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UHF FM TRANSCEIVER

TK-3160
SERVICE MANUAL
2003-8 PRINTED IN JAPAN
B51-8653-00 (S) 1314

CONTENTS

Antenna
(KRA-27: Option)

Knob (CH-SELECTOR)
(K29-9280-13)

Knob (VOLUME)
(K29-9278-13)

Cabinet assy
(A02-3826-33)

Knob (PTT)
(K29-9279-03)

Does not come with antenna.


Antenna is available as an option.

GENERAL ............................................................. 2
SYSTEM SET-UP ................................................. 2
OPERATING FEATURES ..................................... 3
REALIGNMENT .................................................... 4
DISASSEMBLY FOR REPAIR .............................. 5
CIRCUIT DESCRIPTION ....................................... 7
INSTALLATION .................................................. 11
TERMINAL FUNCTION ...................................... 12
SEMICONDUCTOR DATA ................................. 13
COMPONENTS DESCRIPTION ......................... 14
PARTS LIST ........................................................ 15
EXPLODED VIEW ............................................... 23
PACKING ............................................................ 24
ADJUSTMENT ................................................... 25
PC BOARD
TX-RX UNIT (X57-672X-XX) ........................ 30
SCHEMATIC DIAGRAM ..................................... 34
BLOCK DIAGRAM .............................................. 38
LEVEL DIAGRAM ............................................... 40
KSC-30 ................................................................ 41
SPECIFICATIONS ............................ BACK COVER

TK-3160
GENERAL / SYSTEM SET-UP
INTRODUCTION

PERSONAL SAFETY

SCOPE OF THIS MANUAL

The following precautions are recommended for personal


safety:
DO NOT transmit until all RF connectors are verified secure
and any open connectors are properly terminated.
SHUT OFF and DO NOT operate this equipment near
electrical blasting caps or in an explosive atmosphere.
This equipment should be serviced by a qualified technician only.

This manual is intended for use by experienced technicians


familiar with similar types of commercial grade
communications equipment. It contains all required service
information for the equipment and is current as of the
publication date. Changes which may occur after publication
are covered by either Service Bulletins or Manual Revisions.
These are issued as required.

SERVICE
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information,
the full part identification number should be included. This
applies to all parts, components, kits, or chassis. If the part
number is not known, include the chassis or kit number of
which it is a part, and a sufficient description of the required
component for proper identification.

Unit
Model
& destination

TX-RX Unit

TK-3160 K,M X57-6730-10

Frequency range

Remarks

450~490MHz

IF1 : 49.95MHz
LOC : 50.4MHz

This radio is designed for easy servicing. Refer to the


schematic diagrams, printed circuit board views, and alignment
procedures contained within.

SYSTEM SET-UP
Merchandise received
License and frequency allocated by FCC
Frequency range (MHz)
Choose the type of transceiver
Transceiver programming

Are you using the optional antenna?

TX/RX 450~490

NO

Delivery

Type

4.0W

TK-3160 (K,M)

A personal computer (IBM PC or compatible), programming


interface (KPG-22), and programming software (KPG-82D)
are required for programming.
(The frequency, TX power HI/LOW, and signalling data are programmed
for the transceiver.)
YES

KRA-23 or KRA-27
Optional antenna

YES

KMC-17 or KMC-21
Speaker microphone

NO

Are you using the speaker microphone?

RF power

(Option)

TK-3160
OPERATING FEATURES
1. Operation Features

GETTING ACQUAINTED

Installing the (Optional) Antenna

Antenna

Screw the antenna into the connector on


the top of the transceiver by holding the
antenna at its base and turning it clockwise
until secure.

1 2

Installing the Belt Clip


Note: When first installing the belt clip, you must remove the
battery pack from the rear of the transceiver.

2
3

Remove the two screws from the


rear of the transceiver, then remove
the small, plastic black covering that
was held in place.
Insert the belt clip mount into the
space on the rear of the transceiver.
Using the 2 screws, affix the belt
clip in place.

Note: Do not dispose of the plastic


black covering! If you remove
the belt clip, replace the covering
into the space on the rear of the
transceiver. Either this covering
or the belt clip must be in place,
otherwise the battery pack may
not remain installed properly.

Installing the Cover over the


Speaker/ Microphone Jacks
Note: When installing the speaker/
microphone jack cover, you must
remove the battery pack from the
rear of the transceiver.
If you are not using a speaker/
microphone, install the cover over the
speaker/ microphone jacks using the
supplied screw.
Note: To lift the cover after it has been installed, use a piece
of hardened plastic or metal, such as a small screwdriver.
Lift the cover by its tab, beside the screwhole, taking
care not to damage the cover.

Installing the (Optional) Speaker/ Microphone


Note: When installing the optional
speaker/ microphone and its
locking bracket, you must
remove the battery pack from
the rear of the transceiver.
1

Insert the speaker/ microphone


plugs into the speaker/ microphone
jacks.
Attach the locking bracket using the supplied screw.

Note: To lift the locking bracket after it has been installed,


use a piece of hardened plastic or metal, such as a small
screwdriver. Lift the bracket by its tab, beside the
screwhole, taking care not to damage the bracket.

6
7

Microphone

Speaker

The transceiver is shown with the optional KNB-24L battery


pack.

q LED indicator
Lights red while transmitting. Lights green while receiving.
Flashes orange while receiving a 2-Tone, DTMF, or
FleetSync signal that matches the one set up in your
transceiver. If programmed by your dealer, flashes red when
the battery power is low while transmitting.

w Channel Switch
Rotate to select a channel from 1 to 16.

e Power switch/ Volume control


Turn clockwise to switch ON the transceiver. Rotate to
adjust the volume. To switch OFF the transceiver, turn
counterclockwise fully.

r AUX key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.

t PTT (Push-to-Talk) switch


Press this switch, then speak into the microphone to call a
station.

y Side 1 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.

u Side 2 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is Squelch Off Momentary. Press each key to activate
its auxiliary function.

i SP/MIC jacks
Connect an optional speaker/ microphone here.
3

TK-3160
OPERATING FEATURES / REALIGNMENT
Programmable Auxiliary Functions

3-2. Connection procedure

The AUX, Side 1, and Side 2 keys can be programmed


with the auxiliary functions listed below:
2-Tone Encode
Emergency 1
Monitor Momentary
Monitor Toggle
None
RF Power Low
Scan
Scan Temporary Delete
Scrambler
Squelch Off Momentary
Squelch Off Toggle

1. Connect the TK-3160 to the personal computer with the


interface cable.
2. When the POWER is switched on, user mode can be
entered immediately. When the PC sends a command,
the radio enters PC mode.
When data is transmitting from the transceiver, the red
LED lights.
When data is received by the transceiver, the green LED
lights.

This function can be programmed only on the AUX key.

3-3. KPG-22 description


(PC programming interface cable: Option)

REALIGNMENT

The KPG-22 is required to interface the TK-3160 with the


computer. It has a circuit in its D-subconnector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-22 connects the SP/MIC connector of the TK-3160
to the computers RS-232C serial port.

1. Modes
User mode
PC mode

Data programming
mode
PC test mode

Mode
User mode
PC mode
Data programming
mode
PC test mode

Notes:
The data stored in the personal computer must match the
model type when it is written into the EEPROM.
Change the TK-3160 to PC mode, then attach the interface
cable.

3-4. Programming software description


PC tuning mode

Function
For normal use.
Used for communication between the
radio and PC (IBM compatible).
Used to read and write frequency data
and other features to and from the radio.
Used to check the radio using the PC.
This feature is included in the KPG82D.

KPG-82D is the programming software for TK-3160


supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
machine.
The data can be input to or read from TK-3160 and edited
on the screen. The programmed or edited data can be printed
out. It is also possible to tune the transceiver.

IBM-PC

KPG-22

2. How to Enter Each Mode


Mode
User mode
PC mode

Operation
Power ON
Received commands from PC

3.PC Mode

Gray
Gray/Black
1.5D-XV Lead wire
1.5D-XV Shield wire

KPG-82D
RF Power meter
or SSG

Tuning cable
(E30-3216-05)

3-1. Preface
The TK-3160 transceiver is programmed using a personal
computer, a programming interface (KPG-22) and programming
software (KPG-82D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.

Fig. 1

} SP
} MIC

TK-3160
DISASSEMBLY FOR REPAIR
1. Separating the case assembly from the chassis.

3. How to remove the battery terminal block.

1. Remove the volume knob z.


2. Remove the two screws x.
3. Lift the chassis c, and remove it from the case assembly.
Note: After separating the case assembly from the chassis,
remove the channel knob.

1. Remove the two screws /, then pull out the back cover .
2. Remove the screw .

Packing

Channel knob

2. Separating the chassis from the TX/RX unit.


1. Remove the two screws v fixing the TX/RX unit B/2.
2. Remove the twelve screws b and two screws n fixing
the TX/RX unit A/2.
3. Remove the solder from the antenna terminal using a
soldering iron m, then lift the unit off.

TX/RX UNIT A/2

b
b
b

b
.

b
n

v
v
TX/RX UNIT B/2

Note: To remove the TX/RX unit B/2, remove the solder using
a soldering iron ..
Note: The two screws n of TX/RX unit A/2 are fixing the
battery terminal block ,.

TK-3160
DISASSEMBLY FOR REPAIR
Installation of chassis and cabinet assy

Assembling
Installation of battery terminal block and
packing

Do not press this area, top


packing easily deform.

Install them so that no distortion or deformation occurs.

Installation of speakers and cushion, and wire


styling of speakers

First, mount the set to the cabinet assy.

Second, press down the Chassis to the


cabinet assy as shown in the diagram.
Wire Styling

Install the cushion


according to the
guide.

Good Condition

NG Condition

Install the speakers so that they do not protrude from the


cushion. Perform the wire styling of speakers as shown in a
photograph.

Attaching the cushion


Attach the cushion as shown in Fig. 1.
After mount, packing
should be in this
condition.

Packing protruded out.

G13-2017-04
Take screw B and
MIC edge as reference
line when sticking.

G13-2020-04
A

Packing deform.

G13-2018-04
Stick between screw
A and B.

Fig. 1
Note: Cushion must not cover the screws A,B and C.

Note:
Take care that the packing does not protrude from the
chassis or case.
Replace the protruded or deformed packing with a new one.

TK-3160
CIRCUIT DESCRIPTION
3) IF Amplifier Circuit

1. Frequency Configuration
The receiver utilizes double conversion. The first IF is 49.95
MHz and the second IF is 450 kHz. The first local oscillator
signal is supplied from the PLL circuit.
The PLL circuit in the transmitter generates the necessary
frequencies. Fig. 1 shows the frequencies.
ANT TX/RX: 450 ~ 490MHz (K,M)

CF
450kHz
SP
MCF

RF
AMP

ANT SW

AF
AMP

IF SYSTEM
49.95MHz
50.4MHz
X3 multiply
TCXO

16.8MHz

RX: 400.05 ~ 440.05MHz


(K,M)

TX: 450 ~ 490MHz (K,M)

RF
AMP

TX
AMP

MIC
PLL
VCO

MIC
AMP

The first IF signal is passed through a four-pole monolithic


crystal filter (XF401) to remove the adjacent channel signal.
The filtered first IF signal is amplified by the first IF amplifier
(Q202) and then applied to the lF system IC (IC401). The IF
system IC provides a second mixer, second local oscillator,
limiting amplifier, quadrature detector and RSSI (Received
Signal Strength Indicator). The second mixer mixes the first
IF signal with the 50.4MHz of the second local oscillator
output (TCXO X1) and produces the second IF signal of
450kHz.
The second IF signal is passed through the ceramic filter
(CF401) to remove the adjacent channel signal. The filtered
second IF signal is amplified by the limiting amplifier and
demodulated by the quadrature detector with the ceramic
discriminator (CD401). The demodulated signal is routed to
the audio circuit.

Fig. 1 Frequency configuration


4) Wide/Narrow Switching Circuit

2. Receiver
The frequency configuration of the receiver is shown in Fig. 2.
ANT

RF AMP
Q404

BPF

BPF

MIXER
Q403

TUNE

1st Local

MCF
XF401

IF AMP
Q402

ANT SW
TUNE

Narrow and Wide settings can be made for each channel


by switching the demodulation level.
The WIDE (high level) and NARROW (low level) data is
output from IC805, pin 54.
When a WIDE (high level) data is received, Q401 turn off.
When a NARROW (low level) data is received, Q401 turn on.
Q401 turns off/on with the Wide/Narrow data and the IC401
detector output level is switched to maintain a constant
output level during wide or narrow signals.

CF401
IC602
AF Amp

IC601
AF VOL

IC401
IF,MIX,DET

IC605
AF PA

Q402

SP

AQUA

AFOUT
IC401
FM IF SYSTEM

X1
Q4
X3 multiply

TCXO

16.8MHz

2nd Local

QUAD

IFO

Fig. 2 Receiver section


C409
R408

1) Front End (RF AMP)


The signal coming from the antenna passes through the
transmit/receive switching diode circuit, (D204,D206,D208
and D212) passes through a BPF (L413 and L414), and is
amplified by the RF amplifier (Q404).
The resulting signal passes through a BPF (L409,L408 and
407) and goes to the mixer. These BPFs are adjusted by
variable capacitors (D402,D403,D404,D405 and D406). The
input voltage to the variable capacitor is regulated by
voltage output from the microprocessor (IC805).

2) First Mixer
The signal from the front end is mixed with the first local
oscillator signal generated in the PLL circuit by Q403 to
produce a first IF frequency of 49.95 MHz.
The resulting signal passes through the XF401 MCF to cut
the adjacent spurious and provide the opitimun
characteristics, such as adjacent frequency selectivity.

Q401
W/N

R409

CD401

H : Wide
L : Narrow

5R

Fig. 3 Wide/Narrow switching circuit


5) Audio Amplifier Circuit
The demodulated signal from IC401 is amplified by IC602,
and goes to AF amplifier through IC601.
The signal then goes through an AF volume control (VR801),
and is routed to an audio power amplifier (IC605) where it is
amplified and output to the speaker.

TK-3160
CIRCUIT DESCRIPTION
6) Tone Volume Fixed Circuit
This function generates a TONE signal sound even if the
AF volume of the transceiver is the minimum.
A TONE signal is sent through Q602 to the AF amplifier
when, in the FPU, TONE Volume Fixed is set to ON.

(3) MSK (Fleet Sync)


Fleet Sync utilizes 1200bps and 2400bps MSK signal is
output from pin 6 of IC601. And is routed to the VCO.
When encoding MSK, the microphone input signal is muted.
RECEIVE SIGNALING

IC601
AQUA

VOL

IC601

FM IF IC401

IC605
TA7368F

IC805 BEEP
CPU

IC602
IF Amp
SIGNAL
DTMF

IF Amp

AQUA

QT/DQT

TONE VOL FIXED


Q602
BEEPSW

Hi: ON
LOW: OFF

IC605
AF PA

IC805
LSDI

AN SQL

Q608
SW

SP

CLK,DATA,
STD,LOADN

+
SP-J

IC603
BPF & COMPALATER

CPU
HSDI
SP MUTE

SP

Fig. 5 AF amplifier and squelch

Output Level (mV)

[VOL Position vs Output Level]

(4) DTMF
The DTMF input signal from the IF IC (IC401) is amplified
by IC602 and goes to IC601, the DTMF decoder. The
decoded information is then processed by the CPU.

500

ON
25
Min

Q603,604,607
SW

2-TONE

OFF
Center

Max

Fig. 4 Tone volume fixed circuit

3. PLL Frequency Synthesizer


The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.

7) Squelch
Part of the AF signal from the IC enters the FM IC (IC401)
again, and the noise component is amplified and rectified
by a filter and an amplifier to produce a DC voltage
corresponding to the noise level.
The DC signal from the FM IC goes to the analog port of
the microprocessor (IC805). IC805 determines whether to
output sounds from the speaker by checking whether the
input voltage is higher or lower than the preset value.
To output sounds from the speaker, IC805 sends a high
signal to the SP MUTE line and turns IC605 on through
Q603,Q604,Q607 and Q608. (See Fig. 5)

8) Receive Signalling
(1) QT/DQT
The output signal from IF IC (IC401) enters the
microprocessor (IC805) through IC601. IC805 determines
whether the QT or DQT matches the preset value, and
controls the SP MUTE and the speaker output sounds
according to the squelch results.
(2) 2-TONE
Part of the received AF signal output from the AF amplifier
IC602, and then pass through an audio processor (IC601),
goes to the other AF amplifier IC603, is compared, and then
goes to IC805. IC805 checks whether 2-TONE data is
necessary. If it matches, IC805 carries out a specified
operation, such as turning the speaker on. (See Fig. 5)

1) PLL
The frequency step of the PLL circuit is 5 or 6.25kHz.
A 16.8MHz reference an oscillator signal is divided at IC1
by a fixed counter to produce oscillator (VCO) output signal
which is buffer amplified by Q9 then divided in IC1 by a
dual-module programmable counter. The divided signal is
compared in phase with the 5 or 6.25kHz reference signal
from the phase comparator in IC1. The output signal from
the phase comparator is filtered through a low-pass filter
and passed to the VCO to control the oscillator
frequency.(See Fig. 6)

2) VCO
The operating frequency is generated by Q6 in transmit
mode and Q5 in receive mode. The oscillator frequency is
controlled by applying the VCO control voltage, obtained
from the phase comparator, to the varactor diodes (D4 and
D7 in transmit mode and D3 and D9 in receive mode). The
RX pin is set high in receive mode causing Q8 and Q12 to
turn Q6 off and turn Q5 on.
The TX pin is set high in transmit mode. The outputs from
Q5 and Q6 are amplified by Q9 and sent to the RF amplifiers.

