Mantenedores de Beteria Serie 9000

COMPLEX SOLUTIONS
MADE SIMPLE
DEEP SEA ELECTRONICS
DSEEXTRA
DSE9000 battery chargers

Author : Anthony Manton
Deep Sea Electronics Plc

Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
Sales Tel: +44 (0) 1723 890099
Sales Fax: +44 (0) 1723 893303
E-mail : sales@Deepseaplc.com
Website : www.deepseaplc.com
057-085 DSE9000 battery charger operator manual

Deep Sea Electronics Plc
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents
Act 1988.
Applications for the copyright holders written permission to reproduce any part of this publication
should be addressed to Deep Sea Electronics Plc at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.
Amendments since last publication
Amd. No.
1
2
3
4
5
6
Comments
Added Efficiency curve of 2A charger
Updated specs table of 3.7A charger
Added 5A DSE9255 charger and 9250-002 277V input charger
Added DSE9155 30V 2A charger (Issue7)
Added 10A charger (Issue8)
Added Indication (LED) for 10A chargers (Issue 8.1)
Typeface : The typeface used in this document is Arial. Care should be taken not to mistake the upper
case letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.
057-085 DSE9000 battery charger manual ISSUE8.1
1
2
INTRODUCTION .............................................................................................. 4
SPECIFICATIONS............................................................................................ 4
2.1
PART NUMBERING ........................................................................................................ 4
2.1.1
PROTECTION.......................................................................................................... 5
2.1.2
CHARGE FAILURE OUTPUT .................................................................................... 5
2.2
COMMON ELECTRICAL SPECIFICATIONS .................................................................... 5
2.3
OUTPUT SPECIFICATIONS............................................................................................ 6
2.3.1
DSE9130 12V 5A ..................................................................................................... 6
2.3.2
DSE9140 12V 10A.................................................................................................... 7
2.3.3
DSE9150 12V 2A ..................................................................................................... 8
2.3.4
DSE9155 30V 2A ..................................................................................................... 9
2.3.5
DSE9250 24V 3.7A ................................................................................................. 10
2.3.6
DSE9255 24V 5A ................................................................................................... 11
2.3.7
DSE9260 24V 10A.................................................................................................. 12
2.4
DIMENSIONS AND MOUNTING .................................................................................... 13
2.4.1
DSE9130 12V 5A ................................................................................................... 13
2.4.2
DSE9150 12V 2A ................................................................................................... 14
2.4.3
DSE9140 12V 10A.................................................................................................. 15
2.4.4
DSE9155 30V 2A ................................................................................................... 16
2.4.5
DSE9250 24V 3.7A ................................................................................................. 17
2.4.6
DSE9255 24V 5A ................................................................................................... 18
2.4.7
DSE9260 24V 10A.................................................................................................. 19
2.5
APPLICABLE STANDARDS ......................................................................................... 20
INSTALLATION ............................................................................................. 21
3.1
BATTERY SUITABILITY ............................................................................................... 21
3.2
USER CONNECTIONS ................................................................................................. 21
3.2.1
DSE9130 12V 5A ................................................................................................... 21
3.2.2
DSE9140 12V 10A.................................................................................................. 22
3.2.3
DSE9150 12V 2A ................................................................................................... 22
3.2.4
DSE9155 30V 2A ................................................................................................... 23
3.2.5
DSE9250 24V 3.7A ................................................................................................. 23
3.2.6
DSE9255 24V 5A ................................................................................................... 24
3.2.7
DSE9260 24V 10A.................................................................................................. 24
3.3
TYPICAL WIRING DIAGRAM ........................................................................................ 25
OPERATION .................................................................................................. 26
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
INDICATIONS ........................................................................................................ 26
OPERATING MODES ............................................................................................. 28
PSU MODE ............................................................................................................ 28
CHARGE MODE .................................................................................................... 28
BOOST MODE ....................................................................................................... 29
FAULT DIAGNOSIS ....................................................................................... 30
MAINTENANCE, SPARES, REPAIR AND SERVICING .................................. 30
WARRANTY .................................................................................................. 30
DISPOSAL ..................................................................................................... 30
8.1
8.2
WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) .................................. 30

ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES .............................................. 30
1 INTRODUCTION
NOTE : This document DOES NOT contain details of the older DSE9210 and
DSE9240 battery chargers. For further details of these units, please visit
www.deepseaplc.com or contact Deep Sea Electronics.
This document details the installation requirements of the DSE9000 series range of battery chargers
part of the DSEExtra range of ancilliary modules.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future
updates of this document will be added to the DSE website at www.deepseaplc.com
2 SPECIFICATIONS
2.1
PART NUMBERING
9130
001
00
Variant
Product type
For lead acid batteries
DSE 9130 12V 5A
9130
12V charger set to 13.7V

DSE 9150 12V 2A
9150
For 9 or 18 cell NICAD batteries*
DSE 9140 12V 10A
9140
DSE 9155 30V 2A
9155

For 10 or 20 cell NICAD batteries*

For other battery types*

Specify required float voltage on ordering**
DSE 9250 24V 3.7A
9250
DSE 9255 24V 5A
9255
DSE 9260 24V 10A
9260
00
01
02
03
Hardware revision
Revision 1
001
9250 24V 3.7A 277V nominal AC input
002
* DSE9150 12V 2A only available in Variant -00 (13.7V for lead acid batteries)
** For variant 03 (For other battery types), the float voltage can be adjusted between 12.5V and 15V
for DSE9130 12V 5A chargers (25V - 30V for DSE9250 24V 3.7A chargers). This change must be
made at the DSE factory. Ensure the correct variant (and float voltage if applicable) is specified on
ordering. Consult your battery manufacturer for further details of required float voltage.
2.1.1
PROTECTION
Current limit to charger specification (2A, 3.7A, or 5A depending upon charger model)
Short circuit protection. Charger automatically restarts operation after the fault is removed.
Reverse battery polarity protection. Charger automatically restarts operation after the fault is
removed.
2.1.2
CHARGE FAILURE OUTPUT
(Not applicable to DSE9150 12V 2A)

Charge failure determination
Charge failure relay rating
2.2
The charge fail circuit will operate upon failure of the AC input or if
the output voltage drops below approximately 6V
3A DC resistive, 30V maximum
COMMON ELECTRICAL SPECIFICATIONS
Parameter
Input Voltage (V)
DSE9130 12V 5A
DSE9150 12V 2A
DSE9140 12V 10A
DSE9155 30V 2A
DSE9250 24V 3.7A (9250-001-xx)
DSE9250 24V 3.7A (9250-002-xx)
DSE9255 24V 5A
DSE9260 24V 10A
Operating Temperature
Input frequency (Hz)
Output ripple and noise
9140 & 9260
Load regulation
9140 & 9260
Line regulation
Output voltage overshoot %
Transient Response peak deviation (mV)
(at 50% to 100% load step)
Warm up voltage (V)
Output voltage rise time (ms)
Short circuit protection
Switching frequency (khz)
Efficiency % (See section entitled output
specifications elsewhere in this manual)
Min
Nominal
Max
90V
90V
90V
85V
90V
90V
90V
90V
-30C
-22F
48Hz
110V-277V
110V-240V
110V-240V
110V-240V
110V-240V
110V-277V
110V-277V
110V-240V
304V
250V
305V
265V
265V
305V
305V
305V
55C
131F
64Hz
1% Vo
2% Vo
1% Vo
2% Vo
<0.01% Vo
<5%Vo
<4% Vo
<1% Vo
<100ms
Hiccup
100kHz
>80%
2.3
OUTPUT SPECIFICATIONS
2.3.1
DSE9130 12V 5A
Parameter
Output Voltage (12 V DC battery)
Min
12.5V
Nominal
13.7V
Max
15.0V
Output Charging Current (A)

