Professional Documents
Culture Documents
MP-1000
Service Manual
FAX:
Safety precautions are divided into the following categories depending on the level of the
expected hazard and damage caused by the inappropriate use of the product and the
level of urgency that requires actions.
- Danger : If you do not follow the instruction, it will cause severe injuries or even death.
- Warning : If you do not follow the instruction, it can cause serious injuries or death.
- Caution : If you do not follow the instruction, it can cause minor injuries or damage on
the product.
Table of Contents
1.
Precautions
2.
General Description
3.
Characteristics
4.
Parts Description
5.
Checkout
6.
Theory of Operation
7.
Trouble Shooting
8.
9.
Parts Breakdown
10.
PCB
11.
Schematic
1. Precautions
The following information is provided to help the user operate the pump safely and accurately and
further prevent safety hazard or physical injuries or damage.
Danger
1. Keep the pump away from inflammable anesthetic.
Warning
1. Make sure that an inlet that is connected to the external power stays dry all the time.
2. Do not use a mobile phone, radio set or defibrillator generating high frequency near
the pump.
3. Do not use this pump in MRI rooms, high-presser rooms or places while high
electromagnetic radiation is generated.
4. Be sure not to set the infusion set in a reversed manner to normal pump operation.
The patient's blood will be drawn up into the tubing.
Caution
1. Operate the pump by the designated steps.
2. When external power sources are used, keep in mind the following matters:
1) Use the power cord for the hospital and plug it into a grounded outlet.
2) Prior to use, check the rated voltage and frequency.
3) Be sure to check whether an extension cord is abnormal or not.
3. Use only the person educated about the pump or a skilled hand
4. Attach the pump securely to an infusion stand and ensure its stability. If the pump
happens to be dropped, or given any hard shocks, do not use it. Please call local
agencies or the company.
5. During Infusion, frequently check the infusion line such as a rupture in the filter or
a leak in the line. Check both pump and patient's conditions on a regular basis
while drugs are infused. To ensure good patient connection to the infusion line, a
male-to-female luer-lock type connection is recommended.
Caution
6. Pay close attention to the following matters when the infusion set is used.
1) Use a designated infusion set for infusion pump. If any infusion set other than
specified is used, proper flow rate accuracy and alarm function(air and occlusion)
are not guaranteed. If the designated set is not available, contact company.
2) Do not pull on the tubing with excessive force. Then the intended flow rate may
not be achieved.
3) Fit the tubing inside of the door from bottom to top. Securely set the tubing
along the groove of the Peristaltic device
occurred.
4) Do not connect an infusion set administrated from an infusion pump to another
infusion line administrated only by the manual roller clamp(gravity infusion) because
this may influence the accuracy of infusion and alarm functions.
5) When drugs are infused for extended time, change the tubing location once every
12 hours to use the tubing within the margin of errors.
6) Do not reuse the infusion set.
7. When the pump is operated under the shown description conditions, the flow rate a
ccuracy may be incorrect.
1) Using drugs of the higher viscosity such as dextrose 50%.
2) Operating under an ambient temperature between +5 and +40, a relative
humidity between 20% and 90%.
8. Pay attention to the following matters when the pump operates on battery.
1) Check the battery use time. (The battery can be used for 2 hours at flow rate 25
ml/h if it is fully charged.)
2) Connect the main power to charge the battery if the indicator that displays Low
Battery Alarm indicator
9. Never connect both AC and DC power sources to the infusion pump at the same
time. Using the DC power, be sure to check the polarity of the DC jack.
10. Do not sterilize the pump with autoclave or E.O gas. Do not wipe the pump with
thinner, solvent, benzene, ammonia, acetone, etc. Use a wet cloth to clean it.
11. The infusion set used for all the tests in the IEC60601-2-24 and this manual is
Korea Vaccine Type T Code 243.
12. Do not dismantle the pump.
2. General Description
2.1 Introduction
This manual provides service information for the Medifusion
Pump for qualified engineers and service personnel. Refer to the pump's User Manual for
detailed operating instructions.
