drop sensor is off
flow occurs (When
2.Same cause as <Table 7-1>
using drop sensor)
1.Option of drop sensor sets on at

<User mode>
2.Check <Table 7-1> list
7.1.8. When buzzer is abnormal

Table 8. Buzzer Block
No.
1
3
4
Symptoms
Causes
Audible alarm dose not 1.Abnormal buzzer
sound
Audible alarm is low or
high.
Audible alarm is
abnormal
Audible alarm is on
(when infusing)
When the STOP key
Corrective Actions
1.Check buzzer
2.Malfunction in buzzer circuit

2.Check <Chart 9>
1.Option of alarm sound is low 1.Reset option of alarm sound at
or high
<User mode>
2.Check R12, R14, R17
1.Abnormal buzzer
1.Replace buzzer
1.Low battery voltage is

detected
1.Error massage display
press, audible alarm is 2.Abnormal STOP key

not off (when infusing) 3.Malfunction in key circuit
Audible alarm is always
on
1.Recharging battery
2.Check Stop key
3.Check <Chart 7>
1.Check <Chart 9>
7.1.9. When Error code is displayed

Table 9. Error States
No.
1
2
3
4
5
6
7
Symptoms
Causes
Corrective Actions
"Er. 01"is displayed and
1.Two or more key is pressed
1.Check Chart 7
the buzzer sounds.
"Er. 02"is displayed and 1.Malfunction in A/D converter
1.Check Chart 13
the buzzer sounds.
circuit
1.Malfunction in EEPROM
1.Replace EEPROM
the buzzer sounds.
1.Check pumping unit
1.Rotation of pump is abnormal
the buzzer sounds.
2.Check <Chart 11>
"Er. 05"is displayed and 1.When the pump is stop, 1.Check pumping unit
the buzzer sounds.
pumping unit rotate
2.Check <Chart 11>
1.Backlashing of motor
1.Check Motor and replace
the buzzer sounds.
"Er. 07"is displayed and 1.Initial position of pumping unit
1.Check Checker assembly
the buzzer sounds.
is abnormal
7.1.10. Etc
Table 10. Others
No
.
Symptoms
Causes
1.The infusion set is not

properly set
The flow rate accuracy
2.Option of accuracy is low or
1
is low
high
3.Abnormal pumping unit
1.When the nurse call plug is
Nurse call is always on abnormal
2
2.When the nurse call circuit is
or off.
abnormal
Corrective Actions
1.Reloading Infusion set
2.Reset option of accuracy at <User
mode>
3.Check pumping unit
1.Check plug
2.Check <Chart 10>
7.2. Troubleshooting Flowchart

7.2.1. Chart1(When power is abnormal)
Chart 1
Connect AC power,
Power S/W is ON
AC/DC
LED is ON?
Table 1-1
AC power is
100VAC~240VAC?
Table 1-3
N
Connect AC power
of 100~240VAC
U34.1 > 13V ?

Y
Check power S/W,

D16
SMPS input =
AC power ?
Y
Check fuse
and power cable
U34.4 = 5V?
Y
SMPS output
= 15V?
Check U34, C31

Y
Replace SMPS
Chart 3
J12.1 = 15V?
Y
Check J12, cable
Check D15, LED26
7.2.2. Chart2 (When battery is not charged)
Chart 2
Connect
AC power?
Battery voltage
> 11V ?
Check charge circuit

N
Charge time >

15hours?
Connect AC power,
Power S/W is ON
Chart 3
A/D Converter is not
detect power
Connect AC power,
Charge for 15 hours
N
U33.3 - U33.2
= 1.25V?
J12.1 = 15V?
Y
Table 1-1
Replace U33
Check power S/W,

D17
7.2.3. Chart3 (When A/D Converter not detect power)
Chart 3
Table 1-4
Li = E4H?
<Test mode>
Y
Check battery
capacity indicator
Table 1-3
J20.B3 =
4.45V?
Chart 13
Check
A/D Converter
Calibraton VR9 ,
Check R50
7.2.4. Chart4 (Checkout of CPU circuit)
Chart 4
Correct waveform
of U5.29?
Y
Frequency of U5.19
= 12MHz?
Correct waveform
of U5.1?
Y
Check
U6, U7
Check CPU
Replace Crystal
Return
7.2.5. Chart5 (Checkout of enable signal of controllers)