TK-3160
CIRCUIT DESCRIPTION
IC601

Q6
TX VCO

D4,7
LPF

Q7
RF AMP

AGC
MIC
AQUA

LPF

Q9
BUFF AMP

Q5
RX VCO

D3,9

VCO

Q11
RF AMP

LPF

Q8, 12
T/R SW

IC805
DTMF/2 TONE

LSDVCO

LPF

LSDTCXO

LPF

RX

X1

TX
CPU

TCXO

PLL IC IC1

5kHz/6.25kHz

Fig. 8 Microphone amplifier

1/N

PLL DATA
PHASE
COMPARATOR

CHARGE
PUMP

2) Drive and Final Amplifier

REF OSC

The signal from the T/R switch (D201 is on) is amplified by


the pre-drive (Q206) and drive amplifier (Q207) to 50mW.
The output of the drive amplifier is amplified by the RF power
amplifier (Q211) to 4.0W (1W when the power is low). The
RF power amplifier consists of two MOS FET stages. The
output of the RF power amplifier is then passed through
the harmonic filter (LPF) and antenna switch (D204 and
D206) and applied to the antenna terminal.

1/M
5kHz/6.25kHz

X1
16.8MHz

Fig. 6 PLL circuit


3) Unlock Detector
If a pulse signal appears at the LD pin of IC1, an unlock
condition occurs, and the DC voltage obtained from C19,
R6, and Q1 causes the voltage applied to the microprocessor
to go high. When the microprocessor detects this condition,
the transmitter is disabled, ignoring the push-to-talk switch
input signal.(See Fig. 7)

From
T/R SW
(D201)

Q205

Q206
Pre-DRIVE
AMP

RF
AMP

VG

Q207
DRIVE
AMP
VG

ANT

D204
D206

Q211
RF
POWER AMP

ANT
SW

LPF

VG
VDD

+B
R256
R257

5C

R261
IC201
(1/2)

IC805

R6

IC201
(2/2)

PCTV
(IC805)

R7
Q1

IC1

UL

Fig. 9 Drive and final amplifier and APC circuit

R16
CPU

LD
PLL IC

C19

Fig. 7 Unlock detector circuit

4. Transmitter System
1) Microphone Amplifier
The signal from the microphone passes through IC601.
When encoding DTMF, it is turned OFF for muting the
microphone input signal by IC601.
The signal passes through the Audio processor (IC601) for
the maximum deviation adjustment, and goes to the VCXO
modulation input.

3) APC Circuit
The APC circuit always monitors the current flowing through
the RF power amplifier (Q211) and keeps a constant current.
The voltage drop at R256, R257 and R261 is caused by the
current flowing through the RF power amplifier and this
voltage is applied to the differential amplifier IC201(1/2).
IC201(2/2) compares the output voltage of IC201(1/2) with
the reference voltage from IC805. The output of IC201(2/2)
controls the VG of the RF power amplifier, Drive amplifier
and Pre-Drive amplifier to make both voltages the same.
The change of power high/low is carried out by the change
of the reference voltage.

4) Encode Signalling
(1) QT/DQT
QT,DQT data of the LSDTCXO Line is output from pin 22 of
the CPU. The signal passes through a low-pass CR filter
and goes to the TCXO(X1).
The QT,DQT data of the LSDVCO Line is output from pin
9

TK-3160
CIRCUIT DESCRIPTION
20 of the CPU. The signal passes through a low pass CR
filter, mixes with the audio signal, and goes to the VCO
modulation input. TX deviation is adjusted by the CPU.
(2) DTMF/2 TONE
High-speed data is output from pin 2 of the CPU. The signal
passes through a low-pass CR filter, and provides a TX and
SP out tone, and is then applied to the audio processor
(IC601). The signal is mixed with the audio signal and goes
to the VCO.
TX deviation is adjusted by the CPU.
(3) MSK (Fleet Sync)
The MSK input signal from the IF IC is amplified by IC602
(1/2) and goes to pin 31 of IC 601. The signal is demodulated
by MSK demodulator in IC 601. The demodulated data goes
to the CPU for processing.

C834

XOUT
IC805
Q810
Hi: OFF
LOW: ON

6. Control Circuit
The control circuit consists of a microprocessor (IC805) and
its peripheral circuits. It controls the TX-RX unit. IC805 mainly
performs the following:
(1) Switching between transmission and reception by the
PTT signal input.
(2) Reading system, group, frequency, and program data
from the memory circuit.
(3) Sending frequency program data to the PLL.
(4) Controlling squelch on/off by the DC voltage from the
squelch circuit.
(5) Controlling the audio mute circuit by the decode data
input.
(6) Transmitting tone and encode data.

1) Frequency Shift Circuit


The microprocessor (IC805) operates at a clock of
7.3728MHz. This oscillator has a circuit that shifts the
frequency by BEAT SHIFT SW (Q810).
A beat sound may be able to be evaded from generation if
Beat Shift is set to ON when it is generated in the internal
spurious transmission modulated sound of a transceiver.

BSHIFT

Fig. 10 Frequency shift circuit


2) Memory Circuit
Memory circuit consists of the CPU (IC805) and an EEPROM
(IC804). An EEPROM has a capacity of 64k bits that contains
the transceiver control program for the CPU and data such
as transceiver channels and operating features.

5. Power Supply
There are 3.5V power supply for PLL circuit and five 5V
power supplies for the microprocessor: 5M,5MS,5C,5R, and
5T. 5M for microprocessor is always output while the power
is on. 5M is always output, but turns off when the power is
turned off to prevent malfunction of the microprocessor.
5C is a common 5V and is output when SAVE is not set to
OFF.
5R is 5V for reception and output during reception.
5T is 5V for transmission and output during transmission.

X801

IC805

IC804

CPU

EEPROM

Fig. 11 Memory circuit


3) Low Battery Warning
The battery voltage is checked using by the microprocessor.
The transceiver generates a warning tone when it falls below
the warning voltage shown in the table.
(1) The red LED blinks when the battery voltage falls below
the voltage (1) shown in the table during transmission.
(2) The red LED blinks when the battery voltage falls below
the voltage (2) shown in the table during transmission.
Note:
The transceiver checks the battery voltage during reception
even when, in the FPU, the Battery Warning status function
is set to On TX (default setting).
However, the LED does not blink during reception. During
transmission, the LED blinks to generate the warning tone
of a low battery voltage.
(3) The transceiver immediately stops transmission when
the battery voltage falls below the voltage (3) shown in
the table. A message tone beeps while the PTT switch
is released.
Battery Case

Li-ion Battery Ni-Cd Battery Ni-MH Battery

(1)

6.2[V]

6.5[V]

6.2[V]

6.2[V]

(2)

7.5[V]

7.1[V]

6.8[V]

7.0[V]

(3)

5.9[V]

6.2[V]

5.9[V]

5.9[V]

SB

IC805

R833
88

CPU
R834

Fig. 12 Low battery warning


10

TK-3160
CIRCUIT DESCRIPTION / INSTALLATION
4) Battery Type Detection

INSTALLATION

The transceiver automatically detects teh battery type,


measuring the resistance between the S-terminal and +
terminal on the battery pack and changes the supplied
voltage to the S-tarminal as below. The microprocessor then
detects the battery type.
Resistor value

Battery type

Input voltage of S-terminal

1.8M

Li-ion

0.3~1.3V

560k

Ni-Cd

1.3~2.6V

220k

Ni-MH

2.6~5.0V

OPEN

Battery case

0~0.3V

7. Control System
Keys and channel selector circuit.
The signal from keys and channel selector input to
microprocessor directly as shown in fig. 13.
Channel selector
PTT
SW

R647

R622

R618

C627

C636

R623

R616

C847

+ C610
C613

R625
C846

CP810
75
76

L804

VCC

51
50

R855

R695

R621

R624

CP813

CE

R856

CP809

10
9

C630

C622

32
1

R836

L806

17
16

CP812

CP803

C635
25
26

R839

R840

R2

C1
C3

R3

C628

C642

R627

R632

R629
R631

R835

C4

C625

C632

C640

C634

R641

R647

R1

R601

R628

R642

C646

CP808

C641

C608

R610

R608

R643

R634

R626
C631

IC601

C633

C648

R615

R640

R696

C618

C619

SW2

C616

Fig. 13 Control system

R609

C614
617

76

C645

C609

SW1

R633

R607

C643

C607

C621

AUX SW

SIDE 1 75

SIDE 2

R601

74

R613

IC805
CPU

34

C637

AUXSW
70
EN1
69
EN2
68
EN3
67
EN4

Remove the TX/RX unit from the radio before installing the
optional board in the radio.
The procedure for removing the TX/RX unit is described in
the DISASSEMBLY FOR REPAIR section in the Service
Manual.
Install the optional board on the back of the TX/RX unit.
For details on installation of the optional board, refer to
Installation Information supplied with the optional board.
When installing the optional board, also refer to the chart in
TERMINAL FUNCTION section (page 12) given in the Service
Manual.
Note: To install and use the Scrambler Board, remove R601
and R647 from the front of the TX/RX unit.

R636

PTT

1. Optional Board

CP814

TX-RX UNIT (X57-6730-10)


Component side view

11

TK-3160
TERMINAL FUNCTION
CN801
Pin
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

GND
SB
A3
TXAFI
A2
A6
A1
A5
A4
NC
5C
DEO
TXAFI
DEO
NC

GND
Switched B
AUX3
Transmit AF input
AUX2
AUX6
AUX1
AUX5
AUX4
Non connection
DC 5V
Discriminator signal output
Transmit AF input
Discriminator signal output
Non connection

16

ALT

Sidetone input

17
18
19
20

NC
NC
NC
GND

Non connection
Non connection
Non connection
GND

Designation

Function

Condition
Output Voltage/7mA load
Load >100k
Input sensitivity/Impedance (1kHz std. dev.)
Load >100k
Load >100k
Load >100k
Load >100k
Load >100k
Output Voltage/10mA load
Output voltage/Impedance (1kHz std. mod.)
Input sensitivity/Impedance (1kHz std. dev.)
Output voltage/Impedance (1kHz std. mod.)
Input sensitivity/Impedance
(1kHz rated AF power/Vol. MAX)

Value
Vss
DC (Battery terminal) 0.5V
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
28050mVrms @22k Load
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
Non connection
5.00.5V
28050mVrms @2.2k Load
28050mVrms @22k Load
28050mVrms @2.2k Load
Non connection
7 3mVrms @22k Load
Non connection
Non connection
Non connection
Vss

Solder point connection


Designation
Function
MIC_I
Mic input
MIC_O
RA_I
RA_O
A1
A2
A3
A4
A5
A6
SB
GND
5C
TXAFI
DEO
LSDFO
ALT

12

Condition
Input sensitivity/Impedance (1kHz std. dev.)
Output voltage/Impedance (1kHz 15mVrms mic input)
Output voltage/Impedance (1kHz 100mVrms mic input)
Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX)
Output voltage/Impedance (1kHz std. mod.)
Output voltage/Impedance (1kHz system mod.)
Load >100k
Load >100k
Load >100k
Load >100k
Load >100k
Load >100k
Output Voltage/7mA load

Value
73mVrms @22k Load
2.61.0mVrms @2.2k Load
Mic o utput
9020mVrms @100k Load
Receiver AF input
7520mVrms @22k Load
15050mVrms @2.2k Load
Receiver AF output
29050mVrms @100k Load
AUX1
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX2
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX3
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX4
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX5
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX6
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
Switched B
DC (Battery terminal) 0.5V
GND
Vss
DC 5V
Output Voltage/10mA load
5.00.5V
Transmit AF input
Input sensitivity/Impedance (1kHz std. dev.)
28050mVrms @22k Load
Discriminator signal output Output voltage/Impedance (1kHz std. mod.)
28050mVrms @2.2k Load
Received sub-tone output Output voltage/Impedance (150Hz 15% mod.)
18050mVrms @2.2k Load
Sidetone input
Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) 73mVrms @22k Load

TK-3160
SEMICONDUCTOR DATA
Microprocessor : M30622MCA7G7GP (TX-RX UNIT : IC805)
Pin function
Pin
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Port
Name
PCTV
DTMF
HSDI
EEPDAT
EEPCLK
BYTE
CNVSS
AUX5
AUX6
RESET
XOUT
VSS
XIN
VCC
NC
INT
RDF/FD
TCLK/
DTRDI
NC
LSDVCO
NC
LSDTCXO
NC
BEEP
OPTDET
NC
NC
NC
AUX4
AUX2
NC
NC
TXD
PTT/RXD
STD
BBDIR
BBCLK
BBDI/O
NC
TDATA/
DTRCLK
DTRLOADN
AUX3
AUX1
NC
NC
DSW
BEEPSW
AFCOUT
AFMUTE
NC
TX
RX

I/O

Function

O
O
I
I/O
O
I
I
O
O
I
O
I
I
I
I

APC/BPF control data output.


DTMF,2TONE.
High speed data input.(2TONE)
EEPROM data input/output.
EEPROM Clock
GND.
GND.
Option Board 5
Option Board 6
CPU reset.
CPU clock.
GND.
CPU clock.
+5V.
NC
Battery voltage monitor input Low battery : L
Base Band IC Data input

Base Band IC Data input

O
I
O
I
O
I
O
I/O
I/O
I
I
O
O
I/O
-

NC
Low speed data output. (VCO)
NC
Low speed data output. (TCXO)
NC
Beep output.
Option detect input
NC
NC
NC
Option board port 4
Option board port 2
NC
NC
Serial data.
PTT on : L/Serial data.
Base Band IC Data input
Base Band IC Data output
Base Band IC clock output
Base Band IC Data input/output
NC

Base Band IC Data output

O
O
O
O
O
O
O
O
O

Base Band IC Data output


Option board port 3
Option board port 1
NC
NC
APC voltage discharge Switch
Beep switch.
AF amp power supply control
RX audio mute
NC
TX VCO power supply switch
RX VCO power supply switch

Pin
No.
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

Port
I/O
Name
BSHIFT
O
W/N
O
NC
APCSW
O
SAVE
O
5TC
O
5RC
O
VCC
5MSC
O
VSS
NC
NC
NC
NC
EN4
I
EN3
I
EN2
I
EN1
I
NC
LEDTX
O
LEDRX
O
AUXSW
I
SIDE1
I
SIDE2
I
NC
NC
SIM1
I
SIM2
I
NC
PLLUL
I
RFCLK
O
RFDAT
O
PS
O
PLLSTB
O
BATTSEL
I
BATT
I
VOX
I
RSSQL
I
ANSQL
I
LSDI
I
THM
I
AVSS
NC
VREF
AVCC
NC
NC
NC
-

Function
Beet shift switch.
W/N switch Wide:H
NC
APC switch output.
Battery save output.
5T control output.
5R control output.
+5V.
5M control output.
GND.
NC
NC
NC
NC
CH selector input 4.
CH selector input 3.
CH selector input 2.
CH selector input 1.
NC
RED LED lights control output
GREEN LED lights control output
Key input.(Emergency)
Side key 1 input.
Side key 2 input.
NC
NC
Destination select 1.
Destination select 2.
NC
PLL unlock detect input. unlock : L
PLL clock output. Latch : L
PLL data output.
PLL power save output.
PLL strobe output.
Battery distinction input.
Battery voltage input.
VOX input.
Received signal strength indicator input.
Squelch level input.
Low speed data input (QT/DQT).
Thermistor input.
GND.
NC
+5V.
+5V.
NC
NC
NC

TX:L
RX:L

13

TK-3160
COMPONENTS DESCRIPTION
TX-RX UNIT (X57-673X-XX)

14

Ref. No.
IC1
IC201
IC401
IC601
IC602
IC603(1/2)
IC603(2/2)
IC604
IC605
IC801
IC802
IC803
IC804
IC805

Use/Function
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC

Operation/Condition
PLL system
Comparator (APC)
FM IF system
Audio processor
AF AMP
HSD AMP
HSD AMP
VOX AMP
AF power AMP
Voltage regulator / 5V
Voltage detector / Reset
Voltage detector / INT
EEPROM
Microprocessor

IC806
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q205
Q206
Q207
Q208
Q209
Q210
Q211
Q212
Q213
Q401
Q402
Q403
Q404
Q407
Q601
Q602
Q603
Q604
Q605
Q606
Q607
Q608
Q801
Q802(1/2)
Q802(2/2)
Q803(1/2)

IC
Transistor
Transistor
Transistor
Transistor
FET
FET
Transistor
FET
Transistor
Transistor
Transistor
FET
Transistor
FET
FET
Transistor
FET
Transistor
FET
FET
Transistor
Transistor
Transistor
FET
FET
FET
FET
FET
Transistor
Transistor
Transistor
Transistor
Transistor
FET
Transistor
FET
FET
Transistor

Flip Flop
Level shift
Level shift
Level shift
Tripler
VCO / RX
VCO / TX
PLL IC f_in AMP
DC switch / TX VCO
RF Buffer AMP
Ripple filter
RF AMP
DC switch / RX VCO
Pre-drive AMP
Pre-drive AMP
TX Drive AMP
APC switch
APC switch
APC switch
TX Final AMP
APC switch
APC switch
W/N switch
IF AMP
Mixer
RF AMP
DC switch
AF Mute
Beep switch
DC switch / SP Mute
DC switch
MIC AGC
MIC AGC
DC switch / SP Mute
SP Mute switch
5T switch
5TC switch
SAVE switch
AVR / 5C

Ref. No.
Q803(2/2)
Q804
Q805(1/2)
Q805(2/2)
Q806
Q807
Q808
Q809
Q810
D3
D4
D7
D9
D10
D11
D201
D203
D204
D206
D208
D212
D401
D402
D403
D404
D405
D406
D407
D603
D604
D605
D606
D801
D802
D803
D805

Use/Function
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
FET
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Diode
Diode
Zener diode
Diode
Diode
Diode
Diode
Diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Diode
Diode
Diode
Diode
Diode
Diode
LED
LED
Diode

Operation/Condition
AVR / 5T
5C switch
LED switch / Green
LED switch / Red
AVR / PLLB
PLLB switch
5MS switch
5R switch
Beet shift switch
Frequency control / RX VCO
Frequency control / TX VCO
Frequency control / TX VCO
Frequency control / RX VCO
Modulation
Current steering
TX/RX RF switch
APC protect
ANT switch
ANT switch
ANT switch
ANT switch
TX/RX RF switch
RF BPF tuning
RF BPF tuning
RF BPF tuning
RF BPF tuning
RF BPF tuning
Rectifier
Limitter
Detector
Detector
Detector
5M protect
LED / Red
LED / Green
Reverse protection

TK-3160
PARTS LIST
CAPACITORS

CC 45 TH 1H 220 J
1 2 3
4
5 6

Capacitor value

Color*

CC45

010 = 1pF

1 = Type ... ceramic, electrolytic, etc.


