SERVICE MANUAL

TPU (Transparency Unit) for Color Flat Bed Scanner

EPSON B81320*

SESC00002

Notice:
n
n
n
n

All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON
would greatly appreciate being informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences
thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

General Notice:

Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.

Copyright 2000 SEIKO EPSON CORPORATION. Printed in Japan.

PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.

DANGER

Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in
performing procedures preceded by DANGER Headings.

WARNING

Signals a precaution which, if ignored, could result in damage to equipment.

The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.

DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE
OR REPAIR PROCEDURES.
2. NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR
ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.

WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING
PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT
TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTISTATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF
SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON
WARRANTY.

PREFACE
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of GT-10000. The
instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on
the preceding page. The chapters are organized as follows:

CHAPTER 1.

PRODUCT OUTLINE

Provides a general overview and specifications of the product.

CHAPTER 2.

OPERATING PRINCIPLES

Describes the theory of electrical and mechanical operations of the product.

CHAPTER 3.

TROUBLESHOOTING

Provides the step-by-step procedures for troubleshooting.

CHAPTER 4.

DISASSEMBLY & ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the

product.

CHAPTER 5.

ADJUSTMENTS

Provides Epson-approved methods for adjustment.

CHAPTER 6.

MAINTENANCE

Provides preventive maintenance procedures and the lists of Epson-approved

lubricants and adhesives required for servicing the product.

CHAPTER 7.

APPENDIX

Provides the following additional information for reference:

Connector Pin Assignment
Circuit Board Component Layout
Circuit Board Diagram
Exploded Diagrams & ASP List

Revision Status
Revision

Issued Date

Description

June 22, 2000

First Release

TPU(B81320*)

Revision A

Table of Contents
CHAPTER 1 Product OUTLINE
1.1 Overview .................................................................................................. 8
1.2 Product Specifications ............................................................................. 9
1.2.1 Basic Specifications ........................................................................ 9
1.2.2 Electrical Specifications ................................................................... 9
1.2.3 Environmental Conditions ............................................................... 9
1.2.4 Reliability ......................................................................................... 9
1.2.5 Operating Conditions ....................................................................... 9
1.2.6 Document ........................................................................................ 9
1.2.7 Physical Dimensions and Weight .................................................... 9
1.2.8 Accessories ................................................................................... 10
1.2.9 Available Scan Area ...................................................................... 10
1.2.10 Transportation Screw .................................................................. 11

CHAPTER 2 OPERATING PRINCIPLES

2.1 General Description ............................................................................... 13
2.1.1 Mechanism Operation ................................................................... 13
2.1.2 Electrical Circuit Operation ............................................................ 14

CHAPTER 3 Troubleshooting
3.1 Overview ................................................................................................
3.1.1 Error Detection by Self-diagnostic Function ..................................
3.1.2 Troubleshooting .............................................................................
3.1.2.1 Test Points .............................................................................
3.1.3 Check Points for Abnormal Phenomena .......................................

4.2.2 MAIN Board Assembly Removal ...................................................

4.2.3 CR Motor Assembly Removal .......................................................
4.2.4 CR Disassembly ............................................................................
4.2.4.1 Inverter Board Assembly Removal .........................................
4.2.4.2 Option Lamp Removal ............................................................
4.2.5 CR Removal ..................................................................................
4.2.5.1 CR Installation ........................................................................

25
26
27
27
28
29
30

CHAPTER 5 ADJUSTMENTS
CHAPTER 6 MAINTENANCE
6.1 Overview ............................................................................................... 35
6.1.1 Cleaning ........................................................................................ 35
6.1.2 Lubrication ..................................................................................... 35

CHAPTER 7 APPENDIX
7.1 Connector Pin Assignment .................................................................... 37
7.1.1 Connector Blocks .......................................................................... 37
7.1.2 Connector Summary ..................................................................... 37
7.2 Circuit Board Component Layout .......................................................... 39

16
16
17
17
18

7.3 Circuit Diagram ...................................................................................... 40

7.4 Exploded Diagrams ............................................................................... 42
7.5 ASP List ................................................................................................ 45

CHAPTER 4 DISASSEMBLY & ASSEMBLY

4.1 Overview ................................................................................................ 23
4.1.1 Tools .............................................................................................. 23
4.1.2 Screws ........................................................................................... 23
4.2 Disassembly Procedures ....................................................................... 24
4.2.1 Lower Housing Removal ............................................................... 24

CHAPTER

PRODUCT OUTLINE

TPU(B81320*)

Revision A

1.1 Overview
This transparency unit (TPU)(B81320*) is an exclusive option for Expression
1640XL. Like that (B81310*) for GT-12000, this TPU has the following
features:

o
o
o
o
o
o

Supports large document size

Maximum document size: 290 mm x 420 mm (11.4 inch x 16.5 inch)
Easy manipulation for both a transparency film and a reflective document.
Easy to install.
Thin design and user friendly.
Built in Push button.
4 type film folders included.