Current limit threshold (A)
Recovery from current limit (A)
Full load AC input current (A)
AC Input Inrush (10ms) current (A)
0A
5A
5A
5A
5.3A
5.5A
5.5A
1.5A
20A
Comments
Specify float voltage on
ordering.
With output at 13.7V DC
DSE9130 Efficiency Curve at 5A
Efficiency %
0.92
0.9
0.88
0.86
Efficiency Curve
0.84
0.82
0.8
85
110
230
Input Voltage (V)
260
2.3.2
DSE9140 12V 10A
Parameter
Output Voltage (12V DC Battery)
Min
12V
Nominal
13.7V
10A
10A
10A
3.1A
1.3A
60A
Max
15V
11A
11A
11A
Comments
At Vin=85V, Vo=13.7V,
Io=10Amp
At Vin=230V, Vo=13.7V
Io=10Amp
For 10ms
Efficiency %
0.87
0.86
0.85
0.84
0.83
0.82
Efficiency Curve at 10A
0.81
0.8
0.79
0.78
85
110
230
260
Input Voltage (V)
2.3.3
DSE9150 12V 2A
Parameter
Output Voltage (12 V DC Battery)
Min
12.5V
0A
2A
2A
Nominal
13.7V
2A
2.3A
Max
13.7V
2.5A
2.5A
0.7A
10A
Comments
Float voltage not adjustable

90
Efficiency %
88
86
84
82
80
Efficiency Curve
78
76
74
85
110
230
Input Voltage (V)
250
2.3.4
DSE9155 30V 2A
Parameter
Min
28.0V
0A
2A
2A
Nominal
34.3V
2.2A
2.2A
Max
34.5
3A
3A
Comments
2A
30A
Efficiency %
0.94
0.92
0.9
0.88
0.86
Efficiency Curve
0.84
0.82
0.8
0.78
85
110
230
260
Input Voltage (V)
2.3.5
DSE9250 24V 3.7A
Parameter
Min
25.0V
Nominal
27.4V
Max
30.0V

0A
3.6A
3.6A
3.7A
3.75A
4A
4A
2A
30A
Comments
ordering.
DSE9250 Efficiency Curve at 3.7A
Efficiency %
0.92
0.9
0.88
0.86
Efficiency Curve
0.84
0.82
0.8
85
110
230
Input Voltage (V)
10
260
2.3.6
DSE9255 24V 5A
Parameter
Min
25.0V
Nominal
27.4V
Max
30.0V

0A
5A
5A
0.65A
5A
5.3A
5.2A
6A
2.7A
Comments
ordering.
30A
Efficiency %
0.94
0.92
0.9
0.88
0.86
0.84
0.82
0.8
85
110
230
260
Input Voltage (V)
11
2.3.7
DSE9260 24V 10A
Parameter
Output Voltage (12V DC Battery)
Min
26V
9.5A
Nominal
27.6V
10A
10A
10A
2.2A
5.8A
60A
Max
29V
11A
11A
11A
Comments
Io=10Amp
Io=10Amp
For 10ms
Efficiency %
0.94
0.92
0.9
0.88
0.86
0.84
0.82
0.8
0.78
85
110
230
Input Voltage (V)
12
265
2.4
2.4.1
DIMENSIONS AND MOUNTING

DSE9130 12V 5A
Overall size
Weight
Mounting type
Din rail type
Mounting holes
Mounting hole centres
136.48mm x 140.41mm x 63.40mm

5.37 x 5.53 x 2.5
0.5kg
DIN rail or chassis mounting
EN 50022 35mm type only
Suitable for M4
119.36mm x 128.36mm
4.7 x 5.05
Dimensions in mm unless stated
13
2.4.2
DSE9150 12V 2A
Overall size
Weight
Mounting type
Din rail type
Mounting holes
108.03mm x 101.10mm x 48.6mm

(4.25 x 3.98 x 1.91)
0.16kg
Suitable for M4
91mm x 89mm
4.25 x 3.51
14
DSE9140 12V 10A
Overall size
Weight
Mounting type
Din rail type
Mounting holes
Input voltage (nominal)

