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Industrial Power System Protection

OVERCURRENT
PROTECTION

Industrial Power System Protection

Overcurrent Protection

Protection against excess current.


Non-unit protection.
Relay coordination can be achieved by using either
Time
Current
Combination of both time and current

Industrial Power System Protection

Discrimination by time
An appropriate time interval is given to ensure that the breaker nearest to
the fault opens first.
L

1.45

1.05

0.65

0.25

Figure 2.1 : Radial System With Time Discrimination

Comprises a definite time delay overcurrent relay


The disadvantage is that the longest fault clearance time occurs for faults
in the section closet to the power source where the fault level (MVA) is
highest.

Industrial Power System Protection

Discrimination By Currents
The fault current varies with the position of the fault.
0.24 0hms
X
11 kV
250MVA

X
H F2

Figure 2.2 : Radial System With Current Discrimination


For a fault at F1, I =

11 10 3

3 (Z S + Z L )

Where ZS = source impedance


2

11
=
250

= 0.485 ohms

ZL = 0.24 ohms
Hence

I=

11 10 3

3 (0.725)

= 8800 A

Industrial Power System Protection

Discrimination By Currents
Relay setting of 8800 amp at J would protect the whole of the cable
section between J and H.
However, the disadvantage :
1.

It is not practical to distinguish between a fault at F1 and a fault at


F2, which is a short distance.

2. Variations in the source fault level would not protect the


section concerned.
Not practical proposition for correct grading.
High Set Instantaneous Overcurrent Relay is an example of this relay
which can operate between 15 - 30 ms.
Usually used in combination with other relay such as IDMT relay.

Industrial Power System Protection

Discrimination By
Both Time And Current
The relay operation time is inversely proportional
to the fault current level.
The actual characteristic is a function of both time
and current settings.
E

Xi

Xi
0.36 PU

0.29 PU

7.5 PU

Xi

1.98 PU

Xi

200 A

150 A

0.53
17.5

132 kV

11 kV

3.3 kV

Figure 2.3: Radial system with discrimination by time and current

Time(second)

Discrimination By Both Time And Current


(cont.)
F1

F2

A
B

1.0
0.6

0.5

Current (amp)

Industrial Power System Protection

The Inverse Definite Minimum


Time (IDMT) Overcurrent Relay
Generates a trip signal after a delay.
This delay is short for heavy fault currents, long for lighter fault current,
and infinite for load currents.
The IDMT relay was developed from a modified kilowatt-hour meter.
A compromise between a true inverse and a definite time delay.
Fast operation with decreasing fault levels and also gives very rapid
tripping at high fault levels.
Normally used for back-up protection in large system.
Play an important role in Distribution Feeders (coordination with fuse).
The basic types of IDMT relay:
Solid state, and
electromagnetic induction

Industrial Power System Protection

Basic Principle and Construction


of Induction Disc Relay
They need only one electrical quantity for operation - the alternating
primary current.
Comprises an electromagnetic system : a metal disc.
This disc is free to rotate between the poles of the magnet
system.
The movement depends upon the torque produced on it.
This torque is produced by
electromagnetic fluxes, 1 and 2

the

interaction

of

two

These two fluxes are obtained by dividing the flux into two
components.

Industrial Power System Protection

Basic Principle and Construction


of Induction Disc Relay
The torque T is given by:
T

12 sin

but
Hence:
T = K I2

The purpose of the disc movement is to close a pair of


contacts.

IDMT relay
Kutub
tertuduh

Sentuh
bukan
terteduh

Sentuh
bergerak

Sentuh
tetap
Cakera

Gelung
T
1

IC
E1
I1

Geganti IDMT
Juga dipanggil geganti masa songsang
Mengesan arus dan menjanakan isyarat belantik
setelah dilengahkan:
Perlengahan pendek untuk arus kerosakan besar
Perlengahan panjang untuk arus kerosakan kecil
Perlengan tidak terhingga semasa beban