2 = Shape ... round, square, ect.

4 = Voltage rating

100 = 10pF

5 = Value

101 = 100pF

3 = Temp. coefficient

6 = Tolerance

102 = 1000pF = 0.001F

0 = 22pF
Multiplier
2nd number
1st number

103 = 0.01F
Temperature coefficient

1st Word
Color*
ppm/

Black
0

Red
-80

Orange Yellow Green


-150
-220
-330

Blue
-470

Violet
-750

2nd Word

G
30

ppm/

H
60

(%)

D
0.5

0.25

G
2

J
5

K
250

L
500

60ppm/

Example : CC45TH = -470

Tolerance (More than 10pF)

Code

J
120

(Less than 10pF)

K
10

M
20

X
+ 40
- 40

No code

+ 80 + 100 More than 10F -10


- 20
-0
Less than 4.7F -10

+50

B
0.1

Gode
(pF)

C
0.25

D
0.5

F
1

G
2

+75

Voltage rating

2nd word
1st word
0

1.0

1.25

1.6

2.0

2.5

3.15

4.0

5.0

6.3

8.0

1
2

10
100

12.5 16
125 160
1000 1250 1600

C C 7 3

40
50
63
80
25 31.5
250 315 400 500 630 800
2000 2500 3150 4000 5000 6300 8000

(EX)

S L 1 H 0 0 0

(Chip)(CH,RH<UJ,SL)

1 = Type
2 = Shape

C K 7 3

3 = Dimension
4 = Temp. coefficient

35
-

Dimension (Chip capacitors)

Refer to the table above.


1

20
200

Chip capacitors

(EX)

F
3

F
4

1 H 0 0 0
5

Z
7

(Chip)(B,F)

Dimension code
Empty
A
B
C
D
E
F

5 = Voltage rating
6 = Value
7 = Tolerance

RESISTORS
Chip resistor (Carbon)

(EX)

R K 7 3
1

5.6 0.5
4.5 0.5
4.5 0.5
4.5 0.5
0.4
0.2
0.3
0.2

5.0 0.5
3.2 0.4
2.0 0.3

T
Less than 2.0
Less than 2.0

Less than 2.0


1.25 0.2 Less than 1.25
2.5 0.3 Less than 1.5
1.6 0.2 Less than 1.25
1.25 0.2 Less than 1.25
0.8 0.2 Less than 1.0

3.2
3.0
2.0
1.6

1.0 0.05 0.5 0.05

0.5 0.05

Dimension

2 B

0 0 0

L
T

(Chip)(B,F)
W
Carbon resistor (Nomal type)

(EX)

R D 1 4
1

B
3

B
4

Dimension (Chip resistor)

2 C 0 0 0
5

J
7

1 = Type
2 = Shape

5 = Rating wattage
6 = Value

3 = Dimension

7 = Tolerance

4 = Temp. coefficient

Dimension code
E
F
G
H

3.2 0.2 1.6 0.2


2.0 0.3 1.25 0.2
1.6 0.2 0.8 0.2
1.0 0.05 0.5

0.05

T
1.0
1.0
0.5 0.1
0.35 0.05

Rating wattage

Code Wattage Code Wattage Code Wattage


1J

1/16W

2C

1/6W

3A

1W

2A
2B

1/10W
1/8W

2E
2H

1/4W
1/2W

3D

2W

15

TK-3160
PARTS LIST
indicates safety critical components.
New Parts.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.

L: Scandinavia
Y: PX (Far East, Hawaii)
Y: AAFES (Europe)

K: USA
T: England
X: Australia

P: Canada
E: Europe
M: Other Areas

TK-3160 (Y50-579X-XX)
TX-RX UNIT (X57-673X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts


42

TK-3160

1B

Parts No.
T07-0369-05

Description
SPEAKER

TX-RX UNIT (X57-673X-XX) 0-10 :K, M

1
2
3

1B
2B
3A

*
*
*

A02-3826-33
A10-4068-01
A82-0054-02

CABINET ASSY
CHASSIS
REAR PANEL

D802
D803

B30-2156-05
B30-2157-05

LED(RED)
LED(YELLOW)

4
5
6
6
7

3A
2D
1C
1C
3B

*
*
*
*
*

B01-0694-03
B09-0676-03
B62-1716-00
B62-1747-00
B72-2178-04

ESCUTCHEON
CAP
ACCESSORY
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MODEL NAME PLATE

C1
C2
C3
C4
C5

CK73GB1H472K
CK73GB1H471K
CK73GB1H103K
CK73GB0J225K
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

4700PF
470PF
0.010UF
2.2UF
470PF

K
K
K
K
K

8
9
10
11
12

3A
3B
2A
2A
3A

*
*
*
*
*

E04-0446-05
E37-1085-05
E37-1101-05
E37-1102-05
E72-0416-13

RF COAXIAL RECEPTACLE(SMA)
FLAT CABLE
SPEAKER WIRE(RED)
SPEAKER WIRE(BLACK)
BATT TERMINAL BLOCK

C6
C7
C8
C9
C10

CK73GB1H103K
CK73GB1H471K
CC73GCH1H100D
CK73GB1H103K
CC73GCH1H100D

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
470PF
10PF
0.010UF
10PF

K
K
D
K
D

13
14
15
16
17

2B
3B
3A
3A

*
*
*
*
*

G10-1315-04
G11-4090-04
G11-4254-04
G11-4287-04
G11-4289-04

FIBROUS SHEET(CABINET)
SHEET(FINAL FET)
SHEET(PTT)
SHEET(TERMINALBLOCK)
SHEET(CHASSIS)

C11-13
C14
C15
C16
C18,19

CC73GCH1H101J
C92-0713-05
CK73GB1H102K
CC73GCH1H470J
CK73GB1C104K

CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C

100PF
10UF
1000PF
47PF
0.10UF

J
6.3WV
K
J
K

18
19
20
21
22

2B
2B
2B
2B
3A

*
*
*
*
*

G13-2001-04
G13-2014-04
G13-2017-04
G13-2018-04
G13-2019-04

CUSHION(CHASSIS)
CUSHION(CHASSISBOTTOM)
CUSHION
CUSHION
CUSHION

C22
C24
C25
C27
C28

CK73GB1C104K
C92-0713-05
CK73GB1H471K
CK73GB1H103K
CC73GCH1H560J

CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C

0.10UF
10UF
470PF
0.010UF
56PF

K
6.3WV
K
K
J

23
24
25
26
27

2B
3A
2B
1B
3B

*
*
*
*
*

G13-2020-04
G53-1579-02
G53-1580-03
G53-1581-02
G53-1582-03

CUSHION
PACKING
PACKING(CHASSIS)
PACKING(SPEAKER)
PACKING(BATT TERMINAL BLOCK)

C29
C30
C31
C32
C33

CK73GB1H471K
CC73GCH1H220J
CC73GCH1H560J
C92-0002-05
CC73GCH1H470J

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

470PF
22PF
56PF
0.22UF
47PF

K
J
J
35WV
J

28
29
30

3C

*
*
*

H12-3150-02
H25-2345-04
H52-2000-02

PACKING FIXTURE
PROTECTION BAG
ITEM CARTON CASE

31
32
33
34
35

2A
2D
2C
3A
3A

*
*

HOLDER
HARDWARE FIXTURE ACCESSORY
HOOK
ACCESSORY
SPACER(CH KNOB)
SPACER(CH KNOB)

CK73GB1H471K
CC73GCH1H680J
C92-0585-05
CK73GB1H103K
C92-0002-05

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP-TAN

470PF
68PF
4.7UF
0.010UF
0.22UF

K
J
16WV
K
35WV

*
*

J19-5454-03
J21-8464-04
J29-0701-05
J30-1275-04
J30-1281-04

C34
C35
C36
C37
C38,39

J30-1283-04

SPACER

C40
C41,42
C43,44
C45
C46

CK73GB1H183K
CK73GB1A105K
CC73HCH1H101J
CC73HCH1H020B
CC73HCH1H270J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.018UF
1.0UF
100PF
2.0PF
27PF

K
K
J
B
J

*
*
*

K29-9278-13
K29-9279-03
K29-9280-13

KNOB(VOLUME)
KNOB(PTT)
KNOB(CH SELECTOR)

N14-0583-04
N14-0805-04
N30-2604-46
N30-2612-46
N30-3006-45

CIRCULAR NUT(CH)
CIRCULAR NUT(VOLUME)
PAN HEAD MACHINE SCREW
PAN HEAD MACHINE SCREW
PAN HEAD MACHINE SCREW

C47
C48
C49
C50
C51

CK73GB1H471K
CC73HCH1H110J
CC73HCH1H330J
CC73HCH1H050C
CC73HCH1H150J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
11PF
33PF
5.0PF
12PF

K
J
J
C
J

N35-3004-45
N78-2040-46
N83-2005-46

BINDING HEAD MACHINE SCREW


PAN HEAD TAPTITE SCREW
PAN HEAD TAPTITE SCREW

C52
C53
C54
C55,56
C57

CC73GCH1H050C
CC73HCH1H020B
CC73HCH1H050C
CC73HCH1H010B
CC73GCH1H030C

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

5.0PF
2.0PF
5.0PF
1.0PF
3.0PF

C
B
C
B
C

R31-0650-05

VARIABLE RESISTOR

S60-0420-05

ROTARY SWITCH

C58
C59
C60
C61
C62

CC73HCH1H050B
CC73GCH1H050C
CC73HCH1H040B
CK73HB1H471K
CC73HCH1H070B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

5.0PF
5.0PF
4.0PF
470PF
7.0PF

B
C
B
K
B

1D

36
37
38
39

1A
1B
3A

A
B
C
D
E

3A
3A
3A
3B
3A,3B

F
G
H

2D
3A,3B
2A,2B

40

2A

41

2A

16

K
M

Destination

TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

C63
C64
C65
C66
C67

CC73GCH1H100D
CC73HCH1H050B
CC73HCH1H101J
CC73HCH1H100B
CK73HB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

10PF
5.0PF
100PF
10PF
470PF

D
B
J
B
K

C360
C361
C363
C364
C368

CC73GCH1H3R5B
CC73GCH1H2R5B
CC73GCH1H4R5B
CC73GCH1H020B
CC73GCH1H150J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

3.5PF
2.5PF
4.5PF
2.0PF
15PF

B
B
B
B
J

C68
C69
C70
C71
C72

CK73GB1H471K
CC73HCH1H050B
CK73HB1H471K
CC73GCH1H0R5B
CC73HCH1H0R5B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
5.0PF
470PF
0.5PF
0.5PF

K
B
K
B
B

C371
C372
C401
C402,403
C405

CC73GCH1H010B
CK73GB1H471K
CK73GB1H182K
CC73GCH1H331J
CC73GCH1H390J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0PF
470PF
1800PF
330PF
39PF

B
K
K
J
J

C73
C74
C75,76
C77
C78

CK73GB1H471K
CC73HCH1H100D
CK73HB1H471K
C92-0713-05
CK73HB1H471K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

470PF
10PF
470PF
10UF
470PF

K
D
K
6.3WV
K

C406
C407
C408
C409
C410

C92-0713-05
CK73GB1H103K
CK73GB1C104K
CC73GCH1H680J
CK73GB1H471K

CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP C

10UF
0.010UF
0.10UF
68PF
470PF

6.3WV
K
K
J
K

C80
C82
C83-85
C86
C92

CC73HCH1H070D
CC73HCH1H330J
CK73HB1H471K
CC73HCH1H070D
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

7.0PF
33PF
470PF
7.0PF
470PF

D
J
K
D
K

C411-413
C414
C415
C416,417
C418

CK73GB1C104K
CC73GCH1H100D
CK73GB1H471K
CK73GB1H103K
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.10UF
10PF
470PF
0.010UF
470PF

K
D
K
K
K

C94,95
C201,202
C205
C223
C224

CK73HB1A104K
CK73GB1H471K
CK73GB1A224K
CK73GB1H471K
CC73GCH1H070D

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.10UF
470PF
0.22UF
470PF
7.0PF

K
K
K
K
D

C419
C420
C421
C422
C424

CC73GCH1H010B
CK73GB1C104K
CC73GCH1H080B
CK73GB1H103K
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0PF
0.10UF
8.0PF
0.010UF
0.010UF

B
K
B
K
K

C226
C233
C241
C242
C243

CK73GB1H471K
CK73GB1H471K
CK73GB1H471K
CC73GCH1H060D
CK73GB1C104K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
470PF
470PF
6.0PF
0.10UF

K
K
K
D
K

C425
C426
C427
C428
C429

CC73GCH1H060D
CC73GCH1H020B
CC73GCH1H100D
CK73GB1H471K
CC73GCH1H120J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

6.0PF
2.0PF
10PF
470PF
12PF

D
B
D
K
J

C249
C255
C258
C280
C282

CC73GCH1H130J
CK73GB1H471K
CK73GB1C104K
CC73GCH1H330J
CC73GCH1H330G

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

13PF
470PF
0.10UF
33PF
33PF

J
K
K
J
G

C430
C431
C432
C434
C435

CK73GB1H471K
CK73GB1H103K
CK73GB1H471K
CC73GCH1H050B
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
0.010UF
470PF
5.0PF
470PF

K
K
K
B
K

C283
C284
C286
C288
C290-293

CC73GCH1H100D
CC73GCH1H200J
C92-0565-05
CK73GB1A105K
CK73GB1H471K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

10PF
20PF
6.8UF
1.0UF
470PF

D
J
10WV
K
K

C439
C445
C447
C448
C456

CK73GB1H471K
CC73GCH1H4R5B
CC73GCH1H470J
CC73GCH1H030B
CK73HB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
4.5PF
47PF
3.0PF
470PF

K
B
J
B
K

C294
C295
C296
C297
C298

CC73GCH1H101J
CC73GCH1H270J
CK73GB1H471K
CK73GB1H103K
CK73GB1C104K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

100PF
27PF
470PF
0.010UF
0.10UF

J
J
K
K
K

C464
C465
C466
C467
C468,469

CC73GCH1H020B
CC73GCH1H010B
CC73GCH1H470J
CK73HB1H471K
CC73GCH1H030B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

2.0PF
1.0PF
47PF
470PF
3.0PF

B
B
J
K
B

C299
C300
C301
C308
C309

CK73GB1A105K
CC73GCH1H180J
CK73GB1H103K
CC73GCH1H270J
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0UF
18PF
0.010UF
27PF
470PF

K
J
K
J
K

C470
C471
C472
C473
C474,475

CK73HB1H471K
CC73GCH1H470J
C92-0714-05
CC73HCH1H060B
CK73GB1H471K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

470PF
47PF
4.7UF
6.0PF
470PF

K
J
6.3WV
B
K

C317
C326
C349
C351
C352

CC73GCH1H010B
CK73GB1H471K
CC73GCH1H070B
CC73GCH1H270J
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0PF
470PF
7.0PF
27PF
470PF

B
K
B
J
K

C478,479
C481,482
C483
C484
C485

CK73HB1H471K
CK73GB1H471K
CC73GCH1H4R5B
CC73GCH1H470J
CC73GCH1H030B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
470PF
4.5PF
47PF
3.0PF