Range of
Flow Rate
Accuracy
Range of
1~9999 ml or
Total Volume
Range of
Infused Volume
Purge Rate
Purge volume
Indefinite
0.1 ~ 9999 ml
by 1 ml
0.0 ~ 99.9 ml : Increase by 0.1 ml
100 ~ 9999 ml : Increase by 1 ml
K.V.O Rate
Display
Battery
Alarm
Power supply
Power consumption
Classification
Dimensions(DWH)
Weight
3. Characteristics
3.1 Memory function
1) The last used flow rate, total volume and options of the setting mode are saved when the
pump is selected by pressing the START key .
2) The saved data are preserved semi-permanently by the inner memory.
25
Occlusion
level
Low
Middle
High
Low
Middle
High
Occlusion
Pressure
(mmHg)
371
570
950
285
535
921
Time to
alarm
18min 20sec
39min 15sec
1h 30min
30sec
1min
2min 50sec
Bolus
volume
(ml)
0.18
0.38
0.51
0.15
0.28
0.73
3.00
The graph of time (horizontal axis) versus flow rate (vertical axis) give a clear and
simple picture of the general stability with time. This is generated during the stabilization
period and produces the so-called START-UP CURVE. The start-up time to reach the
desired flow rate decreases as the desired flow rate is increased.
2.50
2.00
50
45
40
35
30
1.50
25
20
1.00
15
10
0.50
5
0.00
0
0
10 15
20 25 30
35 40 45
50 55
60 65 70
75 80 85
10
15 20 25 30 35 40 45 50 55
10.0
Percentage error of flow
80.0
60.0
40.0
20.0
0.0
9.0
8.0
7.0
6.0
5.0
-20.0
4.0
-40.0
3.0
-60.0
2.0
-80.0
1.0
-100.0
0.0
2
11
19
31
O b s e r v a t i o n i n t e r v a l (mi n )
11
19
31
O b s e r v a t i o n i n t e r v a l (mi n )
4. Parts Description
4.1. Front
Item
No.
Function
1) Handle
2) Door
3) Door handle
4.2. Key
Item
1) Purge key
No.
8
Function
This key is used for purge. The total purge volume will be
infused automatically at the set up purge flow rate each time the
key is pressed. (Note : It does not sense air and occlusion.)
- During setting : This key is used to set up the total volume,
2) Select key
3) Mode key
10
4) Fast up/down
key
5) Slow up/down
11
12
6) Start key
13
7) Stop key
14
key
pressed for one or two seconds while setting up the total volume
and flow rate (including the infused volume), the set data will be
cleared off.
This key is used to turn the pump on/off. Press the key for two
8) On/off key
15
4.3. Display
Item
1) Flow rate display
Window
No.
1
Function
This Window displays the infusion flow rate to the patient. It will
be blinked when a flow rate set up function is selected (by
pressing the SELECT KEY ).
This Window displays the total volume or infused volume to the
patient. It will be turned on along with the Total volume selection
2) Volume display
Window
3) Total volume
selection indicator
4) Infused volume
selection indicator
is displayed.
This indicator will be turned on when selecting Total volume
3
selection (by pressing the SELECT KEY ). At this time, the total
volume data will be displayed on the Volume display Window .
This indicator will be turned on when infused volume is selected
5) Purge indicator
6) STOP indicator
Item
No.
Function
7) Infusion indicator
8) AC/DC indicator
16
9) Battery capacity
indicator
10) Air alarm
indicator
11) Occlusion alarm
indicator
17
18
19
20
21
22
23
infusion is stopped.
This indicator will be blinked in addition to the alarm sounding
when the battery is exhausted.
This indicator will be blinked in addition to the alarm sounding
when infusion is completed.
This indicator will be turned on only in micro mode (Flow rate :
0.199.9ml/h).
4.4. Rear
Item
No.
Function
Connected to nurse call equipment by nurse call cable, this
26
25
3) Power switch
28
4) DC power port
27
5) AC power port
29
6) Clamp
34
7) Battery cover
35
(option)
Item
1) Up occlusion
detector
2) Lever
3) Pumping unit
4) Down occlusion
detector
5) Air detector
No.