Chart 5
U10
U12
U13
U15
U20
Detect waveform
of U13.2 ?
Check and
replace U13
N
Check and
replace U12
Detect waveform
of U15.3 ?
Check and
replace U15
Detect waveform
of U10.3?
Check and
replace U10
Detect waveform
of U20.1?
Check and
replace U20
OR GATE
2 TO 4 DECODER
NOT GATE
AND GATE
NOR GATE
Detect waveform
of U12.6 ?
:
:
:
:
:
Check and replace

J9, J26 and cable
*Controller Enable Signal

U10.11 Key Controller
U10.8 Sensor Controller
U10.6 Display Select Controller
U15.6 Flowrate FND Data Controller
U15.8 Volume FND Data Controller
U13.4 Buzzer Controller
U20.1 A/D Converter ALE/START
U20.4 A/D Converter OE
U20.13 Motor Controller
7.2.6. Chart6 (When Display is abnormal)
Chart 6
Abnormal
FND, LED?
Replace FND, LED
Correct waveform
of U30.11-18 ?
Malfunction in
Display select controller
Correct waveform of
U29.7, U29.9-15 ?
Malfunction in
Display data controller
When Flow rate display

window is abnormal,
replace U23,
When Volume display
window is abnormal,
replace U25
Correct waveform
of U29.5 ?
Replace U30
Y
N
Correct waveform
of U29.4 ?
Correct waveform
of U5.1 ?
Chart 5
Abnormal display
select enable signal
Chart 4
Replace U29
*Enable Signal Line to select FND or LED

U30.11 => U26.12(4th FND of Volume display window)
U30.12 => U26.9(3rd FND of Volume display window)
U30.13 => U26.8(2nd FND of Volume display window)
U30.14 => U26.6(1st FND of Volume display window)
U30.15 => U24.6(1st FND of Flow rate display window)
LED1, LED2, LED3
LED8, LED9, LED10, LED11
U30.16 => U24.8(2nd FND of Flow rate display window
LED12, LED13, LED14,
LED15, LED6, LED7
U30.17 => U24.9(3rd FND of Flow rate display window)
LED20, LED21
U30.18 => U24.12(4th FND of Flow rate display window
* Function of Registor array
RA3 : Brightness of Flow rate FND a-d
RA4 : Brightness of Flow rate FND e-g
RA5 : Brightness of Flow rate FND a-d,
LED1, LED2, LED3, LED21
RA6 : Brightness of Flow rate FND e-g
LED8, LED9, LED10, LED20,
LED12, LED13, LED14
Check and replace

J9, J26, cable
Malfunction
in CPU
*Functional term of componenet

U24 : Flow rate display winow (FND)
U26 : Volume display winow (FND)
LED1 : Battery capacity indicator (Empty)
LED2 : Battery capacity indicator (Middle)
LED3 : Battery capacity indicator (Full)
LED8 : Total volume indicator
LED9 : Infused volume indicator
LED10 : Stop indicator
LED11 : Purge indicator
LED20 : Infusing indicator 1 (below 50%)
LED21 : Infusing indicator 2 (above 50%)
LED12 : Air alarm indicator
LED13 : Occlusion alarm indicator
LED14 : Door alarm indicator
LED15 : Low Battery alarm indicator
LED6 : Completion indicator
LED7 : Micro function indicator
7.2.7. Chart7 (When Key is abnormal)
Chart 7
Table 1-6
N
Alarm?
Y
Table 1-5
Table 10-1
Check alarm
N
Abnormal Key?
Y
Correct waveform
of U36.4-6 ?
Y
Correct waveform
of U36.1?
Replace Key
N
Correct insertion
of RA2?
Correct waveform
of U5.1?
Y
Y
Replace U35
Replace RA2
Replace U36
Chart 5
Malfunction
in CPU
Chart 4
7.2.8. Chart8 (Checkout of Door open sensor)
Chart 8
Correct polarity
of magnet
in Door handle?
Reset magnet
Correct position
of Door sensor?
Y
Reset
Door sensor PCB
Door open
J5.3="H"?
Y
Door close
Short or open
sensor cable?
J5.3="L"?
Y
N
Replace cable
Detect signal
of U10.8?
Chart 5
Detect signal
of U8.1?
Replace U8
Check J20, J22
Replace
Door sensor
7.2.9. Chart9 (Checkout of Buzzer)
Chart 9
Door open alarm