K
K
B
J
B

C353
C355
C356
C358
C359

CC73GCH1H040B
CC73GCH1H050B
CC73GCH1H101J
CC73GCH1H030B
CC73GCH1H1R5B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

4.0PF
5.0PF
100PF
3.0PF
1.5PF

B
B
J
B
B

C487
C488
C489
C491
C492

CK73GB1H471K
CC73GCH1H030B
CC73GCH1H470J
CC73GCH1H060B
CC73GCH1H030B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
3.0PF
47PF
6.0PF
3.0PF

K
B
J
B
B

Destination

17

TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

C493
C494
C495
C501
C504

CK73GB1H471K
CK73GB1H103K
CC73GCH1H010C
CK73GB1H471K
CK73HB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
0.010UF
1.0PF
470PF
470PF

K
K
C
K
K

C675,676
C677
C678
C679
C680

C92-0804-05
CK73GB1H332K
CK73FB1C474K
CC73GCH1H101J
C92-0560-05

CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP-TAN

1.5UF
3300PF
0.47UF
100PF
10UF

16WV
K
K
J
6.3WV

C506,507
C508
C601
C605
C607

CK73GB1A105K
CK73GB1H471K
CK73GB1A224K
C92-0632-05
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

1.0UF
470PF
0.22UF
6.8UF
0.010UF

K
K
K
6.3WV
K

C681
C684
C686
C687
C688

CK73GB1C273K
CK73GB1C104K
CK73GB1C473K
C92-0560-05
CC73GCH1H221J

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

0.027UF
0.10UF
0.047UF
10UF
220PF

K
K
K
6.3WV
J

C608
C609
C610
C611
C613-615

CK73GB1H392K
CK73GB1H103K
C92-0714-05
CK73GB1A105K
CK73GB1C104K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

3900PF
0.010UF
4.7UF
1.0UF
0.10UF

K
K
6.3WV
K
K

C689
C690
C691
C692
C693

CK73GB1C223K
CK73GB1H102K
C92-0665-05
CC73GCH1H221J
CK73GB1H471K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

0.022UF
1000PF
100UF
220PF
470PF

K
K
6.3WV
J
K

C616
C618
C619
C621,622
C624

CK73GB1H332K
CK73GB1C104K
CK73GB1H392K
C92-0714-05
CK73GB1C104K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

3300PF
0.10UF
3900PF
4.7UF
0.10UF

K
K
K
6.3WV
K

C695
C696
C801
C802
C803,804

CK73GB1H471K
CK73GB1A224K
CK73GB1A105K
CK73GB1H103K
CK73GB1A105K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
0.22UF
1.0UF
0.010UF
1.0UF

K
K
K
K
K

C625
C627
C628
C629
C630

CC73GCH1H680J
CK73GB1E123K
CK73GB1H222K
CK73GB1C104K
CC73GCH1H101J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

68PF
0.012UF
2200PF
0.10UF
100PF

J
K
K
K
J

C805
C807
C809
C811
C812

CK73GB1H471K
CK73GB1H471K
CK73GB1A105K
CK73GB1C104K
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
470PF
1.0UF
0.10UF
0.010UF

K
K
K
K
K

C631
C632
C633
C634
C635

CK73GB1E123K
CK73GB1C104K
CC73GCH1H020B
CK73GB1H102K
CK73GB1C104K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.012UF
0.10UF
2.0PF
1000PF
0.10UF

K
K
B
K
K

C814
C816,817
C818
C819
C820,821

CK73GB1H103K
CK73GB1H471K
CK73GB1H103K
CK73GB1H471K
CK73GB1A105K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
470PF
0.010UF
470PF
1.0UF

K
K
K
K
K

C636
C637
C638
C639
C640

CK73GB1C683K
CC73GCH1H101J
CK73GB1H471K
CC73GCH1H470J
CC73GCH1H101J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.068UF
100PF
470PF
47PF
100PF

K
J
K
J
J

C822
C823
C825
C828
C830

CK73GB1H471K
CK73GB1H103K
C92-0713-05
CK73GB1H471K
CK73GB1C104K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

470PF
0.010UF
10UF
470PF
0.10UF

K
K
6.3WV
K
K

C641,642
C643
C645
C646
C647

CK73GB1C104K
CC73GCH1H680J
CK73GB0J225K
CK73GB1H821K
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.10UF
68PF
2.2UF
820PF
470PF

K
J
K
K
K

C833
C834
C835,836
C837
C840

CK73GB1A105K
CK73GB1C104K
CK73GB1A105K
CK73GB1H471K
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0UF
0.10UF
1.0UF
470PF
470PF

K
K
K
K
K

C648,649
C650
C652
C653
C654

CK73GB1C104K
C92-0713-05
CK73GB1H471K
CK73GB1A224K
CK73GB1H103K

CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C

0.10UF
10UF
470PF
0.22UF
0.010UF

K
6.3WV
K
K
K

C841
C842
C843
C845
C846

CK73GB1H103K
CC73GCH1H150J
CC73GCH1H030C
CC73GCH1H150J
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
15PF
3.0PF
15PF
0.010UF

K
J
C
J
K

C655
C656
C657
C658
C659

CK73GB1C223K
CK73GB1C104K
CC73GCH1H470J
CK73GB1C104K
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.022UF
0.10UF
47PF
0.10UF
0.010UF

K
K
J
K
K

C847
C849
C850
C852,853
C854

C92-0712-05
CK73GB1H471K
CK73GB1H103K
CK73GB1H471K
CK73GB1H103K

CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP C

22UF
470PF
0.010UF
470PF
0.010UF

6.3WV
K
K
K
K

C660
C662,663
C664
C665
C667

CK73GB1A105K
CK73GB1C104K
CK73GB1H102K
CK73GB1H471K
CK73GB1H471K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0UF
0.10UF
1000PF
470PF
470PF

K
K
K
K
K

TC1,2

C05-0384-05

CERAMIC TRIMMERCAP(10PF)

CN801
J601

E40-5932-05
E11-0457-05

PIN ASSY SOCKET


PHONE JACK

F801

F53-0190-05

FUSE

C668
C669
C671
C672,673
C674

CK73GB1H103K
CK73GB1H471K
CK73GB1C104K
CK73GB1H392K
CC73GCH1H221J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
470PF
0.10UF
3900PF
220PF

K
K
K
K
J

J99-0374-04

ADHESIVE TAPE

L79-1582-05
L72-1008-05

TUNING COIL
CERAMIC FILTER

18

CD401
CF401

Destination

TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

Destination

L1
L3
L5
L6
L7

L40-4795-85
L40-1581-86
L92-0138-05
L40-1085-92
L92-0138-05

SMALL FIXED INDUCTOR(4.7UH)


SMALL FIXED INDUCTOR(0.15UH)
FERRITE CHIP
SMALL FIXED INDUCTOR(100NH)
FERRITE CHIP

CP809-818
R1
R2
R3
R4

RK75HA1J102J
RK73GB1J223J
RK73GB1J103J
RK73GB1J124J
R92-1252-05

CHIP-COM
CHIP R
CHIP R
CHIP R
CHIP R

1.0K
22K
10K
120K
0OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L8
L9
L10
L11
L12

L40-1885-92
L40-2785-92
L92-0163-05
L40-1885-92
L40-2785-92

SMALL FIXED INDUCTOR(180NH)


SMALL FIXED INDUCTOR(270NH)
BEADS CORE
SMALL FIXED INDUCTOR(180NH)
SMALL FIXED INDUCTOR(270NH)

R5
R6
R7
R9
R12

RK73GB1J224J
RK73GB1J473J
R92-1252-05
RK73GB1J393J
RK73GB1J101J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

220K
47K
0OHM
39K
100

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L14
L15
L16
L17,18
L19

L41-1578-14
L41-1878-14
L40-1275-92
L41-2285-03
L40-1875-92

SMALL FIXED INDUCTOR


SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR(12NH)
SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR(18NH)

R13
R14
R15
R16
R17

R92-1252-05
RK73GB1J222J
R92-1252-05
RK73GB1J102J
RK73GB1J101J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0OHM
2.2K
0OHM
1.0K
100

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L20,21
L22
L23
L25
L205

L40-3391-86
L92-0163-05
L40-2275-92
L40-2275-92
L40-1875-92

SMALL FIXED INDUCTOR(3.3UH)


BEADS CORE
SMALL FIXED INDUCTOR(22NH)
SMALL FIXED INDUCTOR(22NH)
SMALL FIXED INDUCTOR(18NH)

R18
R19
R20,21
R22
R23,24

RK73GB1J474J
RK73GB1J100J
R92-1252-05
RK73GB1J821J
RK73GB1J681J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

470K
10
0OHM
820
680

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L207
L208
L209
L213
L216

L40-1875-92
L92-0138-05
L40-8265-92
L40-8265-92
L40-1575-54

SMALL FIXED INDUCTOR(18NH)


FERRITE CHIP
SMALL FIXED INDUCTOR(8.2NH)
SMALL FIXED INDUCTOR(8.2NH)
SMALL FIXED INDUCTOR(15NH)

R25
R26
R27
R28
R29

RK73GB1J103J
RK73GB1J223J
RK73GB1J103J
RK73GB1J393J
RK73GB1J104J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

10K
22K
10K
39K
100K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L217
L218
L220
L221
L222

L92-0149-05
L40-1263-92
L34-4602-05
L92-0149-05
L40-2285-54

FERRITE CHIP
SMALL FIXED INDUCTOR(1.2NH)
AIR-CORE COIL
FERRITE CHIP
SMALL FIXED INDUCTOR(220NH)

R30
R31
R32
R33
R34

RK73HB1J333J
RK73GB1J560J
RK73HB1J153J
RK73HB1J473J
RK73GB1J473J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

33K
56
15K
47K
47K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L223
L224-226
L227
L401
L402

L34-4572-05
L34-4564-05
L40-1092-81
L92-0138-05
L40-1875-92

AIR-CORE COIL
AIR-CORE COIL
SMALL FIXED INDUCTOR
FERRITE CHIP
SMALL FIXED INDUCTOR(18NH)

R35
R36
R37
R38
R39

RK73GB1J220J
RK73HB1J100J
RK73HB1J181J
RK73HB1J100J
RK73HB1J151J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

22
10
180
10
150

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L403
L404
L405
L407-409
L410

L40-5685-85
L40-2785-92
L40-2775-92
L41-6868-14
L92-0138-05

SMALL FIXED INDUCTOR(0.56UH)


SMALL FIXED INDUCTOR(270NH)
SMALL FIXED INDUCTOR(27NH)
SMALL FIXED INDUCTOR
FERRITE CHIP

R40
R41
R43
R44
R46

RK73GB1J102J
RK73GB1J154J
RK73HB1J154J
RK73HB1J472J
RK73HB1J101J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0K
150K
150K
4.7K
100

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

L411
L413,414
L415
L416
L601

L41-2285-03
L41-6868-14
L41-4778-03
L40-5681-86
L92-0140-05

SMALL FIXED INDUCTOR


SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR(0.56UH)
FERRITE CHIP

R47
R48
R49
R50
R51

RK73HB1J682J
RK73HB1J103J
RK73GJ1J333D
RK73HB1J331J
RK73GJ1J104D

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

6.8K
10K
33K
330
100K

J
J
D
J
D

1/16W
1/16W
1/16W
1/16W
1/16W

L602
L801
L802
L803-807
X1

FERRITE CHIP
FERRITE CHIP
FERRITE CHIP
FERRITE CHIP
TCXO(16.8MHZ)

R55
R56
R57
R58
R202

RK73HB1J222J
RK73HB1J470J
R92-1368-05
RK73GB1J472J
RK73GB1J472J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

2.2K
47
0OHM
4.7K
4.7K

J 1/16W
J 1/16W

L92-0149-05
L92-0149-05
L92-0140-05
L92-0138-05
L77-1932-05

X801
XF401

L77-1933-05
L71-0617-05

CRYSTAL RESONATOR(7.3728MHZ)
MCF(49.95MHZ)

CP1,2
CP3,4
CP801,802
CP803-805
CP806

RK75HA1J473J
RK75HA1J102J
RK75HA1J473J
RK75HA1J102J
RK75HA1J473J

CHIP-COM
CHIP-COM
CHIP-COM
CHIP-COM
CHIP-COM

47K
1.0K
47K
1.0K
47K

J
J
J
J
J

R203
R204
R207
R215
R222

R92-1252-05
RK73GB1J153J
RK73GB1J333J
R92-1252-05
RK73GB1J331J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0OHM
15K
33K
0OHM
330

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

CP807
CP808

RK75HA1J102J
RK75HA1J472J

CHIP-COM
CHIP-COM

1.0K
4.7K

J 1/16W
J 1/16W

R224
R229
R230
R231,232
R234

RK73GB1J220J
RK73GB1J331J
RK73GB1J180J
RK73GB1J331J
RK73GB1J103J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

22
330
18
330
10K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

1/16W
1/16W
1/16W
1/16W
1/16W

J 1/16W
J 1/16W

19

TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

Destination

R235
R237
R242
R247
R251

RK73GB1J101J
RK73GB1J223J
RK73GB1J124J
RK73GB1J473J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100
22K
120K
47K
0OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R601
R602
R603
R604
R607-609

R92-1252-05
RK73GB1J184J
R92-1252-05
RK73GB1J184J
RK73GB1J103J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0OHM
180K
0OHM
180K
10K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R252
R253
R255
R256,257
R259,260

RK73GB1J220J
R92-1252-05
R92-1252-05
RK73EB2ER39K
RK73GB1J473J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

22
0OHM
0OHM
0.39
47K

J
J
J
K
J

1/16W
1/16W
1/16W
1/4W
1/16W

R610
R612
R613
R615
R616

RK73GB1J472J
RK73GB1J273J
RK73GB1J824J
RK73GB1J334J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

4.7K
27K
820K
330K
0OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R261
R262
R263
R264,265
R267-270

RK73EB2ER39K
R92-0670-05
RK73GB1J101J
RK73GH1J154D
RK73GH1J154D

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0.39
0OHM
100
150K
150K

K 1/4W
J 1/16W
D 1/16W
D 1/16W

R617
R618
R621
R622
R623

RK73GB1J473J
RK73GJ1J364D
RK73GB1J473J
RK73GB1J684J
RK73GB1J274G

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

47K
360K
47K
680K
270K

J
D
J
J
G

1/16W
1/16W
1/16W
1/16W
1/16W

R271
R272
R273
R274
R275

RK73GB1J103J
RK73GB1J473J
R92-1252-05
RK73GB1J105J
RK73GB1J222J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

10K
47K
0OHM
1.0M
2.2K

J
J
J
J
J

R624
R625
R626,627
R628
R629

RK73GB1J562J
RK73GB1J563J
RK73GB1J184J
RK73GB1J224J
RK73GB1J394J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

5.6K
56K
180K
220K
390K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R276,277
R278
R279,280
R281,282
R401

RK73GB1J104J
R92-0670-05
RK73GB1J271J
R92-1252-05
RK73GB1J100J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100K
0OHM
270
0OHM
10

J 1/16W
J 1/16W
J 1/16W
J 1/16W

R630
R631
R632
R633
R634

RK73GB1J684J
RK73GB1J394J
RK73GB1J823J
RK73GB1J223J
RK73GB1J153J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

680K
390K
82K
22K
15K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R403
R404
R406
R407
R408

RK73GB1J102J
RK73GB1J334J
RK73GB1J332J
RK73GB1J474J
RK73GB1J332J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0K
330K
3.3K
470K
3.3K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R636
R637
R639
R640
R641,642

RK73GB1J474J
RK73GB1J394J
RK73GB1J393J
RK73GB1J184J
RK73GB1J124J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

470K
390K
39K
180K
120K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R409
R412
R413
R414
R415

RK73GB1J392J
RK73GB1J122J
RK73GB1J124J
RK73GB1J681J
RK73GB1J472J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

3.9K
1.2K
120K
680
4.7K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R643
R644,645
R646
R647
R648

RK73GB1J184J
RK73GB1J472J
RK73GB1J223J
R92-1252-05
RK73GB1J103J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

180K
4.7K
22K
0OHM
10K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R416
R417
R419
R420
R422

RK73GB1J101J
RK73GB1J470J
RK73GB1J222J
RK73GB1J151J
RK73GB1J104J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100
47
2.2K
150
100K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R649
R650
R651
R652
R653

RK73GB1J104J
RK73GB1J102J
R92-1252-05
RK73GB1J273J
RK73GB1J392J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100K
1.0K
0OHM
27K
3.9K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R423
R424
R425
R427
R430,431

RK73GB1J563J
RK73HB1J104J
RK73GB1J563J
R92-1252-05
RK73HB1J105J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

56K
100K
56K
0OHM
1.0M

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R654
R655,656
R657
R658
R660

RK73GB1J103J
RK73GB1J105J
RK73GB1J332J
RK73GB1J103J
RK73GB1J154J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

10K
1.0M
3.3K
10K
150K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R438
R440
R441
R457
R459

RK73HB1J105J
RK73HB1J221J
RK73HB1J101J
RK73HB1J104J
RK73GB1J104J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0M
220
100
100K
100K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R661
R665
R666
R667
R668