Input voltage
(absolute range)
152mm x 188mm x 2.44mm

(6 x 7.4x 2.44)
0.75kg
Suitable for M4
142mm x 128mm
(5.59 x 5.0)
30mm (1.18) from top and
bottom edges
5mm (1.97) from left and right
edges.
110V-277V
90V-305V
3A DC resistive
30V maximum
-30C to 55C
(-22F to 131F)
6 in
2.44 in
7.4 in
2.4.3
15
2.4.4
DSE9155 30V 2A
Overall size
Weight
Mounting type
Din rail type
Mounting holes
136.48mm x 140.41mm x 63.40mm

5.37 x 5.53 x 2.5
0.5kg
Suitable for M4
119.36mm x 128.36mm
4.7 x 5.05
16
2.4.5
DSE9250 24V 3.7A
Overall size
Weight
Mounting type
Din rail type
Mounting holes
136.48mm x 140.41mm x 63.40mm

5.37 x 5.53 x 2.5
0.5kg
Suitable for M4
119.36mm x 128.36mm
4.7 x 5.05
17
2.4.6
DSE9255 24V 5A
Overall size
Weight
Mounting type
Din rail type
Mounting holes
136.48mm x 140.41mm x 63.40mm

5.37 x 5.53 x 2.5
0.5kg
Suitable for M4
119.36mm x 128.36mm
4.7 x 5.05
18
DSE9260 24V 10A
Overall size
Weight
Mounting type
Din rail type
Mounting holes
Input voltage (nominal)

Input voltage
(absolute range)
152mm x 188mm x 2.44mm

(6 x 7.4x 2.44)
0.85kg
Suitable for M4
142mm x 128mm
(5.59 x 5.0)
30mm (1.18) from top and bottom edges
5mm (1.97) from left and right edges.
110V-277V
90V-305V
3A DC resistive
30V maximum
-30C to 55C
(-22F to 131F)
6 in
2.44 in
7.4 in
2.4.7
19
2.5
APPLICABLE STANDARDS
BS 4884-1
This document conforms to BS4884-1 1992 Specification for

presentation of essential information.
This document conforms to BS4884-2 1993 Guide to content.
This document conforms to BS4884-3 1993 Guide to presentation.
BS 4884-2
BS 4884-3
BS EN 60068-2-1
(Minimum temperature)
BS EN 60068-2-2
(Maximum temperature)
BS EN 60950
-30C (-22F)
BS EN 61000-6-2
BS EN 61000-6-4
BS EN 60529
(Degrees of protection
provided by enclosures)
UL508
NEMA rating
IP21.
+55C (131F)
Safety of information technology equipment, including electrical
business equipment.
EMC Generic Immunity Standard (Industrial).
EMC Generic Emission Standard (Industrial).
enclosure type 1 (indoor use only).
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
20
3 INSTALLATION
NOTE : The DSE9000 series battery charger should only be used to charge one
battery bank at a time. It is not recommended to parallel batteries as the tolerance of the
batteries leads to imbalance in their charging.
The DSE9000 battery charger is designed to mounted within a control panel, on the panel DIN rail
utilising the integral mounts or on a chassis utilising the mounting holes. For dimension and mounting
details, see the section entitled Specification, Dimensions elsewhere in this document.
The DSE9000 battery charger is fit-and-forget. It can be permanently connected to the supply and the
load, with no requirement to disable the charger during times of heavy load (such as engine cranking).
3.1
BATTERY SUITABILITY
The standard charger is factory set by DSE to suit Lead Acid batteries but can be adjusted at the time
of ordering to suit other battery types. Care should be taken to ensure the batteries connected to the
charger are of the correct technology to suit the setting of the charger.
For details of other supported battery types and float voltages see the section entitled Specifications,
Part Numbering elsewhere in this document.
3.2
USER CONNECTIONS
Connection type
Min cable size
Max cable size
Recommended AC fuses
DSE9130 12V 5A charger
DSE9140 12V 10A
Screw terminal, rising clamp, no internal spring