is activated
Correct waveform
of U16 output?
*Output of U16
Small : U16.11
Middle : U16.14
High : U16.1
Detect signal
of U13.4?
Chart 5
Sound buzzer
continuously?
Detect signal
of U16.4?
Check D4
and buzzzer
Check Q4, Q5, Q6, U16

and replace
Replace U16
Check J20, J22
7.2.10. Chart10 (Checkout of Nurse Call)

Chart 10
Sound buzzer?
Y
Chart 9
Short or open
external cable?
Y
Replace cable
Check D25, Q2, Q7, K1

and replace
7.2.11. Chart11 (Checkout of pumping unit)
Chart 11
Infusion at 100ml/h
Operate
pumping unit?
Rotate motor?
Y
Reassemble
Checker
Rotate
checker?
Reassemble timing
belt and pully
Chart 12
Break
checker cable?
Y
Detect signal
of J17.2?
Replace checker cable

Replace Motor
Checking Sensor1(SS1)
Detect signal
of J17.3 ?
Replace Motor
Checking Sensor2(SS2)
Detect signal
of U1.8, U1.12?
Replace U8
Replace U1
7.2.12. Chart12 (Checkout of Motor driver)

Chart 12
Correct waveform
of J13.1-J13.6?
Break motor
cable?
Release pully
and start infusion
U27.1 = 2.9V
and
U27.2 = 2V ?
Replace
motor cable
Rotate motor?
Replace motor
Reassemble
pummping unit
Correct R51,
R52, R56, R57, C26,
C29, D11-D14?
Y
Correct waveform
of U28.9, U28.19?
Replace
Replace U28
N
Correct waveform
of U27.10, U27.15?
Y
Correct waveform
of U32.10, U32.15?
Y
Replace
U27, U32
Replace
U27
Replace
U32
Check R45,
R46, R48, R49
7.2.13. Chart13 (Checkout of A/D Converter)

Chart 13
Detect signal
of U19.7 ?
Y
U19.10 =
375KHz?
Return
U4.10 =
12MHz?
Y
N
Detect signal
of U19.22 ?
Chart 5
Replace U19
Replace U4
Chart 4
Malfunction
in CPU
7.2.14. Chart14 (Checkout of Air Sensor driver)

Chart 14
Set
infusion set
Correct waveform
of U17.12 ?
Y
Replace air
sensor cable
Correct waveform
of U19.1 ?
Select <Test mode>
Calivration of VR10
*Not set infusion set : Below 04H
*Set infusion set : Above 50H
Check
R21, R19, R16
Replace
Air Sensor ass'y
7.2.15. Chart15 (Checkout of Up stream Occlusion driver)

Chart 15
Release Infusion set

and
Select <Test mode>
o1=
9BH~99H?
o1 =
00H?
Change the position

occlusion Finger
Change
o1?
Y
Set VR7
to MAX
Change
o1?
J20.B11
= OV?
N
Check
Up occlision cable
N
Set VR7
to MAX
Error 2?
N
Replace
sensor ass'y
J10.2, J10.4
> 2V?
Y
Replace
A/D Converter
Chart 13
o1 =
A0H~A5H?
J10.2 >J10.4?
Check magnet
Replace Occlusion
sensor ass'y
U22.14>3.5V?
Correct
position of
Sensor?
Y
N
Correct
R26, R28,
R30, R31?
Y
Y
Check
R26, R28,
R30, R31
Set position
of Sensor
Replace
Sensor ass'y
Replace
D7
Replace
Replace
U22
7.2.16. Chart16 (Checkout of down stream Occlusion driver)