Kompromi antara songsang sebenar dan masa


tertentu
Masa kendalian boleh diubah hingga
membolehkan penyelarasan

Geganti IDMT jenis Geganti Cakera Arohan


(Induction Relay)
Prinsip Kerja

Daya kilas terwujud apabila pengalir bergerak


didedahkan kepada medan ulangalik

Motor Arohan

Geganti Arus Lebih Masa Songsang


Kutub
terteduh

2
T
Sentuh
bergerak
Gelung

Sentuh bukan
terteduh

Sentuh tetap
Cakera

Geganti IDMT jenis


Cakera Aruhan

Geganti Arus Lebih Masa Songsang


Kutub
terteduh

2
T
Sentuh
bergerak
Gelung

Sentuh bukan
terteduh

Sentuh tetap
Cakera

1 dan 2 ada beza fasa


1 mengaroh voltan E1
Di mana?
2 mengaroh voltan E2
E1 dan E2 menyebabkan arus pusar I1 dan I2
I1 dan I2 mengalir dalam cakera

Saling tindak (interaksi) [1 dan I2] dan [2 dan I1]


wujudkan Daya Kilas

1 dan 2 ada beza fasa

T
1

1 arohkan voltan E1

2 arohkan voltan E2

E1 dan E2 Mengekor fluks 90

E1
I1

E1 dan E2

I2
E2

Arus-arus pusar I1 & I2


Tindakbalas (interaction) [1 dan I2] dan [2 dan I1]
menghasilkan Daya Kilas

Daya Kilas
T

1 2 Sin

1
2

1 & 2 dihasilkan oleh arus I


Oleh itu
Lebih besar arus, lebih besar daya kilas

Ciri-ciri IDMT Menurut piawaian BS 142 : 1973

Paksi Menegak
Masa kendalian (saat)

PSM = 1 arus geganti = arus pengeset


Untuk stabil, arus pikup > arus pengeset
Paksi Mendatar
Arus dinyatakan sebagai bilangan (gandaan) arus pengset
(multiple of setting current)

Pelarasan Geganti IDMT (Inverse Definite Min. Time Relay)


Masa untuk menutup sesentuh geganti IDMT
bergantung pada laju putaran cakera
Laju putaran bergantung pada arus dalam gegelung
.. . Jika lilit gelung diubah

arus berubah
laju berubah
masa bertindak (menutup sesentuh) berubah
Pada gegelung disediakan tap (sadap)

masa (bertindak) juga boleh dikawal oleh


jarak yang memisahkan sesentuh bergerak dengan
sesentuh tetap.
Ubah-ubahkan jarak sesentuh masa berubah

Terdapat dua parameter


(1.) Pengeset Palam Arus (PS)
(Current Plug Setting)

(2.) Berbilang Pengeset Masa (TSM)


(Time Setting Multiple)

Industrial Power System Protection

Time-Current Characteristics
It was shown that:
T = K I2

where, T is the driving

torque

I is the current, and


K is a constant

The larger current will produce the larger torque and, therefore, the
faster operating time to trip.
The majority of overcurrent relays have a characteristic which has
been standardized by BS 142.
The plug setting multiplier (PSM), becomes the horizontal axis of this
relay characteristic while the vertical axis, is the operating time in
seconds.
The higher the fault current, the shorter the operating time. The
operating time then tends to be constant for high fault currents (the
definite minimum time).

IDMT Characteristic

Industrial Power System Protection

Relay Adjustments
The time taken to close the contacts depends on the
speed of rotation of the disc (depends on the
current).
The time can, therefore, be varied by interchanging
either the tap of the coil, or the separation of the
contacts.
Therefore, there are two parameters for setting this
relay : the current plug setting (PS) and the time
setting multiple (TSM).

Industrial Power System Protection

Current Plug Setting (PS)


Taps on the coil of the relay are used to adjust the
current setting which are called the current plug
setting.
The plug setting (PS) can be given either directly in
amperes or indirectly as a percentage of the rated
current.
They are usually in the range from 50% to 200%, in
25% intervals, of the rated relay current.
Effectively, the relay characteristic is
h i
t ll b lt i th l
tti PS

moved

Industrial Power System Protection

Time Setting Multiple (TSM)

The distance traveled by the moving contacts can be controlled


by means of the time setting multiple (TSM).