RK73GB1J684J
R92-1252-05
RK73GB1J822J
RK73GB1J104J
RK73GB1J473J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

680K
0OHM
8.2K
100K
47K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R460
R461
R462,463
R464
R465

RK73GB1J683J
R92-1252-05
RK73GB1J105J
R92-0670-05
RK73GB1J332J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

68K
0OHM
1.0M
0OHM
3.3K

J 1/16W
J 1/16W
J 1/16W
J 1/16W

R669
R670
R671
R672
R673

RK73GB1J222J
RK73GB1J102J
RK73GB1J683J
RK73GB1J102J
RK73GB1J272J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

2.2K
1.0K
68K
1.0K
2.7K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R469
R471
R474
R475
R476

RK73GB1J221J
RK73GB1J104J
RK73GB1J103J
RK73GB1J473J
RK73GB1J103J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

220
100K
10K
47K
10K

J
J
J
J
J

R674
R675
R676
R677-679
R681

R92-1252-05
RK73GB1J822J
RK73GB1J151J
R92-1252-05
RK73GB1J222J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0OHM
8.2K
150
0OHM
2.2K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

20

1/16W
1/16W
1/16W
1/16W
1/16W

1/16W
1/16W
1/16W
1/16W
1/16W

TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

R682
R683
R684
R686
R687

RK73GB1J100J
RK73GB1J474J
RK73GB1J182J
RK73GB1J471J
RK73GB1J102J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

10
470K
1.8K
470
1.0K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

D9
D10
D11
D201
D203

1SV325
1SV278
HSC277
HSC277
HZU5CLL

VARIABLE CAPACITANCE DIODE


VARIABLE CAPACITANCE DIODE
DIODE
DIODE
ZENER DIODE

R688,689
R691
R692
R693
R694,695

RK73GB1J101J
RK73GB1J333J
R92-1252-05
RK73GB1J273J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100
33K
0OHM
27K
0OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

D204
D206
D208
D212
D401

HVC131
HVC131
HVC131
HVC131
HSC277

DIODE
DIODE
DIODE
DIODE
DIODE

R696
R697
R698
R802
R803,804

RK73GB1J103J
R92-1252-05
RK73GB1J152J
RK73GB1J101J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

10K
0OHM
1.5K
100
0OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

D402-406
D407
D603-606
D801
D805

HVC369B
RB521S-30
RB706F-40
RB521S-30
1SR154-400

VARIABLE CAPACITANCE DIODE


DIODE
DIODE
DIODE
DIODE

R805
R807
R808
R809
R810

RK73GB1J153J
RK73GB1J103J
RK73GB1J102J
RK73GB1J272J
RK73GB1J334J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

15K
10K
1.0K
2.7K
330K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

IC1
IC201
IC401
IC601
IC602

MB15E03SL
TA75W01FU
TA31136FN
AQUA
TC75S51FE

MOS IC
MOS IC
MOS IC
MOS IC
MOS IC

R811
R812
R813
R814
R815

RK73GB1J332J
RK73GB1J334J
RK73GB1J332J
RK73GB1J153J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

3.3K
330K
3.3K
15K
0OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

IC603
IC604
IC605
IC801
IC802

TC75W51FU
TC75S51FE
TA7368F
XC6204B502MR
PST9134NR

MOS IC
MOS IC
MOS IC
MOS IC
MOS IC

R816
R817
R818
R819
R820

RK73GB1J224J
RK73GB1J272J
RK73GB1J821J
RK73GB1J103J
RK73GB1J561J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

220K
2.7K
820
10K
560

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

IC803
IC804
IC805
IC806
Q1

XC61CN5002NR
CAT24WC64JI
30622MCA-7G7GP
TC7W74FU
DTC144EE

MOS IC
ROM IC
MPU
MOS IC
DIGITAL TRANSISTOR

R821
R823
R824
R825
R827

RK73GB1J331J
RK73GB1J102J
RK73GB1J183J
RK73GB1J473J
RK73GB1J102J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

330
1.0K
18K
47K
1.0K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

Q2,3
Q4
Q5,6
Q7
Q8

UMG9N
KTC4082
2SK508NV(K52)
2SC5108(Y)
2SJ347

TRANSISTOR
TRANSISTOR
FET
TRANSISTOR
FET

R828
R829
R830
R833,834
R835,836

RK73GB1J332J
RK73GB1J272J
RK73GB1J821J
RK73GH1J474D
RK73HB1J102J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

3.3K
2.7K
820
470K
1.0K

J
J
J
D
J

1/16W
1/16W
1/16W
1/16W
1/16W

Q9
Q10
Q11
Q12
Q205

2SC5108(Y)
2SC4617(S)
2SC5108(Y)
2SJ347
2SC5108(Y)

TRANSISTOR
TRANSISTOR
TRANSISTOR
FET
TRANSISTOR

R839,840
R841
R842
R844
R845

RK73GB1J473J
R92-1252-05
R92-1368-05
RK73GB1J473J
R92-1368-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

47K
0OHM
0OHM
47K
0OHM

J 1/16W
J 1/16W

Q206
Q207
Q208
Q209
Q210

2SK3077
2SK2596
DTC114EE
2SK879(GR)
DTC114EE

FET
FET
DIGITAL TRANSISTOR
FET
DIGITAL TRANSISTOR

R847,848
R849
R851
R852
R854

RK73GB1J102J
R92-1252-05
R92-1368-05
RK73HB1J473J
RK73GB1J680J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0K
0OHM
0OHM
47K
68

J 1/16W
J 1/16W

Q211
Q212
Q213
Q401
Q402

2SK3476
2SK1824
DTA144EE
DTA144EE
2SC4649(N,P)

FET
FET
DIGITAL TRANSISTOR
DIGITAL TRANSISTOR
TRANSISTOR

R855-857
R858
R859
VR1

RK73HB1J102J
R92-1368-05
RK73GB1J104J
R12-7491-05

CHIP R
1.0K
J 1/16W
CHIP R
0OHM
CHIP R
100K
J 1/16W
TRIMMING POT.(68K)

Q403,404
Q407,408
Q601,602
Q603
Q604

3SK318
2SK1824
2SK1824
DTC144EE
2SA1362(GR)

FET
FET
FET
DIGITAL TRANSISTOR
TRANSISTOR

S802-805

S70-0457-05

TACT SWITCH

MIC60

T91-0543-05

MIC ELEMENT

D3,4
D7

1SV325
1SV325

VARIABLE CAPACITANCE DIODE


VARIABLE CAPACITANCE DIODE

Q605
Q606
Q607
Q608
Q801

2SC4116(Y)
2SA1586(Y,GR)
DTC144EE
2SK1588
UMG3N

TRANSISTOR
TRANSISTOR
DIGITAL TRANSISTOR
FET
TRANSISTOR

J 1/16W

J 1/16W
J 1/16W

Destination

21

TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New

Ref. No. Address parts

Parts No.

Description

Q802
Q803
Q804
Q805
Q806

UPA672T
FP210
UMG3N
UMG9N
KTA1298(Y)

FET
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR

Q807
Q808,809
Q810
TH1
TH600

UMG3N
DTA123JE
2SK1824
B57331V2104J
B57331V2104J

TRANSISTOR
DIGITAL TRANSISTOR
FET
THERMISTOR
THERMISTOR

22

Destination

New

Ref. No. Address parts

Parts No.

Description

Destination

TK-3160
EXPLODED VIEW
B

37
1

702
38
700

701
26

42
10
H
11

23 H
H H
H
H
H
H

TX-RX Unit (A/2)

25

21
20

18

40
41
14

19
31

17
A

9
TX-RX Unit (B/2)

34

15

24
C
3

27

8
12

39

16

35

16

E
E
22

705
(K only)

704
(K only)
703
(M only)

A
B
C
D
E
F
G
H

:N14-0583-04
:N14-0805-04
:N30-2604-46
:N30-2612-46
:N30-3006-45
:N35-3004-45
:N78-2040-46
:N83-2005-46

Parts with the exploded numbers larger than 700 are not supplied.

23

TK-3160
PACKING
D

30.ITEM CARTON CASE


(H52-2000-02)

6. INSTRUCTION MANUAL
(B62-1716-00):K
(B62-1747-00):M

33.HOOK
(J29-0701-05)

706

F. BINDING HEAD MACHINE SCREW


(N35-3004-45)
32.HARDWARE FIXTURE ACCESSORY
(J21-8464-04)

5. CAP
(B09-0676-03)

28.PACKING FIXTURE
(H12-3150-02)

24

Parts with the exploded numbers larger than 700 are not supplied.

TK-3160
ADJUSTMENT
Test Equipment Required for Alignment

10.

Distortion Meter

11.
12.

Spectrum Analyzer
Tracking Generator

13.
14.

8 Dummy Load
Regulated Power Supply

5.
6.
7.
8.

Measurement Range
Frequency Range
Measuring Range
Input Impedance
Frequency Range
Frequency Stability
Frequency Range
Voltage Range
Frequency Range
Output
Capability
Input Level
Measuring Range
Center frequency
Output Voltage

The following parts are required for


adjustment
1. Antenna connector adapter
The antenna connector of this radio uses an SMA terminal.
Use an antenna connector adapter [SMA(f) BNC(f) or
SMA(f) N(f)] for adjustment. (The adapter is not provided as
an option, so buy a commercially-available one.)

2. Repair Jig (Chassis)


Use jig (part No.: A10-4082-03) for repairing the TK-3160.
Place the TX-RX unit on the jig and fit it with screws.
The jig facilitates the voltage check and protects the final
amplifier FET when the voltage on the flow side of the TX-RX
unit is checked during repairs.

Connect the power cable properly between the battery jig


installed in the transceiver and the power supply, and be sure
output voltage and the power supply polarity prior to switching
the power supply ON, otherwise over voltage and reverse
connection may damage the transceiver, or the power supply
or both.
When using the battery jig in user mode, the transceiver
assumes that a lithium-ion battery pack is attached to the
transceiver. In adjustment mode, battery type detection is
not performed. Refer to page 10 for details.
Note: When using the battery jig, you must measure the
voltage at the terminals of the battery jig. Otherwise, a slight
voltage drop may occur within the power cable, between the
power supply and the battery jig, especially while the
transceiver transmits.
SCHEMATIC DIAGRAM

3. Battery Jig (W05-0909-00)

R1

C1

C3

9.

Deviation Meter
Digital Volt Meter
(DVM)
Oscilloscope
High Sensitivity
Frequency Counter
Ammeter
AF Volt Meter
(AF VTVM)
Audio Generator (AG)

100m/25V

3.
4.

470P/25V

Power Meter

Major Specifications
450 to 490MHz (K, M)
Frequency modulation and external modulation.
-127dBm/0.1V to greater than -47dBm/1mV
50.
450 to 490MHz (K, M)
or more.
Vicinity of 10W
450 to 490MHz (K, M)
10mV to 10V DC
High input impedance for minimum circuit loading.
DC through 30MHz.
10Hz to 1000MHz.
0.2ppm or less.
5A.
50Hz to 10kHz.
1mV to 10V.
50Hz to 5kHz or more.
0 to 1V.
3% or less at 1kHz.
50mV to 10Vrms.
DC to 1GHz or more
50kHz to 600MHz
100mV or more
Approx. 8, 3W.
5V to 10V, approx. 3A
Useful if ammeter equipped.

C2

2.

Frequency Range
Modulation
Output
Input Impedance
Operation Frequency

100P/25V

Test Equipment
Standard Signal Generator
(SSG)

1.8M

1.

+ Terminal (Red)
Terminal (Black)

+ Terminal
(Red)

Terminal
(Black)

Power cable
Power
supply

25

TK-3160
ADJUSTMENT
Adjustment points TX-RX unit (X57-673)
Component side view
TXD

PTTO
SP

SP MUTE

SP+

PTTI
(RXD)

DET

Frequency (MHz) K, M type

RSSI

X57-673 A/2
Component side

Channel No.
1
2
3
4
5
6
7~16

VR1
CV

GND
AUX
PTT
S-1
S-2

BATT+

Frequency and signalling


The set has been adjusted for the frequencies shown in
the following table. When required. re-adjust them following
the adjustment procedure to obtain the frequencies you want
in actual operation.

RESET

ANT

VR1 : Frequency adjustment


RSSI : Band-pass wave form test point

RX Frequency
470.05000
450.05000
489.95000
470.00000
470.20000
470.40000

TX Frequency
470.10000
450.10000
489.90000
470.00000
470.20000
470.40000

RX
None
None
QT 67.0Hz
QT 151.4Hz
QT 210.7Hz
QT 254.1Hz
DQT D023N
DQT D754I
DTMF 159D
None
2 Tone:
A:321.7Hz
B:928.1Hz
None
None
MSK Code

TX
None
100Hz Square Wave
QT 67.0Hz
QT 151.4Hz
QT 210.7Hz
QT 254.1Hz
DQT D023N
DQT D754I
DTMF 159D
DTMF tone 9
2 Tone:
A:321.7Hz
B:928.1Hz
Single Tone:1000Hz
MSK
MSK Code

Signalling

Foil Side View


ALT2

BPF
A4
A3
A4
A1

LSDFO

X57-673 A/2
Foil side
ALT

CV
TC1

TC2

5C
DEO
TXAFI
PTT

MIC O
RA O
A6
A4
GND
SB
RA I
MIC I

TC1 : Transmit lock voltage adjustment


TC2 : Receive lock voltage adjustment
CV : Lock voltage adjustment terminal.

ANT

Signalling No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Fig. 1 Adjustment points


Preparations for tuning the transceiver
Before attempting to tune the transceiver, connect the unit
to a suitable power supply.
Whenever the transmitter is tuned, the unit must be
connected to a suitable dummy load (i.e. power meter).
The speaker output connector must be terminated with a
8 dummy load and connected to an AC voltmeter and an
audio distortion meter or a SINAD measurement meter at all
times during tuning.
Adjustment Frequency
K,M
TEST CH
Center
Low
High
Low
High

26

RX
470.050MHz
450.050MHz
489.950MHz
460.050MHz
480.050MHz
470.000MHz
470.200MHz
470.400MHz

TX
470.100MHz
450.100MHz
490.000MHz
460.000MHz
480.000MHz
470.000MHz
470.200MHz
470.400MHz

TK-3160
ADJUSTMENT
Common Section
Item
1.Setting

2.VCO lock
voltage
RX
3.VCO lock
voltage
TX

Condition

Measurement
Test equipment
Terminal

1) BATT terminal votage:7.5V


2) SSG standard modulation
[Wide] MOD:1kHz,DEV:3kHz
[Narrow] MOD:1kHz,DEV:1.5kHz
1) CH:High
Power meter
DVM
2) CH:Low
3) CH:High
PTT:ON
4) CH:Low
PTT:ON

ANT
CV

Parts

Adjustment
Method

Specifications/
Remark

TC2

ADJ

3.8V 0.2V

TC1

Check
ADJ

0.6V or more
3.8V 0.2V

Check

0.6V or more

Transmitter Section
Item

Condition

1.Frequency 1) CH:Center
Adjust
2) PTT:ON
2.High power TEST CH: Center
Adjust
Low
Low
Center
High
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
3.Low power TEST CH: Center
Adjust
Low
Low
Center
High
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
4.Max deviation TEST CH: Center
Adjust
Low
[Wide]
Center
High
AG:1kHz/150mV
Dev meter filter
LPF:15kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
5.VOX 1
Writing

TEST CH:Center
AG:1KHz/60mV

Measurement
Test equipment
Terminal
Frequency counter ANT

Adjustment
VR1

Power meter
Ampere meter

Programming
Software:KPG-82D

Parts

Method

Specifications/
Remark
Ceter frequency
50Hz
4.0W 0.1W
2.0 A or less

1.0W 0.1W
1.0 A or less

Power meter
Dev meter
Oscilloscope
AG
AF VTVM

ANT
SP/MIC connector

4.2kHz
(According to
the lager +,)

50Hz

2.1kHz
(According to
the lager +,)

50Hz

Power meter
Dev meter
Oscilloscope
AG
AF VTVM

27

TK-3160
ADJUSTMENT
Item
6.VOX 10
Writing
7.DQT TCXO
Balance
Writing
[Wide]
[Narrow]
8.DQT VCO
Balance Adjust
[Wide]

[Narrow]

Condition
TEST CH:Center
AG:1KHz/4.0mV
TEST CH:Center
(Wide/Narrow)

Terminal

ANT

Adjustment
Parts
Method
Programming
Software:KPG-82D
Programming
Write
Software:KPG-82D

Specifications/
Remark

70 hex
40 hex
TEST CH: Center
Low
High
LPF:3kHz
HPF:OFF

Make the
demodulation
wave into
square waves

PTT:ON
TEST CH:Center

PTT:ON
9.QT Deviation TEST CH: Center
Adjust
Low
[Wide]
High
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH: Center
PTT:ON
10.DQT Deviation TEST CH: Center
Adjust
Low
[Wide]
High
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
11.Tone Deviation TEST CH:Center
Adjust
LPF:15kHz
[Wide]
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
12.DTME Deviation TEST CH:Center
Adjust
LPF:15kHz
[Wide]
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
13.MSK Deviation TEST CH: Center
Adjust
Low
[Wide]
High
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
14.BATT
BATT terminal voltage:5.9V
Detection
PTT:ON
Writing