29
30
31
32
33
Function
This part senses whether or not the tubing is blocked on the
upper part of the pump.
Pull down the lever to open the Pumping unit
and push it
back to close it. When the door is closed without pushing the lever
back, the lever will be pushed back automatically..
This part is used to infuse drugs by pressing the tubing on the
infusion set.
This part senses whether or not the tubing is blocked on the
lower part of the pump.
This part is used to prevent air from being infused by detecting
air in the infusion set.
5. Checkout
Description
Display
Specification
Remark
Air sensor
(VAIR)
Low Battery
(VLB)
(hexadecimal)
Above 50H
00H 2H
E4H 2H
91H 2H
Up stream occlusion
(VUP)
9AH 2H
(VDOWN) 9AH 2H
When
When
When
When
tubing set
tubing not set
the pump connect with AC power
the low battery alarm is activated
or DC power port
, and
pump with autoclave or E.O gas and do not use thinner, solvent, benzene, ammonia or
acetone.
6. Theory of Operation
ROM
Power
Battery
Charger
Battery
Oscillator Of
Air Sensor
EEPROM
Oscillator Of
CPU
Detector Of
Power
Power
Controller
Air Sensor
Display
Controller
CPU
A/D Converter
Amplifier
& Rectifier
Receiver Of
Air Sensor
Display
(7 Segment
& LED)
Motor
Controller
Buzzer
Controller
Amplifier
Down Straem
Occlusion
Sensor
Key Controller
Pumping
Base
Buzzer Driver
Amplifier
Up Straem
Occlusion
Sensor
Key Pad
Detector Of
Rotation
Nurse Call
Driver
Nurse Call
Detector Of
Door
Sensor
Controller
Detector Of
Drop
SMPS is activated by AC power, the AC/DC indicator on the front is lit. SMPS (Switching
Mode Power Supply) converts AC power (100~240VAC, 50/60Hz) into DC power(15VDC, 2.3A).
The SMPS has over-voltage and over-current protection. Two 3.15A slow blow replacement
fuses are required for AC. Battery charger will charge the battery as long as the pump is
connected to a specified AC power.
5V regulator circuit on the main rear board generates 5V(Vcc) for electronic components from
the output of SMPS and internal battery. .
6.7. Sensor
1) Air sensor part
The air sensor part consists of an ultrasonic transmitter and receiver mounted on opposite
sides of the tubing path. The transmitter consists of an oscillator and piezo ceramic that
transform electric energy into mechanical energy. The transmitter consists of signal process
part and piezo ceramic that transform mechanical energy into electric energy.
The transducers operate on the principle that air in the tubing transmits ultrasonic energy
much less effectively than fluid. This energy is amplified, rectified, applied to the A/D
converter and than converted into a digital signal. The CPU monitors the signal and activates
an AIR alarm if it detects the absence of a level energy.
2) Occlusion sensor part
The down and up stream occlusion sensor consists of a moving magnet and hall sensor
that detects magnet. As the condition of infusion set, up and down of magnet, which is
tangled by the end of occlusion is sensed by hall sensor. The moving magnet is
spring-loaded against the tubing, when pressure down stream of the pump increase, the
magnet moves from its original position, which in turns change the voltage of the sensor. If
the occlusion is sufficient to cause a specific voltage change, the CPU activates an alarm.
There is a maximum expansion of the tubing beyond which the pump will no longer permit
operation.
3) Low battery detector
The input voltage is sensed by step-downed in use of resistance. The alarm works when
the voltage goes down under base line. When the voltage goes below impracticable figure,
the display and motor stop.
4) Door Open Sensor
When the door is opened, the drop in voltage that is sensed by the distance between the
magnet stuck to the door and hole sensor. After all, the alarm works
7. Trouble Shooting
7.1. Trouble shooting Table
7.1.1. When AC power and battery is abnormal
Table 1. Power & Battery Block
No.
Symptoms
Causes
1.Abnormal AC power
2.Abnormal Fuse and SMPS
3.Abnormal AC/DC indicator
4.Malfunction in power circuit
Corrective Actions
1.Check AC power (100VAC~240VAC)
2.Check power cable and fuse
3.Check AC/DC indicator and D15
4. Check <Chart 1>
1. Check D16
AC/DC indicator is on
while pump is running
on internal battery
1.Abnormal D16
Battery capacity
indicator is off while
power switch is on.