This adjustment alters the position of the back-stop of the disc


with reference to the moving contact.

This effectively varies the operating time of the relay.

On most designs of relay, dial positions are available with


increments of 0.05 to the highest setting of 1.0.

The effect of altering the TSM is to move the characteristic


vertically.

Changing both PS and TSM results in moving the relay


characteristic both horizontally and vertically.

The people that


time forgot

Industrial Power System Protection

Grading Margin Time


The operating time of an IDMT relay must be long
enough to ensure that the circuit breaker nearest to
the fault trips first but short enough to trip its circuit
breaker.
This time interval, or grading margin, depends upon
several factors:
1. Circuit breaker interrupting time
2. Overshoot time
3. Errors
4. Final margin

Industrial Power System Protection

Grading Margin Time


Circuit Breaker Interrupting Time
The circuit breaker must interrupt the fault current
completely before the back up relay ceases to be
energized.

Overshoot
When the driving torque is removed, the relay disc
continues to rotate.
The time of rotation after the relay is de-energised is
called the overshoot time.

Industrial Power System Protection

Grading Margin Time


Errors
All measuring devices, including the relay, are
subject to manufacturer's error.
A tolerance must be allowed.
Final Margin
Some extra allowance is required to ensure that a
satisfactory operation of the relay is obtained. This
is also called safety margin.

Industrial Power System Protection

Recommended Discrimination
Time
Normally, 0.5 seconds is taken as the discrimination
time.
With faster modern circuit breakers and lower relay
overshoot time, 0.4 seconds is reasonable.
Under the best possible conditions, 0.35 seconds
can be used.
In some instances, a variable time value are used.
These are normally:
(a) A fixed time of 0.25 seconds.
(b) A variable time

Industrial Power System Protection

Recommended Discrimination
Time
Hence, the total time interval t' is given by
t' = 0.25 t + 0.25
Where
t' = time interval
t = nominal operating time of the relay nearer to
the fault.

Industrial Power System Protection

Relay Characteristics
Figure 2.5 shows that relay timecurrent characteristics can be
divided into four classes:
1. Definite time relays
2. Very inverse time relays
3. Extremely inverse time relays
4. Inverse definite minimum
time relays (IDMT)

Figure 2.5

Industrial Power System Protection

Definite Time Relay


This characteristic can be expressed as:
I0t = K
The definite time relay has some advantage over a
standard IDMT relay for low fault currents whereas for
high fault currents the IDMT relay has the advantage.

Industrial Power System Protection

Very Inverse Time Relay


This relay curve follows the equation
K
t=
(I - 1)

This type of relay offers some advantages over the


standard IDMT relay for system where the source
impedance is low.

Industrial Power System Protection

Extremely Inverse Time Relay


This relay has a characteristic where time is inversely
proportional to the square of current.
Warrington relates this as :
t=

K
2

(I - 1)

It is suitable to be used for the protection of feeders


subjected to a peak current on switching.
Very desirable for protection of apparatus against
overheating since the characteristic is almost similar to
the heating characteristic of most apparatus.

Industrial Power System Protection

Directional Overcurrent Relays


Some typical networks require a special relay, the
directional relay, to protect the system.
Parallel lines or loops.

Static Overcurrent Relays


The general expression for the operating time of a timecurrent relay is
0.14
t = 0.02 xTSM
I 1
Inverse time electromagnetic relays produce time-current
curves according to this law only up to a few times the C.T.
rating because of magnetic saturation. The time-current
characteristic does not follow a simple mathematical
equation and it is very difficult to obtain consistency
between the characteristics of individual relays. The timecurrent characteristic of static relays depends on the R-C
circuit which can be precisely controlled. In the static
relays circuit, components are linear, thereby it becomes
easier to produce characteristics according to the above law.