Chart 16
Release Infusion set

and
Select <Test mode>
o2=
9BH~99H?
o2=
00H?
Change the position

occlusion Finger
Change
o2?
Y
Set VR8
to MAX
Set VR8
to MAX
Check Down
occlision cable
J20.A3
= OV?
Change
o2?
Error 2?
N
Replace
sensor ass'y
J11.2, J11.4
> 2V?
Replace
A/D Converter
Chart 13
o2=
A0H~A5H?
J11.2>J11.4?
Y
Check magnet
Replace Occlusion
sensor ass'y
Correct
position of
Sensor?
U22.7 >
3.5V ?
Correct
R39, R41,
R42, R43?
Y
Y
Check
R39, R41,
R42, R43
Set position
of Sensor
Replace
ensor ass'y
Replace
D8
Replace
Replace
U22
7.2.17. Chart17 (When POWER S/W is ON, Battery capacity indicator is off)
Chart 17
Diplay is on?
N
Table 1-1
Battery capacity
indicator is off ?
AC/DC
LED is on?
Chart 1
Replace battery
capacity indicator
U34.4=5V?
Y
Chart 1
J20.B3
=4.45V?
Chart 3
U5.18
=12MHz?
malfunction
in CPU
Chart 4
Detect waveform
of U10.11?
Y
Chart 5
Detect waveform
of U19.7?
N
malfunction
in A/D Converter
Chart 7
Chart 13
Chart 6
7.3. Waveform
7.3.1. Waveform of CPU
(1) Display Select Controller Enable Signal - U5.1(=U29.5)
(2) PSEN Signal - U5.29
7.3.2. Waveform of Display

(1) Display Data Controller Enable Signal - U23.11(=U15.6), U25.11(=U15.8)
(2) Display Select Controller Enable Signal - U29.4, U29.5(=U5.1) : (When flow rate display
window blink)
(3) Display Select Controller Enable Signal - U29.4, U29.5(=U5.1) : (When volume display
window blink)
(4) Display Select Controller Output - U30.11, U29.15(=U30.8)
7.3.3. Waveform of Key

(1) Key Controller Enable - U36.1(=U10.11), Key Scan Signal - U36.4
7.3.4. Waveform of buzzer

(1) Buzzer Controller Output - U16.14(sound level - Middle) : When door open alarm is
activated
Output of U16 according to sound level

Low
: U16.11
Middle
: U16.14
High
: U16.1
7.3.5. Waveform of Checker

(1) Checker Sensor - J17.3(SS2), J17.2(SS1) : When flow rate is 100ml/h
Typical example
7.3.6. Waveform of Motor
(1) Motor Controller - U28.9, U28.19 : When flow rate is 100ml/h
Typical example
(2) Motor Driver - U27.10, U27.15 : When flow rate is 100ml/h
Typical example
(3) Motor Driver - U32.10, U32.15 : When flow rate is 100ml/h
Typical example
7.3.7. Waveform of A/D Converter
(1) A/D Converter EOC - U19.7(=U5.14)
(2) A/D Converter - Start Signal : U19.22(U20.1), EOC Signal : U19.7(U5.14)
7.3.8. Waveform of Air Sensor

(1) Transmitter - U17.12, Receiver - U19.1 :
Typical example
7.4. Test mode (Calibration)

7.4.1. Reference of each sensor
Reference
Description
(Hexa-
Display
decimal)
Air Sensor
Check
Reference
Adjust
Point
voltage
component
above 50H U19.26 above 1.25V
Up Stream
Occlusion Sensor
Down Stream
Occlusion sensor
Low battery
(Power Detector)
Remark
VR10
When tubing sets
9AH
U19.27
3V
VR7
When tubing not set
9AH
U19.28
3V
VR8
When tubing not set
E4H
U19.1
4.46V
VR9
When
the
pump
connects the AC power
[Reference of each sensor at <Test mode>]

7.4.2. Adjust each sensor
(1) Calibration of air Sensor
Adjust waveform of transmitter by VR6, VR11 and VR12. (See 7.3.8. waveform of air
Sensor).
and adjust that the voltage of receiver is 00H when tubing set and it is 50h when
tubing not set by VR10

When the voltage of air sensor downs 20H, air alarm is activated. If air sensor is
abnormal, check the air sensor by <7.1. Troubleshooting Table - Table 5>
(2) Calibration of up/down Occlusion Sensor
Adjust that the voltage of A/D converter input is 9AH by VR7(Up), VR8(Down).
Down Occlusion adjust sensitivity of 3 levels at <User mode>. When
occlusion alarm is
activated, Occlusion alarm indicator is blinks with audible alarm. Up Occlusion not adjust
sensitivity.
When occlusion is not detected, check the occlusion sensor by <7.1. Troubleshooting
Table - Table 4>.

