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DS/AZ20EN
Issue 2
DS/AZ20EN Issue 2
Introduction
Advanced Design
Modular Construction
DS/AZ20EN Issue 2
DS/AZ20EN Issue 2
Advanced Transmitter
The Endura AZ20 transmitter incorporates the most up-to-date
design and technology available today.
ABB's universal human/machine interface (HMI) with its large,
clear, backlit graphical display, 'through-the-glass' control and
intuitive menu structure simplifies transmitter configuration and
operation.
The user-friendly interface enables fast, easy data entry for all
parameters and the 'Easy Setup' menu speeds and simplifies
system commissioning.
Advanced diagnostics, in accordance with NAMUR NE107,
classify alarms and warnings as 'Maintenance Required',
'Check Function', 'Failure' and 'Out-of-Specification'. Cell
performance is monitored by the transmitter; indicators such as
cell impedance, rate-of-response to test gasses and changes in
calibration offset/factor are recorded and analyzed. The current
cell 'quality' is displayed by the transmitter as a visual indication
of the measurement confidence; providing the operator all the
information required to keep the monitor operating at peak
performance.
Probe Connections
Analog Output
Cell
Galvanically isolated
2 x Relays
Thermocouple
ACJC
Programmable over
4 to 20 mA
Heater
5 A @ 230 V AC
30 V DC
AutoCal Control
Analog Output
Galvanically isolated
Programmable over
0 to 20 mA
HART Communications
KEY
Standard
Relay Outputs
Option
Digital I/O
2 User-configurable as
input or output
Input:
Volt-free contacts
Output:
30 V DC @ 220 mA
DS/AZ20EN Issue 2
System Overview
There are 2 Endura AZ20 transmitter options probe with integral transmitter and probe with remote transmitter:
Probe with Integral Transmitter
Mains Supply
Flue*
Relays
Output
Signals
Flue*
Probe with Remote Transmitter
20 mm or
in. NPT
Gland
1/ 2
Mains Supply
Relays
Output
Signals
DS/AZ20EN Issue 2
Test Gas and Reference Air Supply Configurations Automatic Calibration (AutoCal) Systems
Probe
Probe
Reference Air
Reference Air
**ABB
Flowmeter
*ABB
Flow Meter
*ABB
FlowMeter
5 m Oil Coalescing
Filter Regulator
Probe
Vent to Dry Area
(Unrestricted Flow)
Probe
Vent to Dry Area
(Unrestricted Flow)
*ABB
Flowmeter
Test Gas 1
Test Gas 1
1 Bar (15 psi)
1 Bar (15 psi)
*ABB
Flowmeter
Test Gas 2 (Optional)
1 Bar (15 psi)
DS/AZ20EN Issue 2
Test Gas and Reference Air Supply Configurations Non-automatic Calibration (Non-AutoCal) Systems
Probe
Probe
Vent to Dry Area
(Unrestricted Flow)
Reference Air
*Shut-off
Valve
Test Gas 1
***ABB
Flowmeter
Clean Dry Oil-free
Instrument Air
10 Bar (145 psi) in max.
*Shut-off
Valve
**ABB
Flow Meter
Test Gas 1
1 Bar (15 psi)
5 m Oil Coalescing
Filter Regulator
5 m Oil Coalescing
Filter Regulator
Test Gas 2 (Optional)
Probe
Probe
Vent to Dry Area
(Unrestricted Flow)
*Shut-off
Valve
Test Gas 1
*Shut-off
Valve
**ABB
Flowmeter
DS/AZ20EN Issue 2
Overall Dimensions
Probe and Integral Transmitter
Dimensions in mm (in.)
407 (16.0)
135 (5.3)
390 (15.3)
168 (6.6)
62 (2.4)
Length m (ft.)
Unpacked kg (lb)
Packed kg (lb)
0.5 (1.7)
12.5 (27.5)
17.72 (39.1)
1.0 (3.3)
14.8 (32.5)
21.43 (47.3)
1.5 (5.0)
17.0 (37.5)
25.14 (55.5)
2.0 (6.6)
19.3 (42.5)
28.35 (63.6)
2.5 (8.2)
21.5 (47.5)
34.17 (75.4)
3.0 (9.9)
23.8 (52.4)
37.38 (83.5)
3.5 (11.5)
26.0 (57.4)
41.59 (91.7)
4.0 (13.1)
28.3 (62.3)
45.30 (99.9)
DS/AZ20EN Issue 2
Remote Probe
Dimensions in mm (in.)