Compared with the TPU (B81310*) for GT-12000, this TPU (B81320*) has the
following points improved to enhance light characteristics:

o
o
o

Shape of CR
Lamp specifications
Inverter board

For the same reason, the following mechanical parts are disused:

o
o
o
o

Diffusion plate
Light-shield plate
Mirror
Light correction reading mechanism

PRODUCT OUTLINE

Overview

TPU(B81320*)

Revision A

1.2 Product Specifications

1.2.6 Document

1.2.1 Basic Specifications

o
o
o

[Document]

Both color and black-and-white files.

[Document Size]

35mm slides

Sub-scanning method: moving white lamp with the document fixed

Medium formats

Light source: Xenon Gas Fluorescent Lamp

4 x 5 inch films

Document size: Max 290 x 420mm (11.4 x 16.5 inches)

8 x 10 inch films

1.2.2 Electrical Specifications

[Supply Voltage]

+24V DC, +5V DC Supplied by Scanner

[Power Consumption]

+24V DC 1.3A

1.2.7 Physical Dimensions and Weight

o
o

+5V DC 0.3A

Dimensions (Width x Depth x Height):

656 x 452 x 57 mm (See Figure 1-1 below.)
Weight: Approx. 6 kg

[Temperature]

[Humidity]

Operating

: 5 ~ 35C

Storage

: -25 ~ 60C

Operating

: 10 ~ 80%, no condensation

Storage

: 10 ~ 85%, no condensation

452.2 m m

656 m m

1.2.3 Environmental Conditions

1.2.4 Reliability
[Main unit]

MCBF 100,000 cycles

1.2.5 Operating Conditions

[Dust]

57 m m

Ordinary office or home conditions. Extreme dust should be avoided.

[Illumination]
Operation under direct sunlight or near strong light source is not guaranteed
and should be avoided.

PRODUCT OUTLINE

Product Specifications

Figure 1-1. Transparency Unit Size

TPU(B81320*)

1.2.8 Accessories

o
o
o

Operation Manual
Mat for reflective document

Revision A

1.2.9 Available Scan Area

Origin for this TPU is located in the upper right corner of the document table
(viewed from the front side of the scanner). The maximum readable area is as
indicated in the figure below.

Film Guide




details

White level monitor position

18.9

Area Guide
Guide Pin, Adjust Pin

Origin


35mm Strip Film Holder

35mm Mount Film Holder
4" x 5" Film Holder
Medium Format Holder

Front

n
n
n
n
n
n

Scale position





Readable Area

Scale
position



 

21.9 

Figure 1-2. Readable Area for TPU

C A U T IO N

PRODUCT OUTLINE

Product Specifications

Never place anything over the white level monitoring

position. If so ,reading operation will not be carried
out properly.

10

TPU(B81320*)

Revision A

1.2.10 Transportation Screw

Transportation screws are attached to the left part of the reverse side of the
TPU unit. They are mounted to the positions marked "CLAMP" to secure the
CR unit to protect it from damage due to transportation or movement. Be sure
to remove the screws before turning the unit on before using the TPU. It is also
necessary to store the removed screws at the position marked "STOCK"
beside the "CLAMP".
"CLAMP" to which the screws are mounted to secure the CR.
"STOCK" used to store the screws.

C LAM P

STO C K

STO C K

C LAM P

Figure 1-3. Transportation Screws

PRODUCT OUTLINE

Product Specifications

11

CHAPTER

OPERATING PRINCIPLES

TPU(B81320*)

Revision A

2.1 General Description

This chapter describes operating principles of the transparency unit (TPU) for
Expression 1640XL.

Transfer Belt

Drive Pulley

Motor Belt

CR Motor

The basic scanning operation of the unit is designed the same way as the TPU
for GT-12000. That is, scanning operation is carried out with the document
fixed on the document glass and the lamp (light source) moving in
synchronization with the CR mechanism on the scanner side.
As mentioned in Chapter 1, this unit, compared with that for GT-12000, has
some parts modified and does not use some other parts to enhance light
characteristics. However, this TPU is basically the same in operating principles
as that for GT-12000.

Transfer Pulleys

2.1.1 Mechanism Operation

The CR is driven by the torque sent from the CR motor assembly in the
following order:

o
o
o

CR (Light Source Lamp)

Torque is sent to the drive pulley via the motor belt.