3.Abnormal D19
Symptoms
Causes
1.Connector is not properly
Central alarm indicators
connected
1
are abnormal
2.Abnormal alarm indicators
One of volume, flow
1.Display select controller is
rate display segment
2
abnormal
is displayed
One or more flow rate
and volume display
1.Flow rate or volume display
3
segment is not
segment is abnormal
displayed.
1.Flow rate display segment is
Flow rate display
abnormal
4
window is not
2.Display data controller is
displayed.
abnormal
All flow rate display
1.Display data controller is
segment display same
5
abnormal
character.
1.Flow rate display segment is
One or more flow rate
abnormal
display segment is not
6
2.Display select controller is
displayed.
abnormal
Volume display window 1.Volume display segment is
7
is not displayed.
abnormal
All volume display
1.Display data controller is
segment and indicator
8
abnormal
is not displayed.
All volume display
1.Display data controller is
segment display same
9
abnormal
character.
1.Volume display segment is
One or more volume
abnormal
10 display segment is not
2.Display select controller is
displayed.
abnormal
Only Indicators are not
11
1.Abnormal indicator
displayed.
1.Abnormal segment and
The brightness of
indicator.
12
segment is irregularly
2.Abnormal RA3-RA6
Corrective Actions
1.Check J19, J21 and alarm cable
2.Check alarm indicators
1.Check <Chart 6>
1.Replace U23
1.Replace U25
1.Check volume display segment
2.Check <Chart 6>
1.Check indicator
1.Check segment and indicator(LED).
2.Check RA3-RA6
Symptoms
Causes
1.When blinking error massage
disabled.
not accepted.
2.Alarm is activated
Corrective Actions
5.Abnormal key
5.Check key
Symptoms
Causes
1.Infusion set other than the
detected
specified is used
2.Infusion set is misloading
3.Malfunction in occlusion
sensor circuit
Occlusion alarm is
activated without
occlusion
Corrective Actions
1.Use recommend infusion set
2.Reload Infusion set
3.Check occlusion circuit
Up Occlusion=> Check <Chart 15>
Down Occlusion=> Check <Chart16>
1.Reload Infusion set
2.Check occlusion circuit
Up Occlusion=> Check Chart 15
Down Occlusion=> Check Chart 16
Symptoms
Air sensor is not
detected
Causes
1.Below 2mm air bubble
2.Air sensor is nonsensitive
3.Malfunction in air sensor
Corrective Actions
circuit
1.Misloading Infusion set
23.Check Chart 14
Symptoms
When opening door,
the door open alarm
indicator is off.
When closing door, the
door open alarm
indicator is on.
Door open alarm
Causes
1.Abnormal door open alarm
indicator
2.Malfunction in door circuit
Corrective Actions
1.Check door open alarm indicator
is running
7.1.7. When drop sensor s abnormal
Table 7. Free-Drop Detector Block
No.
Symptoms
"F.Err" alarm is
activated When free
Causes
1.Drop sensor is not properly
attached
2.Abnormal drop sensor plug
2.Check plug
broken
Corrective Actions
1.Properly attach Drop sensor
3
4
Symptoms
Causes
Audible alarm dose not 1.Abnormal buzzer
sound
Audible alarm is low or
high.
Audible alarm is
abnormal
Audible alarm is on
(when infusing)
When the STOP key
Corrective Actions
1.Check buzzer
<User mode>
1.Abnormal buzzer
1.Replace buzzer
1.Recharging battery
1.Check <Table 9> list
2.Check Stop key
3.Check <Chart 7>
1.Check <Chart 9>
Symptoms
Causes
Corrective Actions
"Er. 01"is displayed and
1.Two or more key is pressed
1.Check Chart 7
the buzzer sounds.
"Er. 02"is displayed and 1.Malfunction in A/D converter
1.Check Chart 13
the buzzer sounds.
circuit
"Er. 03"is displayed and
1.Malfunction in EEPROM
1.Replace EEPROM
the buzzer sounds.