7.4.3. Calibration of Low Battery(Power Detector)
Voltage
of Battery
Voltage
Display
of U19.1 (Hexadecimal)
Change of Battery capacity indicator
AC power
4.45V
E4H
AC/DC LED ON
11.6V(Full)
3.59V
B8H
All battery capacity indicators are on
9.74V
2.99V
98H
Two battery capacity indicators are on
9.56V
2.91V
95H
One battery capacity indicator is on
9.33V
2.83V
91H
Battery capacity indicators are off
8.8V
2.66V
88H
Motor stops
8.33V
2.5V
80H
Display is off
7.8V
2.32V
77H
System is off (Reset)
[Reference voltage of Low Battery(Power Detector)]

Adjust voltage of low battery is E4H by VR9 when connecting the AC power. If voltage
drops above 81H(voltage of U18.1=2.52V), display is turn off regardless of connecting the
AC power.
8. Disassembly and Reassembly

Disassembly of the Infusion pump MP-1000 is limited to the mechanical component and PCB
assemblies. The pump that is dismantled or repaired without prior permission cannot receive a
post-management service.
Always make sure the pump is unplugged and that the pump is turn off before disassemble.
Component of Infusion pump MP-1000 is sensitive to electrostatic discharge damage. Always
disassemble and reassemble the pump on an anti-static mat.
8.1. Separation of front case and rear case (See 9.5)

1) Turn the pump off and remove screw at rear case. Take care not to lay the pump face
down on components that could damage the front panel.
2) Separate the front and rear case by slowly lifting the rear case.
3) Avoid stressing the pump's internal cabling when separating the front and rear case.
4) Stand the rear case horizontally
5) Disconnect the connectors, J11, J12 from the main rear PCB ass'y and disconnect the
connector J8 from the main front PCB ass'y and disconnect the ground cable from the power
inlet
6) Reassemble case in reverse order. Verify cable route
7) Perform the operational checkout (See 3.)
8.2. Replacement of PCB ass'y of front case (See 9.1)

1) Separate the front case and rear case completely. (See 8.1)
2) Disconnect the connectors, J13, J1, J5, J11, from the main rear PCB ass'y and disconnect
the connector J6 from the main front PCB ass'y
3) Remove screw of the main front PCB ass'y and lift main PCB ass'y. Then disconnect
connector, J22 from bottom of main front PCB ass'y.
4) Remove screw main rear PCB ass'y and separate main rear PCB ass'y and main front PCB
ass'y
5) Disconnect connector, J21 from the alarm PCB ass'y and remove screw of the display and
alarm PCB ass'y. Then separate the display and alarm PCB ass'y.
6) Reassemble PCB ass'y in reverse order.
8.3. Replacement of Air sensor ass'y (See 9.1)

2) Disconnect connector of air sensor ass'y, J6 from the main front PCB ass'y and remove
screw of air sensor ass'y.
3) Separate air sensor ass'y and front case by lifting air sensor ass'y.
4) Reassemble the air sensor ass'y in reverse order.
5) Do not reuse the air sensor ass'y.
8.4. Replacement of door and door handle (See 9.5)

1) Open the door and remove screw from door pin.
2) Pull bottom door pin up and pull top door pin down. Then separate door and front case.
3) Remove pin hole cover and E-ring(82) from the door handle pin and push door handle pin
out of door and separate handle.
4) Reassemble the door and door handle in reverse order.
5) Do not reuse the E-ring
8.5. Replacement of Up / Down stream occlusion sensor (See 9.4)

2) Disconnect the two connectors J10, J11 from Main front PCB ass'y.
3) Remove occlusion sensor PCB ass'y from occlusion sensor ass'y.
4) Separate the door. (See 8.4)
5) Remove screw from the occlusion sensor ass'y inside door, push the occlusion sensor ass'y
out of door
6) Reassemble the occlusion sensor ass'y in reverse order.
7) Do not reuse the PCB ass'y and sensor ass'y.
8.6. Replacement of Door latch (See 9.1 and 9.4)