Advantages of Static Relays


The main advantages of static relays over electromagnetic relays
are :
(i) C.T. burden is about one tenth, thereby a smaller C.T. can be
employed.
(ii) The space required for a single-phase relay is half and that for
a three-phase relay is about one third. Consequently, the panel
space and overall cost of installation are reduced. This helps in
miniaturization a control equipment.
(iii)Instantaneous reset can easily be achieved. This allows the
application of automatic reclosing of circuit breaker.
(iv)Accuracy in time-current characteristics.
(V) Fast operation, absence of mechanical inertia and bouncing of
contact

Industrial Power System Protection

Determination Of
IDMT relay Settings

Two methods:
Graphical (template) method
Mathematical analysis.

Industrial Power System Protection

Calculation Of Relay Settings


(a) Radial Circuit
RSI

CT x PS/100 A

PSM

FC/RSI

RCOT

f (PSM)

ROT

RCOT x TSM S

RjOT

RnOT + DT

S
S

Industrial Power System Protection

Example of Setting Radial System


Consider a radial feeder system as shown in Figure 2.15.
A

400/5

400/5

200/5

100/5

Figure 2.15 An Example of Setting Radial System

Industrial Power System Protection

Example of Setting Radial System

Relay

Max
Fault

CT
Ratio

Plug
Setting

Max.
Load
Current

7850

400/5

150?

420

4500

400/5

125?

300

2690

200/5

100?

130

1395

100/5

100?

50

Table 2.1: Data For Radial System

Industrial Power System Protection

Example of Setting Radial System


At substation D:
CT ratio = 100/5A
Chosen relay plug setting, PS = 100% a primary current
RSI = CT x PS/100
= 100 x 100/100
= 100 A
The maximum fault at substation D = 1395 A (Table 2.1). Therefore
:
PSM = FC/RSI
= 1395/100
= 13.95

Industrial Power System Protection

Example of Setting Radial System


Using this value of PSM (13.95), RCOT can be found (from
characteristic) as:
RCOT = 2.6 seconds
The ROT is:
ROT = RCOT x TSM
= 2.6 x 0.05
= 0.13 second
For substation C:
A grading margin of 0.5 is adopted in this example

TSM = 1.0

Industrial Power System Protection

Example of Setting Radial System


CT ratio = 200/5
Chosen relay plug setting, PS = 100% = 200A
RSI = 200 x 100/100
= 200A
The maximum fault current for grading relay C with relay D
1395 A. Therefore :
PSM = 1395/200
= 6.975
Using this value of PSM (6.975), the RCOT can be found as:
RCOT = 3.6 seconds

Industrial Power System Protection

Example of Setting Radial System


The required relay discriminating time RjOT is then:
RjOT

= RnOT + DT
= 0.13 + 0.5
= 0.63 seconds

Therefore :

TSM =

ROT
RCOT

= 0.63/3.6
= 0.175

Industrial Power System Protection

Example of Setting Radial System


The maximum fault current for a fault just outside the substation C
busbar is 2690A. Therefore:
2690
PSM =
200
= 13.45
The relay characteristic operating time can be found as:
RCOT = 2.6 seconds
Then, the real operating time for this fault is:
ROT = RCOT x TSM
= 2.6 x 0.175
= 0.455 seconds

Industrial Power System Protection

Example of Setting Radial System


The results of these relay setting calculations are shown in Table
2.2.

PS=100%

PS=100%

PS=125%

PS=150%

Table 2.2: Relay Time Setting Calculation

Industrial Power System Protection

Calculation Of Relay Settings


(b) Ring Circuits

Applied to a situation where the


continuity of supply is the
priority:
a) hospitals

R (1,6)

R (5,6)

4
3

Figure 2.16: Grading of a Ring Circuit

b) mines
c) petrochemical plant
Directional
relays
commonly applied to
systems.

are
ring

Industrial Power System Protection

Graphical Method
Y

Figure 2.17: Transparent Template For Graphical Grading Method

Moving the template vertically alters the time multiplier setting (TSM)
and horizontally the current setting (PS).

150/5

150/5

100/5

Exercise 1
An IDMT overcurrent relay has a current setting of 150% and
has a time multiplier setting of 0.5. The relay is connected in the
circuit through a C.T. having ratio 500:5 amps. Calculate the
time of operation of the relay if the circuit carries a fault current
of 6000 A. Use the standard relay characteristic in your
calculation with relay rating of 5 amp.