The torque is then transmitted to the transfer pulleys on the right and left
base frame ends via the transfer belt which engages with the shaft for the
drive pulley. The CR belts, linking the transfer pulleys and corresponding
driven pulleys, are tightened up in the direction in which the CR moves.
The torque transmitted to the transfer pulleys is finally sent to the CR belts
to move the CR attached to the CR belts.

CR Belts

Driven Pulleys
Figure 2-1. Mechanism Structure of the TPU

OPERATING PRINCIPLES

General Description

13

TPU(B81320*)

Revision A

2.1.2 Electrical Circuit Operation

Expression 1640XL

The electrical circuit of this unit is composed of the control circuit and the
inverter circuit.
The control circuit controls the CR motor driven by the power supply voltage
from the scanner side, and manages interface of signals with the scanner. The
cover open sensor, directly attached on the control board, monitors open/close
status of the unit. The sensor uses a photo-interrupter sensor. However, it has
a bob attached to its flag, and as the bob moves in accordance with open/close
motion of the unit, the sensor detects it as a change in flag condition.

Control Circuit Board

(B81310 * MAIN Board)

CN6
CN5 CN6

The inverter circuit, incorporated on the CR together with the lamp, converts
power supply voltage from the scanner into AC voltage for use to light the lamp
(Xenon gas cold cathode fluorescent lamp) built in the CR.

Cover Open
Sensor

IC3
(M66311P)
IC1
(TA7289P)
A

CN3
HP Sensor

IC1
(TA7289P)

/A

CN4

CN2

Inverter Circuit
Board

CR Motor

/B

Light Source Lamp

Figure 2-2. Electrical Circuit Board Circuit Block Chart

OPERATING PRINCIPLES

General Description

14

CHAPTER

TROUBLESHOOTING

TPU(B81320*)

Revision A

3.1 Overview
This chapter describes the troubleshooting which enables you to solve the
problem efficiently when the transparency unit (TPU) is operating abnormally.
The remedies for the errors detected by the self-diagnostic function and the
check points for each phenomenon are described in the following sections.

LED Status
Light Off

Be sure to turn the scanner off before removing the

TPU.

C A U T IO N

Option Error

Light Off

READY
ERROR

Cause
<Defect in the hardware>
The unit cover is open.
Paper end, etc..

Operation
Sets the status bit "7".

(both out)

Remedy

Remove the cause of the error.

3.1.1 Error Detection by Self-diagnostic Function

The self-diagnostic function equipped with this unit automatically detects
operating status of each part. The abnormal phenomenon detected by the
function and remedies are as follows:

C H E C K
P O IN T

[Option Error] is only detected when the option is installed

in the operative condition.

Fatal Error
LED Status
Green

Red

Remedy

C H E C K
P O IN T

Cause

<Defect in the hardware>

The lamp does not light.
TPU is turned on with the CR
ERROR
locked.
(both flashing)
Other defects in the TPU.

READY

Operation
The lamp goes off and
the unit stops operating.
Sets the status bit "7".

Turn the scanner Off and back On or press the "RESET" switch.

Always make sure that the transportation screws are

removed prior to servicing.

TROUBLESHOOTING

Overview

16

TPU(B81320*)

Revision A

3.1.2 Troubleshooting
This section provides test points for each major unit and check points for each
abnormal phenomenon.

C A U T IO N

Be careful not to short-circuit the signals while

checking them.

3.1.2.1 Test Points

Test points for the motor and sensors are shown in the tables below.

Motors

Condition: Test the motor without any cables connected.

Table 3-1. Motor Test Point

Motor
Motor
(for CR drive)

Test Point

Coil Resistance

<Cable connector>
Between Pin 1 and Pin 2
Between Pin 3 and Pin 4

4.0

Sensors
Condition: Test the sensors with the power on.

Table 3-2. Sensor Test Point

Sensor

Test Point

HP sensor

<B81310*MAIN board>
CN3: Pin 1 (Signal)
Pin 2 (GND)

H: In the home position

L: Off the home position

Cover
open
sensor

<B81310*MAIN board>
IC7: Pin 1 (Signal)
Pin 2 (GND)

H: Open
L: Close

TROUBLESHOOTING

Signal Level

Overview

17

TPU(B81320*)

Revision A

3.1.3 Check Points for Abnormal Phenomena

The table below shows the abnormal phenomena which can typically occur.

Table 3-3. Abnormal Phenomenona

Phenomena

"Fatal Error" is indicated and

is not cleared after the TPU
is turned off and back on.

Scanned image is abnormal.

Description

Refer to Flowchart

CR does not move.