0.5mm (AWG 22)
2.5mm (AWG 10)
DSE9250-001 24V 3.7A charger

DSE9250-002 24V 3.7A 277V input charger
DSE9260 24V 10A
Recommended cable size
2.5A anti-surge
2.5A anti-surge
3.5A anti-surge
N/A (Internally fitted)
Refer to tables below
3.2.1
2.0A anti-surge
1.5A anti-surge
2.5A anti-surge
DSE9130 12V 5A
Connector A
Terminal
-OP
+OP
BOOST
BOOST
CF
CF
Function
Load negative
Load Positive
Boost mode
Boost mode
Charge failure relay
Recommended size
1mm (AWG 16)
1mm (AWG 16)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
Battery negative terminal

Battery positive terminal
Connect together for boost operation
Closes under charge fail conditions
Connector B
Terminal
N
L
Function
Earth
AC Neutral
AC Live
Recommended size
1mm (AWG 16)
1mm (AWG 16)
1mm (AWG 16)
21
3.2.2
DSE9140 12V 10A
Connector A
Terminal
-OP
+OP
BOOST
BOOST
CF
CF
Function
Load negative
Load Positive
Boost mode
Boost mode
Recommended size
1mm (AWG 16)
1mm (AWG 16)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)

Connector B
Terminal
N
L
3.2.3
Function
Earth
AC Neutral
AC Live
Recommended size
1mm (AWG 16)
1mm (AWG 16)
1mm (AWG 16)
DSE9150 12V 2A
Connector A
Terminal
NC
-OP
+OP
Function
Not Connected
Load negative
Load Positive
Recommended size
1mm (AWG 16)
1mm (AWG 16)
Connector B
Terminal
N
L
22
Function
Earth
AC Neutral
AC Live
Recommended size
1mm (AWG 18)
1mm (AWG 18)
1mm (AWG 18)
Do not connect
3.2.4
DSE9155 30V 2A
Connector A
Terminal
-OP
+OP
BOOST
BOOST
CF
CF
Function
Load negative
Load Positive
Boost mode
Boost mode
Recommended size
1mm (AWG 16)
1mm (AWG 16)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)

Connector B
Terminal
N
L
3.2.5
Function
Earth
AC Neutral
AC Live
Recommended size
1mm (AWG 16)
1mm (AWG 16)
1mm (AWG 16)
DSE9250 24V 3.7A
Connector A
Terminal
-OP
+OP
BOOST
BOOST
CF
CF
Function
Load negative
Load Positive
Boost mode
Boost mode
Recommended size
1mm (AWG 16)
1mm (AWG 16)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)

Connector B
Terminal
N
L
Function
Earth
AC Neutral
AC Live
Recommended size
1mm (AWG 16)
1mm (AWG 16)
1mm (AWG 16)
23
3.2.6
DSE9255 24V 5A
Connector A
Terminal
-OP
+OP
BOOST
BOOST
CF
CF
Function
Load negative
Load Positive
Boost mode
Boost mode
Recommended size
1mm (AWG 16)
1mm (AWG 16)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)

Connector B
Terminal
N
L
3.2.7
Function
Earth
AC Neutral
AC Live
Recommended size
1mm (AWG 16)
1mm (AWG 16)
1mm (AWG 16)
DSE9260 24V 10A
Connector A
Terminal
-OP
+OP
BOOST
BOOST
CF
CF
Function
Load negative
Load Positive
Boost mode
Boost mode
Recommended size
1mm (AWG 16)
1mm (AWG 16)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
0.5 mm (AWG 22)
Connector B
Terminal
N
L
24
Function
Earth
AC Neutral
AC Live
Recommended size
1mm (AWG 16)
1mm (AWG 16)
1mm (AWG 16)