1) Open the door. Remove screw from the slide knob and separate the knob.
2) Remove screw from the door latch and separate the door latch.
3) Reassemble the door latch in reverse order.
8.7. Replacement of Motor (See 9.4)

2) Disconnect the two connectors J13, J10 from the main front PCB ass'y.
4) Remove screw from the up occlusion sensor ass'y.
5) Remove screw from door base plate and separate the motor ass'y.
6) Remove wrench screw from the motor ass'y and separate the pulley. Then separate the
motor and buffer jig.
7) Reassemble the motor in reverse order.
8.8. Replacement of Checker, checker PCB ass'y and door sensor PCB ass'y
(See 9.3)
2) Disconnect the connectors, J1, J5, J11 from the main front PCB ass'y.
3) Remove screw from the door sensor PCB ass'y and checker PCB ass'y. Separate the door
sensor PCB ass'y and checker PCB ass'y.
5) Remove screw from the down occlusion sensor ass'y.
6) Remove screw from the checker and separate checker.
7) Reassemble in reverse order.
8.9. Replacement of pumping unit (See 9.4)

2) Separate the door and separate motor ass'y and checker PCB ass'y, checker.
3) Remove the screw from the pumping unit and separate pumping unit and front case by
pushing the pumping unit out of door.

4) Reassemble the pumping unit in reverse order.
5) Perform the accuracy test.
8.10. Replacement of Clamp (See 9.2)

2) Remove the screw from the clamp plate and separate the clamp ass'y.
3) Reassemble the clamp in reverse order.
4) Perform the ground impedance test.
8.11. Replacement of External connector PCB ass'y and DC jack PCB ass'y,
power switch (See 9.2)
2) Remove the screw from the external PCB ass'y and DC jack PCB ass'y. Separate the
external PCB ass'y and DC jack PCB ass'y.
3) Separate power switch from the rear case by pushing
8.12. Replacement of SMPS (See 9.2)

2) Remove cable from the SMPS
3) Remove label and screw, then separate SMPS.
8.13. Replacement of power inlet (See 9.2)

2) Separate External PCB ass'y and DC jack PCB ass'y.
3) Remove cable from the power inlet.
4) Separate connector hole cover and DC jack hole cover.
5) Remove inlet label.
6) Remove screw and separate power inlet.
9. Parts Breakdown
9.1. Front case assembly (1)
No.
Description
Qty
No.
Description
Qty
Door base plate
10 Flat head screw (M3X8L)
Case front
11 Flat washer (ID=3.2, OD=6)
Door hinge
12 Spring washer (ID=3.2)
22
Display PCB ass'y
13 Pan head screw (M3X8L)
19
Main front PCB ass'y
16
Main rear PCB ass'y
Alarm PCB ass'y
16 Nut (M3)
Air sensor ass'y
17 Toothed lock washer (ID=3.2)
Door latch
18 PCB supporter(H=17.0)
9.2. Rear case assembly
No.
Description
Qty
No.
Description
Qty
26 Clamp body
27 Clamp Locker
28 E-ring (5)
29 Power switch
19 SMPS
30 Connector hole cover
20 DC jack PCB ass'y
31 DC jack hole cover
21 Ext. connector PCB ass'y
32 Inlet label
22 Plat head screw (M4x15L)
33 Power inlet
23 Clamp plate
24 Case rear
35 Battery pack
25 Clamp handle
36 Battery cover
9.3. Pumping unit assembly
No.
Description
Qty
No.
Description
Qty
53 Finger - A
16 Nut (M3)
54 Pumping unit case - left
39 Magnet(5)
44 Slide knob
56 Buffer pully
45 Slide
57 Wrench screw (M3X5L)
46 Roller
58 Bearing
47 Presser
59 Teflon washer
48 Pumping unit cover
60 CAM
49 Mini Presser spring
61 CAM spacer
50 Mini presser
62 CAM shaft
51 Finger shaft
63 Pumping unit case - right
52 Finger - B
9.4. Front case assembly (2)
No.
Description
Qty
No.
Description
Qty
66 Stepping motor
67 Buffer jig
17
68 Pulley
13
69 PCB supporter (H=5.0)
13
70 Motor checker PCB ass'y
71 Checker
57 Wrench screw (M3X5L)
72 Down Occl. sensor PCB ass'y
64 Up Occl. sensor PCB ass'y
73 Door sensor PCB ass'y
65 Timing belt
9.5. Case assembly
No.
Description
Qty
No.
Description
Qty
80 Door
81 Door handle pin
39 Magnet(5)
82 E-ring(3)
74 Overlay
83 Handle rubber
75 Alarm window
84 Rubber foot
76 Door Handle
77 Pin hole cover
78 Door pin
10. PCB
10.1 Main front PCB
10.2 Main rear PCB
10.3 Display PCB
10.4 Rotation checker PCB
10.5 Occlusion sensor PCB (Up / Down stream)
10.6 Air sensor PCB
10.7 External connection PCB
10.8 DC jack PCB
10.9 Door PCB
10.10 Drop Sensor PCB
11. Schematic
11.1. Schematic of power control
11.2. Schematic of CPU
11.3. Schematic of address decoder
11.4. Schematic of display control
11.5. Schematic of motor control
11.6. Schematic of AD converter
11.7. Schematic of buzzer and nurse call control
11.8. Schematic of additional sensor
11.9. Schematic of key control
11.10. Schematic of external connection
11.11. Schematic of drop sensor