Page 19

Abnormal movement of CR,

such as crashing into the
frame.

Page 20

Lamp does not light.

Page 20

Black line, White banding, and

so on

Page 21

Check points for the major units listed for each phenomena are shown in the
following pages.

TROUBLESHOOTING

Overview

18

TPU(B81320*)

Revision A

Phenomenon: CR (Lamp) does not move.

Start

Check the following motor

for the correct coil
resistance:

Yes

Is the CR locked
by the transportation
screws?

Unlock the CR

-Motor (CR drive) : 4.0

No
Remove the TPU and move
the CR manually to check if
it moves smoothly.

Is the resistance
correct?

No

Yes
Replace the
B81310*MAIN board.

No
Does the CR move
normally?
Yes

Replace the motor.

Check the CR

TROUBLESHOOTING

Overview

19

TPU(B81320*)

Revision A

Phenomenon: CR moves abnormally. (Crashing into the frame)

Phenomenon: Lamp does not light.

Start
Start

Replace the lamp on the CR.

Is the CR locked
by the transportation
screws?

Yes
Unlock the CR

No

Does the lamp light

normally?

Check the connector CN3 on

the B81310*MAIN board for
the HP signal level.

Yes

Lamp is
defective.

No

Replace the inverter board on

the CR.
Is the signal
level "HIGH" when the
CR is at the home
position?

Yes

Replace the
B81310*MAIN board.
Does the lamp light
normally?

Yes

Inverter board
is defective.

No
No
Replace the HP sensor.

TROUBLESHOOTING

Replace the
B81310*MAIN board.

Overview

20

TPU(B81320*)

Revision A

Phenomenon: Scanned image is abnormal.

Start

Is the
glass free from stain
and foreign matter?

No

Wipe the glass with a

dry, clean cloth only.

Yes
Replace the B81310*MAIN
board and perform a test
scanning.

Check if the white level

monitor position is free
from stain.

Yes
Is the scanned image
normal?

Clean the glass.

B81310*MAIN board
is defective.

No

Check the scanner.

TROUBLESHOOTING

Overview

21

CHAPTER

DISASSEMBLY & ASSEMBLY

TPU(B81320*)

Revision A

4.1 Overview

4.1.2 Screws

This chapter describes how to dissemble the transparency unit (TPU). If no

instruction is given, assembly can be carried out by reversing the disassembly
procedures.

Types of screws used for the TPU are listed in the table below. Make sure that
you use the specified type and number of screws for each part.

Table 4-2. Screw List

No.

4.1.1 Tools
The tools required to disassemble/assemble the TPU are as listed below:

Screw Type /
Specification

Appearance

Color

CBP M3x12

Silver

CBS Sems M3x8

Silver

CBS Sems (2) M3x6

Red copper

CBS M3x6

Red copper

CPS Sems B M3x5

Red copper

CBP M3x10

Black

CB with toothed washer

M3x12

Gold

CR;B damper shaft

(Thread part: M3x3)

Gold

Table 4-1. Tool List

Description

Availability

(+) Screw Driver (No. 2)

Exclusive tool
(CR installation position
fixing tool)

DISASSEMBLY & ASSEMBLY

SE Parts Code

Remarks
Commercially available

1039142

Same tool as used for

GT-12000

Overview

23

TPU(B81320*)

Revision A

4.2 Disassembly Procedures

Disassembly/Removal procedures for the major units in the TPU are described
in the following sections.

4.2.1 Lower Housing Removal

1. Disconnect the connector cable from the connector for the option on the
scanner, and remove the TPU from the scanner.
2. Turn the unit over and place it on the flat table.
3. Remove 8 screws (4 for each of No.1 and No.2) and remove the lower
housing.

C H E C K
P O IN T

When installing the Lower Housing, ensure that the glass

is free from stain. If any stain or foreign matter is noticed
on the glass, clean the glass thoroughly.

Figure 4-1. Lower Housing Removal

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

24

TPU(B81320*)

Revision A

4.2.2 MAIN Board Assembly Removal

1. Remove the Lower Housing. (See Section 4.2.1.)
2. Remove 1 screw (No.3, with a plain washer) and remove the Main Shield;
B.

Main Shield; B

Figure 4-3. MAIN Board Assembly Removal

Screw(No.3)

Figure 4-2. Main Shield; B Removal

3. Disconnect the following connector cables from the MAIN Board:
CN2, CN3, CN4, CN5, CN6
4. Remove 4 screws (No.4) securing the board (one of the screws is also
fixing the shield earth used as a harness for connection with the scanner),
and remove the MAIN Board Assembly.