3.3
TYPICAL WIRING DIAGRAM
BOOST not available on

DSE9150 12V 2A
CF not available on
DSE9155 30V 2A
DSE9150
x 12V 2A
Charger type
DSE9130 12V 5A
DSE9150 12V 2A
DSE9140 12V 10A
DSE9155 30V 2A
DSE9250 24V 3.7A
DSE9255 24V 5A
DSE9260 24V 10A
Recommended AC fuse
2.0A anti-surge
1.5A anti-surge
2.5A anti-surge
2.5A anti-surge
3.5A anti-surge
25
4 OPERATION
4.1.1
INDICATIONS
DANGER OF DEATH : LIVE PARTS exist within the DSE9000 enclosure. The
enclosure cover must not be removed.
DSE 9130, DSE9155, DSE9250, DSE9255, DSE9150
DSE9130 12V 5A
DSE9155 30V 2A
DSE9250 24V 3.7A
DSE9255 24V 5A
Charger Status
DSE9150 12V 2A
Charger Status
LED Indications
Function
Charger Status
26
Colour
Red
Action
Off when AC supply is not present or output volts are too low.
Steady during normal operation with AC supply above minimum
operating voltage.
Flashing when connected to an operating charging alternator.
Pulsing during overload conditions.
DSE9140, DSE9260
DSE9140 12V 10A

DSE9260 24V 10A
Charger Status LEDs

(Red and Green)
LED indications
Function
LED
Charger Status
Red
Short circuit and

reverse polarity
indication
Green
Action
1)
Off when AC supply is not present or output voltage is too low
2)
operating voltage
3)
Flashing when connected to an operating charging alternator
1)
Off when AC supply is not present or output voltage is too low
2)
operating voltage
3)
Flashing during short circuit or reverse polarity conditions
27
4.1.2
OPERATING MODES
The DSE9000 series of battery chargers can be used as a battery charger, DC power supply, or both
at the same time. For instance, the units can be used to power the generator control panels and
charge the panel batteries or starter batteries at the same time.
With no AC input to the charger, the Charge fail relay will be closed. This can be used to provide
indication of charger failure which operates upon mains supply AC supply failure or battery charging
failure.
When a suitable AC supply is connected, operation of the unit will depend upon the load connected to
the units output terminals :
Battery connected The charging operation will begin (Charge mode)
No Battery connected The output voltage will be enabled. (PSU mode)
Reverse connected battery The charger will remain in charge fail mode.
Short circuit The charger will remain in charge fail mode.
4.1.3
PSU MODE
If no battery is connected to the output terminals, the DSE9000 battery charger will operate as a DC
power supply only, current limit is factory set. See the section entitled Specification elsewhere in this
manual for output specifications.
4.1.4
CHARGE MODE
Constant Voltage
The DSE9000 battery charger operates in Constant voltage current limited mode.
The charger output voltage is maintained at a constant level to allow the battery to charge while the
load does not exceed the maximum rating of the charger.
Once the battery is fully charged, the DSE9000 battery charger will switch to ECO-POWER mode.
This is a low power use standby mode.
Current Limit
If the load on the battery charger (battery charge demand+standing load) exceeds the maximum
current rating of the charger, the charging current is limited to the maximum rating of the charger and
the voltage is reduced.
The voltage will rise to the rated voltage again once the load drops below the maximum rating of the
charger.
Charging time
Charge time is often of little consequence when the battery is used in a standby operation. An
example of this is when the battery is used to supply the starting system of a diesel generator. During
normal operation, the battery is at full capacity and the battery charger is used to maintain the float
voltage of the battery. The battery is only drained when the generator is called to start. As the
generator has a DC charging alternator fitted, the battery is quickly recharged when the generator is
running. Should the generator stop before the battery is fully recharged, the DSE9000 will continue to
recharge the battery until it is fully charged.
Typically a battery will charge from flat to 80% capacity in 16hrs when when charged at C/10.
For example charging a 50Ah battery for 16hrs at 5A will charge the battery to 80% of its full capacity.
Remember to take into account any other standing load such as control panel requirements when
calculating how much power is left to charge the battery.
28
4.1.5
BOOST MODE
(Not applicable to DSE9150 12V 2A or DSE9155 30V 2A)
CAUTION : Boost mode is intended for equalisation of the cells in lead acid
batteries and should not be operated when the battery charger is connected to other
battery types or when the charger is used as a power supply only. If in doubt, consult
your battery manufacturer.
Boost mode is operated by connecting the BOOST terminals together (for instance with an external
switch or timer circuit). This will raise the battery charger floating voltage by 0.8V DC.
29
5 FAULT DIAGNOSIS
Nature of problem
The charger is not operating
Charge fail relay