28

Measurement
Test equipment
Power meter
Dev meter
Oscilloscope
AG
AF VTVM

Power meter
DVM

ANT
BATT terminal

0.8kHz

40Hz

0.4kHz

40Hz

0.75kHz

40Hz

0.35kHz

40Hz

3.0kHz

100Hz

1.5kHz

100Hz

3.0kHz

100Hz

1.5kHz

100Hz

3.0kHz

100Hz

1.5kHz

100Hz

Write

BATT terminal
voltage:5.9V

TK-3160
ADJUSTMENT
Item
15.BATT
Detection
Check

Measurement
Test equipment
Terminal
1) BATT terminal voltage:5.5V Power meter
ANT
PTT:ON
DVM
BATT terminal
2) BATT terminal voltage:7.5V
PTT:ON
Condition

Adjustment
Parts

Method
Check

Specifications/
Remark
Blinking of LED
No blinking of
LED

Receiver Section
Item

Condition

1.BPF Wave
form ADJ

TEST CH: Center


Low
Low
Center
High
High
SSG otuput:103 dBm(1.58V)
TEST CH: Center
Low
Low
Center
High
High
SSG otuput:117 dBm(0.3V)
SSG MOD:3kHz
TEST CH:Center
SSG otuput:115 dBm(0.4V)
SSG MOD:1.5kHz
TEST CH:Low
SSG otuput:122 dBm(0.18V)
SSG MOD:3.0kHz

2.Sesitivity
check
[Wide]

3.Sesitivity
check
[Narrow]
4.Squelch
threshold
writing
[Wide]
5.Squelch
threshold
writing
[Narrow]
6.Squelch
tight
writing
[Wide]
7.Squelch
tight
writing
[Narrow]
8.RSSI writing
[Wide]

Measurement
Test equipment
Terminal
SSG
ANT
DVM
RSSI
Oscilloscope
AF VTVM

ANT

Adjustment
Parts
Method
Programming
RSSI MAX
Software:KPG-82D

Specifications/
Remark

Check

12dB SINAD or
more

Check

12dB SINAD or
more

Programming
Write
Software:KPG-82D

Squelch open

TEST CH:Center
SSG otuput:121 dBm(0.2V)
SSG MOD:1.5kHz

Squelch open

TEST CH:High
SSG otuput:117 dBm(0.3V)
SSG MOD:3.0kHz

Squelch open

TEST CH:Center
SSG otuput:116 dBm(0.35V)
SSG MOD:1.5kHz

Squelch open

TEST CH:Center
SSG otuput:123 dBm(0.16V)
SSG MOD:off
9.RSSI writing TEST CH:Center
[Narrow]
SSG otuput:122 dBm(0.18V)
SSG MOD:off

29

10

11

Component side
12

Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
Layer 6

13

Foil side

30
14

OPT
DET

R689

R675

C833

R807

C805

3 4

Q802
1 6

C835

C812

R49

R253
CP801

R272

D
S

R273

R276

C326

TH1

S
Q209

C291

C288

C283

C309

+ C286

Q213

R268

1
8
IC201
4
5

Q212 G
R255

C258

R251

R261

Q208
R277

R275
R271

R274

C292

Q210

ANT

D203

F801

C294

L801

R267

R820
D802

R257

R256

C828

R264

R821

R51

MIC601

C92

C823

R805

D803

R824
R827

C816

C818

BATT+

5 1

R828

C830

R819

R829

C814

R672

R825

R814

CP802

C669
Q605

C675

L601
C852

C681

R674

C687

R684

R673

Q606

R686

R694

C802

5MS

C667

MIC
IN

MIC
SP+

DET

R816

C692

R688

R697

R817

R813
R811

C690

R859

R679

L602

C688

R687

Q809
C804

R833
C811

C840

R834

SPO

R269

R681
PTTI
(RXD)

SP

R809
1 5
Q801

PTT/
RXD

R692

R823

2 3

R808

R270

C809

R265

1 5

Q803
5

R678
SPI

Q804
2 3

3
4

D805

AE

TXD

R818
C820

L227

PTTO
NC
TXD

R815

J72-0896-09 A/2

R803

TX-RX UNIT (X57-6730-10) Component side view (J72-0896-09)

Address
9G
6M
4Q
6M
8M
6L
3L
8K
8K
9O
7Q
8R
7O
8O
8O
8H
7H
9G
9F
9H
9N
5M
2N
4M
3M
5J
4J
4M
4L
4G
6I
4F
3G
7D
6K
6J
3E
9R
8H
6M
5M
7K
5K
5K
8C
8C
9E

PC BOARD

Q805

Ref. NO.
IC201
IC407
IC601
IC602
IC603
IC604
IC605
IC802
IC803
IC804
IC805
IC806
Q1
Q2
Q3
Q208
Q209
Q210
Q212
Q213
Q408
Q601
Q602
Q603
Q604
Q605
Q606
Q607
Q608
Q801
Q802
Q803
Q804
Q805
Q806
Q807
Q809
Q810
D203
D407
D603
D604
D605
D606
D802
D803
D805

R802

TX-RX UNIT
(X57-6730-10)

C834

TK-3160

2 3

1 5

3 2
Q807 R83

TK-3160

PC BOARD

TX-RX UNIT (X57-6730-10) Component side view (J72-0896-09)


C627

R622

R623

R618

R616
L806

R624

C613

C847

+ C610

R625
L804

CP810

51
50

75
76

C37

CP815
CP817

CP818 CP816
R848

S
D
G

R854

R842

C849

C850

R849

C854

R852

C843

1
8
IC806
5
4

C845

C842

R844

R845

RESET

CP806

R851

CP4

CP811

R857

CP807

CP3

TXD1

R858

26
25

R847

CP2

2 3
Q3
1 5

Q1
2 3
Q2
1 5

CP1

CLK1
100
1

R474

C40

R28

RTS1

Q810

X801
4

S-2

RXD1

L803

IC804

S-1

CV

PTT

C41

GND AUX

R27

R653

C508

CP814

EPM
IC805

C841

C6
R7
R6

R648
R29

R476

R656

R654

R650

C654

Q408

C668

C507

R657

R9

5
4
IC603

R475

C817

IC802
1 5

4 1

C659

C656

R812

C665

R810

C2

R5

C821

R841

CP813

CE

CP804

R471

CP805

L807

VCC

R856

C846

CP812

CP809

R695

R621

R855

C640
C643

10
9

C630

CP808

32
1

C622

R629
R631

CP803

17
16

R839

R840

C4

R2
R3

C3

TH600

C1
C501

R836

R603

25
26

C621

R641
C633

C646

R647

C636

R627

C642
R632
R601

R628

R696

R642

C637

C648
C641

C634

R609

C609

R613

C618

C619
C608
R608

Q601
R604
S
D
G

Q407

R602
D407

C650

R610

C684

C696
R639

4 3
5 1
IC602
C629 C624

R630

C601

C635

C632

R835

R12

VR1

R658

C807
IC803
3 2

C663

R649

L805

R4

R651

C92

R1

C625

IC601

R643

R634

R626
C631

C853

C653

C822

RSSI

R644

C664

C662

R655

4 3
5 1
IC604

3 2
Q807 R830

C639

R637

D603

C658

D604

C835

5 1

R652

C836

R829

Q806

C657

R827

C672

C660

C833

R828

R824

C647

+ C605

D605 C638

R825
C830

C673

R661

C652

C655

R672

C675

C667

G
D
S

C695

R640

R615

C616

R669

Q607

R660

R673

D606

C676

C669

Q606

SP MUTE

R668

R683

89

Q605

Q608 D

C691

R693

5MS

R691

C678

R633

R607

C614
R617

Q604

C689

C607

R665

R677

R612

C412

10

R682

C686

C671

Q603

R679

IC605

C611

R671

C679

R645

C692

R670

C677

C645

G
D
S

R667

R666

R676

R611

R636

C674

C680 +

C612

C628

2
Q602

R26

10

11

12
S802
EMG

S803
PTT

S804
SW1

S805
SW2

J72-0896-09 B/2
13

31
14

TK-3160

PC BOARD

TX-RX UNIT (X57-6730-10) Foil side view (J72-0896-09)


2

C410

R414

XF401

L403

C494

12

32

R431

L407

C467

D402

C249

L208

C241
C282
R262

C62

R37

C75

L218

C80

C74

S
R259

TC2

R260

C58
C54

C53

L12
D9

C44

R48

Q9
L15

L21

C69

L8

C66

D3

D4

C43

L20
C72

L9

AUX GND

J72-0896-09 B/2

13

14

PTT

L209

Q5 G

C51

TC1

L11
D7

L17

C49

C45

L23

R50

C84

C83

Q11

R46

R36

G Q6
S

C71

R39

R30

C46

C60

D10
C48

C85

R55

R57

R38

C70

D
C55

C64

C50

C56

L10

C82

R43

R33
R32

C86

C65

L18

C94

R34

C67

L25

C95

Q8 G

R56

Q10

D11
L22
C61

C77

L14

C39

R25
R24

C78

R47

11

S-1

L213

R427

R231
C226

C243

10

S-2

C448

R232
L207

C201

C447

C242

DS

R224

R235
C233

R234

R222

R202

R230

R237

L205

R229

C224

R207

C439

C445

R424

R430 C456

R425

GS

GD
Q403

C428

C431
R423

C430

R420

R422

L405
Q205

C495

Q206

R35

C63

L7

G
D

R44

C42

R22

R19

CV

R23

R21

C36

C22

C32

C29

L5

L16

C34
C25

IC1

R20

C24 +

R15

R31

16
1

C14 +
C649

C202

C418
C73
R40

C57

C12

R16

C15

C18

PTT

C13

C11

R13

ALT

DEO TXAFI

C76

C52

C47

C19

19

5C

C59

C38

20

AUX3
AUX2
AUX1
AUX4
5C
TXAFI

1 GND
R698

MIC I

C429

Q12

CN801
RA I

L404 BPF

Q7

C10

GND

DEO
DEO
ALT

2
SB
TXAFI
AUX6
AUX5

SB

C68

R41
L19

GND

5MS

D201

7
A5

C205
C372

R58

C8

L1

R14

C7

C9

MIC O

A6

D401

R415

X1

RA O

C426

L402

R465

C405

R204

C425

C5

R404

C435

C223

C27

R406
C493

R17

C16

+ C406

C434

C427

C401

C407

R401

C403

L3

LSDFO

C402

R407

R403

R18

Q4

R469

9
C408

R215

IC401

A1

C420

L416
R412

A2

L401

C415

Q402

C30

R417

C422

C432

C414

16

R203

C28

A3

R413
C416

C31

A4

C409

L6

C33

C35

C411

R419

C421
C413

R416

C424

SG

R646

R408

D801

CF401

C615

R409

R804

C417

C803

Q808
L802

Q401

C801
CD401

C837

IC801

C419

C825

C819

ALT2

PC BOARD

TK-3160

TX-RX UNIT (X57-6730-10) Foil side view (J72-0896-09)


2
J72-0896-09 A/2

NC

AE
SPI

PTT/
RXD
4

R416

OPT
DET

5MS

TXD
SPO

J601
EXT. MIC/SP

MIC
IN

VR801
POWER/AF VOL

MIC

L221

D405

L413
C487
D406

D212

C353

R281

C358

C363

C371

C364

L226

L225

C360

L224
C359

R280

D206
C356
R279

L222

R278
C349

C351

C352

C693

D204

C361

C317

C308

C355
L223

C300

R263
C290

Q211

C295

R259
R260

C492

D208

L220
S

C483

R461
C485

L414

S801

L415

C301

C298
C296

C489

C284

R262

L218

C282

L216

L217

R463

C299

C472

R247

R242

C297

C280

S Q207
D

C293

C255

R462

R282

C474

C484

C488

C481

C506

R464

C478

C491

R460

C368

C482

R440

R252

R457

C504

SG

C479

R459

C469

Q404
DG

L410

R441

C475

C471

L411

R438

C473

L409

C470

D403

C467

L407

L213

C249

C468

C241

L208

C243

C464

L209

R232
207

C466

C448

C242

C465
L408

R431

C445
C447

D404

4
D402

R425

R427

R430 C456

BPF

ANT

Component side
Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
Layer 6

Foil side
10
TX-RX UNIT
(X57-6730-10)
Ref. NO.
IC1
IC401
IC801
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q206
Q207
Q211
Q401

Address
8D
4F
3D
5E
8I
8G
6F
8G
8H
7G
7H
7G
6I
6K
8K
3G

Ref. NO.
Q402
Q403
Q404
Q808
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14

Address
4G
4I
5L
3C
9I
9G
9G
9I
9G
9G
9I
8G
7G
9G
7G
6F

Ref. NO.
D2
D201
D204
D206
D208
D212
D401
D402
D403
D404
D405
D406
D801

Address
8E
7H
9N
9N
8N
7N
6G
5J
5K
5K
5N
6N
3D

11

12

13

33
14

TK-3160

SCHEMATIC DIAGRAM

TX-RX UNIT (X57-6730-10)

PLLB

L5

Q3
UMG9N

1k

0.1u

CP2
47k*2

C19

CP1
47k*2
Q2
UMG9N

R16

PLLB

10

C34

470p

10

R19

CLOCK

R25

10k

C39

0.22u35

FIN

R24

680

680

C38

C32

0.22u35

470p

C25

0.22u35

R23

C36 R22

R21

4.7u16 820

R20
R:3.63V

10u6.3

0.1u
C24

C22

0.01u

C6

CV

11
LE

DATA
XFIN

GND
7

14

12
PS
5

DO

VCC

VP
4

15

13
ZC

LD/FOUT

OSCOUT

OSCIN
2

1
0.1u

C18

C14
10u6.3

R7

R15

47k

16

100p
C13

PLL SYSTEM
R6

IC1
MB15E03SL

100p

Q1
DTC144EE

100p

CP4
1k*2

C11

Q1-3
LEVEL SHIFT

C12

C29

470p

CP3
1k*2

LD
PLLCLK
PLLDATA
PS
LE

F801

D805

DET

470p

C828

BATT

5C
5T
B
SAVE
VOLOUT
2ND_LO
5R
EN1
EN2
EN3
EN4
BATT

5C
5T
B
SAVE

1SR154-400

7.5V
L801
BATT

VR801
R31-0624-05

REVERSE
PROTECTION

SB
R802
100
R803

R815

R816

220k
C852

17

C8

X1
16.8MHz

5R

SB
68p

C35

100n

C31

47p

47p
L6

22p

56p

C16

C33

C30

56p

R14
2.2k

150n

0.01u
L3

R18

470k

1000p
0

C27

C15
R13
0.01u

L1
4.7u

3
GND OUTPUT

5R

100

C28

R17

10p

R5

220k
C5

470p

18

+DC

120k 2.2u

0.01u

C1

19

C3

20

C10

C7

470p
C9

C4

10p

10k

R4
22k

R3

39k

2.92V
VC

CN801

4700p

R2

R12
R9

5C
R1

100

470p

C2

470p

BATTSEL
VR1
R12-7491-05

5TC
5RC
5MSC
AUXSW

Q4
KTC4082
TRIPLER

16
ALT

S801
S60-0420-05

15
14

S1

DEO

SIDE1
SIDE2

EN1

13
TXAFI

S2

12

EN2

DEO
11
5C

LD

5C

S3

EN3

10
S4

EN4

AUX3

34
X57-673 1/4

SAVE SWITCH
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
DEO
SB

1u

470p

C821

4
OUT
C817

NC
1

5RC
5MSC
5TC
AUXSW
SIDE1
SIDE2

EMG

PTT
S803
PTT

470p

SW1

C822

VOUT
VSS

470p

SW1
S804

SW2

RESET

S805
SW2
VOLIN

1u

VOLTAGE
DETECTOR
/INT
IC803
XC61CN5002NR

S802

4.88V

330k

C807

0.1u

EMG

R810

18k

R824
R825
47k

C830

10k

R819

330k

VEE2

5
1u

IC802
PST9134NR

1u

C833

1k

R829

5V

C837

1u

C803

1u
C836

R828

3.3k

820

R830

R827

R823
1k

R817

1u

T:5V
R:0V

NC

VOLTAGE
DETECTOR
/RESET

820

R818

C801

PLLB

1u

C820

Q802(2/2)

R814
15k

C816

470p

10k
C805

R807

Q802(1/2)
5TC SWITCH

AUX1

CE

Q808
DTA123JE

5M

2.7k

15k

VSS

PLLB
SWITCH

R805

VOUT

R812

Q807
UMG3N

470p

ALT

Q806
KTA1298(Y)