Figure 4-4. Main Shield; B Installation

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

25

TPU(B81320*)

Revision A

4.2.3 CR Motor Assembly Removal

4.

1. Remove the Lower Housing. (See Section 4.2.1.)

2. Unhook one end of the torsion spring and loosen 1 screw (No.3, with 2
plain washers) securing the Tension (M) Assembling Lever.

Screw(No.3, with 2 plain washers)

*Only to be loosened.

Remove 4 screws (No.8; CR; B damper shaft) securing the CR motor at

the back of the CR Motor Assembly and remove the CR Motor Assembly
from the Motor Frame Assembly.

C H E C K
P O IN T

When assembling, ensure that the Motor Belt is securely

engaged with the pinion gear of the CR Motor Assembly.

Screw(No.4)

CR Motor Assembly

Figure 4-5. CR Motor Assembly Removal

3. Remove the connector cable from the motor and remove 3 screws (No.4)
securing the Motor Assembling Frame*, then remove the Motor
Assembling Frame.
* Motor Assembling Frame: Consists of the Motor Frame Assembly
with the CR Motor Assembly attached to
it.

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

26

TPU(B81320*)

Revision A

4.2.4 CR Disassembly

3.

This section describes how to remove the Inverter Board Assembly and the
light source lamp unit (Option Lamp) in the CR .

Lift up the Inverter Board Assembly and disconnect all connector cables
from the board, then remove the Inverter Board Assembly.
C H E C K
P O IN T

When assembling, be sure to connect all connector

cables to the connectors on the board.

4.2.4.1 Inverter Board Assembly Removal

1. Remove the Lower Housing. (See Section 4.2.1.)
2. Remove 4 screws (2 for each of No.5 and No.6) securing the CR cover,
and remove the cover.

Figure 4-7. Inverter Board Assembly Removal

Figure 4-6. CR Cover Removal

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

27

TPU(B81320*)

Revision A

4.2.4.2 Option Lamp Removal

1. Remove the Lower Housing. (See Section 4.2.1.)
2. Remove 4 screws (2 for each of No.5 and No.6) securing the CR cover,
and remove the cover.
3. Lift up the Inverter Board Assembly and disconnect the connector cable
for the Option Lamp, then remove the Option Lamp.
C H E C K
P O IN T

When assembling, make sure that the location pins on the

electrode sockets at the lamp ends securely fit in the
location holes in the CR Frame.

Figure 4-8. Option Lamp Removal

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

28

TPU(B81320*)

Revision A

4.2.5 CR Removal
This section describes the procedure for removing the whole CR.
C H E C K
P O IN T

Once you remove the whole CR unit, reinstall it in the

procedure described in Section 4.2.5.1, using the
exclusive tools (CR installation position fixing tools:
Parts Code 1039142).

1. Remove the Lower Housing. (See Section 4.2.1.)

2. Remove 4 screws (2 for each of No.5 and No.6) securing the cover for the
CR assembly, and remove the cover.
3. Lift up the Inverter Board Assembly and disconnect the Lamp Harness (a
silver flat cable) from the connector on the Inverter board.
4. Remove 2 screws (No.7) securing the Belt Levers fixed to the right and left
sides of the CR, and remove the Belt Levers.
5. Pinch the tension lever attached to the center of the CR top* to release the
tension, then lift up the CR to remove it.
* Note that the CR top is facing down since the TPU is turned over.

Figure 4-9. CR Removal

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

29

TPU(B81320*)

Revision A

4.2.5.1 CR Installation
When the CR is reinstalled, the exclusive adjusting tools must be used. They
are used to correct slant installation of the CR toward the direction in which the
CR moves (sub scan direction). Therefore, be sure to reinstall the CR in the
procedure described below.
1. Pinching the tension lever located on the CR top which is faced down,
install the CR on the TPU.
2. Move the CR to the position where the right and left location holes in the
CR are aligned with the right and left location holes in the upper housing.
3. Loosen the fixing screws for the right and left Tension Levers.
C H E C K
P O IN T

When installing the CR, push the tension lever and set it
to the center rail in the upper housing, making sure that
the guide rollers built in the tension lever assembly are
securely holding the center rail between them.

Figure 4-10. Positioning the CR

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

30

TPU(B81320*)

Revision A

4. Insert the "location blocks" (exclusive CR installation position fixing tool)

until they meet the location holes in the Upper Housing, then fit the "fixing
pins" in the location holes in the CR.
5. Set the Belt Levers on the right and left ends of the CR with the CR Belts
engaged with them, then fasten 2 screws (No.7) to secure the Belt Levers.
After fixing them, remove the tools ("Location Blocks" and "Fixing Pins").
6. Fasten the fixing screws for the right and left Tension Levers loosened in
the step 3.