Mp1000 (SVC) - Bomba de Infusion

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Mp1000 (SVC) - Bomba de Infusion

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MEDIFUSION

Before using the pump, please carefully read safety precautions.

Daiwha Co., Ltd

Copyright 2002, DAIWHA Corporation, Ltd. All rights reserved.

This Manual describes the usage of an infusion pump(model : MP-1000) manufactured by

(822) 558 - 17116

(822) 554 - 0317

Disassembly and Reassembly

. If not, free flow or leak can be

on the front is turned on or the alarm sounds.

3) Charge the internal battery to full capacity by connecting the pump to an AC

is turned on, no concern with battery capacity.

MP-1000 Volumetric Infusion

2.2 Technical Specifications

Volumetric infusion pump

0.1 ~ 99.9 ml/h : Increase and decrease by 0.1 ml/h

100 ~ 999 ml/h : Increase and decrease by 1 ml/h

5% (Korea Vaccine type T : Code 243)

1 ~ 9999 ml : Increase and decrease

700 ml/h (Subject to change)

1 ml/h (Subject to change)

7 segment (4 digit * 2 line)

Used time - 2 hours or more (at flow rate 25 ml/h)

- Down-Stream Occl. 3 steps are adjustable.

* Alarm for abnormal operation

3.2 Characteristics of the occlusion detection

Each pump can be a numerical difference.

3.3 Function of the Drop sensor (Option)

3.4 Flow rate accuracy

Flow rate, Qi(ml/h)

Flow rate, Qi(ml/h)

90 95 100 105 110 115 120

60 65 70 75 80 85 90 95 100 105 110 115 120

Test period, t(min)

Test period, t(min)

Flow rate : 1 ml/h

Flow rate : 25 ml/h

3.4.2. TRUMPET CURVE

Percentage error of flow

Flow rate : 1 ml/h

Flow rate : 25 ml/h

Protects pumping unit, sensor, infusion set etc.,

Opens and closes pump door.

infused volume and flow rate.

number increases by one each time the key is pressed. The

number rapidly increases while the key is being held down.

or three seconds to turn the pump on/off. If external power is

indicator when a Total volume set up function is selected (by

(by pressing the SELECT KEY ). At this time, Infused volume

This indicator displays the drug infusion state in percentage(%)

12) Door open

13) Low Battery

supplied. It will be turned off when operating on batteries.

when an air(bubble) sensor detects bubbles during the infusion

when an up or down occlusion sensor detects the infusion set

during the infusion process. However, the indicator will be turned

1) Nurse call port

port transmits warning to the nurse call equipment during the

2) Drop sensor port

This port is connected to a drop sensor.

This switch is used to turn power on/off.

12 - 15 VDC power can be supplied through this port.

Secures the pump to the pole.