C835

DEO

Q802
UPA672T

C809

R809

AUX2

C802
0.01u

AUX4

R813
3.3k

0
3.67V

AVR/PLLB

Q801
UMG3N
5T SWITCH
Q804
UMG3N
5C SWITCH

2.7k

1k

SB
TXAFI

R811
3.3k

5V

2.7k

1u

R808

Q803(2/2)
AVR/5T

GND

Q803
FP210

Q803(1/2)
AVR/5C

C804

SB
DEO
ALT
TXAFI
AUX4
AUX3
AUX2
AUX1
LSDTCSO
AUX6
AUX5
SAVE

L802

10u6.3

VIN

SB

5V
5

470p
C825

C819

D801
R804 RB521S-30

VEE1

7.5V

5MS SWITCH

IC801
XC6204B502MR

5M PROTECT

AUX3

PS
LE
BATTSEL

470p

VOLTAGE
REGULATOR/5V

TXAFI
3

T:5V
R:0V

C818

C823

(D)
C840

R834
470k

0.01u

0.01u
0.01u

0.1u
0.01u

AUX2

C814

C811
C812

Q809
DTA123JE

5R SWITCH
5C

VCC

470k
(D)

6
AUX6

7
AUX1

BATT

VIN

R833

NC

8
AUX5

AUX4

470p

PLLCLK
PLLDATA

L805

PTTSW
5MS
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
DEO
SB

TK-3160

SCHEMATIC DIAGRAM
TX-RX UNIT (X57-6730-10)

C67

0.1u

L23

22n

R46

100

R43

150k

C75

470p

C78

4.24V

470p

D11

4.7k
C77

3.3u
150

C69

L21
180

C66

10p (B)
R37

C58

5p

10p
C54

5p (B)

CURRENT
STEERING
RX
TX

470p
R44

Q10
2SC4617(S)

HSC277
C76

15p

RIPPLE FILTER

10u6.3

470P

0.5p
(B)

T:4.9V
R:0V

Q5
2SK508NV(K52)

TC2

L12

47k

10

7p (B)
VCO/RX

270n

C53

2p (B)

D3

100p

C44

C51

33k
1u

R30
C42

10k

R475

R474

Q408
2SK1824 C507

18n

R36

7p

L22

0.1u

33p

L17
220n
C72

C70

1SV325

C80

Q12
2SJ347

470p
C95

270n

C62

L15

C65

C49

L20

D9

DC SWITCH
/RX VCO

3.3u

L9

Q8
2SJ347

T:0V
R:4.92V

D3,9
RX VCO
L7

DC SWITCH
/TX VCO

100p

C61

47k

0.5p
(B)

5p (B)
R39

L18

220n

C60

4p (B)

C56 C55

1p 1p
(B) (B)

D10

5p

15k

RF BUFFER AMP
Q9
2SC5108(Y)

C71

1SV278

11p

C48

10p
C50

TC1

L11

C45

1SV325

180n

R34

T:4.09V
R:0V

10

470p

100k

C64
5p (B)

VCO/TX
Q6
2SK508NV(K52)

R32

47k

1u

C40

15n

R33

10k

C508

27p

D4

C43
22k

C37

L14

39k

R29

0.018u
R28

C41

0.01u

R27

10k

C46

L10

R26

R476

1SV325

1SV325

22
C68

470p

R35

100p

180n
PLL IC
F_IN AMP

MODULATION
D7

L8
T:0.61V
R:0.62V

D10

470p
C94

R38
D4,7
TX VCO

2p (B)

C74
R41

5p

Q7
2SC5108(Y)
0.04V

C73

18n

56

5p

L19

10p

C59

470p
C52

C47

12n

R31

T:1.86V
R:1.93V

C63

150k

3p
L16

470p

1k

C57

10p

R40

PLLB

MOD

MOD
5C
5T
B
SAVE
VOLOUT
2ND_LO
5R
EN1
EN2
EN3
EN4
BATT

5C
5T
B
APCSW
VOLOUT
2ND_LO
5R

SAVE

THM
5M

VCC

CP801
47k*2

5TC
5RC
5MSC
AUXSW

TH600

180k

100k

-t

W/N

DSW

CP814 1k*2
CE
CP815 1k*2

41
40
39
38
37

EPM

DTMF
DTRLOADN
STD

CP816 1k*2
DI/O
SCLK

36
35
34
33

TDATA/DTRCLK
DIR

CP817 1k*2

32
31
30
29
28

CP818 1k*2

RTS1
CLK1

27
26

BEEP

R842
0

R858
0

R857

RXD1

1k

TXD1

XOUT

BSHIFT

L806

LSDTCXO

AUX5
RESET

1k
1k

AUX1
AUX2
AUX3
AUX4

24
BEEF
25
OPTDET

R855
R856

45
44
43
42

47k

20
LSDVCO
21
22
LSDTCXO
23

AFMUTE

R859
100k

64
63
62
VSS
61
5MSC
60
VCC
59
5RC
58
5TC
57
SAVE
56
APCSW
55
54
W/N
53
BSHIFT
52
RX
51
TX

RESET

AUX6

1k*2

VCC
LSDVCO
BEEP
XOUT
DTMF

CP811
1k*2

EEPROM

LSDFO

R852

R851
0

SDA

VSS

R845

SCL

AUX5
AUX6
RESET

A2

BYTE
CNVSS

WP

47k

VCC

A1

AUX2
AUX4

R844

A0

BBDI/O
BBCLK
BBDIR
STD
PTT/RXD
TXD

1
2
3
4
5

99
100

MICROPROCESSOR

CP813

50
49
48
47
46

CP807
1k*2

CP806
47k*2
R841

IC804
CAT24WC64JI

5M

DTRLOADN
TDATA/DTRCLK

IC805
30622MCA-7G7GP

EEPCLK

C841
0.01u
L803

AUX1
AUX3

HSDI
EEPDAT

470p

DSW

6
7
8
9
10

BATTSEL

DTMF

CP805
1k*2

PCTV

PLLCLK
PLLDATA

C853

SIDE2

79
SIM1
80
SIM2
81
82
PLLUL
83
RFCLK
84
RFDAT
85
PS
86
PLLSTB
87
BATTSEL
88
BATT
89
VOX
90
RSSQL
91
ANSQL
92
LSDI
93
THM
94
AVSS
95
96
VREF
97
AVCC
98

CP804
1k*2

AFMUTE
AFCONT
BEEPSW

11
XOUT
12
VSS
13
XIN
14
VCC
15
16
INT
17
RDF/FD
18
TCLK/DTRDI
19

L807

R836
1k

76
77
78

75
SIDE1
74
AUXSW
73
LEDRX
72
LEDTX
71
70
EN1
69
EN2
68
EN3
67
EN4
66
65

R835
1k

LD

TCLK/DTRDO
RFD/FD
XIN
5M
LSDI
VOLIN
HSDI
VOX
PTTSW
5MS

5M
LSDI
HSDI
VOX

PTTSW
5MS
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
DEO
SB

RSSI

VSS
CP803
1k*2

VOLIN

R602

VCC

SIDE1
SIDE2

5M

C601

ANSQL

0.22u

CP809
1k*2

L804

R603

1k*2

47k

CP812

R840

0.01u

47k

CP802
47k*2

C846

0.1u

C834

R839

CP810
1k*2

C847

LEDTX
LEDRX

22u6.3

LED/
GREEN

CP808
4.7k*2

D802

Q805
UMG9N

EN3
EN4

R821
B30-2157-05

R820
Q805(1/2)
LED SWITCH
/ GREEN
Q805(2/2)
LED SWITCH
/ RED

B30-2156-05
D803

LED/
RED

EN1
EN2

330

560

SB

PCTV
AUX1
AUX2
AUX3
AUX4

PCTV
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
TXAFI
ALT
DEO
SB

X57-673 2/4

TK-3160

SCHEMATIC DIAGRAM

TX-RX UNIT (X57-6730-10)

C284

20p

R260

47k

47k

1u
C291

15n

L216
33p
L217

470p

T:5V
R:0V
5T

C258

Q209
2SK879(GR)

R253

10p

C427

6p

C425

4.7k

R415

APC SWITCH

470p

C418

MOD

APC PROTECT

0.1u

470p

18n
C426

D203

C286

Q208
DTC114EE

HZU5CLL

ATTCV

6.8u10

0.1u

470p
C243

C241

470p

C201

5T
APC SWITCH

L402

T:0V
R:2.86V

100k(D)

470p
R51

C288

R259

C280

10p

10k

470p

R234

C233

22k
T:1.53V(Hi)
0.96V(Low)
R:0V

2p (B)

C92

R262

1.2n

C85

33k
(D)

R49

C283

22

120k

R247

13p

C249

18n
R242

R232

L208

330

18n

330

330
L205

22

R229

R222

470p
R224

T:1.37V(Hi)
0.86V(Low)
R:0V

R251

-t

L218

33p
(G)

R237

5T

TH1
100k

C282

8.2n

8.2n

6p

47

R56

330
L207

470p

100

18

7p

Q207
2SK2596
L213

C242 L209

R235

C226

R231

R230

4.7k

R202

R215

C372

4.7k
HSC277

R58

C224

0
C223

470p

D401

C84

33k

0.22u

470p

7p

15k

C205

R57

22n

2.2k

L25

R55

C86

R204

D201
HSC277 C202
R203

470p

330
R50

10k

C83 470p

6.8k
R47

R48

RF AMP
Q11
T:1.85V
R:1.86V 2SC5108(Y)
T:1.42V
C82
R:1.41V
33p

TX DRIVE AMP

470p

Q206
2SK3077

R252

PRE-DRIVE AMP

Q205
2SC5108(Y)
R207

47k
C255

PRE-DRIVE AMP
D201,401
TX/RX RF SWITCH

5C
5T
B
APCSW
VOLOUT
2ND_LO
5R

B
APCSW
VOLOUT

C424

R416

0.01u

100

680

C629

10p

1
2

VDD

R630 680k

0.1u
4.7u6.3
4.7u6.3

SCLK

X57-673 3/4

C624

100p

C630

4.7k

R644

0.1u

470k

R636

C637

100p

1.5k

R698

390k

R631

2p
(B)

C633
AGNDIN

10u6.3

4.7k
C650

R645
A

R628

R646

220k

22k

180k

R640

100p

C640

DTRAIN

25

AMP4O

AMP4N

24

23

C642

82k

0.1u

C645
2.2u

C631

R633

180k

180k

22k

0.1u

R627

68p

C649

0.012u
R626

10k

C625

0.1u

R696

FLIP FLOP

820p
RA_O

C615

GND

C646

1000p

C850

R623
TCLK/DTRDO
RFD/FD

LSD LPF

XIN

C627
0.012u

PCTV
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
TXAFI
ALT
DEO
SB

R632

0.068u

R849

TCLK/DTRDO
RFD/FD
XIN
5M
LSDI
VOLIN
HSDI
VOX
PTTSW
5MS

AMP4P

AMP3O

AMP3N

AMP3P

20

19

VSS

XIN

17

0.01u

BEET SHIFT
SWITCH

C632

C636

CLR

2200p

PR

C628

680k

R601

R622

R642
120k

RA_I

RXAF

C634 0.1u

VCC

0.1u

X801
L77-1933-05
Q810
2SK1824

CK

C635

C643
68p

27

470p

0.01u

C849

7.3728MHz

R643 C648
180k 0.1u

28

26

68

C609

IC806
TC7W74FU
C854

RXAFIN

820k

EXPOUT

DIR
XOUT

R618

1k

R616 16

R854

C842

15p
R848

3p

R613

0.1u

R847
1k
C843

BSHIFT

0.01u

C607

10k

C614

C845

XOUT

0.01u

10k

R609

15p

R607

R647

R641
120k

29

AUDIO PROCESSOR

18

15
BEEP

C641
0.1u

FILTERO

22

14

15k

30

21

27k

R634

390k

RXINO

IC601
AQUA

RDF/FD

360k

1u

13

V REF

MIC_O

AGND

31

DI/O

R612

R629

32

12
C611

MIC_I
(MM)

RXIN

TDATA/DTRCLK

DIR

LIMITTER

TXIN

TXINO

4
LIMLV

EXTLIMIN

R695

7
VDD

MOD

STD

DTRLOADN
TCLK/DTRDO

11

TDATA/DTRCLK

C639 47p

4.7u6.3

DI/O
SCLK
10

39k

R639
C613
C621
C622

390k

D603
RB706F-40

3900p

C610

47k

0.1u

C619
R617

330k

C616

DTMF
DTRLOADN
STD

3300p
R615 C618

C608

3900p

4.7k

R625

R624
5.6k

56k

470p

C410

R621
47k

R610

10k

100k

0.1u

C412

CD401

R409
3.9k

HSD LPF
R608

TV

RSSI

180k

T:0V
R:5V

VSS

R637

C605

R604

C501

AF AMP
IC602
TC75S51FE

8p(B)

C421

C419

16

IC401
TA31136FN
FM IF SYSTEM

IF AMP

T:0V
R:4.42V

1p(B)

MIXIN

C417 R414
0.01u
Q402
2SC4649(N,P)

6.8u6.3

DSW

D407
RB521S-30

C416

1.2k

R412

560n

L416

0.01u

XF401
L71-0617-05
49.95MHz

T:0V
R:0.74V

120k

AF MUTE
Q601
2SK1824

PCTV

1
OSCIN

GND OSCOUT

N-REC MIXOUT
15

14

R413

0.01u

68p

C409

Q407
2SK1824

470p

C422

0.01u

0.1u

C420

470p

C415

220

R469
0.1u

C413

0.1u
4
VCC
N-DET
13

0.01u

C411

6 C408

5 0.1u
IFIN

DEC

RSSI

QUAD FILOUT

IFOUT
12

FILIN
AFOUT
10

C405

39p
9

3.3k

R465

470p

C493
C401

3.3k
Q401
DTA144EE

W/N

DC SWITCH

C414

Q401
W/N SWITCH
R408

1800p

W:0V
N:5.05V

R406
3.3k

330p

330k

R403

1k
R404

C403

470k

R407

330p

11

C406

C402

RSSI

10u6.3
C407

RECTIFIER
T:0V
R:4.95V

AFMUTE

R471

THM

10

R401

5R
CF401
L72-1008-05

270k
LSD LPF

5M
LSDI
VOLIN
HSDI
VOX
PTTSW
5MS
TXINO
PCTV
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
ALT
DEO
SB

TK-3160

SCHEMATIC DIAGRAM
TX-RX UNIT (X57-6730-10)

L225

L226

27p

HVC131

100p

4T
C359

4T
C361

4T
C364

1.5p
(B)

2.5p
(B)

2p
(B)

C363

R282

C371

C360

C358

3.5p (B)

R281

1u

C368
15p

D212
HVC131

HVC131

4T
5p (B)

470p
C355

270
C352

270
R280

R279

D208

C353

L223

L222

220n

C349

7p (B)

27p
C317

1p (B)

18p
C308

0.01u

2.5n

C300

0.1u
C301

C298
C299

T:1.56V
R:0.39V

ANT
CN13

L227

L224

4.5p (B)

C356

3p (B)

HVC131
D206

4p (B)

C351

1u

27p

L220

C295

470p
L221

C296
470p

C297

100

470p

C293

0.01u

R263
C290

T:2.46V(Hi)
1.55V(Low)
R:0V

ANT SWITCH

R278

STRIP LINE

Q211
2SK3476

1p (B)

TX FINAL AMP

D208,212

5T

ANT SWITCH

R275

ATTCV

2.2k
R268

R271
10k

150k
(D)
1

8
VCC

OUT1

R274

APC SWITCH

1M

Q213
DTA144EE

7
IN1-

OUT-B

IN1+

IN2-

VEE

IN2+

470p
T:0V
R:7.41V

B
APCSW
VOLOUT

100k

IC201
TA75W01FU
COMPARATOR (APC)

R276

C326

47k

150k
(D)
150k
(D)

150k
(D)

R269

R265

R270

470p

C292

0.39
R261

2
3

0.39

0.39
R257

150k
(D)

R256

100p

150k (D)

R264

R272

C294

R267

Note : The components marked with a dot ( )


are parts of layer1.