"Er. 04"is displayed and
1.Check pumping unit
1.Rotation of pump is abnormal
the buzzer sounds.
2.Check <Chart 11>
"Er. 05"is displayed and 1.When the pump is stop, 1.Check pumping unit
the buzzer sounds.
pumping unit rotate
2.Check <Chart 11>
"Er. 06"is displayed and
1.Backlashing of motor
1.Check Motor and replace
the buzzer sounds.
"Er. 07"is displayed and 1.Initial position of pumping unit
1.Check Checker assembly
the buzzer sounds.
is abnormal
7.1.10. Etc
Table 10. Others
No
.
Symptoms
Causes
Corrective Actions
1.Reloading Infusion set
2.Reset option of accuracy at <User
mode>
3.Check pumping unit
1.Check plug
2.Check <Chart 10>
Connect AC power,
Power S/W is ON
AC/DC
LED is ON?
Table 1-1
AC power is
100VAC~240VAC?
Table 1-3
N
Connect AC power
of 100~240VAC
SMPS input =
AC power ?
Y
Check fuse
and power cable
U34.4 = 5V?
Y
SMPS output
= 15V?
Replace SMPS
Chart 3
J12.1 = 15V?
Y
Chart 2
Connect
AC power?
Battery voltage
> 11V ?
Connect AC power,
Power S/W is ON
Chart 3
A/D Converter is not
detect power
Connect AC power,
Charge for 15 hours
N
U33.3 - U33.2
= 1.25V?
J12.1 = 15V?
Y
Table 1-1
Replace U33
Chart 3
Table 1-4
Li = E4H?
<Test mode>
Y
Check battery
capacity indicator
Table 1-3
J20.B3 =
4.45V?
Chart 13
Check
A/D Converter
Calibraton VR9 ,
Check R50
Chart 4
Correct waveform
of U5.29?
Y
Frequency of U5.19
= 12MHz?
Correct waveform
of U5.1?
Y
Check
U6, U7
Check CPU
Replace Crystal
Return
Check and
replace U13
N
Check and
replace U12
Detect waveform
of U15.3 ?
Check and
replace U15
Detect waveform
of U10.3?
Check and
replace U10
Detect waveform
of U20.1?
Check and
replace U20
OR GATE
2 TO 4 DECODER
NOT GATE
AND GATE
NOR GATE
Detect waveform
of U12.6 ?
:
:
:
:
:
Chart 6
Abnormal
FND, LED?
Correct waveform
of U30.11-18 ?
Malfunction in
Display select controller
Correct waveform of
U29.7, U29.9-15 ?
Malfunction in
Display data controller
Correct waveform
of U29.5 ?
Replace U30
Y
N
Correct waveform
of U29.4 ?
Correct waveform
of U5.1 ?
Chart 5
Abnormal display
select enable signal
Chart 4
Replace U29
Malfunction
in CPU
Chart 7
Table 1-6
N
Alarm?
Y
Table 1-5
Table 10-1
Check alarm
N
Abnormal Key?
Y
Correct waveform
of U36.4-6 ?
Y
Correct waveform
of U36.1?
Replace Key
N
Correct insertion
of RA2?
Correct waveform
of U5.1?
Y
Y
Replace U35
Replace RA2
Replace U36
Chart 5
Malfunction
in CPU
Chart 4
Chart 8
Correct polarity
of magnet
in Door handle?
Reset magnet
Correct position
of Door sensor?
Y
Reset
Door sensor PCB
Door open
J5.3="H"?
Y
Door close
Short or open
sensor cable?
J5.3="L"?
Y
N
Replace cable
Detect signal
of U10.8?
Chart 5
Detect signal
of U8.1?
Replace U8
Replace
Door sensor
Chart 9
Correct waveform
of U16 output?
*Output of U16
Small : U16.11
Middle : U16.14
High : U16.1
Detect signal
of U13.4?
Chart 5
Sound buzzer
continuously?
Detect signal
of U16.4?
Check D4
and buzzzer
Replace U16
Sound buzzer?