203
(8.0)
62 (2.4)
For Flange Dimensions Refer to Page 10
135 (5.3)
Length m (ft.)
Probe Only
Unpacked kg (lb)
Packed Only
Packed kg (lb)
0.5 (1.7)
9 (19.9)
14.2 (31.4)
11.5 (25.4)
16.7 (36.9)
1.0 (3.3)
11.3 (24.9)
17.9 (39.6)
13.6 (30.3)
20.5 (45.1)
1.5 (5.0)
13.5 (29.8)
21.7 (47.7)
16.0 (35.3)
24.2 (53.3)
2.0 (6.6)
15.8 (34.8)
25.4 (55.9)
18.3 (40.3)
27.9 (61.4)
2.5 (8.2)
18 (39.7)
30.7 (67.7)
20.5 (42.2)
33.2 (73.2)
3.0 (9.9)
20.3 (44.7)
34.4 (75.8)
22.8 (50.2)
36.9 (81.3)
3.5 (11.5)
22.5 (49.6)
38.1 (84.0)
25.0 (55.2)
40.6 (89.5)
4.0 (13.1)
24.8 (54.6)
41.8 (92.2)
27.3 (60.1)
44.3 (97.7)
Remote Transmitter
Dimensions in mm (in.)
150 (5.9)
179 (7.0)
R3.2 (0.1)
98 (3.9)
71
(2.8)
DS/AZ20EN Issue 2
C ()
D (PCD)
ANSI 2 in 150
152.4 (6.00)
12 (0.47)
19 (0.75)
120.6 (4.75)
177.8 (7.00)
12 (0.47)
19 (0.75)
139.7 (5.50)
ANSI 3 in 150
190.5 (7.50)
12 (0.47)
19 (0.75)
152.4 (6.00)
4-Hole Flanges
DIN 65 PN16
185 (7.28)
12 (0.47)
18 (0.70)
145 (5.70)
JIS 65 5K
155 (6.10)
12 (0.47)
15 (0.59)
130 (5.12)
C
JIS 80 5K
180 (7.08)
12 (0.47)
19 (0.75)
145 (5.71)
Flange Type
C ()
D (PCD)
ABB Standard
(0.5 m [1.7 ft.]
probes only)
101 (3.97)
6 (0.24)
7.3 (0.29)
80 (3.15)
ABB Standard
165 (6.50)
12 (0.47)
12.5 (0.50)
140 (5.51)
6-Hole Flanges
C
B
Flange Type
C ()
D (PCD)
ANSI 4 in 150
228.6 (9.0)
12 (0.47)
19 (0.75)
190.5 (7.50)
DIN 80 PN16
200 (7.87)
12 (0.47)
18 (0.70)
160 (6.30)
220 (8.66)
12 (0.47)
18 (0.70)
180 (7.08)
JIS 100 5K
200 (7.87)
12 (0.47)
19 (0.75)
165 (6.50)
8-Hole Flanges
C
D
10
DS/AZ20EN Issue 2
Probe Terminal
No.