D204,206

D204

IC1
IC201
IC401
IC601
IC602,604
IC603
IC605
IC801
IC802
IC803
IC804
IC805
IC806

:MB15E03SL
:TA75W01FU
:TA31136FN
:AQUA
:TC75S51FE
:TC75W51FU
:TA7368F
:XC6204B502MR
:PST9134NR
:XC61CN5002NR
:CAT24WC64JI
:30622MCA-7G7GP
:TC7W74FU

D3,4,7,9
D10
D11,201,401
D203
D204,206,208,212
D402-406
D407,801
D603-606
D802
D803
D805

:1SV325
:1SV278
:HSC277
:HZU5CLL
:HVC131
:HVC369B
:RB521S-30
:RB706F-40
:B30-2156-05
:B30-2157-05
:1SR154-400

Q1,603,607
Q2,3,805
Q4
Q5,6
Q7,9,11,205
Q8,12
Q10
Q206
Q207
Q208,210
Q209
Q211
Q212,407,601,602,810
Q213,401
Q402
Q403,404
Q604
Q605
Q606
Q608
Q801,804,807
Q802
Q803
Q806
Q808,809

:DTC144EE
:UMG9N
:KTC4082
:2SK508NV(K52)
:2SC5108(Y)
:2SJ347
:2SC4617(S)
:2SK3077
:2SK2596
:DTC114EE
:2SK879(GR)
:2SK3476
:2SK1824
:DTA144EE
:2SC4649(N,P)
:3SK318
:2SA1362(GR)
:2SC4116(Y)
:2SA1586(Y,GR)
:2SK1588
:UMG3N
:UPA672T
:FP210
:KTA1298(Y)
:DTA123JE

3
Q210
DTC114EE

470p

C309

APC SWITCH

APC SWITCH
Q212
2SK1824

27n

R273

470p

100k
C481

R457

100k
R459

1u

470p
C506

L411

470p

4.7u6.3
C474

47p
R464

4
47n 3p (B)

L415 C492

6p
(B)

6.8n

C489
1M
D406
470p

C487

D405
RF BPF TUNING

C491

HVC369B
L414

3p
(B)

47p

C488

3p
(B)

1M
R463

C485

HVC369B
R462

6.8n C483

L413

68k

C504

470p

220
C479

1M

R440

0
470p
T:0V
R:1.99V

4.5p (B)
D405
C484

C482 R461
T:0V
R:0.93V

RF AMP

470p
R460

6.8n

100
Q404
3SK318

6p (B)

HVC369B
C473

L409

47p

C471
D404

T:0V
R:4.94V

R441

470p

470p

47p

C467

3p
(B)

1M
R438

R431 HVC369B

3p
(B)

470p
C470

6.8n
C465

470p

TV

C456

C475

C468 C469

2p
(B)

L408

3p
(B)

R430
1.0M

C447

47p
HVC369B

C445

56k

56k

R425

0.01u
R423

470p
C431

150
C430

12p
R420

2.2k

C429

C428
470p

C494
0.01u

R419

6.8n

L407

T:0V
R:1.79V

4.5p (B)
D402

MIXER
T:0V
R:0.48V

C448 C464

470p

T:0V
R:4.55V

D402-404
RF BPF TUNING

C439 R427

Q403
3SK318

L403
0.56u

R417
47

270n

C472

R277

T:0V
R:1.8V

L404

C466

100k

R424

100k

470p
R422

1p
C432

C495

BPF
T:0V
R:4.83V

220n
C478

L410

L401

100k

R255

PCTV

1p (B)
D403

5p(B)
470p

T:5V
R:0V

L405

C434
C435

5R

D406
RF BPF TUNING

27k

R693

C689

0.022u

470k

L601

R678

R681

R688
100

2.2k

220p

C692

R671

68k

R692
0

R697
0

1000p

0
C690

R694

1.8k
10u6.3

R689
100

470

Q605
2SC4116(Y)

D605
RB706F-40

L602

PTT/RXD
MIC
MICIN
OPTDET
5MS
AE
TXD
NC
SPO
SPI

J601

1k
C667

470p

C675

C672

C647

C693

R672

470p
470p

0.1u

C652
470p

C669
470p

MIC601

R673
Q606
2SA1586(Y,GR)
MIC. AGC

TXD

R687
1k

220p

DETECTOR

2.7k

C688

D606
RB706F-40
C695 470p
D605,606

SB

C681
0.027u

R684

0.1u

R675
8.2k

C687

PTT_O

MIC. AGC

470p

C676

1000p

C664

C662

OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1

C638

3900p

VDD

Q607
DTC144EE

5MS

C655
0.022u

VSS

HSDI
VOX
PTTSW
5MS
TXINO

C658

0.22u

R679

0.1u

27k
3

C678

10u6.3

DC SWITCH
/SP MUTE

R674

R652

1.5u16

R655
1M

IC604
TC75S51FE

1.5u16

VOX AMP

C684
C696

PTTSW

VOX

C673

0.22u

R649

100k
C653

DETECTOR

47p

3900p

100k

R667

C657

1u

C680

10

220p

Q603
DTC144EE

C677

R669

2.2k
DC SWITCH
/SP MUTE

PTT_I(RXD)

C660

150

R686

10k

SP MUTE

3300p

HSD AMP

Q602
2SK1824

C679 100p

6 R676
NF

RIPPLE

R682

1k

8.2k

0.01u

VSS

R666

R658

R651

7
PHASE

0.47u

470p

150k

0.1u

680k
C665

BEEP SWITCH

D604
RB706F-40

PRE-GND

VIN

C674

47k

R668

8
3

R670

C691
100u6.3

VDD

R660

3.3k

10k

R657

R654

C659

0.01u

10k

C654

R648

0.1u

C663

C656

1M

R656

1k

R661

R650

DC SWITCH
Q604
2SA1362(GR)

0.01u

C668
IC603
TC75W51FU

3.9k

VCC PW-GND
3

0
R653

POUT

0.1u

SP MUTE SWITCH
Q608
2SK1588

C686

C671

R677

0.047u
R683

1
R665

SB

10

33k

IC605
TA7368F
1

R691

AF POWER AMP
ALT2

37
X57-673 4/4

TK-3160
BLOCK DIAGRAM
X57-673 (A/2)

TX:450.00~490.00MHz(K,M)
RX:400.05~440.05MHz(K,M)
IC1
MB15E03SL

Q2,Q3
UMG9N
PLLDATA
PLLCLK
LE
PS

LEVEL
CONV

IC802
PST9134NR

IC803
XC61CN5002NR

D801
RB521S-30
SB

PROTECT

Q1 DTC144EE

RESET

RESET

LD

IC801
XC6204B502MR
5M

AVR

LEVEL
CONV

Q8 2SJ347
16.8MHz

TX

X1
L77-1932-05

5MS

5C

PLLB

D3,D9
1SV325
Q5
2SK508NV(K52)

LSDVCO

RX
VCO

Q809 DTA123JE
DC
SW

CH SW
DC
SW

EN1

Q12 2SJ347

5R

SAVE

RX

EN2

Q803 FP210 (2/2)


Q801 UMG3N

Q4 KTC4082

AVR

5T

DC
SW

BATTSEL

DC
SW

5RC

Q802 UPA672T (1/2)

EN3
EN4

DC
SW

LPF

LPF

5MSC

AVR

TX
VCO

PLLB

LSDTCXO

Q803 FP210 (1/2)


Q804 UMG3N

MOD

LPF

5C

Q808
DTA123JE
DC
SW

Q6 2SK508NV(K52)
D4,D7 1SV325
D10 1SV278

PLL

PLLB
INT

INT

LPF

PLLDATA
PLLCLK
LE
PS

X3

Q401
DTA144EE

5TC

50.4MHz

5R
CD401
L79-1582-05

MOD
W/N

Q802 UPA672T (2/2)

SW
450kHz

BATT +

IC601 AQUA

PROTECT

5R

5R

IC602
TC75S51EE

Q601
2SK1824

DEO
D805 1SR154-400
AUDIO

AF
AMP

MUTE
SW

5R
AFMUTE
IC603
IC603
TC75W51FU(1/2) TC75W51FU(2/2)

PROCESSOR

5MS

LPF

COMP

5R

5R

SB
PWR SW
/ VOL

DI/O
AGC
Q605 2SC4116(Y)
Q606 2SA1586(Y,GR)
D605,D606 RB706F-40
Q608
2SK1588
SP

IC605
TA7368F

MUTE
SW

Q602
2SK1824

AF
AMP

SW

DTRLOADN
TDATA/DTRCLK
SCLK
DIR
BEEP
DTMF
AQUAXIN
ALT
TXAFI

STD
RDF/FD
TCLK/DTRDO
LSDI

BEEP

BEEPSW
Q607 DTC144EE
DC
SW

SB

Q604 2SA1362(GR)
DC
SW

SB

DC
SW

AFCONT

Q603 DTC144EE

MIC

IC604
TC75S51FE
VOX
AMP

5MS

38

D604
RB706F-40

DET

VOX

HSDI

TK-3160
BLOCK DIAGRAM

Q7
2SC5108(Y)
TX/RX:450.00~490.00MHz(K,M)

RF
AMP

PLLB
Q11
2SC5108(Y)

Q9
2SC5108(Y)
BUFF
AMP

RF
AMP

5C

5C

D201,D401
HSC277

Q206
2SK3077

Q205
2SC5108(Y)

5R 5T

Q211
2SK3476

RF
AMP

RF
AMP

RF
AMP

RF
AMP

T/R
SW

Q207
2SK2596

D204,D206,D208,D212
HVC131

5T

5T

ANT

ANT
SW

LPF

5T
SB

Q208 DTC114EE
Q209 2SK879(Y)

Q213
DTA144EE
DC
SW

IC201
TA75W01FU
DC
SW

CURRENT
DET

Q212 2SK1824
DSW
APCSW

Q10 2SC4617(S)
D11 HSC277

DC
SW

DC
SW

APCSW

Q210 DTC114EE
RIPPLE
FILTER

5C

PCTV
RX:400.05~440.05MHz(K,M)

IC401
TA31136FN

Q402
2SC4649(N,P)

XF401
L71-0617-05

IF
AMP

MCF

Q403
3SK318

D402,D403,D404
HVC369B

Q404
3SK318

BPF

RF
AMP

1st
MIXER

D405,D406
HVC369B
BPF

49.95MHz
5R

5R
CF401 L72-1008-05
FM IF
SYSTEM

PCTV

CF

5R

Q407 2SK1824
D407 RB521S-30
DC
SW

450kHz
5T
RSSI

SB
D802
B30-2156-05

AUX

SB
D803
B30-2157-05

AUX

ANSQL
LED

LED

(RED)

(GREEN)

PTT
PTT

5R
SIDE1
Q805
UMG9N (2/2)

Q805
UMG9N (1/2)

IC804
AT24C64N10SI18

DC
SW

DC
SW

LEDTX

LEDRX

EN1
EN2
EN3
EN4
AUX2
AUX1
AUX2

SAVE
5TC
5MSC
5RC
DTRLOADN
TDATA/DTRCLK
SCLK
DIR

XIN

AFCONT
BEEPSW
W/N
AFMUTE
SIM1
SIM2
BEEP
DTMF

LSDVCO
LSDTCXO
TX
RX
PLLDATA
PLLCLK
LE
PS

AUX1 LEDTX
AUX3 LEDRX
AUX4
AUX5
AUX6
APTV
APCSW
DSW

AUX3
AUX4
AUX5
AUX6

X801 L77-1933-05
7.3728MHz
5M

HSDI
LSDI
STD
RDF/FD
TCLK/DTRDO
VOX
PTT
SIDE1
SIDE2

MICROPROCESSOR

XOUT
1/2

X57-673 (B/2)

ALT

5M
DI/O
AUX2
TXD

OPTION CONNECTOR

BSHIFT

IC806 TC7W74FU
AQUAXIN

SIDE2

INT
RESET
LD
THM
BATTSEL
BATT
OPTDET
RSSI
ANSQL

EEPCLK

Q810 2SK1824
SW

SIDE2

IC805 M30622MCA7G7GP

EEPDAT
EEPROM

SIDE1

TXAFI
DEO
SB
5C

39

40

AF (1kHz)

15.4mVrms

TX

AQUA

IC601

119.5dBm

C648

RX

AQUA

IC601

IC605

C42

236mVrms

C645

+80mVrms

AF (1kHz)

C368

118.5dBm

VCO

PLL

C82

500mW

C482

Q404

119.5dBm

RF (CENTER FREQUENCY)

C86

RXLO

D201
D401

3.8dBm

C226

C242

Q207

15.0dBm

C417

120.0dBm

XF401

Q206

7.3dBm

RF (CENTER FREQUENCY)

C439

110.5dBm

IC401
FM IF
SYSTEM

AF
(1kHz)

420mVrms

IC602

300mVrms

IF2
(450kHz)

C351

4.0W

AG is set to the MIC input becomes 3kHz DEV. at


1kHz MOD. (WIDE)
To make measurements in the AF section, connect
the AC level meter.
In the RF section, use a 1000pF coupling capacitor.

Q211

31.5dBm

To make measurements in the AF section, connect


the AC level meter. (ANT input : -53dBm, 1kHz FM,
3kHz DEV(WIDE).)
In the RF section, use a 1000pF coupling capacitor.
(The display shows the SSG input value required to
obtain 12dB SINAD Without Local Level.)

C414

104.0dBm

IF1 (49.95MHz)

TK-3160
LEVEL DIAGRAM

TK-3160
KSC-30
Operating flow chart
POWER ON

INITIALIZATION

INSERT BATTERY

New

Ref. No. Address parts

Parts No.

Description

Does S terminal
connect?

Destination

NO

KSC-30
BOTTOM
UPPER

K
T
E

J1
0
J2

IC1
NJM78L10A
10V
3 IN
OUT 1

0
R33

J4
0

IC2
HEF4541BP

TP
Rt

Rt2

33k 180k
2
Ct 2.2u

13

Rs 470k

12

4 NC

R35
56k

Vdd

Vdd

R31

1u

Q3
2SA1015(Y)

470p

R312

C9

R10 12

Q1
2SA146 9

R27
0

R12

1k

R5

D1
MTZJ2.0B

-1
B1+ 200m A

1000p

R2

10k

1000p
C16

LED1
R1
1k

C13

OUT 8

Vadp

INPUT-

Vadp
J3

Q8
2SC945

C17

R28

-2
B2+ 200m A

R17

1k

470p

1N4148 3.9k

1N4148

C20
1000p

470p

R14

C21

D5

C28

R13

D3

3.9k

B-

Q5

2SC945

D4
1N4148

R15

Q7
2SC945

100k

R16

1000p

470p

56k

C26

D9

10

6RESET

R18
100k

Vadp

NC11

INPUT+

Vdd14

OUTPUT

ELECTRIC CIRCUIT MODULE


AC ADAPTER 120V AC 60HZ
AC ADAPTER 230V AC 50HZ
AC ADAPTER 230V AC 50HZ

56k

W02-3671-08
W08-0479-05
W08-0513-05
W08-0558-15

Charging complete
(approx. 11hours)
LED OFF

C25

PAN HEAD TAPTITE SCREW

C24
470p

N83-2610-45

C5

CUSHION

0.1u

G13-1547-08

Vdd

DC JACK
RELAY TERMINAL

R7

E03-0453-08
E23-1190-08

Battery is not
correspond
LED OFF

Charging
200mA
Red LED turn on
(Charging timer start counting)

470p

Vs : High
(Li-ion)

Distinguish the
kinds of battery

K,T
E

RESET

BADGE
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MODEL NAME PLATE

COM

B43-1151-08
B62-1754-08
B62-1755-08
B72-2209-08

C14

YES

Vs : Low
(Ni-Cd or Ni-MH)

CABINET
CABINET

C15

A02-3656-08
A02-3841-08

470p

41

TK-3160
SPECIFICATIONS
General
Frequency Range ............................................................. 450~490MHz (K, M)
Number of channels ......................................................... Max. 16
Number of groups ............................................................ Max. 16
Channel Spacing ............................................................... 25kHz (Wide) 12.5kHz (Narrow)
PLL Channel Stepping ...................................................... 5kHz, 6.25kHz
Operating Voltage ............................................................ 7.5 VDC 20%
Battery Life ....................................................................... More than 9 hours at 4 watts (5-5-90 duty cycle with KNB-24L battery)
Operating Temperature range .......................................... 30C to +60C (22 F to +140 F)
Dimensions and Weight
With KNB-24L (1400mAh battery) .................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in)
290g (0.64lbs)
With KNB-25A (1200mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
355g (0.78lbs)
With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
400g (0.88lbs)

Receiver (Measurements made per EIA standard EIA-603)


Sensitivity
EIA 12dB SINAD ........................................................... 0.25V (Wide)/0.28V (Narrow)
Selectivity ......................................................................... 70dB (Wide)/62dB (Narrow)
Intermodulation ................................................................ 65dB (Wide)/60dB (Narrow)
Spurious response ........................................................... 65dB
Audio Power Output ........................................................ 500mW
Frequency Stability ........................................................... 2.5ppm
Channel Frequency Spread .............................................. 40MHz (K, M)
Transmitter (Measurements made per EIA standard EIA-603)
RF Power output .............................................................. 4W/1W
Spurious and Harmonics .................................................. 70dB
Modulation ....................................................................... 16KF3E (Wide)/11KF3E (Narrow)
FM Noise .......................................................................... 45dB (Wide)/40dB (Narrow)
Audio Distortion ............................................................... Less than 5%
Frequency Stability ........................................................... 2.5ppm
Channel Frequency Spread .............................................. 40MHz (K, M)

KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo 192-8525, Japan

KENWOOD U.S.A. CORPORATION

KENWOOD ELECTRONICS ITALIA S.p.A.

P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745,
U.S.A.

Via G. Sirtori, 7/9 20129 Milano, Italy

KENWOOD ELECTRONICS CANADA INC.

Bolivia, 239-08020 Barcelona, Spain

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

KENWOOD ELECTRONICS DEUTSCHLAND GMBH

KENWOOD IBERICA S.A.


KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.

Rembrcker Str. 15, 63150 Heusenstamm, Germany

(A.C.N. 001 499 074)


16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia

KENWOOD ELECTRONICS BELGIUM N.V.

KENWOOD ELECTRONICS (HONG KONG) LTD.

Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium

Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road,
Kwai Fong, N.T., Hong Kong

KENWOOD ELECTRONICS FRANCE S.A.


13, Boulevard Ney, 75018 Paris, France

KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.

KENWOOD ELECTRONICS U.K. LIMITED

Sales Marketing Division


1 Ang Mo Kio Street 63, Singapore 569110

KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB, United Kingdom

KENWOOD ELECTRONICS EUROPE B.V.


Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

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