C H E C K
P O IN T

n
n

Make sure that the "Location Blocks" are pushed enough

to meet the location holes in the upper housing.
When installing the Belt Lever, be sure to engage the tooth
of the lever with the CR Belt securely.

Figure 4-11. Setting the CR Installation Position Fixing Tool Set

Figure 4-12. Tool Installation

DISASSEMBLY & ASSEMBLY

Disassembly Procedures

31

CHAPTER

ADJUSTMENTS

TPU(B81320*)

Revision A

No adjustment is required for this transparency unit.

ADJUSTMENTS

33

CHAPTER

MAINTENANCE

TPU(B81320*)

Revision A

6.1 Overview
6.1.1 Cleaning
Perform cleaning when stain is noticeable. Stain on the document glass,
particularly, has direct effect on scanned image. Therefore, be sure to clean
the glass well to remove stain thoroughly.

C A U T IO N

Never apply any organic solvent such as thinner and

benzine, since these may deteriorate plastic and rubber
parts.

Outer cases

Wipe stain off with a clean cloth which is moistened with water and then
squeezed tightly. To remove severe stain, use neutral detergent.

Document glass

Remove dust and paper debris with a dry clean cloth. If stain is severe or
foreign matter is stuck, use a cloth absorbed with neutral detergent. If trace is
left, wipe it off well with a dry, clean cloth again.

6.1.2 Lubrication
This scanner needs no lubrication at the level of service specified in the service
manual.

MAINTENANCE

Overview

35

CHAPTER

APPENDIX

TPU(B81320*)

Revision A

7.1 Connector Pin Assignment

7.1.2 Connector Summary

This chapter provides information necessary for servicing.

Connectors used for the control circuit board (B81310*MAIN Board), which is the
same as used in the TPU for GT-12000, are summarized in the table below..

Table 7-1. Connector Summary

7.1.1 Connector Blocks

To the Scanner
(Option connector)

CN5

CN6
IC7
(Cover Open Sensor)

B81310 * MAIN Board

CN3

CN4

HP Sensor

CN
No.

Function

Ref.

CN2

For connection to CR motor

page 38

CN3

For connection to HP sensor

page 38

CN4

For connection to CR (Inverter Board, Lamp)

page 38

CN5

For connection to the scanner

page 38

CN6

For connection to the scanner

page 38

CN2

CR Motor

CR
(Inverter Board/Lamp)
Figure 7-1. Connector Blocks

APPENDIX

Connector Pin Assignment

37

TPU(B81320*)

Revision A

B81310*MAIN - CN2

B81310*MAIN - CN5
Table 7-2.

No.

Signal Name

Table 7-5.
Function

No.

Signal Name

Motor Drive (Phase A)

DSW1(HOME)

Home position detection signal

A/

Motor Drive (Phase A/)

DSW2(COVE)

Cover open detection signal

Motor Drive (Phase B)

+5V

Power supply voltage (+5V)

B/

Motor Drive (Phase B/)

LAMP

+5V

Power supply voltage (+5V)

TXD

TXD signal (Serial communication)

SCK

SCK signal (Serial communication)

LOD

Motor drive data set signal

SEL

Option detection signal

10

GND

GND

B81310*MAIN - CN3
Table 7-3.
No.

Signal Name

Function

HOME

GND

GND

+5V

Power supply voltage (+5V)

Function

Lamp drive signal

Home position detection signal

B81310*MAIN - CN6
Table 7-6.

B81310*MAIN - CN4
Table 7-4.
No.

Signal Name

1-4

GND

GND

Lamp

Lamp drive signal

+24V

Power supply voltage (+24V)

APPENDIX

Function

No.

Signal Name

+24V

Power supply voltage (+24V)

GND

GND

+5V

Power supply voltage (+5V)

Connector Pin Assignment

Function

38

TPU(B81320*)

Revision A

7.2 Circuit Board Component Layout

Figure 7-2. Component Layout - B81310*MAIN

APPENDIX

Circuit Board Component Layout

39

TPU(B81320*)

Revision A

7.3 Circuit Diagram

See next page for the circuit diagram of this TPU.