Tag ID
Connection Type
Cable Color
Code
Heater
Brown
Heater
Blue
SCN
Screen
Screens
T/C
Thermocouple (ve)
White
TC+
Thermocouple (+ve)
Green
ACJC
Grey
ACJC
Violet
CELL
Black
CELL +
Red
10
10
P2
White/Yellow
11
11
P COM
White/Black
12
12
P1
White/Orange
13
15
SV2
White/Blue
14
14
SV COM
White/Red
15
13
SV1
White/Green
11 P COM 12 P1 13 SV2
15 SV1
14 SV COM
9 CELL +
8 CELL
7 ACJC
6 ACJC
1H
2 H
5 TC +
10 P2
11 P COM
12 P1
13 SV1
14 SV COM
15 SV2
9 ACJC
8 ACJC
7 Cell +
6 Cell
5
4
3
2
1
TC +
TC
SCN
H
H
4 TC
3 SCN
11
DS/AZ20EN Issue 2
Mains
Power
N
10
9
8
7
6
5
4
3
2
1
NC
C
NC
C
+
A
B
C
Relay 1
Relay 2
Current Output
(4 to 20 mA) HART
*Option Board
Connections
DIO1
DIO2
COM
Current Output
(4 to 20 mA) HART
Brown
*Option Board
Connections
Blue
Green/Yellow
A B C +
N/C
Relay 1 Relay 2
N/C
N/L2
L/L1
Mains
12
DIO1
DIO2
COM
DS/AZ20EN Issue 2
System Specification
Measurement Performance
Power Supply
Range
0.01 ... 100 % O2
AC power supply
85 ... 265 V AC, 50/60 Hz
Electronics
< 10 W
Probe heater
< 100 W
EMC
Emissions and immunity
Conforms to EN61326-1:2006
Safety
Environmental Data
General safety
Conforms to EN61010-1: 2001
Probe
Storage temperature
40 ... 85 C (40 ... 185 F)
Operating humidity
Up to 95 % RH, non-condensing
Sunlight
Store and operate out of direct sunlight
Ingress protection
Probe (excludes remote/integral
transmitter)
Electronics enclosures
remote and integral
IP66 (NEMA 4)
13
DS/AZ20EN Issue 2
Probe Specification
Physical
Operating requirements
Reference air
Regulated
supply
Probes without
restrictors
Preset flow
0.3 ... 0.5 l/min
(0.64 to 1.06 scfh)
Process connection
All probe lengths:
Pumped
supply
Test gas
User-selectable, 100 ... 0.1 % O2 balance N2 and/or air
(air is recommended as one of the test gases)
JIS B2238 5K
NPT
(flange pressure ratings do not apply)
0.5 m (1.7 ft.) probes
Process pressure
Designed to withstand 35 kPa (5.1 psi) positive or negative
(pressure compensation required above 5 kPa (0.7 psi) transmitter
provides ability to supply fixed pressure compensation
* For > 2 m (6.6 ft.) probes, special conditions may apply
14
Probes without
restrictors
Calibration
Manual, semi-automatic or automatic
(controlled by Endura AZ20 transmitter)
Automatic calibration
AutoCal hardware
Optional built-in solenoid valves for control of test gas flow
Process Conditions
All probe lengths*
Probes with
restrictors
DS/AZ20EN Issue 2
Transmitter Specification
Transmitter enclosures
Analog outputs
Remote
Wall-, pipe- or stand-mounted
Standard
1 isolated current output
4 gland entries
Optional 1/2 in NPT, M20
Integral
Head-mounted
3 gland entries
Optional 1/2 in NPT, M20
Automatic calibration
AutoCal hardware
Isolated solenoid valve control as standard, 24 V @ 2 W per valve*
Digital inputs/outputs
Number
2 (optional)
Type
User-configurable as either input or output
Input
Volt-free contact
Output
Transistor switch capable of sinking 220 mA
Low output, < 2 V DC
Relay outputs
Number
2 standard
Type
Normally closed
5 A @ 230 V AC or 30 V DC (non-inductive)
Functions
User-configurable can be activated by one or more of the following
signals:
Process alarm 1, 2, 3, 4
Calibration in progress
Calibration failed
Out of test gas 1, 2
Test gas 1 valve control
Test gas 2 valve control
Failure diagnostic
Out-of-specification diagnostic
Maintenance required diagnostic
Function check diagnostic
*For driving internal automatic calibration units or can be used to drive external
calibration units on remote transmitters only.