Y
Chart 9
Short or open
external cable?
Y
Replace cable
Chart 11
Infusion at 100ml/h
Operate
pumping unit?
Rotate motor?
Y
Reassemble
Checker
Rotate
checker?
Reassemble timing
belt and pully
Chart 12
Break
checker cable?
Y
Detect signal
of J17.2?
Detect signal
of J17.3 ?
Replace Motor
Checking Sensor2(SS2)
Detect signal
of U1.8, U1.12?
Replace U8
Replace U1
Correct waveform
of J13.1-J13.6?
Break motor
cable?
Release pully
and start infusion
U27.1 = 2.9V
and
U27.2 = 2V ?
Replace
motor cable
Rotate motor?
Replace motor
Reassemble
pummping unit
Correct R51,
R52, R56, R57, C26,
C29, D11-D14?
Y
Correct waveform
of U28.9, U28.19?
Replace
Replace U28
N
Correct waveform
of U27.10, U27.15?
Y
Correct waveform
of U32.10, U32.15?
Y
Replace
U27, U32
Replace
U27
Replace
U32
Check R45,
R46, R48, R49
Detect signal
of U19.7 ?
Y
U19.10 =
375KHz?
Return
U4.10 =
12MHz?
Y
N
Detect signal
of U19.22 ?
Chart 5
Replace U19
Replace U4
Chart 4
Malfunction
in CPU
Set
infusion set
Correct waveform
of U17.12 ?
Y
Replace air
sensor cable
Correct waveform
of U19.1 ?
Calivration of VR10
*Not set infusion set : Below 04H
*Set infusion set : Above 50H
Check
R21, R19, R16
Replace
Air Sensor ass'y
o1=
9BH~99H?
o1 =
00H?
Change
o1?
Y
Set VR7
to MAX
Change
o1?
J20.B11
= OV?
N
Check
Up occlision cable
N
Set VR7
to MAX
Error 2?
N
Replace
sensor ass'y
J10.2, J10.4
> 2V?
Y
Replace
A/D Converter
Chart 13
o1 =
A0H~A5H?
J10.2 >J10.4?
Check magnet
Replace Occlusion
sensor ass'y
U22.14>3.5V?
Correct
position of
Sensor?
Y
N
Correct
R26, R28,
R30, R31?
Y
Y
Check
R26, R28,
R30, R31
Set position
of Sensor
Replace
Sensor ass'y
Replace
D7
Replace
Replace
U22
o2=
9BH~99H?
o2=
00H?
Change
o2?
Y
Set VR8
to MAX
Set VR8
to MAX
Check Down
occlision cable
J20.A3
= OV?
Change
o2?
Error 2?
N
Replace
sensor ass'y
J11.2, J11.4
> 2V?
Replace
A/D Converter
Chart 13
o2=
A0H~A5H?
J11.2>J11.4?
Y
Check magnet
Replace Occlusion
sensor ass'y
Correct
position of
Sensor?
U22.7 >
3.5V ?
Correct
R39, R41,
R42, R43?
Y
Y
Check
R39, R41,
R42, R43
Set position
of Sensor
Replace
ensor ass'y
Replace
D8
Replace
Replace
U22
7.2.17. Chart17 (When POWER S/W is ON, Battery capacity indicator is off)
Chart 17
Diplay is on?
N
Table 1-1
Battery capacity
indicator is off ?
AC/DC
LED is on?
Chart 1
Replace battery
capacity indicator
U34.4=5V?
Y
Chart 1
J20.B3
=4.45V?
Chart 3
U5.18
=12MHz?
malfunction
in CPU
Chart 4
Detect waveform
of U10.11?
Y
Chart 5
Detect waveform
of U19.7?