B81310*MAIN

APPENDIX

Circuit Diagram

40

IC4A
74LS126
R12

10K

R31
R14

10K

150

R32
1

IC4B
74LS126
R13

10K

R30
10K

4
4

IC5A
1

74LS06

R10

DSW1(HOME)

9
DSW2(COVE)

6
7
8
9

100

R51

10K

R11

100

LAMP

2
EE-SA104

R46
10K

R18
10K

SCK

IC5C
6
74LS06

R19
10K

R20
10K

R21
10K

R24
10K

R25
10K

R26
10K

R49
10K
IC5E
10K

R2

10K

R3
R4

R5
R6
R7

10K
R8

10K

150

11

IC3
10

10

150

74LS06

150

150

C2

C3

C4

C5

330P

330P

330P

330P

Q1
2SJ192

C6
0.1U

D5
MA165

R48
1K

R40
3K

DIN
CKS
CKL
OE

RESET
3

DOUT

VCC

R22
10K

R17
10K

SEL

QA
QB
QC
QD
QE
QF
QG
QH
QI
QJ
QK
QL
QM
QN
QO
QP

C19
0.1U

R27
10K

LOD

R1

IC1

1
2
24
23
22
21
20
19
18
17
16
15
14
13
11
12

11
12
13
14
3
2
C15

C18
ZD3
HZ16-3

47U/35V

NF

OSC

VI

11
12
13
14
3
2

GND

FOR IC4

FOR IC5

C16
0.1U

C17
0.1U

ZD2
HZ2B1

0.625V
R44
1KF

R36
200

IC4C
74LS126
1
3
12

13
IC5F
74LS06

11

12

IC4D
74LS126

Circuit Diagram - B81310*MAIN

R37

1.2 2W

10

D4

11EQS04
11EQS04

VR

2.2U/50V

1
2
4
8
INA
INB

NF

OSC

VI

11EQS04

GND

D7

5
7
10

C12
2.2U/50V

R35
200

D8

R38
1.2 2W
C8

VR

D6

11EQS04

TA7289P
2.2U/50V

1
0

D3

CN2
MOTOR

C11
2.2U/50V

C7

VCC

R43
2.2KF

D1
11EQS04

TA7289P
IC2

1
2
3
4

C20
47U/35V

D2
11EQS04

GND

R42
560

VCC

C13
4.7U/25V

1
2
4
8
INA
INB

3300P

CN4
LAMP

R39
10K

R23
10K

M66311P

1
2
3
4
5
6
7
8
9

R45
180 1/4W

TXD

10

CN6
IF2

10K

R50

5
CN5
IF1

R9

IC5D
8
74LS06

3
4

10K

100

R29
10K

R16

R47
200

C4116
1

74LS06

180 1/4W

IC7

Q2
3
IC5B
3

HOME

150

R15

CN3

1
2
3

11EQS04

D9
11EQS04

A
A/
B
B/

TPU(B81320*)

Revision A

7.4 Exploded Diagrams

See the following pages for the exploded diagrams of this TPU.

n
n

ES-8500 / Expression 1640XL TPU No. 0.01

ES-8500 / Expression 1640XL TPU No. 0.02

APPENDIX

Exploded Diagrams

42

876

851

803

808

839

861

803
847

805

G
C

876
876
802
803
845

876

810

888
824

891
844
858
890

845
891
844

813

803

865

852

890

818
890 806
890

842

848
868
864
883 822
890
824
888

807

896

853

822
811
821
824
888

862

882
809
814

200
882

890

800

887

894
890
890
813
824

879
887
816

811
821
815

887
888 D

855

882
879
882
849
884

854

880

859
813
824
888
817

850

850

881
876

859
849 884
822

881
881
881
876

816

812
824

858
849
884
E

877

812
824

886
886

888

807

876

849
884
819 F
822820
888
882
890

840
892

841

886
877

840

884

880
801

886
880

893

823

890

880

ES-8500 / Expression 1640XL TPU

No.01

Rev.01

10230

871

835

832
831 857 889 846
889
878
889
834
895
825 825
836
889
831
878
889
825
846
856
835
895
836
834
826

889
846
834

872

838 838

833
885
805

833

866

885
867

874

827

863
873

829
870

NOT A.S.P

828

869
879

875

879

878

878

804

ES-8500 / Expression 1640XL TPU

No.02

Rev.01

10230

TPU(B81320*)

Revision A

7.5 ASP List

Table 7-7.
Drawing No.

Parts Code

822

1036089

FLANGE, S

823

1036090

SHEET, SLIDE

824

1036092

FLANGE

825

1036093

FLANGE; B

826

1052658

FRAME, CR

827

1052662

REFLECTING PLATE, LAMP; B

828

1052659

COVER, CR

829

1036097

INSULATION PLATE, INVERTER

831

1036100

ROLLER, TENSION; B

832

1036102

TORSION SPRING, 108

833

1036103

LEVER, BELT

834

1036104

SHAFT, ROLLER

835

1036106

PLATE, TRANSPORTATION

836

1036107

SHEET, SUPPORT, CR

838

1052660

REFLECTING PLATE, LAMP

Table 7-7.