15
DS/AZ20EN Issue 2
Transmitter Specification
Hart communications
Languages
Version
5.7 as standard
Integration
Device Type Manager (DTM) and Electronic Device Description (EDD)
Provide online/offline device configuration, online monitoring of
measurement values and diagnostic states
DTM
FDT v1.2.1 compliant
Works with FDT framework packages (for example, ABB Asset Vision
Basic)
EDD
Compliant with suitable framework tools (for example, SDC 625 and
Simatic PDM tools)
English
Calibration
Manual calibration
1 point (offset)
1 point (factor)
2 point (offset + factor)
Automatic calibration
1 point (offset)
2 point (offset + factor)
Calibration control
Front panel controls
Digital inputs
HART commands
User-defined schedule
Calibration scheduler
User-defined schedule enables automatic calibration frequency to be
set from 1 day to 12 months
Type
IrDA standard
Baud rate
Up to 115K baud
Functions
Firmware update
Remote HMI
Diagnostic log download
Datalog output
HART via IrDA
Part Numbers for Endura AZ20 / AZ20-ZFG2 Replacement Ovens, Thermocouple / Electrode Assemblies & ABB Flowmeters
Probe Length
Part Number
Probe Length
Part Number
AZ200 710
AZ200 711
AZ200 712
AZ200 713
AZ200 714
AZ200 715
AZ200 716
AZ200 717
AZ200 701
AZ200 702
AZ200 703
AZ200 704
AZ200 705
AZ200 706
AZ200 707
AZ200 708
Probe Length
Part Number
Flowmeter Type
Part Number
AZ200 720
AZ200 721
AZ200 722
AZ200 723
AZ200 786
16
AZ200 787
AZ200 788
AZ200 789
DS/AZ20EN Issue 2
Description
Part No.
Description
IM/AZ20MEN
Maintenance Manual
AZ200 780
AZ200 781
AZ200 700
Cell Assembly
(Includes Commissioning label and C-ring)
NPT (AZ20)
AZ200 799
BSP (AZ20)
AZ200 797
NPT (ZFG2)
AZ200 796
BSP (ZFG2)
AZ200 771
AZ200 772
AZ200 773
/4 BSP 110 V
/4 NPT 240 V
/4 NPT 110 V
ABB Flowmeter
Length
Thermocouple / Electrode Assembly
dependant see
page 16 for part
numbers
AZ200 728
9 Not Used
8 Not Used
Red 7
Red
Cell +
Green/Yellow 6
Blue
Cell
Green 5
White
T/C +
White 4
Blue
T/C
Green/Yellow 3 SCR/E
Screen/Earth
Sleeved Wire 2
Brown
H
Sleeved Wire 1
Blue
H
**Heater Cable
9
8
7
6
5
4
3
2
1
AZ200 727
Conduit
TC Cable
AZ200 785
Cell Cable
Screen
9 Not Used
8 Not Used
Red
Red 7
Cell +
Blue
Green/Yellow 6
Cell
White
Green 5
T/C +
Blue
White 4
T/C
Screen/Earth
Green/Yellow 3 SCR/E
Brown
Sleeved Wire 2
H
Blue
Sleeved Wire 1
H
Cell Cable
Screen
TC Cable
Conduit
Application
dependant see
page 16 for part
numbers
/4 BSP 240 V
Length
AZ20 Standard Oven Assembly
dependant see AZ20/ZFG2 Replacement Oven Assembly
page 16 for part
numbers
**Heater Cable
**Controlled Heater Voltage
55 V AC Max.
9
8
7
6
5
4
3
2
1
AZ20
AZ20/ZFG2
Version
Replacement Version
AZ200 729
AZ200 730
17
DS/AZ20EN Issue 2
Tx
X
Probe
X
X
0
1
2
3
0
1
2
0
1
2
0
1
0
1
2
0
1
2
0
1
2
3
4
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
9
A
B
0
1
0
1
0
1
2
3
50 m (164 ft.)
75 m (246 ft.)
100 m (328 ft.)
4
5
6
Language
English
18
STD
DS/AZ20EN Issue 2
STD
Probe Type
ZFG2 replacement
1
2
Remote
Automatic Calibration
No automatic calibration (without flow restrictors)
Insertion Length
2
1
2
3
4
0
1
2
3
4
5
6
7
8
9
A
B
1
1
7
8
E
19
DS/AZ20EN
ABB 2009
Issue 2
Printed in UK (10.09)
ABB Limited
Oldends Lane, Stonehouse
Gloucestershire
GL10 3TA
UK
Tel: +44 (0)1453 826661
Fax: +44 (0)1453 829671
ABB Inc.
125 E. County Line Road
Warminster
PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183