N
malfunction
in A/D Converter
Chart 7
Chart 13
Chart 6
7.3. Waveform
7.3.1. Waveform of CPU
(1) Display Select Controller Enable Signal - U5.1(=U29.5)
(2) Display Select Controller Enable Signal - U29.4, U29.5(=U5.1) : (When flow rate display
window blink)
(3) Display Select Controller Enable Signal - U29.4, U29.5(=U5.1) : (When volume display
window blink)
: U16.11
Middle
: U16.14
High
: U16.1
Typical example
7.3.6. Waveform of Motor
(1) Motor Controller - U28.9, U28.19 : When flow rate is 100ml/h
Typical example
Typical example
(3) Motor Driver - U32.10, U32.15 : When flow rate is 100ml/h
Typical example
7.3.7. Waveform of A/D Converter
(1) A/D Converter EOC - U19.7(=U5.14)
Typical example
(Hexa-
Display
decimal)
Air Sensor
Check
Reference
Adjust
Point
voltage
component
Up Stream
Occlusion Sensor
Down Stream
Occlusion sensor
Low battery
(Power Detector)
Remark
VR10
9AH
U19.27
3V
VR7
9AH
U19.28
3V
VR8
E4H
U19.1
4.46V
VR9
When
the
pump
and adjust that the voltage of receiver is 00H when tubing set and it is 50h when
occlusion alarm is
activated, Occlusion alarm indicator is blinks with audible alarm. Up Occlusion not adjust
sensitivity.
When occlusion is not detected, check the occlusion sensor by <7.1. Troubleshooting
Voltage
of Battery
Voltage
Display
of U19.1 (Hexadecimal)
AC power
4.45V
E4H
AC/DC LED ON
11.6V(Full)
3.59V
B8H
9.74V
2.99V
98H
9.56V
2.91V
95H
9.33V
2.83V
91H
8.8V
2.66V
88H
Motor stops
8.33V
2.5V
80H
Display is off
7.8V
2.32V
77H
3) Remove pin hole cover and E-ring(82) from the door handle pin and push door handle pin
out of door and separate handle.
4) Reassemble the door and door handle in reverse order.
5) Do not reuse the E-ring
8.8. Replacement of Checker, checker PCB ass'y and door sensor PCB ass'y
(See 9.3)
1) Separate the front case and rear case completely. (See 8.1)
2) Disconnect the connectors, J1, J5, J11 from the main front PCB ass'y.
3) Remove screw from the door sensor PCB ass'y and checker PCB ass'y. Separate the door
sensor PCB ass'y and checker PCB ass'y.
4) Separate the door. (See 8.4)
5) Remove screw from the down occlusion sensor ass'y.
6) Remove screw from the checker and separate checker.
7) Reassemble in reverse order.
8.11. Replacement of External connector PCB ass'y and DC jack PCB ass'y,
power switch (See 9.2)
1) Separate the front case and rear case completely. (See 8.1)
2) Remove the screw from the external PCB ass'y and DC jack PCB ass'y. Separate the
external PCB ass'y and DC jack PCB ass'y.
3) Separate power switch from the rear case by pushing
4) Reassemble the clamp in reverse order.
9. Parts Breakdown
9.1. Front case assembly (1)
No.
Description
Qty
No.
Description
Qty
Case front
Door hinge
22
19
16
16 Nut (M3)
Door latch
18 PCB supporter(H=17.0)
No.
Description
Qty
No.
Description
Qty
26 Clamp body
27 Clamp Locker
28 E-ring (5)
29 Power switch
19 SMPS
32 Inlet label
33 Power inlet
23 Clamp plate
24 Case rear
35 Battery pack
25 Clamp handle
36 Battery cover
No.
Description
Qty
No.
Description
Qty
53 Finger - A
16 Nut (M3)
39 Magnet(5)
44 Slide knob
56 Buffer pully
45 Slide
46 Roller
58 Bearing
47 Presser
59 Teflon washer
60 CAM
61 CAM spacer
50 Mini presser
62 CAM shaft
51 Finger shaft
52 Finger - B
No.
Description
Qty
No.
Description
Qty
66 Stepping motor
67 Buffer jig
17
68 Pulley
13
13
71 Checker
65 Timing belt
No.
Description
Qty
No.
Description
Qty
80 Door
39 Magnet(5)
82 E-ring(3)
74 Overlay
83 Handle rubber
75 Alarm window
84 Rubber foot
76 Door Handle
78 Door pin
10. PCB
11. Schematic