Unit/Part Name

Drawing No.

Parts Code

200

2025124

BOARD ASSY., MAIN

800

1052661

HOUSING, UPPER

801

1052664

HOUSING, LOWER

802

1056036

GLASS, 529 X 405

803

1036053

DOUBLE SIDE TAPE, 377 X 17

804

1036054

MAT, DOCUMENT

805

1036056

COVER, HINGE

806

1036057

LEVER, OPEN

807

1036068

FOOT

808

1036072

SHIELD, MAIN

809

1036074

PULLEY, DRIVE

810

1036075

SHIELD, MAIN; B

811

1036076

PULLEY, TRANSFER

812

1036077

PULLEY, DRIVEN

813

1036078

ROLLER, TENSION

839

1036250

COVER, DOCUMENT, DOCUMENT

SUPPORT

814

1036081

BELT, MOTOR

840

1036558

SHEET, UPPER

815

1036082

BELT, TRANSFER

841

1036559

PLATE, GND

816

1036083

BELT, CR

842

1036560

SPACER, MOTOR

817

1036084

TORSION SPRING, 280

844

1012618

DAMPER, CR

818

1036085

TORSION SPRING, 64.4

845

1017596

SHAFT, DAMPER, CR; B

819

1036086

TORSION SPRING, 420, R

846

1030337

ROLLER, CR; C

820

1036087

TORSION SPRING, 420, L

847

1036818

MINI CLAMP

821

1036088

FLANGE, L

848

1036819

NYLON CLAMP

APPENDIX

Unit/Part Name

ASP List

45

TPU(B81320*)

Revision A
Table 7-7.

Drawing No.

Parts Code

849

1036820

850

Table 7-7.
Drawing No.

Parts Code

SPACER, 6 X 6, ZMC

875

2026376

HOLDER ASSY., GUIDE, TPU

1038769

HINGE ASSEMBLY; B

876

1024145

C.B.P-TITE SCREW, 4 X 12, F/ZN

851

1053972

FRAME ASSEMBLY, DRIVE

877

1024254

C. SCREW, 4 X 6, F/ZN

852

1036989

FRAME ASSEMBLY, MOTOR

878

1020898

C.B.P-TITE SCREW

853

1036990

FRAME ASSEMBLY, TENSION

879

1036806

C.P.S-TITE (O) SCREW, 3 X 5, F/ZB

854

1036991

FRAME ASSY., DRIVEN, L

880

1036807

C.B.P-TITE SCREW, 3 X 12, F/NI

855

1036992

FRAME ASSY., DRIVEN, R

881

1036808

C.F.P-TITE. SCREW, 4 X 12, F/ZN

856

1036993

LEVER ASSEMBLY, CR

882

1036810

C.B.S-TITE (O) SCREW W2, 3 X 6, F/ZN

857

1036996

MOUNT PLATE ASSY., TENSION ROLLER

883

1036811

C.B.P-TITE (O) SCREW W2, 4 X 12, F/ZN

858

1036997

LEVER ASSEMBLY, TENSION, L

884

1036812

C.B.P-TITE (O) SCREW W2, 3 X 12, F/ZN

859

1037067

LEVER ASSEMBLY, TENSION, R

885

1036813

C.B. (O) SCREW W1, 3 X 12, F/ZN

861

2032842

SENSOR, HP; E

886

1038329

C.B.S-TITE (O) SCREW W2, 3 X 8, F/ZN

862

2025108

MOTOR ASSEMBLY, CR

887

B040350511

C.C. SCREW

863

2034359

LAMP, OPTION

888

B150300811

RETAINING RING

864

2025129

HARNESS

889

B150350111

RETAINING RING

865

2025142

HARNESS, HP

890

B300204211

C.B.S-TITE SCREW

866

2025143

HARNESS, LAMP

891

1008492

PLAIN WASHER

867

2034357

BOARD ASSY., INVERTER

892

1038492

PLATE, REINFORCEMENT

868

2026314

FERRITE CORE

893

1029442

SHEET, FRAME, SIDE

869

1037529

PIN, GUIDE

894

1052665

COMPRESSION SPRING, 0.735

870

1037530

PIN, ADJUST

895

B010404411

C.F. SCREW, 4 X 6, F/ZN

871

1039122

HOLDER ASSY., MOUNT, 35

896

1052666

KEYTOP, START SWITCH

872

1052153

HOLDER ASSY., 35

873

1052155

HOLDER ASSY., BROWNIE

874

1052157

HOLDER ASSY., 4 X 5

APPENDIX

Unit/Part Name

ASP List

Unit/Part Name

46