continuously operated
Batteries fail to charge
Charge time is too long
Suggestion
Check that the incoming AC supply is correctly connected and within
limits and check the integrity of any external fuse that may be fitted.
Ensure the charger is not being operated above the maximum
temperature specification.
Check the connected load of the charger is not reverse connected or
short circuit.
Check the batteries using the battery manufacturers
recommendations.
Typically a battery will charge from flat to 80% capacity in 16hrs when
when charged at C/10.
For example charging a 50Ah battery for 16hrs at 5A will charge the
battery to 80% of its full capacity.
Remember to take into account any other standing load such as
control panel requirements when calculating how much power is left
to charge the battery.
6 MAINTENANCE, SPARES, REPAIR AND SERVICING

The DSE9000 battery chargers is designed to be Fit and Forget. As such, there are no user
serviceable parts. In the case of malfunction you should contact your original equipment supplier
(OEM).
7 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, you are referred to your original equipment supplier (OEM).
8 DISPOSAL
8.1
WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat,
recycle and dispose of WEEE separately from your other waste.
8.2
ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES
Directive 2002/95/EC:2006
To remove specified hazardous substances (Lead, Mercury, Hexavalent Chromium, Cadmium, PBB &
PBDEs)
Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE
directive will be exempt from the RoHS legislation. This was confirmed in the August 2005 UKs
Department of Trade and Industry RoHS REGULATIONS Guide (Para 11).
Despite this exemption DSE has been carefully removing all non RoHS compliant components from
our supply chain and products.
When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into
DSE production.
This is a process that is almost complete and is being phased through different product groups.
30

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COMPLEX SOLUTIONS

DEEP SEA ELECTRONICS

DSE9000 battery chargers

DSE9000 battery chargers

Deep Sea Electronics Plc

057-085 DSE9000 battery charger operator manual

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

FAULT DIAGNOSIS ....................................................................................... 30

MAINTENANCE, SPARES, REPAIR AND SERVICING .................................. 30

WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) .................................. 30

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

12V charger set to 13.7V

DSE 9150 12V 2A

For 9 or 18 cell NICAD batteries*

DSE 9140 12V 10A

DSE 9155 30V 2A

12V charger set to 13.0V

For 10 or 20 cell NICAD batteries*

For other battery types*

DSE 9250 24V 3.7A

DSE 9255 24V 5A

DSE 9260 24V 10A

9250 24V 3.7A 277V nominal AC input

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

CHARGE FAILURE OUTPUT

(Not applicable to DSE9150 12V 2A)

COMMON ELECTRICAL SPECIFICATIONS

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

Output Charging Current (A)

With output at 13.7V DC

DSE9130 Efficiency Curve at 5A

Input Voltage (V)

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

DSE9140 12V 10A

Full load AC input current (A)

Full load AC input current (A)

AC Input Inrush (10ms) current (A)

DSE9140 Efficiency Curve at 10A

Input Voltage (V)

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

With output at 13.7V DC

DSE9150 Efficiency Curve at 2A

Input Voltage (V)

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

DSE9155 Efficiency Curve at 2A

Input Voltage (V)

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

DSE9250 24V 3.7A

Output Charging Current (A)

With output at 27.6V DC

DSE9250 Efficiency Curve at 3.7A

Input Voltage (V)

057-085 DSE9000 battery charger manual ISSUE8.1

DSE9000 battery chargers

Output Charging Current (A)

With output at 27.6V DC