Solution
RSI = CT x PS/100
= 500 x 150/100
= 750
PSM = 6000/750 = 8
RCOT = 3.15 seconds
ROT = 3.15 x 0.5 = 1.575 seconds

Exercie 2
It is given that fault current level at 33 kV
side is 2,700 A, CT ratio at 33 kV side is
200 : 1 and 132 kV side is 100 : 1. It both
relays R1 and R2 are set for 100% plug
setting, determine the operation time for
both relays when time grading margin of
0.6 second is given and TSM for relay R1 is
0.15. Calculate also TSM for R2.

132kV

33kV
100/1

R2

Solution :
At R1
At R2

132/33kV

200/1

IF = 2700A
R1

Industrial Power System Protection

Computer Method
BS 142 gives the equation as.
t=

0.14
xTSM
0.02
I
1

The manual method of calculation can be carried out systematically as follows:

Study the single-line diagram of the system and identify the system components
Model each individual systems component
Convert all these impedances to a per unit system on a common MVA base.
Form the appropriate sequence networks.
Simplify of the network using star-delta and delta-star transformations etc.
On the basis of the type of faults to be analysed, connect the sequence networks for
analysis.
Calculate the sequence component currents.
Transform the sequence components currents to phase currents.
Convert the per unit currents to actual currents in amperes.
Repeat (iv) to (ix) for baseload condition.

Earth Fault Protection


A

Ph/F

E/F

51
51

64
(a)

51

64

E/F

(b)

Ph/F

51

51

(c)

64

E/F

Use a relay which responds only to the


residual current of the system
The simple connection is shown
Only on two phases
overcurrent relays

are

provided

Industrial Power System Protection

High Set Instantaneous


Overcurrent Relay

Operate for close up faults very quickly but should not operate even
for maximum fault currents at the remote end of the feeder.

Protecting long transmission lines or transformer feeders.

Figure 2.14: Application Of Instantaneous High-Set Relay

Industrial Power System Protection

Fuses

Simple
Can be very fast
Limit fault energy
Require Coordination

FIUS

Fuse Element

If the current flow continuously from 1 to 6 times rated current,


fuse element will flow in a certain time.

Industrial Power System Protection

Element of Fuse
Normal operation

Fuse is operating below its continuous current


rating

Electrical resistance of the link is low

Simply acts as a conductor

Overload current

Temperature of the link reaches a level that


causes

a restricted segment of the link to melt.

A gap is then formed.

An electric arc is established. (Figure 2.26(b))

As the arc causes the link metal to burn back,

the gap width increases.

Arc cannot be sustained and it is extinguished


(Figure 2.26(c))

Cut off

Figure 2.26

Fuse Classification
Fuses are classified into three categories :
1. High-voltage fuses
For protection of devices 1000V AC and above
2. Low-voltage fuses
For protection of devices up to 1000V AC and 1500V DC
3. Miniature and sub-miniature fuses
For protection of electrical and electronics apparatus up to 250 V

Industrial Power System Protection

Fuses Operation
I2t value is unique
Peak asymmetrical
current

Prospective
current
Cut-off current

Zero current

Pre-arcing time

b
c
Arcing
time

Cut Off Characteristic

Industrial Power System Protection

Fuses Operation - I2t Rating


Each size of fuse has certain rating.
The fuse operating time can be considered in two stages:

The stage before the fuse


element melts, known as prearcing stage.
The stage when the arcing is
taking place, known as arcing
stage.
Need to consider:
- Minor Fuse
Total I2t
Pre-arcing I2t - Major Fuse

1000000
Total I2t
Pre-arcing I2t
100000
I2 t
10000
80A
1000

To obtain positive discrimination between fuses,


the total value of the smaller fuse must not
exceed that of the pre-arcing value of the larger.

100A

125A

160A

Industrial Power System Protection

Time / Characteristic

A family of time/characteristic
curves for a standard fuse is
shown in Figure.

The curves published by the


fuse manufacturers usually
show the relationship of the
pre-arcing time to prospective
current.
Figure

Fuse cut-off characteristics

Penyelarasan Fius

400A

200A

250A

160A

Largest
fuse
100A

(a) Kaedah 2 ke 1

100A fuse
operated

Largest
fuse
100A

(b) Kaedah I2 t

160A fuse
not melted

125A fuse
arcing

100A

125A

160A

Industrial Power System Protection

Selection Of Fuse For Motors


The fuse does not protect the motor
against overload, as the rating of
the fuse is always two or three
times of the full load current.
The main function of the fuse is to
prevent damage to the motor, cable
and contactor by limiting the energy
during a fault.
Figure 2.29 shows motor starting
conditions,
where
the
fuse
characteristic is separated from the
motor starting current so that the
diffusion process is not initiated.

Figure 2.29

Industrial Power System Protection

Example Of Fuse Selection


A 415V distribution system is shown in
Fig.2.30.
A
415V

20 kW
LIGHTING

30 kW
HEATING

Figure 2.30

30 kW
MOTOR

Industrial Power System Protection

Example of Fuse Selection


10000

1000

From Fig. shown, a 80A fuse would


withstand 383A for only 6 seconds.

383A
452A

A 100A fuse, which would withstand


383A for longer than 10 seconds, would
be necessary.

100

10

6s

Time
(s)
1

0.1

0.01
100

80A
100A
125A
160A

1000
Current (A)

Figure

10000

Industrial Power System Protection

Example of Fuse Selection


To provide discrimination the fuse at A must meet the
following requirements.
It must carry the normal load

32 A

50 A

100 A

27.8 + 41.7 + 54.7 = 124.2A


20 kW

It must carry the load plus the starting current of the


motor:
27.8 + 41.7 +383 = 452.5A for 10s.
From Figure 2.31, a 125A fuse would withstand
452.5A for more than 10s.
The pre-arching must be greater than the total of the
100A fuse.
A 160A fuse would be required. Figure 2.32 shows
this in detail.
Note that a 100M160 fuse would be suitable as the
normal load current is in excess of 100A.

100A
fuse
operate
d

30 kW

160A
fuse
not
melted

125A
fuse
arcing

100
A

125
A

30 kW

160
A

Figure 2.32

Industrial Power System Protection

Summary
The fuse must be adequately rated to supply normal current
to the circuit.
The rating must take into account any normal healthy
overload conditions, e.g. the starting of motors or the
switching of capacitors.
An allowance must be made if an overload occurs
frequently.
There must be an adequate margin if discrimination between
fuses is required.
The fuse must protect any equipment which is not rated at
the full short-circuit rating of the power system, e.g.
contactors, cables, switches, etc.

Industrial Power System Protection

Coordination
Between Relay And Fuse
The relay characteristic best suited for this coordination with
fuses is normally that of the extremely inverse relay which
follows a similar characteristic.
Primary current setting of the relay should be approximately
three times the current rating of the fuse and that the grading
margin for proper coordination,
when expressed as a fixed quantity, should be less than
0.4s
when expressed as a variable quantity, should have a
minimum value of:
t = 0.4t +0.15,
where t = nominal operating time of fuse

Earth Leakage Circuit Breaker (ELCB)


Protection against electric shock

Voltage operated

Current Operated

Thank You

Latihan 3
3.1
Suatu penyuap jejarian 11 kV seperti ditunjukkan dalam
Rajah 3.1 mempunyai tiga titik sadap dan dibekalkan oleh suatu
pengubah mengalirkan arus 5000 amp bila dilitar pintas di antara
fasa ke fasa. Galangan setiap penyuap adalah seperti di dalam rajah
dan pemutus litar dibelantikkan oleh geganti IDMT yang
mempunyai ciri-ciri seperti yang disediakan. Kira arus kerosakan
fasa ke fasa di setiap tempat dan cadangkan pengesetan geganti yang
sesuai serta nyatakan juga asas pilihan awak tersebut. Pengesetan
palam gandaan adalah diperolehi di antara 50% hingga 200%
dengan langkah 25%

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